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NASA Facts X-15 Hypersonic Research Program 1998

NASA Facts X-15 Hypersonic Research Program 1998

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Published by Bob Andrepont
NASA Facts booklet on the X-15
NASA Facts booklet on the X-15

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Published by: Bob Andrepont on Jan 27, 2011
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03/25/2013

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National Aeronautics andSpace Administration
Dryden Flight Research Center
P.O. Box 273Edwards, California 93523AC 805-258-3449FAX 805-258-3566pao@dfrc.nasa.gov
NASA
Facts
 
In the joint X-15 hypersonic research program thatNASA conducted with the Air Force, the Navy, andNorth American Aviation, Inc., the aircraft flew overa period of nearly 10 years and set the world’s unoffi-cial speed and altitude records of 4,520 mph (Mach6.7) and 354,200 ft in a program to investigate allaspects of piloted hypersonic flight. Informationgained from the highly successful X-15 programcontributed to the development of the Mercury,Gemini, and Apollo piloted spaceflight programs aswell as the Space Shuttle program.Manufactured by North American Aviation, Inc.,three rocket-powered X-15’s flew a total of 199 times,with North American (and former National AdvisoryCommittee for Aeronautics or NACA) pilot ScottCrossfield making the first, unpowered glide flight onJune 8, 1959. NASA’s William H. Dana was the pilotfor the final flight in the program on Oct. 24, 1968.All of these flights took place within what was calledthe “High Range” surrounding but mostly to the eastof Edwards Air Force Base, CA, and NASA’s FlightResearch Center (later called the NASA Dryden FlightResearch Center).There were ten other pilots in the program for atotal of twelve: five from NASA, five from the AirForce, one from the Navy, and one, Crossfield, fromNorth American. Generally, pilots used one of twotypes of flight profiles — a speed profile that calledfor the pilot to maintain a level altitude until time fordescent to a landing, and a high-altitude flight planthat required maintaining a steep rate of climb untilreaching altitude and then decending.Because of the large fuel consumption of its rocketengine, the X-15 was air launched from a B-52 aircraftat about 45,000 ft and speeds upward of 500 mph.Depending on the mission, the rocket engine providedthrust for the first 80 to 120 seconds of flight. Theremainder of the normal 8- to 12-minute flight waswithout power and ended in a 200-mph glide landing.Because the nose landing wheel lacked steering andthe main landing gear employed skids, the X-15 had toland on a dry lakebed. The Rogers Dry Lake adjacentto Edwards and Dryden was the intended landinglocation for all flights, but there were numerousemergency lakebeds selected in advance for emer-gency landings.
Hypersonic Research Program
FS-1998-08-052-DFRC
 
(see drawing on page 4)
X-15 #2 just after launch NASA photo EC88 0180-1.
 
