Design Calculation 024-C-003

DOCUMENT CODING BOX
CLIENT NAME INDIAN OIL CORPORATION LTD. (IOCL)
PROJECT TITLE PARADIP REFINERY PROJECT (PDRP)
PROJECT
PARADIP, ORISSA, INDIA
LOCATION
VENDOR NAME: LLOYDS STEEL INDUSTRIES LTD.
CONTRACT No: 1-14-4200 / 4399
IOCL ORDER No: PDRPLLI003 / 23004186 DT.08/09/2009
CONSULTANT (FW) PDRP4220-RQ-4303-

191001 / 004303 REQ. No.:
P.O. No: 1111B-003
REQ ITEM No: 100 TAG No.: 024-C-003
DOCUMENT TITLE: DESIGN CALCULATION
VENDOR VENDOR
LSIL-1164-01 5
DOC No: REV:
DOC TYPE CODE & CONSULTANT

C15 / 151
SEQUENCE No: (FW) REV:
STATUS CODE: BY: DEPT: DATE:

Cover Page 1

Table of Contents
Cover Sheet ............................................................................................................... Error! Bookmark not defined.
Title Page ............................................................................................................................................................... 4
Warnings and Errors : ..................................................................................................................................... 5
Input Echo : .......................................................................................................................................................... 6
XY Coordinate Calculations : .................................................................................................................. 49
Internal Pressure Calculations : ........................................................................................................ 50
External Pressure Calculations : ........................................................................................................ 61
Element and Detail Weights : .................................................................................................................. 85
Nozzle Flange MAWP : ..................................................................................................................................... 92
Natural Frequency Calculation : ........................................................................................................... 94
Wind Load Calculation : .............................................................................................................................. 95
Earthquake Load Calculation : .............................................................................................................. 104
Wind/Earthquake Shear, Bending : ...................................................................................................... 107
Wind Deflection : .......................................................................................................................................... 109
Longitudinal Stress Constants : ......................................................................................................... 111
Longitudinal Allowable Stresses : .................................................................................................... 112
Longitudinal Stresses Due to . . . : ............................................................................................. 113
Stress due to Combined Loads : ........................................................................................................... 117
Skirt Opening Stress Calcs : ................................................................................................................ 125
Center of Gravity Calculation : ......................................................................................................... 134
Basering Calculations : ............................................................................................................................ 137
Nozzle Calcs. : NOZZLE 6N ....................................................................................................................... 145
Nozzle Calcs. : 5M ........................................................................................................................................ 164
Nozzle Calcs. : 1CNB ................................................................................................................................... 175
Nozzle Calcs. : 7CNA ................................................................................................................................... 184
Nozzle Calcs. : 6CNA ................................................................................................................................... 190
Nozzle Calcs. : 7CNB ................................................................................................................................... 196
Nozzle Calcs. : 6CNB ................................................................................................................................... 202
Cover Page 2

Nozzle Calcs. : 2CND ................................................................................................................................... 208

Nozzle Calcs. : 2CNC ................................................................................................................................... 214
Nozzle Calcs. : 5CNB ................................................................................................................................... 220
Nozzle Calcs. : 2CNB ................................................................................................................................... 226
Nozzle Calcs. : 1CNA ................................................................................................................................... 263
Nozzle Calcs. : 2CNA ................................................................................................................................... 272
Nozzle Calcs. : 5CNA ................................................................................................................................... 278
Nozzle Calcs. : 4CNB ................................................................................................................................... 284
Nozzle Calcs. : 4M ........................................................................................................................................ 290
Nozzle Calcs. : 3M ........................................................................................................................................ 301
Nozzle Calcs. : 3CNF ................................................................................................................................... 323
Nozzle Calcs. : 3CNG ................................................................................................................................... 329
Nozzle Calcs. : 4NA...................................................................................................................................... 335
Nozzle Calcs. : 4NB...................................................................................................................................... 354
Nozzle Calcs. : 3CNB ................................................................................................................................... 373
Nozzle Calcs. : 3CND ................................................................................................................................... 379
Nozzle Calcs. : 4CNA ................................................................................................................................... 385
Nozzle Calcs. : 3CNC ................................................................................................................................... 391
Nozzle Calcs. : 2M ........................................................................................................................................ 397
Nozzle Calcs. : 1M ........................................................................................................................................ 419
Nozzle Calcs. : 3CNA ................................................................................................................................... 430
Nozzle Schedule : .......................................................................................................................................... 479
Nozzle Summary : ............................................................................................................................................. 484
MDMT Summary : ................................................................................................................................................. 488
Vessel Design Summary : ............................................................................................................................ 492
Cover Page 3

DEBUTANIZER (024-C-003) REV-5
DESIGNED BY: KEWAL KARELIYA
CHECKED BY: R.M.ALEGAVI
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2007, Addenda A-08
Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.
Job File : D:\KEW PROJECT\1164(IOCL)\DEBUTANIZER(024-C-003)
Date of Analysis : Sep 13,2010
PV Elite 2009, January 2009

Title Page 4

Note: PVElite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.

DEBUTANIZER (024-C-003) REV-5 5
PV Elite 2009 Licensee: LLOYDS STEEL INDUSTRIES LTD.
FileName : 024-C-003-REV-5-----------------------------------
Warnings and Errors : Step: 0 3:56p Sep 13,2010

Class From To : Basic Element Checks.
==========================================================================
Note 20 40 There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PVElite is a registered trademark of COADE, Inc. [2009]

FileName : 024-C-003-REV-5-----------------------------------
Input Echo : Step: 1 3:56p Sep 13,2010

PV Elite Vessel Analysis Program: Input Data
DEBUTANIZER (024-C-003) REV-5
Design Internal Pressure (for Hydrotest) 8.8000 kgf/cm²
Design Internal Temperature 215 C
Type of Hydrotest UG99-b
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -15 C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT-4
Miscellaneous Weight Percent 10.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²
User defined MAWP 0.0000 kgf/cm²
User defined MAPnc 0.0000 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

Load Case 1 NP+EW+WI+FW
Load Case 2 NP+EW+EQ+FS
Load Case 3 NP+OW+WI+FW
Load Case 4 NP+OW+EQ+FS
Load Case 5 IP+OW+WI+FW
Load Case 6 IP+OW+EQ+FS
Load Case 7 EP+OW+WI+FW
Load Case 8 EP+OW+EQ+FS
Load Case 9 HP+HW+HI
Load Case 10 HP+HW+HE
Load Case 11 NP+VE+EW
Load Case 12 IP+VO+OW
Load Case 13 NP+VF+CW
Wind Design Code IS-875
Basic Wind Speed for IS-875 259.20 km/hr
Wind Zone Number 1
Base Elevation 30.000 cm
Percent Wind for Hydrotest 60.
Risk Factor 1.
Terrain Category 2
Equipment Class 2
Topography Factor 1.
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

FileName : 024-C-003-REV-5-----------------------------------

Importance Factor for IS-1893 1.000
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Design Nozzle for M.A.W.P. + Static Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Skirt Sup.
Description SKIRT BTM
Distance "FROM" to "TO" 594.40 cm
Skirt Inside Diameter 2941.0 mm
Diameter of Skirt at Base 3725.0 mm
Skirt Thickness 16.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 16.000 mm
External Corrosion Allowance 0.0000 mm
Design Temperature Internal Pressure 215 C
Design Temperature External Pressure 175 C

FileName : 024-C-003-REV-5-----------------------------------

Effective Diameter Multiplier 1.2
Material Name SA-283 C / IS 2062 Gr.B
Allowable Stress, Ambient 1103.8 kgf/cm²
Allowable Stress, Operating 1103.8 kgf/cm²
Allowable Stress, Hydrotest 1898.3 kgf/cm²
Material Density 0.007833 kgm/cm³
P Number Thickness 31.750 mm
Yield Stress, Operating 1783.9 kgf/cm²
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02401
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7
Detail Type Platform
Detail ID PLATFORM - 1
Dist. from "FROM" Node / Offset dist 520.00 cm
Platform Start Angle (degrees) 120.
Platform End Angle (degrees) 215.
Platform Wind Area 19360. cm²
Platform Weight 746.76 kgf
Platform Railing Weight 0.10000 kgf/cm
Platform Grating Weight 0.01300 kgf/cm²
Platform Width 1100.0 mm
Platform Height 1100.0 mm
Platform Clearance or End Offset 230.00 mm
Platform Force Coefficient 1.6

FileName : 024-C-003-REV-5-----------------------------------

Ladder Layout Angle 125.
Ladder Start Elevation 0.0000 cm
Ladder End Elevation 520.00 cm
Unit Weight of Ladder 0.2700 kgf/cm
Platform Length (top head platform) 0.0000 mm
Detail Type Lining
Detail ID FIRE PROOFING
Height/Length of Lining 594.40 cm
Thickness of Lining 100.00 mm
Density 0.002400 kg/cm³
--------------------------------------------------------------------
Element To Node 30
Element Type Skirt Sup.
Description SKIRT
Skirt Inside Diameter 2820.0 mm
Diameter of Skirt at Base 2941.0 mm
Skirt Thickness 16.000 mm

FileName : 024-C-003-REV-5-----------------------------------

Material Name [Normalized] SA-516 70
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1406.1 kgf/cm²
Allowable Stress, Hydrotest 2404.5 kgf/cm²
Material Density 0.007833 kgm/cm³
P Number Thickness 31.750 mm
Yield Stress, Operating 2265.0 kgf/cm²
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Head-to-Skirt or Circ. Seam 0.55

