'TROY-BNT/Bolens Service and Repair Manual _ntienenctnnaensisesonosotset > Suburban Tractor : Series © 1994 Garden Way Incorporated FORM 1765963 Rev. A (6/94)SUBURBAN TRACTOR REPAIR MANUAL PAGE 1-2 (9/92) SECTION I: GENERAL TABLE OF CONTENTS SECTION I: GENERAL ... 13 13 14 General information .. Model / Serial Number Range Torque Values for Cap Serews .. +6 Engine Specttications (1-7 through 1-12) Maintenance... 1418 Lubrication Chart oo 114 Chassis Spectications. 1-7 through 1-12) SECTION Il: CHASSIS 241 Gear Drive Models, at Hydrostatic Models 23 Lit Systems 28 Steering Assembly 29 SECTION Il: ENGINE .. - 31 Troubleshooting... a4 Engine Oil Recommendations 32 Engine Maintenance .. 33 Engine Oit. 33 Spark Plugs a4 Clean Cylinder Head Deposits a4 Clean Cooling System .... a4 SECTION IV: FUEL SYSTEM - 44 Troubleshooting a Fuel Recommendations 42 Service Air Cleaner 42 Service Carburetor 46 Basic Function of a Carburetor 46 SECTION V: DRIVE TRAIN 5-1 ST Transmission Model Chart 51 Troubleshooting .... 52 HYDROSTATIC DRIVE Introduction Removalinstallation Eaton Model 7 . Eaton Mode! 750/751 GEAR DRIVE Introduction ... Removal Peerless 801, 920 and 990 19276 .... Re-instalation (All Peerless trans.) SECTION VI: ATTACHMENTS .. Mower Decks... Tiler 2-Stage Snowthrower et ‘Single-Stage Snowthrower 6-14 Power Packer Plus 617 Grass Reduction System - 6-20 SECTION Vil: ELECTRICAL .. ~ 71 Key to Diagrams (7-4 through 7-2) Diagrams (7-3 through 7-21) Test Battery 7-22 Test Ignition Switch Test Attachment Drive Switch Test 2-Position Light Switch Test 3-Position Light Switch Test Electric Lit Switch .. 7:24 Test Plunger Switch 724 Test Seat Switch 724 Test Diode . Electric Clutch Adjustment .. Attachment Drive Clutch Interlock Switches .. Relay Test ..SECTION I: GENERAL SUBURBAN TRACTOR REPAIR MANUAL (9/92) PAGE 1-3 GENERAL INFORMATION eee UNIT'S MODEL/SERIAL NUMBER. To help ensure prompt service when ordering parts, you must provide the unit's model and serial number. For ‘your personal reference, record the unit's modeV/serial numbers. Refer to the figures at the right for location of the unit's model/serial number decal. The engine's model/serial number is located on the engine. MODEL/SERIAL NUMBER OF TRACTOR: MODEL/SERIAL NUMBER OF ENGINE: REPLACEMENT PARTS ‘We urge using only genuine Troy-Bilt/Bolens replacement Parts, which meet all ofthe latest requirements, Replacement parts manufactured by others could present ‘safety hazards, even though they may fiton your unit, Refer to the unit's parts catalog for replacement parts. SERVICE INFORMATION For engine service, contact your nearest authorized engine dealer. To locate the nearest dealer, refer to the “Yellow Pages’ in the telephone book under "Engines" or "Gasoline Engines’. For tractor service or parts, contact your local authorized dealer or our service department at the phone number and address on the back cover ofthis manual WARRANTY SERVICE To obtain warranty service, refer to the information in the unit's owner/operator manual. SAFETY The owner/operator manual contains specific information ‘on safe operating practices for the Suburban Tractor. Follow all safety precautions in the owner/operator ‘manual provided with the unit. : A PTI BEFORE PERFORMING ANY MAINTENANCE OR ADJUST- MENTS, SHUT THE TRACTOR'S ENGINE OFF, REMOVE THE IGNITION KEY FROM THE KEY SWITCH, DISCONNECT THE ‘SPARK PLUG WIRE FROM THE SPARK PLUG AND PREVENT IT FROM TOUCHING THE SPARK PLUG AND DISENGAGE THE ATTACHMENT DRIVE (PTO) - UNLESS INSTRUCTED (OTHERWISE IN THIS MANUAL.