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Acid Wash

Acid Wash

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Published by Eusha Nightangel

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Categories:Types, School Work
Published by: Eusha Nightangel on Dec 29, 2010
Copyright:Attribution Non-commercial

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04/15/2011

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 Introduction:
 
The technology which is used to modify the outlook, appearance,comfortability and design of the ready made garments made from solid color dyed or pigment printed fabric is called garments washing. Garments madefrom denim and heavy Jeans fabric are normally considered for acid wash.Fading affect is produced in irregular pattern by the use of pumic stone.Garments like trouser and Jackets are frequently washed by acid washingtechnique. In the ready made garments sector garments washing is a newtechnology. After making garments from solid color dyed or pigment printedfabrics, the garments are washed. By garments washing, color and outlook of the garments are modified. As a result new outlook of the garments aremodified. As a result new outlook and appearance is produced in thegarments, which is not possible in any other method. Moreover due towashing, starch materials present in the garments are removed, as a resultwashed garments could be wear after purchase directly from the store or shop. Some garments shrinks after wash. Hence washed garments could be purchased as per required size. Normally garments washing means cleaningof dirty garments with soap or detergent. But it is not that garments washing.Industrial garments washing is a technology.
Objects:
a)
Starch materials present in the new fabrics of the new garments areremoved. Hence feels soft during use. b) Softness Feeling of garments could be further increased.c) Dirts and spots if present in the garments are removed.d) Shrinkage occurs in the garments during washing. Hence no possibility of further shrinkage.e) Washed garments could be wear directly after purchase from store.f) Fading affect is produced in the garments in regular or irregular pattern.g) Fading affect could be produced in the specific are of the garment as per specific design.
 
 Recipe:
For DesizingM:L………………………..1:5Desizing agent ……………. 2gr/littreTime………………………20 minutesTemp……………………..60
For StoningWater ................................................. 100 litter Potassium permanganate ................... 1.2 Kg.Time………………………60-90minutesFor SoapingDetergent…………………1 kgTime………………………10 -15minutesTemp……………………..40-60
 For NeutralizationDetergent…………………1%Time………………………20 minutesTemp……………………..40
M:L………………………..1:5For Softener applicationFWA ………………. 0.5%Time………………………10 minutesM:L………………………..1:5
 
 Sample Of Acid Washing garments Process:
Before acid wash, the garments are pre-treated. A lot of 100 kg garments areconsidered for the pre-treatment and acid wash. Load the garments washingmachine with 500 litter water @ 1:5 liquor ratio. Then load the garments inthe washing machine and start machine running. Add desizing agent @2gr/littre that is 1 kg in the liquor. Raise liquor temperature to 60
º
C by steamsupply. Continue processing for 20 minutes. During this time, starchmaterials present in the garment is broken down by the action of desizingagent. Then drop the liquor and again load 500-litter water. Continuewashing at 50ºC for 5 minutes to remove the adhering impurities present inthe garment. Drop the liquor, unload the garments, hydroextruct thegarments and dry the garments completely.

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