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Insulation
Detail ID INSULATION
Height/Length of Insulation 49.800 cm
Thickness of Insulation 50.000 mm
--------------------------------------------------------------------
Element To Node 40
Element Type Elliptical
Description BTM D-END
Inside Diameter 2800.0 mm
Element Thickness 19.000 mm
Design Internal Pressure 8.8000 kgf/cm²
Design External Pressure 1.0500 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.
Detail Type Liquid
Detail ID Liquid 30
Dist. from "FROM" Node / Offset dist -70.000 cm
Height/Length of Liquid 75.000 cm
Liquid Density 699.69 kgm/m³
Detail Type Nozzle
Detail ID NOZZLE 6N
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 10. in.
Nozzle Schedule None
Nozzle Class 150

FileName : 024-C-003-REV-5-----------------------------------

Layout Angle 0.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl [Normalized] SA-516 70
--------------------------------------------------------------------
Element To Node 50
Element Type Cylinder
Description SHELL-1

FileName : 024-C-003-REV-5-----------------------------------

Detail ID PLATOFRM - 4
Platform End Angle (degrees) 127.5

FileName : 024-C-003-REV-5-----------------------------------


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Detail Type Liquid
Detail ID LIQUID 40
Detail Type Ring
Detail ID RING-1
Stiffening Ring Moment of Inertia 193.80 cm**4
Distance from Shell Surface to Centr 100.00 mm
Stiffening Ring Cross Sectional Area 28.000 cm²
Material Name SA-516 70
Stiffening Ring Section Name ISST100
Height of Section Ring 100.00 mm
Using Custom Stiffener Section No
Detail Type Nozzle

FileName : 024-C-003-REV-5-----------------------------------

Detail ID 5M
Nozzle Class 150
Layout Angle 270.
Blind Flange (Y/N) Y
Detail Type Nozzle
Detail ID 1CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 330.
Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID 7CNA

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 315.
Detail Type Nozzle
Detail ID 6CNA
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 345.
Detail Type Nozzle
Detail ID 7CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 315.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 6CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 345.
Detail Type Nozzle
Detail ID 2CND
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 30.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 2CNC
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 30.
Detail Type Nozzle
Detail ID 5CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 160.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 2CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 0.
--------------------------------------------------------------------
Element To Node 60
Description SHELL-2

FileName : 024-C-003-REV-5-----------------------------------

Platform End Angle (degrees) 327.5
Detail Type Liquid
Detail ID LIQUID

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Ring
Detail ID RING-2
Detail Type Nozzle
Detail ID NOZZLE 8N
Nozzle Schedule 120
Nozzle Class 150

FileName : 024-C-003-REV-5-----------------------------------

Layout Angle 115.
Detail Type Nozzle
Detail ID NOZZLE 5N
Nozzle Class 150
Layout Angle 90.
Detail Type Nozzle
Detail ID 1CNA
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 65.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 2CNA
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 0.
Detail Type Nozzle
Detail ID 5CNA
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 160.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 4CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 195.
--------------------------------------------------------------------
Element To Node 70
Description SHELL-3

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Platform Start Angle (degrees) 27.5

FileName : 024-C-003-REV-5-----------------------------------

Ladder Layout Angle 32.5

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Ring
Detail ID RING-3
Detail Type Ring
Detail ID RING-4

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Ring
Detail ID RING-5
Detail Type Ring
Detail ID RING-6
Detail Type Nozzle
Detail ID 4M

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Class 150
Layout Angle 245.
Nozzle Matl SA-516 70
Detail Type Nozzle
Detail ID 3M
Nozzle Class 150
Layout Angle 245.
Nozzle Matl SA-516 70
Detail Type Nozzle
Detail ID NOZZLE 3N
Nozzle Class 150

FileName : 024-C-003-REV-5-----------------------------------

Layout Angle 90.
Detail Type Nozzle
Detail ID 3CNF
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 30.
Detail Type Nozzle
Detail ID 3CNG
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 330.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 4NA
Nozzle Class 150
Layout Angle 250.
Detail Type Nozzle
Detail ID 4NB
Nozzle Class 150
Layout Angle 290.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 3CNB
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 0.
Detail Type Nozzle
Detail ID 3CND
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 200.
Detail Type Nozzle
Detail ID 4CNA
FileName : 024-C-003-REV-5-----------------------------------

Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 120.
Detail Type Nozzle
Detail ID 3CNC
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 340.
Detail Type Tray
Detail ID TRAY-1
Tray Spacing 600.00 mm
Number of Trays 4
FileName : 024-C-003-REV-5-----------------------------------

Tray Weight per Unit Area 0.003062 kgf/cm²
Height of Liquid on Tray 50.000 mm
Density of Liquid on Tray 700.00 kgm/m³
Support Ring and Bolting Bar Weight 30.000 kgf
Detail Type Tray
Detail ID TRAY-2
Number of Trays 11
Detail Type Tray
Detail ID TARY - 3
Number of Trays 2
--------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Element To Node 80
Description SHELL-4

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Detail ID PLATFORM- 13

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Ring
Detail ID RING-7
Detail Type Ring
Detail ID RING-8
Detail Type Ring
Detail ID RING-9

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 2M
Nozzle Class 150
Layout Angle 270.
Detail Type Nozzle
Detail ID NOZZLE 2N
Nozzle Schedule 120
Nozzle Class 150
Layout Angle 205.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID 1M
Nozzle Class 150
Layout Angle 243.
Detail Type Nozzle
Detail ID 3CNA
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 20.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Tray
Detail ID TRAY - 3
Number of Trays 5
Detail Type Tray
Detail ID TRAY 4
Number of Trays 10
--------------------------------------------------------------------
Element To Node 90
Element Type Elliptical
Description TOP D-END

FileName : 024-C-003-REV-5-----------------------------------

Efficiency, Longitudinal Seam 1.
Elliptical Head Factor 2.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID NOZZLE 1N
Nozzle Class 150
Layout Angle 0.

FileName : 024-C-003-REV-5-----------------------------------

Detail Type Nozzle
Detail ID NOZZLE 7N
Nozzle Schedule 120
Nozzle Class 150
Layout Angle 180.

FileName : 024-C-003-REV-5-----------------------------------
XY Coordinate Calculations : Step: 2 3:56p Sep 13,2010

XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
SKIRT BTM| 0.00000 | 594.400 | 0.00000 | 594.400 |
SKIRT| 0.00000 | 684.200 | 0.00000 | 89.8000 |
BTM D-END| 0.00000 | 689.200 | 0.00000 | 5.00000 |
SHELL-1| 0.00000 | 989.200 | 0.00000 | 300.000 |
SHELL-2| 0.00000 | 1289.20 | 0.00000 | 300.000 |
SHELL-3| 0.00000 | 2489.20 | 0.00000 | 1200.00 |
SHELL-4| 0.00000 | 3504.20 | 0.00000 | 1015.00 |
TOP D-END| 0.00000 | 3509.20 | 0.00000 | 5.00000 |

FileName : 024-C-003-REV-5-----------------------------------
Internal Pressure Calculations : Step: 3 3:56p Sep 13,2010

Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
SKIRT BTM| 0.00000 | 16.0000 | 0.00000 | 2941.00 | 0.00000 |
SKIRT| 0.00000 | 16.0000 | 0.00000 | 2820.00 | 0.00000 |
BTM D-END| 9.06588 | 25.0000 | 3.00000 | 2800.00 | 1406.14 |
SHELL-1| 9.01340 | 20.0000 | 3.00000 | 2800.00 | 1195.22 |
SHELL-2| 8.80350 | 18.0000 | 3.00000 | 2800.00 | 1195.22 |
SHELL-3| 8.80000 | 16.0000 | 3.00000 | 2800.00 | 1195.22 |
SHELL-4| 8.80000 | 16.0000 | 3.00000 | 2800.00 | 1195.22 |
TOP D-END| 8.80000 | 16.0000 | 3.00000 | 2800.00 | 1406.14 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
SKIRT BTM| 0.00000 | No Calc | No Calc | 16.0000 | No Calc |
SKIRT| 0.00000 | No Calc | No Calc | 16.0000 | No Calc |
BTM D-END| 8.80000 | 15.7517 | 19.0575 | 19.0000 | 12.0515 |
SHELL-1| 8.80000 | 14.1644 | 16.9294 | 20.0000 | 13.6284 |
SHELL-2| 8.80000 | 12.6936 | 15.2495 | 18.0000 | 13.3798 |
SHELL-3| 8.80000 | 11.0135 | 13.5666 | 16.0000 | 13.3757 |
SHELL-4| 8.80000 | 11.0135 | 13.5666 | 16.0000 | 13.3757 |
TOP D-END| 8.80000 | 10.0152 | 13.0449 | 13.0000 | 11.7858 |
Minimum 10.015 13.045

FileName : 024-C-003-REV-5-----------------------------------

MAWP: 10.015 kgf/cm², limited by: TOP D-END.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-08
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. D at 215 C
BTM D-END
Required Thickness due to Internal Pressure [tr]:
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (9.066*2806.0000*1.000)/(2*1406.14*1.00-0.2*9.066)
= 9.0515 + 3.0000 = 12.0515 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.266 kgf/cm²
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.14*1.00*16.0000)/(1.000*2806.0000+0.2*16.0000)
= 16.018 - 0.266 = 15.752 kgf/cm²
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*1406.14*1.00*19.0000)/(1.000*2800.0000+0.2*19.0000)
= 19.057 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(K*D+0.2*t))/(2*E*t)
FileName : 024-C-003-REV-5-----------------------------------