2
The outer skin of the X-15 consisted of a nickel-chrome alloy called Inconel X, employed in a heatsink structure to withstand the results of aerodynamicheating when the aircraft was flying within the atmo-sphere. The cabin was made of aluminum and wasisolated from the outer structure to keep it cool.
Program History
The first X-15 arrived at the NASA High-SpeedFlight Station in the early months of 1959, and ScottCrossfield, who had helped with the design of theaircraft, soon began the contractor demonstrationflights. During its research program, the aircraft setunofficial world speed and altitude records of 4,520mph (Mach 6.7—on Oct. 3, 1967, with Air Force pilotPete Knight at the controls) and 354,200 ft (on Aug.22, 1963, with NASA pilot Joseph Walker in thecockpit).More important than records, however, were theX-15’s probing of hypersonic aerodynamic perfor-mance and heating rates, research into structuralbehavior during high heating and high flight loads,study of hypersonic stability and control during exitfrom and reentry of the atmosphere, and examinationof pilot performance and physiology.In the course of its flight research, the X-15’spilots and instrumentation yielded data for more than765 research reports. As Dryden Chief Scientist KenIliff and his wife, aerospace research engineer MaryShafer, have written, “The aircraft returned benchmark hypersonic data for aircraft performance, stability andcontrol, materials, shock interaction, hypersonic
Design
The X-15 was a follow-on research aircraft to theearly X-planes, which had explored the flight regimefrom just below the speed of sound (Mach 1) to Mach3.2. In 1952 the NACA had begun preliminary re-search into space flight and associated problems. Twoyears later, NACA’s Research Airplane Projects Paneldiscussed the need for a new research airplane to studyhypersonic and space flight. The NACA establishedthe characteristics of what became the X-15 andpresented them to the Air Force and Navy in July1954. The two services and NACA signed a memo-randum of understanding for the joint project in Dec.1954, and the Air Force selected North American todevelop three X-15 research aircraft in Sept.1955.A North American team headed by Chief ProjectEngineer Charles Feltz designed the aircraft, withtechnical guidance from the NACA’s Langley Aero-nautical Laboratory (later NASA’s Langley ResearchCenter) and High-Speed Flight Station (as Dryden wasthen called).Although the number two aircraft was later modified,the basic X-15 was a single-seat, mid-wing monoplanedesigned to explore the areas of high aerodynamicheating rates, stability and control, physiological phe-nomena, and other problems relating to hypersonic flight(above Mach 5). Because the Reaction Motors Divisionof Thiokol Chemical Corp. did not have the throttleableXLR-99 engine ready for the early flights of the aircraft,the X-15 initially flew with two XLR-11 engines, pro-ducing a thrust of 16,380 lb. Once the XLR-99 wasinstalled, the thrust became 57,000 lb.The X-15 used conventional aerodynamic controls forflight in the dense air of the usable atmosphere. Thecontrols consisted of rudder surfaces on the verticalstabilizers to control yaw (movement of the nose left orright) and canted horizontal surfaces on the tail to controlpitch (nose up and down) when moving in synchroniza-tion or roll when moved differentially.For flight in the thin air outside the Earth’s atmo-sphere, the X-15 used a reaction control system. Hydro-gen peroxide thrust rockets on the nose of the aircraftprovided pitch and yaw control. Those on the wingsfurnished roll control.
X-15A-2 (with ablative coating and external tanks) in which Pete Knight set the unofficial world speed record.NASA photo EC68 1899 
 
3
turbulent boundary layer, skin friction, reaction control jets,aerodynamic heating, and heat transfer.” (The boundarylayer is the thin layer of air next to the body of the aircraft thathas distinctive flow characteristics because of frictionbetween the air and the surface of the aircraft; control of theflow in the boundary layer is critical to improving aircraftperformance.)The distinguished Langley aeronautical researcher JohnBecker, who had been an early advocate of the X-15 pro-gram, identified 25 specific accomplishments of the effort.These included:•First application of hypersonic theory and windtunnel work to an actual flight vehicle.•First use of reaction controls for attitude control inspace.•First reusable superalloy structure capable of with-standing the temperatures and thermal gradients of hypersonic reentry.• Development of (a servo-actuated ball) nose flowdirection sensor for operation over an extreme rangeof dynamic pressure and a stagnation air tempera-ture of 1,900
°
F (for accurate measurement of air speedand flow angle at supersonic andhypersonic speeds).• Development of the first practical full pressuresuit for pilot protection in space.•Development of inertial flight data systems capableof functioning in a high dynamic pressure and spaceenvironment.•Discovery that hypersonic boundary layer flow isturbulent and not laminar.•Discovery that turbulent heating rates are signifi-cantly lower than had been predicted by theory.•First direct measurement of hypersonic aircraft skin fric-tion and discovery that skin friction is lower than hadbeen predicted.• Discovery of hot spots generated by surfaceirregularities. (These last four discoveries led to improveddesign tools for future hypersonic vehicles, includ-ing the Space Shuttle.)• Discovery of methods to correlate base dragmeasurements with tunnel test results so as tocorrect wind tunnel data (and thereby improvedesign criteria for future air- and spacecraft).• Demonstration of a pilot’s ability to control arocket boosted aerospace vehicle through atmo-spheric exit.
 
• Successful transition from aerodynamic controlsto reaction controls and back again.
 
•First application of energy-management techniques(for the positioning of the vehicle for landing; thesewere essential for the landing of the Space Shuttle andall future reusable launch vehicles following theirreentry from space.)•Use of the three X-15 aircraft as testbeds to carry awide variety of experimental packages.
Cutaway drawing of X-15, showing location of components 
.
XLR-99ENGINEANHYDROUS-AMMONIATANK (FUEL)LIQUID - OXYGENTANK (OXIDIZER)LIQUID NITROGENAUXILIARYPOWER UNITSATTITUDE ROCKETSHYDROGENPEROXIDEATTITUDE ROCKETSHYDROGENPEROXIDEHELIUMTANKSEJECTION SEAT

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