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Table Of Contents

1 Installation
1.1 Boiler Foundation
1.2 Hoisting procedure for horizontal boilers
1.3 Hoisting procedure for vertical boilers
1.3.1 Installation of the boiler and its accessory equipment
1.3.2 Placing the boiler on its foundation
1.3.3 Securing the boiler on its foundation
1.3.4 Fitting of boiler mountings, control and safety equip- ment
1.3.5 Safety valves
1.3.6 Service platform and ladder
1.4 Boiler connections
1.4.1 Connection to the chimney
1.4.2 Connection to the distribution system
1.4.3 Connection to the blowdown / draining system
1.4.4 Connection to the blow-off piping from safety valves
1.5 Installation of pumps and piping
1.5.1 Feed water pumps
1.5.2 Feed water piping
1.5.3 Piping
1.6 Installation of the blowdown tank
1.7 Installation of thermal deaerator
1.8 Installation of make-up water/condensate tank
1.9 The Flue Gas Duct
1.9.1 Mounting
1.9.2 Connection of measuring and regulation equipment
1.9.3 Insulation
2 Start-up Procedure
2.1 Erection Supervision / Inspection
2.2 Inspection prior to commissioning / star- ting-up
2.3 Adjustment of electrodes for water level control
2.3.1 Low water electrode :
2.3.2 Low-low water electrode(s) :
2.3.4 In case the feed water regulation is controlled by a regulation valve :
2.4 Boiling-out / Cleaning of the boiler
2.4.1 Inspection
2.4.2 Preparations
2.4.3 Filling the boiler with water and chemicals
2.4.4 Shutting off the boiler
2.4.5 Firing
2.4.6 Scumming, emptying
2.4.7 Cleaning
2.4.8 Final preparations
3 Start-up of boiler plant
3.1 In general
3.2 Position / Setting of valves during start-up
3.3 Start-up of water treatment system
3.4 Start-up of the make-up water system
3.5 Start-up of the feed water system
3.6 Firing / Operation of the firing equipment
3.6.1 Definition of firing equipment (burner)
3.6.2 In general
• The initial firing
3.7 The initial firing
3.7.1 Bottom blow-down
3.7.2 Temperature difference
3.8 Firing a COLD boiler
3.8.1 Quickest permissible firing of a cold boiler
3.9 Firing a HOT boiler
3.9.1 Quickest permissible firing of a HOT boiler
3.10 Controls to be made when starting up the boiler – In general
3.10.1 Control of condensate water
3.10.2 Bottom blowdown
3.10.3 Control of the water level
3.10.4 Connection to the steam line
3.11 After-tightening
3.12 Stop of the steam boiler plant
4 During operation
4.1 Daily Operation and Maintenance
4.2 Stop of the boiler
4.2.1 Normal boiler stops
4.2.2 Stop for normal boiler inspection and maintenance
4.2.3 Quickest permissible cooling-down of the boiler
4.2.4 Emergency stops
4.3 Operation journal / Logbook
5 Boiler and make-up water systems
5.1 In general
5.1.1 Boiler water
5.3 Treatment of make-up water
5.3.1 Formation of scale
5.3.2 Sludge and rust deposits
5.3.3 Dissolved gases (oxygen, carbon dioxide, nitrogen)
5.3.4 Dissolved salts
5.4 Addition/Dosing of chemicals
5.5 Bottom blowdown of the boiler
5.6 Taking of water samples
5.6.1 Water Sampling procedure
6 Boiler inspection and service
6.1 In general
6.2 Daily inspections
6.3 Soot control
6.3.1 Soot cleaning intervals
7 Tending and maintenance
7.1 The boiler’s flue gas circuit
7.2 The water circuit
8 Preservation during lay-ups (idle periods)
8.1 In general
8.2 Wet preservation (lay-ups) of boilers
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Steam Manual Gb

Steam Manual Gb

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Published by algreat

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Published by: algreat on Dec 01, 2010
Copyright:Attribution Non-commercial


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