= (9.066*(1.000*2806.0000+0.2*16.0000))/(2*1.00*16.0000)
= 795.871 kgf/cm²
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (9.066*1403.0000)/(1406.14*1.00-0.6*9.066)+3.000
= 12.081 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14 * 1.00 * 22.0000 ) / (1403.0000 + 0.6 * 22.0000 )
= 21.844 - 0.266 = 21.578 kgf/cm²
Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 3.904 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 19.000 , tr = 9.051 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.566 , Temp. Reduction = 26 C
Min Metal Temp. w/o impact per UCS-66 -41 C
Min Metal Temp. at Required thickness (UCS 66.1) -48 C
MDMT Calculations in the Head Straight Flange:

FileName : 024-C-003-REV-5-----------------------------------

Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. D at 215 C
SHELL-1
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (9.013*1403.0000)/(1406.14*0.85-0.6*9.013)
= 10.6284 + 3.0000 = 13.6284 mm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*17.0000)/(1403.0000+0.6*17.0000)
= 14.378 - 0.213 = 14.164 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*20.0000)/(1400.0000+0.6*20.0000)
= 16.929 kgf/cm²
= (P*(R+0.6*t))/(E*t)
= (9.013*(1403.0000+0.6*17.0000))/(0.85*17.0000)
= 881.505 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

Minimum Design Metal Temperature Results:
SHELL-2
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.803*1403.0000)/(1406.14*0.85-0.6*8.803)
= 10.3798 + 3.0000 = 13.3798 mm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*15.0000)/(1403.0000+0.6*15.0000)
= 12.697 - 0.003 = 12.694 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*18.0000)/(1400.0000+0.6*18.0000)
= 15.249 kgf/cm²
FileName : 024-C-003-REV-5-----------------------------------

= (P*(R+0.6*t))/(E*t)
= (8.803*(1403.0000+0.6*15.0000))/(0.85*15.0000)
= 974.944 kgf/cm²
SHELL-3
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*0.85-0.6*8.800)
= 10.3757 + 3.0000 = 13.3757 mm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*13.0000)/(1403.0000+0.6*13.0000)
= 11.014 kgf/cm²
FileName : 024-C-003-REV-5-----------------------------------

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*16.0000)/(1400.0000+0.6*16.0000)
= 13.567 kgf/cm²
= (P*(R+0.6*t))/(E*t)
= (8.800*(1403.0000+0.6*13.0000))/(0.85*13.0000)
= 1123.533 kgf/cm²
SHELL-4
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*0.85-0.6*8.800)
= 10.3757 + 3.0000 = 13.3757 mm

FileName : 024-C-003-REV-5-----------------------------------

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*13.0000)/(1403.0000+0.6*13.0000)
= 11.014 kgf/cm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*16.0000)/(1400.0000+0.6*16.0000)
= 13.567 kgf/cm²
= (P*(R+0.6*t))/(E*t)
= (8.800*(1403.0000+0.6*13.0000))/(0.85*13.0000)
= 1123.533 kgf/cm²
Elliptical Head From 80 To 90 SA-516 70 , UCS-66 Crv. D at 215 C
TOP D-END
FileName : 024-C-003-REV-5-----------------------------------

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (8.800*2806.0000*1.000)/(2*1406.14*1.00-0.2*8.800)
= 8.7858 + 3.0000 = 11.7858 mm
= (2*1406.14*1.00*10.0000)/(1.000*2806.0000+0.2*10.0000)
= 10.015 kgf/cm²
= (2*1406.14*1.00*13.0000)/(1.000*2800.0000+0.2*13.0000)
= 13.045 kgf/cm²
= (P*(K*D+0.2*t))/(2*E*t)
= (8.800*(1.000*2806.0000+0.2*10.0000))/(2*1.00*10.0000)
= 1235.520 kgf/cm²
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*1.00-0.6*8.800)+3.000
= 11.813 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14 * 1.00 * 13.0000 ) / (1403.0000 + 0.6 * 13.0000 )
= 12.957 kgf/cm²
FileName : 024-C-003-REV-5-----------------------------------

MDMT Calculations in the Knuckle Portion:
MDMT Calculations in the Head Straight Flange:
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 13.020 kgf/cm²
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 11.440 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 16.883 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 11.017 kgf/cm²
Vertical Test performed per: UG-99b

FileName : 024-C-003-REV-5-----------------------------------

Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure
BTM D-END 1403.2 2404.5 0.584 15.98
SHELL-1 1555.8 2404.5 0.647 15.91
SHELL-2 1728.6 2404.5 0.719 15.61
SHELL-3 1954.5 2404.5 0.813 15.31
SHELL-4 1801.4 2404.5 0.749 14.11
TOP D-END 1838.5 2404.5 0.765 13.09
Elements Suitable for Internal Pressure.

FileName : 024-C-003-REV-5-----------------------------------
External Pressure Calculations : Step: 4 3:56p Sep 13,2010

External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-08
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 175 C
BTM D-END
Elastic Modulus from Chart: CS-2 at 175 C : 0.20059E+07 kgf/cm²
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
16.000 2838.00 177.38 0.0007830 759.72
EMAP = B/(K0*D/t) = 759.7153 /(0.9000 *177.3750 ) = 4.7590 kgf/cm²
Results for Required Thickness (Tca):
7.392 2838.00 383.92 0.0003618 362.83
EMAP = B/(K0*D/t) = 362.8315 /(0.9000 *383.9168 ) = 1.0501 kgf/cm²
Cylindrical Shell From 40 to RING-1 Ext. Chart: CS-2 at 175 C
SHELL-1
Tca OD SLEN D/t L/D Factor A B

FileName : 024-C-003-REV-5-----------------------------------

17.000 2840.00 2388.33 167.06 0.8410 0.0007468 745.47
EMAP = (4*B)/(3*(D/t)) = (4*745.4690 )/(3*167.0588 ) = 5.9498 kgf/cm²
8.521 2840.00 2388.33 333.30 0.8410 0.0002617 262.48
EMAP = (4*B)/(3*(D/t)) = (4*262.4834 )/(3*333.3030 ) = 1.0500 kgf/cm²
Results for Maximum Stiffened Length (Slen):
17.000 2840.00 13133.11 167.06 4.6243 0.0001312 131.57
EMAP = (4*B)/(3*(D/t)) = (4*131.5669 )/(3*167.0588 ) = 1.0501 kgf/cm²
Cylindrical Shell From RING-1 to 50 Ext. Chart: CS-2 at 175 C
SHELL-1
17.000 2840.00 3045.00 167.06 1.0722 0.0005804 582.08
EMAP = (4*B)/(3*(D/t)) = (4*582.0780 )/(3*167.0588 ) = 4.6457 kgf/cm²
9.410 2840.00 3045.00 301.80 1.0722 0.0002370 237.68
EMAP = (4*B)/(3*(D/t)) = (4*237.6812 )/(3*301.7983 ) = 1.0501 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

17.000 2840.00 13132.73 167.06 4.6242 0.0001312 131.57
EMAP = (4*B)/(3*(D/t)) = (4*131.5708 )/(3*167.0588 ) = 1.0501 kgf/cm²
SHELL-2
15.000 2836.00 3045.00 189.07 1.0737 0.0004804 481.79
EMAP = (4*B)/(3*(D/t)) = (4*481.7901 )/(3*189.0667 ) = 3.3977 kgf/cm²
9.402 2836.00 3045.00 301.63 1.0737 0.0002368 237.54
EMAP = (4*B)/(3*(D/t)) = (4*237.5426 )/(3*301.6266 ) = 1.0501 kgf/cm²
15.000 2836.00 9645.18 189.07 3.4010 0.0001485 148.90
EMAP = (4*B)/(3*(D/t)) = (4*148.8986 )/(3*189.0667 ) = 1.0501 kgf/cm²
SHELL-2
FileName : 024-C-003-REV-5-----------------------------------

15.000 2836.00 3150.00 189.07 1.1107 0.0004639 465.24
EMAP = (4*B)/(3*(D/t)) = (4*465.2429 )/(3*189.0667 ) = 3.2810 kgf/cm²
9.533 2836.00 3150.00 297.49 1.1107 0.0002336 234.28
EMAP = (4*B)/(3*(D/t)) = (4*234.2812 )/(3*297.4857 ) = 1.0500 kgf/cm²
15.000 2836.00 9645.21 189.07 3.4010 0.0001485 148.90
EMAP = (4*B)/(3*(D/t)) = (4*148.8982 )/(3*189.0667 ) = 1.0501 kgf/cm²
SHELL-3
13.000 2832.00 3150.00 217.85 1.1123 0.0003737 374.84
EMAP = (4*B)/(3*(D/t)) = (4*374.8403 )/(3*217.8462 ) = 2.2942 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

9.525 2832.00 3150.00 297.32 1.1123 0.0002335 234.14
EMAP = (4*B)/(3*(D/t)) = (4*234.1444 )/(3*297.3163 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.95 217.85 2.3940 0.0001711 171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5640 )/(3*217.8462 ) = 1.0501 kgf/cm²
Cylindrical Shell From RING-3 to RING-4 Ext. Chart: CS-2 at 175 C
SHELL-3
13.000 2832.00 2900.00 217.85 1.0240 0.0004069 408.15
EMAP = (4*B)/(3*(D/t)) = (4*408.1457 )/(3*217.8462 ) = 2.4981 kgf/cm²
9.209 2832.00 2900.00 307.52 1.0240 0.0002415 242.18
EMAP = (4*B)/(3*(D/t)) = (4*242.1776 )/(3*307.5158 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.88 217.85 2.3940 0.0001711 171.57

