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Basics in Mineral Processing-process Systems

Basics in Mineral Processing-process Systems

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Published by: makedo33 on Dec 11, 2010
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11/10/2014

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Product Handbook 11:1
Process Systems
   P  r  o  c  e  s  s   S  y  s   t  e  m
BASICS IN MINERAL PROCESSING
Process System – Introduction
A machine working in a mineral process flow cannot perform better then theprocess environment will allow it to.Parameters like type, size and amount of feed, % solids in slurries, additives,discharge conditions etc. will always guide equipment performance and operationeconomy.There is a strong trend amongst both suppliers and users to work in terms ofsystems, meaning solutions to various operation problems more than installingequipment. This will effectively increase the operation values as presented insection 2.9Examples covering systems levels and system modules are shown in this section.
Complete systemsProcesssystemsProduct systemsProducts
Mineral concentrate productionComminution circuitsCrushingGrindingFiltration
   A   d   d  e   d  o  p  e  r  a   t   i  o  n  v  a   l  u  e  s
Separation circuitsSeparationThickeningCrushersGrinding millsFiltersSeparatorsThickenersDewatering circuits
Complete systemsProcess systemsProduct systemsProducts
 
 Aggregate productionCrushingScreeningConveyingCrushersScreensConveyors
   A   d   d  e   d  o  p  e  r  a   t   i  o  n  v  a   l  u  e  s
Crushing and screening circuits
System Levels in Rock Processing (Quarrying)System Levels in Ore / Minerals Processing 
 
11:2 Product Handbook
Process Systems
   P  r  o  c  e  s  s   S  y  s   t  e  m
BASICS IN MINERAL PROCESSING
System Modules – Sand and Gravel 
Sand and gravel moduleSand and gravel module
ScreeningWashing(Aquamator)Washing(Log washer)FinesTo sandmoduleTo slurry handlingCoarseMediumcoarseWashing(Aquamator)ClassifiyingSandtrapSlurry module
4:25:15:15:14:6
Water
Primary crushing moduleIntermediate crushing module
From rock frontFeedingCrushingScalpingClosed 1ScreeningCrushingII, III or IVScreeningClosed IIOpen
Final products moduleSlurry handling module
WashingTo slurrycircuitProductscreeningClassificationSedimentationFiltrationSandRecycledprocesswater= option or alternative= refering to actual chapters and pages
7:53:34:24:23:85:14:24:66:26:19
System Modules – Aggregates
A good way to understand and work with process systems is to use
systemmodules
in various combinations.
7:5
 
Product Handbook 11:3
Process Systems
   P  r  o  c  e  s  s   S  y  s   t  e  m
BASICS IN MINERAL PROCESSING
System Modules – Ore and Minerals
SedimentationDewateringDryingSedimentationPrimaryseparationSecondaryseparatonFinalseparationOptionalTailingsdisposalWet ConcentrateWet TailingsTailingsdryPrimarygrindingSecondarygrindingClassificationTertiarygrindingROMPrimarycrushingSecondarycrushingScreening
Options
Grinding
Crushing moduleGrinding moduleEnrichment moduleUpgrading module3:33:84:23:133:34:63:135:55:55:56:26:26:26:47
Dry conc.Dry tailingsConc.
= option or alternative= refering to actual chapters and pages
7:5

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