FileName : 024-C-003-REV-5-----------------------------------

EMAP = (4*B)/(3*(D/t)) = (4*171.5657 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-3
13.000 2832.00 3250.00 217.85 1.1476 0.0003619 362.99
EMAP = (4*B)/(3*(D/t)) = (4*362.9920 )/(3*217.8462 ) = 2.2217 kgf/cm²
9.647 2832.00 3250.00 293.55 1.1476 0.0002305 231.18
EMAP = (4*B)/(3*(D/t)) = (4*231.1808 )/(3*293.5535 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.97 217.85 2.3941 0.0001711 171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5634 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-3

FileName : 024-C-003-REV-5-----------------------------------

13.000 2832.00 2810.00 217.85 0.9922 0.0004204 421.63
EMAP = (4*B)/(3*(D/t)) = (4*421.6324 )/(3*217.8462 ) = 2.5806 kgf/cm²
9.092 2832.00 2810.00 311.50 0.9922 0.0002446 245.32
EMAP = (4*B)/(3*(D/t)) = (4*245.3151 )/(3*311.4996 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.86 217.85 2.3940 0.0001711 171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5663 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-3
13.000 2832.00 2490.00 217.85 0.8792 0.0004764 477.76
EMAP = (4*B)/(3*(D/t)) = (4*477.7645 )/(3*217.8462 ) = 2.9242 kgf/cm²
8.653 2832.00 2490.00 327.28 0.8792 0.0002570 257.75

FileName : 024-C-003-REV-5-----------------------------------

EMAP = (4*B)/(3*(D/t)) = (4*257.7457 )/(3*327.2824 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.75 217.85 2.3940 0.0001711 171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5691 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-4
13.000 2832.00 2490.00 217.85 0.8792 0.0004764 477.76
EMAP = (4*B)/(3*(D/t)) = (4*477.7645 )/(3*217.8462 ) = 2.9242 kgf/cm²
8.653 2832.00 2490.00 327.28 0.8792 0.0002570 257.75
EMAP = (4*B)/(3*(D/t)) = (4*257.7457 )/(3*327.2824 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.75 217.85 2.3940 0.0001711 171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5691 )/(3*217.8462 ) = 1.0501 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

SHELL-4
13.000 2832.00 2900.00 217.85 1.0240 0.0004069 408.15
EMAP = (4*B)/(3*(D/t)) = (4*408.1457 )/(3*217.8462 ) = 2.4981 kgf/cm²
9.209 2832.00 2900.00 307.52 1.0240 0.0002415 242.18
EMAP = (4*B)/(3*(D/t)) = (4*242.1776 )/(3*307.5158 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.88 217.85 2.3940 0.0001711 171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5657 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-4
13.000 2832.00 3100.00 217.85 1.0946 0.0003799 381.06

FileName : 024-C-003-REV-5-----------------------------------

EMAP = (4*B)/(3*(D/t)) = (4*381.0594 )/(3*217.8462 ) = 2.3323 kgf/cm²
9.463 2832.00 3100.00 299.26 1.0946 0.0002350 235.68
EMAP = (4*B)/(3*(D/t)) = (4*235.6769 )/(3*299.2621 ) = 1.0500 kgf/cm²
13.000 2832.00 6779.94 217.85 2.3940 0.0001711 171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5643 )/(3*217.8462 ) = 1.0501 kgf/cm²
SHELL-4
13.000 2832.00 2683.33 217.85 0.9475 0.0004409 442.20
EMAP = (4*B)/(3*(D/t)) = (4*442.1973 )/(3*217.8462 ) = 2.7065 kgf/cm²
8.922 2832.00 2683.33 317.43 0.9475 0.0002492 249.98
EMAP = (4*B)/(3*(D/t)) = (4*249.9820 )/(3*317.4250 ) = 1.0500 kgf/cm²

FileName : 024-C-003-REV-5-----------------------------------

13.000 2832.00 6779.82 217.85 2.3940 0.0001711 171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5674 )/(3*217.8462 ) = 1.0501 kgf/cm²
Elliptical Head From 80 to 90 Ext. Chart: CS-2 at 175 C
TOP D-END
10.000 2826.00 282.60 0.0004915 492.91
EMAP = B/(K0*D/t) = 492.9126 /(0.9000 *282.6000 ) = 1.9380 kgf/cm²
7.361 2826.00 383.92 0.0003618 362.83
EMAP = B/(K0*D/t) = 362.8285 /(0.9000 *383.9200 ) = 1.0501 kgf/cm²
Stiffening Ring Calculations for : RING-1 , ISST100, SA-516 70
Effective Length of Shell 241.70 mm
Area (cm² ) Distance (mm ) Area*Dist
Shell: 41.089 8.5000 349.256
Ring : 28.000 117.0000 3276.000
Total: 69.089 3625.256
Centroid of Ring plus Shell = 52.472 mm
Inertia Distance A*Dist²
Shell: 9.896 43.9723 79448.078

FileName : 024-C-003-REV-5-----------------------------------

Ring : 193.801 -64.5277 116587.133
Total: 203.697 196035.219
Available Moment of Inertia, Ring plus Shell 2164.049 cm**4
Required Stress in Ring plus Shell BREQ 124.04 kgf/cm²
Required Strain in Ring plus Shell AREQ 0.0001240
Required Moment of Inertia, Ring plus Shell
= ( OD² * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (2840.0000²*2716.6667*(17.0000+28.0000/2716.6667)*0.0001240)/10.9
= 449.4489 cm**4
Results for Stiffening Ring Weld Calculations per UG-30
Given Stiffening Ring Fillet Weld Size Wleg 12.000 mm
Stiffening Ring Attachment Style CONTINUOUS
Location of Stiffening Ring EXTERNAL
Radial Pressure Load Pext*Slen 28.52 kgf/mm
The Radial Shear Load V 810.11 kgf
The First Moment of the Area ( Ring + Shell ) Q 180677.58 mm ³
Weld Shear Flow due to Rad. Shear Load VQ/I 6.76 kgf/mm
The Weld Allowable Stress .55*S 773.38 kgf/cm²
Minimum Weld Leg Size Min(.25,TCA,TRING) Wldmin 0.00 mm
The Weld Allowable Load 2* WLeg*.55*S 185.61 kgf/mm
The Combined Weld Load SRSS of VQ/I and Pext*Slen 29.32 kgf/mm
Shell: 34.032 7.5000 255.237

FileName : 024-C-003-REV-5-----------------------------------

Ring : 25.470 115.0000 2929.085
Total: 59.502 3184.322
Shell: 6.381 46.0163 72061.898
Ring : 193.801 -61.4837 96284.070
Total: 200.182 168345.969
= (2836.0000²*3097.5002*(15.0000+25.4703/3097.5002)*0.0001410)/10.9
= 509.9005 cm**4
FileName : 024-C-003-REV-5-----------------------------------

Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625
= (2832.0000²*3025.0002*(13.0000+25.4703/3025.0002)*0.0001600)/10.9
= 492.9506 cm**4

FileName : 024-C-003-REV-5-----------------------------------

Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625
= (2832.0000²*3074.9998*(13.0000+25.4703/3074.9998)*0.0001610)/10.9
= 503.7317 cm**4

FileName : 024-C-003-REV-5-----------------------------------

Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625

FileName : 024-C-003-REV-5-----------------------------------

= (2832.0000²*3030.0000*(13.0000+25.4703/3030.0000)*0.0001600)/10.9
= 493.7158 cm**4
Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625

FileName : 024-C-003-REV-5-----------------------------------

= (2832.0000²*2650.0002*(13.0000+25.4703/2650.0002)*0.0001590)/10.9
= 432.8361 cm**4
Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492

FileName : 024-C-003-REV-5-----------------------------------

Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625
= (2832.0000²*2695.0002*(13.0000+25.4703/2695.0002)*0.0001590)/10.9
= 439.6801 cm**4

FileName : 024-C-003-REV-5-----------------------------------

Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625
= (2832.0000²*3000.0002*(13.0000+25.4703/3000.0002)*0.0001600)/10.9
= 489.1245 cm**4

FileName : 024-C-003-REV-5-----------------------------------

Shell: 27.438 6.5000 178.348
Ring : 25.470 113.0000 2878.144
Total: 52.908 3056.492
Shell: 3.864 51.2695 72122.742
Ring : 193.801 -55.2305 77694.883
Total: 197.665 149817.625
= (2832.0000²*2891.6667*(13.0000+25.4703/2891.6667)*0.0001600)/10.9
= 472.5444 cm**4

FileName : 024-C-003-REV-5-----------------------------------

External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |
From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
10| 20| No Calc | 0.00000 | 0.00000 | No Calc | No Calc |
20| 30| No Calc | 0.00000 | 0.00000 | No Calc | No Calc |
30| 40| No Calc | 2838.00 | 16.0000 | 0.00078302 | 759.715 |
40|Ring| 238.833 | 2840.00 | 17.0000 | 0.00074684 | 745.469 |
Ring| 50| 304.500 | 2840.00 | 17.0000 | 0.00058037 | 582.078 |
50|Ring| 304.500 | 2836.00 | 15.0000 | 0.00048038 | 481.790 |
Ring| 60| 315.000 | 2836.00 | 15.0000 | 0.00046388 | 465.243 |
60|Ring| 315.000 | 2832.00 | 13.0000 | 0.00037374 | 374.840 |
Ring|Ring| 290.000 | 2832.00 | 13.0000 | 0.00040695 | 408.146 |
Ring|Ring| 325.000 | 2832.00 | 13.0000 | 0.00036193 | 362.992 |
Ring|Ring| 281.000 | 2832.00 | 13.0000 | 0.00042040 | 421.632 |
Ring| 70| 249.000 | 2832.00 | 13.0000 | 0.00047636 | 477.765 |
70|Ring| 249.000 | 2832.00 | 13.0000 | 0.00047636 | 477.765 |
Ring|Ring| 290.000 | 2832.00 | 13.0000 | 0.00040695 | 408.146 |
Ring|Ring| 310.000 | 2832.00 | 13.0000 | 0.00037994 | 381.059 |
Ring| 80| 268.333 | 2832.00 | 13.0000 | 0.00044090 | 442.197 |
80| 90| No Calc | 2826.00 | 10.0000 | 0.00049147 | 492.913 |

FileName : 024-C-003-REV-5-----------------------------------

| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
10| 20| 0.00000 | No Calc | 0.00000 | No Calc |
20| 30| 0.00000 | No Calc | 0.00000 | No Calc |
30| 40| 19.0000 | 10.3922 | 1.05000 | 4.75900 |
40|Ring| 20.0000 | 11.5208 | 1.05000 | 5.94975 |
Ring| 50| 20.0000 | 12.4103 | 1.05000 | 4.64569 |
50|Ring| 18.0000 | 12.4024 | 1.05000 | 3.39767 |
Ring| 60| 18.0000 | 12.5332 | 1.05000 | 3.28098 |
60|Ring| 16.0000 | 12.5252 | 1.05000 | 2.29422 |
Ring|Ring| 16.0000 | 12.2093 | 1.05000 | 2.49807 |
Ring|Ring| 16.0000 | 12.6473 | 1.05000 | 2.22170 |
Ring|Ring| 16.0000 | 12.0915 | 1.05000 | 2.58061 |
Ring| 70| 16.0000 | 11.6531 | 1.05000 | 2.92417 |
70|Ring| 16.0000 | 11.6531 | 1.05000 | 2.92417 |
Ring|Ring| 16.0000 | 12.2093 | 1.05000 | 2.49807 |
Ring|Ring| 16.0000 | 12.4633 | 1.05000 | 2.33228 |
Ring| 80| 16.0000 | 11.9218 | 1.05000 | 2.70648 |
80| 90| 13.0000 | 10.3609 | 1.05000 | 1.93801 |
Minimum 1.938
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |

FileName : 024-C-003-REV-5-----------------------------------

| | cm | cm | cm**4 | cm**4 |
10| 20| No Calc | No Calc | No Calc | No Calc |
40|Ring| 238.833 | 1313.31 | No Calc | No Calc |
Ring| 50| 304.500 | 1313.27 | 449.449 | 2164.05 |
Ring| 60| 315.000 | 964.521 | 509.900 | 1883.64 |
Ring|Ring| 290.000 | 677.988 | 492.951 | 1695.84 |
Ring|Ring| 325.000 | 677.997 | 503.732 | 1695.84 |
Ring|Ring| 281.000 | 677.986 | 493.716 | 1695.84 |
Ring| 70| 249.000 | 677.975 | 432.836 | 1695.84 |
Ring|Ring| 290.000 | 677.988 | 439.680 | 1695.84 |
Ring|Ring| 310.000 | 677.994 | 489.124 | 1695.84 |
Ring| 80| 268.333 | 677.982 | 472.544 | 1695.84 |
Elements Suitable for External Pressure.

FileName : 024-C-003-REV-5-----------------------------------
Element and Detail Weights : Step: 5 3:56p Sep 13,2010

Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm³ | kgm | cm³ | kgm |
10| 20| 10670.3 | 0.00000 | 10670.3 | 0.00000 | 1067.03 |
20| 30| 1026.50 | 0.00000 | 1026.50 | 0.00000 | 102.650 |
30| 40| 1957.45 | 3.181E+06 | 1722.55 | 3.201E+06 | 195.745 |
40| 50| 4163.92 | 18.47E+06 | 3543.09 | 18.55E+06 | 416.392 |
50| 60| 3744.85 | 18.47E+06 | 3124.02 | 18.55E+06 | 374.485 |
60| 70| 13305.6 | 73.89E+06 | 10822.3 | 74.21E+06 | 1330.56 |
70| 80| 11254.3 | 62.50E+06 | 9153.88 | 62.77E+06 | 1125.43 |
80| 90| 1244.97 | 3.181E+06 | 1011.54 | 3.201E+06 | 124.497 |
---------------------------------------------------------------------------
Total 47367 0.180E+09 41074 0.180E+09 4736
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | cm | cm |
10|Plat| 821.436 | 53.3270 | 520.000 | PLATFORM - 1
10|Lini| 12731.2 | 0.00000 | 297.200 | FIRE PROOFING
20|Plat| 1174.26 | 0.00000 | 70.0000 | PLATFORM - 2
20|Insl| 544.773 | 0.00000 | 64.9000 | INSULATION
30|Liqd| 2225.97 | 0.00000 | -70.0000 | Liquid 30
30|Insl| 94.3070 | 0.00000 | -32.5000 | INSULATION
30|Nozl| 53.8926 | 0.00000 | 5.83333 | NOZZLE 6N

FileName : 024-C-003-REV-5-----------------------------------

40|Plat| 476.405 | 57.3910 | 295.000 | PLATFORM - 3
40|Plat| 637.391 | 55.0569 | 295.000 | PLATOFRM - 4
40|Plat| 358.130 | 58.5688 | 295.000 | PLATFORM - 5
40|Liqd| 12925.0 | 0.00000 | 150.000 | LIQUID 40
40|Insl| 190.645 | 0.00000 | 150.000 | INSULATION
40|Ring| 230.422 | 0.00000 | 210.500 | RING-1
40|Nozl| 410.011 | 170.480 | 85.0000 | 5M
40|Nozl| 3.67941 | 142.921 | 60.0000 | 1CNB
40|Nozl| 2.67542 | 141.909 | 55.6000 | 7CNA
40|Nozl| 2.67542 | 141.909 | 55.6000 | 6CNA
40|Nozl| 2.67542 | 141.909 | 20.0000 | 7CNB
40|Nozl| 2.67542 | 141.909 | 20.0000 | 6CNB
40|Nozl| 2.67542 | 141.909 | 17.5000 | 2CND
40|Nozl| 2.67542 | 141.909 | 171.500 | 2CNC
40|Nozl| 2.67542 | 141.909 | 284.900 | 5CNB
40|Nozl| 2.67542 | 141.909 | 169.000 | 2CNB
50|Plat| 926.663 | 48.7889 | 295.000 | PLATFORM - 6
50|Liqd| 215.416 | 0.00000 | 2.50000 | LIQUID
50|Insl| 190.381 | 0.00000 | 150.000 | INSULATION
50|Ring| 209.329 | 0.00000 | 215.000 | RING-2
50|Nozl| 10.4217 | 144.602 | 29.0000 | NOZZLE 8N
50|Nozl| 217.415 | 170.480 | 95.5000 | NOZZLE 5N
50|Nozl| 3.71470 | 142.921 | 10.0000 | 1CNA
50|Nozl| 2.69152 | 141.909 | 23.0000 | 2CNA
50|Nozl| 2.69152 | 141.909 | 20.5000 | 5CNA
50|Nozl| 2.69152 | 141.909 | 256.000 | 4CNB
60|Plat| 1045.06 | 44.8378 | 235.000 | PLATFORM - 7
60|Plat| 530.480 | 57.2315 | 725.000 | PLATFORM - 8
60|Plat| 1784.44 | 20.6465 | 965.000 | PLATFORM - 9

FileName : 024-C-003-REV-5-----------------------------------

60|Plat| 378.885 | 0.00000 | 1055.00 | PLATFORM - 10
60|Insl| 760.468 | 0.00000 | 600.000 | INSULATION
60|Ring| 209.053 | 0.00000 | 230.000 | RING-3
60|Ring| 209.053 | 0.00000 | 520.000 | RING-4
60|Ring| 209.053 | 0.00000 | 845.000 | RING-5
60|Ring| 209.053 | 0.00000 | 1126.00 | RING-6
60|Nozl| 388.797 | 170.480 | 365.000 | 4M
60|Nozl| 388.797 | 170.480 | 1055.00 | 3M
60|Nozl| 67.7074 | 155.240 | 1089.80 | NOZZLE 3N
60|Nozl| 2.70782 | 141.909 | 269.100 | 3CNF
60|Nozl| 2.70782 | 141.909 | 149.100 | 3CNG
60|Nozl| 127.008 | 160.320 | 91.3000 | 4NA
60|Nozl| 127.008 | 160.320 | 91.3000 | 4NB
60|Nozl| 2.70782 | 141.909 | 1192.50 | 3CNB
60|Nozl| 2.70782 | 141.909 | 420.100 | 3CND
60|Nozl| 2.55346 | 141.909 | 1066.10 | 4CNA
60|Nozl| 2.70782 | 141.909 | 900.100 | 3CNC
60|Tray| 1824.10 | 0.00000 | 231.600 | TRAY-1
60|Tray| 5016.26 | 0.00000 | 713.600 | TRAY-2
60|Tray| 912.048 | 0.00000 | 1138.50 | TARY - 3
70|Plat| 1383.28 | 0.00000 | 235.000 | PLATFORM - 11
70|Plat| 456.105 | 0.00000 | 585.000 | PLATFORM - 12
70|Plat| 1159.41 | 44.8378 | 855.000 | PLATFORM- 13
70|Insl| 643.230 | 0.00000 | 507.500 | INSULATION
70|Ring| 209.053 | 0.00000 | 175.000 | RING-7
70|Ring| 209.053 | 0.00000 | 465.000 | RING-8
70|Ring| 209.053 | 0.00000 | 775.000 | RING-9
70|Nozl| 407.215 | 170.480 | 325.000 | 2M
70|Nozl| 15.1783 | 146.986 | 995.000 | NOZZLE 2N

FileName : 024-C-003-REV-5-----------------------------------

70|Nozl| 388.797 | 170.480 | 954.000 | 1M
70|Nozl| 2.70782 | 141.909 | 744.500 | 3CNA
70|Tray| 2280.12 | 0.00000 | 164.800 | TRAY - 3
70|Tray| 4560.24 | 0.00000 | 648.000 | TRAY 4
80|Plat| 1496.98 | 0.00000 | -100.000 | PLATFORM - 14
80|Insl| 87.4865 | 0.00000 | 37.5000 | INSULATION
80|Nozl| 112.808 | 0.00000 | 5.83333 | NOZZLE 1N
80|Nozl| 42.5599 | 0.00000 | 5.83333 | NOZZLE 7N
Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
60|Tliq| 862.05 | 0.00000 | 231.60001 |
60|Tliq| 2370.64 | 0.00000 | 713.60004 |
60|Tliq| 431.03 | 0.00000 | 1138.50000 |
70|Tliq| 1077.57 | 0.00000 | 164.80000 |
70|Tliq| 2155.13 | 0.00000 | 648.00000 |
Total Weight of Each Detail Type
Total Weight of Platforms 12628.9
Total Weight of Liquid 15366.4
Total Weight of Insulation 2511.3
Total Weight of Lining 12731.2
Total Weight of Stiffeners 1903.1
Total Weight of Nozzles 2813.3
Total Weight of Trays 6640.3
Total Weight of Tray Bolting Weight 1056.0
Total Weight of Trayliquid 6896.4

FileName : 024-C-003-REV-5-----------------------------------

---------------------------------------------------------------
Sum of the Detail Weights 62547.0 kgm
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 57877.1 kgm
Shop Test Wt. - Fabricated Weight + Water ( Full ) 237493.5 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 73017.3 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 92388.9 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 92388.9 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 114651.7 kgm
Field Test Wt. - Empty Weight + Water (Full) 265865.1 kgm
Mass of the Upper 1/3 of the Vertical Vessel 28387.3 kgm
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm² |
10| 20| 555167. |
20| 30| 80459.2 |
30| 40| 92523.5 |
40| 50| 267664. |
50| 60| 267287. |
60| 70| 1.068E+06 |
70| 80| 903045. |
80| 90| 91386.6 |
-----------------------------
Total 3325170.000 cm²

FileName : 024-C-003-REV-5-----------------------------------

Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | kgf-m. | kgm |
10| 20| 12558.8 | 25290.0 | 25290.0 | 438.047 | 25290.0 |
20| 30| 2848.18 | 2848.18 | 2848.18 | 0.00000 | 2848.18 |
30| 40| 2301.39 | 4527.36 | 5242.79 | 0.00000 | 2301.39 |
40| 50| 6908.40 | 19833.4 | 24769.0 | 1568.71 | 6908.40 |
50| 60| 5685.34 | 5900.75 | 23545.9 | 854.596 | 5685.34 |
60| 70| 21087.1 | 28839.5 | 96618.1 | 3001.44 | 25175.8 |
70| 80| 17462.9 | 24303.2 | 81498.8 | 1903.05 | 21070.5 |
80| 90| 3109.30 | 3109.30 | 6052.31 | 0.00000 | 3109.30 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
10| 20| 92388.9 | 114652. | 265865. |
20| 30| 67098.9 | 89361.7 | 240575. |
30| 40| 64250.7 | 86513.5 | 237727. |
40| 50| 61949.3 | 81986.2 | 232484. |
50| 60| 55040.9 | 62152.8 | 207715. |
60| 70| 49355.6 | 56252.0 | 184169. |
70| 80| 24179.8 | 27412.5 | 87551.2 |
80| 90| 3109.30 | 3109.30 | 6052.31 |

FileName : 024-C-003-REV-5-----------------------------------

Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
10| 20| 7765.84 | 7765.84 | 7765.84 |
20| 30| 7327.80 | 7327.80 | 7327.80 |
30| 40| 7327.80 | 7327.80 | 7327.80 |
40| 50| 7327.80 | 7327.80 | 7327.80 |
50| 60| 5759.08 | 5759.08 | 5759.08 |
60| 70| 4904.49 | 4904.49 | 4904.49 |
70| 80| 1903.05 | 1903.05 | 1903.05 |
80| 90| 0.00000 | 0.00000 | 0.00000 |

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Flange MAWP : Step: 6 3:56p Sep 13,2010

Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating
Description Operating Ambient Temperature Class Grade|Group
kgf/cm² kgf/cm² C
----------------------------------------------------------------------------
NOZZLE 6N 13.7 20.0 215 150 GR 1.1
5M 13.7 20.0 215 150 GR 1.1
1CNB 44.2 52.0 215 300 GR 1.1
7CNA 44.2 52.0 215 300 GR 1.1
6CNA 44.2 52.0 215 300 GR 1.1
7CNB 44.2 52.0 215 300 GR 1.1
6CNB 44.2 52.0 215 300 GR 1.1
2CND 44.2 52.0 215 300 GR 1.1
2CNC 44.2 52.0 215 300 GR 1.1
5CNB 44.2 52.0 215 300 GR 1.1
2CNB 44.2 52.0 215 300 GR 1.1
NOZZLE 8N 13.7 20.0 215 150 GR 1.1
NOZZLE 5N 13.7 20.0 215 150 GR 1.1
1CNA 44.2 52.0 215 300 GR 1.1
2CNA 44.2 52.0 215 300 GR 1.1
5CNA 44.2 52.0 215 300 GR 1.1
4CNB 44.2 52.0 215 300 GR 1.1
4M 13.7 20.0 215 150 GR 1.1
3M 13.7 20.0 215 150 GR 1.1
NOZZLE 3N 13.7 20.0 215 150 GR 1.1
3CNF 44.2 52.0 215 300 GR 1.1
3CNG 44.2 52.0 215 300 GR 1.1

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Flange MAWP : Step: 6 3:56p Sep 13,2010

4NA 13.7 20.0 215 150 GR 1.1
4NB 13.7 20.0 215 150 GR 1.1
3CNB 44.2 52.0 215 300 GR 1.1
3CND 44.2 52.0 215 300 GR 1.1
4CNA 44.2 52.0 215 300 GR 1.1
3CNC 44.2 52.0 215 300 GR 1.1
2M 13.7 20.0 215 150 GR 1.1
NOZZLE 2N 13.7 20.0 215 150 GR 1.1
1M 13.7 20.0 215 150 GR 1.1
3CNA 44.2 52.0 215 300 GR 1.1
NOZZLE 1N 13.7 20.0 215 150 GR 1.1
NOZZLE 7N 13.7 20.0 215 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 13.661 20.037 kgf/cm²
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

FileName : 024-C-003-REV-5-----------------------------------
Natural Frequency Calculation : Step: 7 3:56p Sep 13,2010

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 1.58521 Hz.
The Natural Frequency for the Vessel (Ope...) is 1.48991 Hz.
The Natural Frequency for the Vessel (Filled) is 0.85948 Hz.

FileName : 024-C-003-REV-5-----------------------------------
Wind Load Calculation : Step: 8 3:56p Sep 13,2010

Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1 and 2 :
Shape Factor (Cf) 1.000
User Entered Basic Wind Speed 259.2 km/hr
Base Elevation 0.30 m
Wind Zone Number 1
Risk Factor (k1) 1.0000
Terrain Category 2
Equipment Class B
Topography Factor (k3) 1.0000
Use Gust Response Factor (Dynamic Analysis) No
User entered Beta Value ( Operating Case ) 0.0100
Vessel Operating Natural Frequency 1.490 Hz
Vessel Height to Diameter ratio 11.669
Warning: Vessel height to diameter ratio is > 5, Gust Response Factor should
be considered per 7.1(a). Check the appropriate box on Wind Load Tab.
From fo` FO E S G(ope) G(emp) G(tst)
------------------------------------------------------------------
10 36.39 11.02 0.0470 0.2014 1.0000 1.0000 1.0000
20 36.39 11.02 0.0470 0.2014 1.0000 1.0000 1.0000
30 36.39 11.02 0.0470 0.2014 1.0000 1.0000 1.0000
40 36.39 11.02 0.0470 0.2014 1.0000 1.0000 1.0000
50 35.50 10.75 0.0478 0.2050 1.0000 1.0000 1.0000
60 32.72 9.91 0.0504 0.2173 1.0000 1.0000 1.0000

FileName : 024-C-003-REV-5-----------------------------------

70 30.83 9.34 0.0525 0.2326 1.0000 1.0000 1.0000
80 30.21 9.15 0.0532 0.2376 1.0000 1.0000 1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz²
Element Wind Load :
= Wind Area * Cf * Height Factor
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 3.16 1.0000 0.9839 1.0000 70.84 1.0000
20 6.69 1.0000 0.9839 1.0000 70.84 1.0000
30 7.17 1.0000 0.9839 1.0000 70.84 1.0000
40 8.69 1.0000 0.9839 1.0000 70.84 1.0000
50 11.69 1.0000 0.9995 1.0000 71.96 1.0000
60 19.19 1.0000 1.0488 1.0000 75.51 1.0000
70 30.27 1.0000 1.0942 1.0000 78.78 1.0000
80 35.69 1.0000 1.1106 1.0000 79.96 1.0000
Vortex Shedding Loads, per NBC 1990 Supplement, pages 149-150
Compute the critical wind speed using the weighted average
diameter of the top one-third of the vessel [Vh(ope)]

FileName : 024-C-003-REV-5-----------------------------------

= Fn(ope) * Davg / 0.2 * 0.6818
= 1.4899 * 9.2060 / 0.2 * 0.6818
= 46.760 mile/hr ; 75.250 km/hr
Compute the aspect ratio (gamma) for the entire structure [Gamma]
= (Total Height)² / Sum of the Wind Area
= 3509.20² / 1071383 = 11.4940
Determine the Velocity Pressure Qh(ope) (English Units only)
= 0.5 * 0.0668 * Rho * Vh(ope)²
= 0.5 * 0.0668 * 0.0749 * 46.760² = 5.475 psf ; 26.7291 kgf/m²
Compute the equivalent force per unit area which will act on the top
one-third of the vessel [F/area]:
= (qh(ope)*C1)/[(Gamma)½*(Beta(ope)-(C2*Rho*Davg²/M3))½]
=(5.475*2.5)/[(11.49)½*(0.0100-(0.60*0.0749*233.8333²/24.3))½]
= 228.9838 kgf/m²
Platform Load Calculations
ID Wind Area Elevation Pressure Force Cf
cm² cm kgf/m² kgf
-------------------------------------------------------------------------
PLATFORM - 1 19360.00 550.00 0.00 0.00 1.60
PLATFORM - 2 19360.00 694.40 0.00 0.00 1.60
PLATFORM - 3 19360.00 1014.20 0.00 0.00 1.60
PLATOFRM - 4 19360.00 1014.20 0.00 0.00 1.60
PLATFORM - 5 19360.00 1014.20 0.00 0.00 1.60

FileName : 024-C-003-REV-5-----------------------------------

PLATFORM - 6 19360.00 1314.20 0.00 0.00 1.60
PLATFORM - 7 19360.00 1554.20 0.00 0.00 1.60
PLATFORM - 8 19360.00 2044.20 228.98 443.31 1.60
PLATFORM - 9 38720.00 2284.20 228.98 886.62 1.60
PLATFORM - 10 19360.00 2374.20 228.98 443.31 1.60
PLATFORM - 11 38720.00 2754.20 228.98 886.62 1.60
PLATFORM - 12 19360.00 3104.20 228.98 443.31 1.60
PLATFORM- 13 19360.00 3374.20 228.98 443.31 1.60
PLATFORM - 14 72512.00 3434.20 228.98 1660.41 1.60
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force
cm² cm kgf/m² kgf
-------------------------------------------------------------------------
The following table contains results for Vortex Shedding Case (Ope).
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |
From| To | Height | Diameter | Area | Factor | Wind Load |
| | cm | cm | cm² | kgf/m² | kgf |
10| 20| 315.549 | 403.800 | 240019. | 0.00000 | 0.00000 |
20| 30| 668.986 | 356.155 | 31982.7 | 0.00000 | 0.00000 |
30| 40| 716.700 | 352.560 | 1762.80 | 0.00000 | 0.00000 |
40| 50| 869.200 | 352.800 | 105840. | 0.00000 | 0.00000 |
50| 60| 1169.20 | 352.320 | 105696. | 0.00000 | 0.00000 |

FileName : 024-C-003-REV-5-----------------------------------

60| 70| 1919.20 | 351.840 | 422208. | 0.00000 | 2075.84 |
70| 80| 3026.70 | 351.840 | 357118. | 228.984 | 9933.08 |
80| 90| 3568.90 | 351.120 | 22796.8 | 228.984 | 2119.75 |
End of Vortex Shedding Calculations
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency
D - Average internal diameter of vessel cm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel cm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(104)
L - Total height of structure cm
Lc - Total length of conical section(s) of vessel cm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )

FileName : 024-C-003-REV-5-----------------------------------

Vp - Vib. Chance, <= 0.320E-03 (High); 0.320E-03 < 0.400E-03 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:
#1 - Total Cone Length / Total Length < 0.5
0.000 / 3509.200 = 0.000
#2 - ( D / L² ) * 104 < 8.0 (English Units)
- ( 9.87 / 115.13² ) * 104 = 7.443
Compute the vibration possibility. If Vp > 0.400E-03 no chance. [Vp]:
= W / ( L * Dr²)
= 107728 / ( 3509.20 * 280.600² )
= 0.000
Compute the damping factor Df which is a measure of instability [Df]:
= W * Dl/ ( L * Dr² )
= 107728 * 0.03 / ( 3509.20 * 280.600² )
= 0.730
Compute the critical wind velocity [Vc]:
= 3.4 * f * Dr
= 3.4 * 1.490 * 280.600
= 75.049 km/hr
Compute the velocity at the top of the tower [Vw]:
= V30 * ( L / ( 30 + BaseHeight ))0.143
= 259.20 * ( 3509.20 / ( 30 + 30.0 ))^0.143
= 312.718 km/hr
FileName : 024-C-003-REV-5-----------------------------------

Compute the maximum gust velocity using the gust response factor Gh [Vg]:
= Vw * Gh
= 312.718 * 1.000
= 312.718 km/hr
Compute the maximum dynamic deflection [Z]:
= L5 * Vc² * 0.00243 / ( W * Dl * Dr ) * ( 1E-6)
= 35095*75.0²*0.00243/(107728*0.030*280.600)*(1E-6)
= 41.397 mm
Allowable Deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)
Allowable Deflection : 175.460 Actual Deflection : 41.397 mm
Platform Load Calculations
ID Wind Area Elevation Pressure Force Cf
cm² cm kgf/m² kgf
-------------------------------------------------------------------------
PLATFORM - 1 19360.00 550.00 307.13 594.61 1.60
PLATFORM - 2 19360.00 694.40 307.13 594.61 1.60
PLATFORM - 3 19360.00 1014.20 311.87 603.78 1.60
PLATOFRM - 4 19360.00 1014.20 311.87 603.78 1.60
PLATFORM - 5 19360.00 1014.20 311.87 603.78 1.60
PLATFORM - 6 19360.00 1314.20 323.13 625.58 1.60
PLATFORM - 7 19360.00 1554.20 333.39 645.44 1.60
PLATFORM - 8 19360.00 2044.20 352.48 682.40 1.60
PLATFORM - 9 38720.00 2284.20 359.16 1390.67 1.60

FileName : 024-C-003-REV-5-----------------------------------

PLATFORM - 10 19360.00 2374.20 361.67 700.19 1.60
PLATFORM - 11 38720.00 2754.20 372.25 1441.35 1.60
PLATFORM - 12 19360.00 3104.20 381.48 738.54 1.60
PLATFORM- 13 19360.00 3374.20 387.19 749.61 1.60
PLATFORM - 14 72512.00 3434.20 388.46 2816.82 1.60
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force
cm² cm kgf/m² kgf
-------------------------------------------------------------------------
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |
From| To | Height | Diameter | Area | Factor | Wind Load |
| | cm | cm | cm² | kgf/m² | kgf |
10| 20| 315.549 | 403.800 | 240019. | 307.134 | 8405.53 |
20| 30| 668.986 | 356.155 | 31982.7 | 307.134 | 1599.14 |
30| 40| 716.700 | 352.560 | 1762.80 | 307.134 | 54.1220 |
40| 50| 869.200 | 352.800 | 105840. | 307.134 | 5363.02 |
50| 60| 1169.20 | 352.320 | 105696. | 316.928 | 4051.75 |
60| 70| 1919.20 | 351.840 | 422208. | 348.996 | 18500.4 |
70| 80| 3026.70 | 351.840 | 357118. | 379.837 | 16464.5 |
80| 90| 3568.90 | 351.120 | 22796.8 | 391.314 | 3602.26 |

FileName : 024-C-003-REV-5-----------------------------------

FileName : 024-C-003-REV-5-----------------------------------
Earthquake Load Calculation : Step: 9 3:56p Sep 13,2010

Seismic Analysis Results per IS-1893 (1984), Response Spectrum Method.
Note: Loads multiplied by the Scalar multiplier value of 1.2000
Soil Factor ß 1.0000
Importance Factor as Entered by User I 1.0000
Zone Number 3
Factor Fo from Table 2 (or user def.) 1.0000
Time Period of Vibration ( program or user ) 0.6712 Seconds
Value of Sa/g from user Spectrum Data 0.4312
Percent Damping 2.0000 %
Horizontal Seismic Coefficient (Alpha h) or (Ah):
= ß * I * Fo * Sa/g
= 1.0000 * 1.0000 * 1.0000 * 0.4312
= 0.431
User Spectrum Data points specified for increments of Time Period
Time Period Sa/g
----------------------
0.010 0.220
0.030 0.220
0.060 0.268
0.100 0.470
0.160 0.065
0.310 0.651
0.390 0.563
FileName : 024-C-003-REV-5-----------------------------------

1.000 0.277
1.260 0.181
2.000 0.085
2.500 0.063
3.000 0.042
4.000 0.032
5.000 0.021
6.000 0.011
7.000 0.011
8.000 0.011
9.000 0.011
10.000 0.011
0.000 0.000
Actual Time Period = 0.671 secs
Computed Sa/g = 0.431
Note: It was indicated to apply the damping factor, this assumes that the Site
Spectrum specified is for 5% damping. If your Sa/g values are already per
actual damping value of the vessel then do not apply the damping factor.
Earthquake Element Load, for the first Element:
= Earthquake Weight * Alpha h
= 25289.96 * 0.4312
= 13085.0 kgf
Earthquake Load Calculation

FileName : 024-C-003-REV-5-----------------------------------

| | Earthquake | Earthquake | Element | Element |
From| To | Height | Weight | Ope Load | Emp Load |
| | cm | kgf | kgf | kgf |
10| 20| 297.200 | 25290.0 | 13085.0 | 6783.03 |
20| 30| 639.300 | 2848.18 | 1473.65 | 1538.31 |
30| 40| 686.700 | 4527.36 | 2342.46 | 1242.99 |
40| 50| 839.200 | 19833.4 | 10261.8 | 3731.25 |
50| 60| 1139.20 | 5900.75 | 3053.05 | 3070.67 |
60| 70| 1889.20 | 28839.5 | 14921.5 | 11389.2 |
70| 80| 2996.70 | 24303.2 | 12574.5 | 9431.75 |
80| 90| 3506.70 | 3109.30 | 1608.75 | 1679.35 |

FileName : 024-C-003-REV-5-----------------------------------
Wind/Earthquake Shear, Bending : Step: 10 3:56p Sep 13,2010

The following table is for the Operating Case + Vortex Shedding.
Wind/Earthquake Shear, Bending
| | Distance to| Cummulative|Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear| Shear | Bending | Bending |
| | cm | kgf | kgf | kgf-m. | kgf-m. |
10| 20| 297.200 | 58040.7 | 59320.7 | 411898. | 900943. |
20| 30| 639.300 | 49635.2 | 46235.7 | 327917. | 587229. |
30| 40| 686.700 | 48036.0 | 44762.1 | 315229. | 546371. |
40| 50| 839.200 | 47981.9 | 42419.6 | 314523. | 544191. |
50| 60| 1139.20 | 42618.9 | 32157.8 | 272137. | 432325. |
60| 70| 1889.20 | 38567.1 | 29104.8 | 229751. | 340431. |
70| 80| 2996.70 | 20066.7 | 14183.2 | 72661.4 | 80702.6 |
80| 90| 3506.70 | 3602.26 | 1608.75 | 735.474 | 558.178 |
The following table is for the Operating Case.
10| 20| 297.200 | 58040.7 | 59320.7 | 1.097E+06 | 900943. |
20| 30| 639.300 | 49635.2 | 46235.7 | 777109. | 587229. |
30| 40| 686.700 | 48036.0 | 44762.1 | 733255. | 546371. |
40| 50| 839.200 | 47981.9 | 42419.6 | 730854. | 544191. |
50| 60| 1139.20 | 42618.9 | 32157.8 | 594953. | 432325. |

FileName : 024-C-003-REV-5-----------------------------------
Wind/Earthquake Shear, Bending : Step: 10 3:56p Sep 13,2010

60| 70| 1889.20 | 38567.1 | 29104.8 | 473174. | 340431. |
70| 80| 2996.70 | 20066.7 | 14183.2 | 121370. | 80702.6 |
80| 90| 3506.70 | 3602.26 | 1608.75 | 1249.85 | 558.178 |

FileName : 024-C-003-REV-5-----------------------------------
Wind Deflection : Step: 11 3:56p Sep 13,2010

Wind Deflection Calculations:
The following table is for the Operating Case + Vortex Shedding.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
| | kgf | mm | mm | |
10| 20| 14128.7 | 0.36192 | 1.39675 | 0.00045284 |
20| 30| 14128.7 | 1.61053 | 1.84494 | 0.00054476 |
30| 40| 14128.7 | 1.85860 | 1.87232 | 0.00055018 |
40| 50| 14128.7 | 2.80953 | 3.96034 | 0.00083497 |
50| 60| 14128.7 | 5.32241 | 6.89201 | 0.0011117 |
60| 70| 14128.7 | 15.1076 | 25.5971 | 0.0018723 |
70| 80| 12052.8 | 35.3965 | 45.4830 | 0.0019944 |
80| 90| 2119.75 | 45.5329 | 45.5827 | 0.0019944 |
Allowable deflection at the Tower Top (Emp)( 6.000"/100ft. Criteria)
Allowable deflection : 175.460 Actual Deflection : 45.583 mm
The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

FileName : 024-C-003-REV-5-----------------------------------
Wind Deflection : Step: 11 3:56p Sep 13,2010

From| To | Wind Shear | Deflection |Deflection | Rotation |
| | kgf | mm | mm | |
10| 20| 58040.7 | 0.94656 | 3.58842 | 0.0011421 |
20| 30| 49635.2 | 4.12592 | 4.71188 | 0.0013580 |
30| 40| 48036.0 | 4.74591 | 4.78010 | 0.0013706 |
40| 50| 47981.9 | 7.09341 | 9.88821 | 0.0020129 |
50| 60| 42618.9 | 13.1448 | 16.8420 | 0.0026006 |
60| 70| 38567.1 | 35.5111 | 58.3757 | 0.0040224 |
70| 80| 20066.7 | 79.2872 | 100.680 | 0.0042269 |
80| 90| 3602.26 | 100.785 | 100.891 | 0.0042269 |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
10| 20| 108.001 | 675.004 |
20| 30| 95.2574 | 595.358 |
30| 40| 94.2959 | 589.349 |
40| 50| 94.3601 | 589.750 |
50| 60| 94.2317 | 588.948 |
60| 70| 94.1033 | 588.146 |
70| 80| 94.1033 | 588.146 |
80| 90| 93.9107 | 586.942 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 175.460 Actual Deflection : 100.891 mm

FileName : 024-C-003-REV-5-----------------------------------
Longitudinal Stress Constants : Step: 12 3:56p Sep 13,2010

Longitudinal Stress Constants
| | Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | cm² | cm² | mm ³ | mm ³ |
10| 20| 1489.60 | 1489.60 | 109.5E+06 | 109.5E+06 |
20| 30| 1428.78 | 1428.78 | 100.7E+06 | 100.7E+06 |
30| 40| 1682.67 | 1418.49 | 117.8E+06 | 99.51E+06 |
40| 50| 1771.86 | 1507.68 | 124.0E+06 | 105.8E+06 |
50| 60| 1593.54 | 1329.36 | 111.6E+06 | 93.26E+06 |
60| 70| 1415.48 | 1151.30 | 99.09E+06 | 80.77E+06 |
70| 80| 1415.48 | 1151.30 | 99.09E+06 | 80.77E+06 |
80| 90| 1148.85 | 884.670 | 80.42E+06 | 62.06E+06 |

FileName : 024-C-003-REV-5-----------------------------------
Longitudinal Allowable Stresses : Step: 13 3:56p Sep 13,2010

Longitudinal Allowable Stresses
| | All. Str. | All. Str. | All. Str. | All. Str. |
From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
10| 20| 927.209 | 1594.56 | -997.891 | -1436.21 |
20| 30| 928.052 | 1586.97 | -1007.96 | -1453.36 |
30| 40| 1434.26 | 2452.59 | -1009.15 | -1455.37 |
40| 50| 1434.26 | 2452.59 | -1023.47 | -1479.48 |
50| 60| 1434.26 | 2452.59 | -993.650 | -1428.96 |
60| 70| 1434.26 | 2452.59 | -958.347 | -1367.70 |
70| 80| 1434.26 | 2452.59 | -958.347 | -1367.70 |
80| 90| 1434.26 | 2452.59 | -890.270 | -1245.68 |

FileName : 024-C-003-REV-5-----------------------------------
Longitudinal Stresses Due to . . . Step: 14 3:56p Sep 13,2010

Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | kgf/cm² | kgf/cm² | kgf/cm² |
10| 20| 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 |
30| 40| 384.065 | -46.8249 | 568.234 |
40| 50| 361.369 | -44.1169 | 534.655 |
50| 60| 409.787 | -49.8940 | 606.289 |
60| 70| 473.102 | -57.4484 | 699.965 |
70| 80| 473.102 | -57.4484 | 699.965 |
80| 90| 615.560 | -74.4461 | 910.736 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
10| 20| -45.0450 | -59.9905 | -161.504 | 6.69027 | 6.69027 |
20| 30| -44.9692 | -60.5509 | -166.385 | 7.27432 | 7.27432 |
30| 40| -45.2952 | -50.1570 | -45.2952 | 7.36362 | 7.36362 |

FileName : 024-C-003-REV-5-----------------------------------

40| 50| -41.0891 | -54.2361 | -41.0891 | 6.92793 | 6.92793 |
50| 60| -41.4041 | -46.7539 | -41.4041 | 6.17530 | 6.17530 |
60| 70| -42.8696 | -48.8597 | -42.8696 | 6.07240 | 6.07240 |
70| 80| -21.0023 | -23.8101 | -21.0023 | 2.35623 | 2.35623 |
80| 90| -3.51465 | -3.51465 | -3.51465 | 0.00000 | 0.00000 |
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
10| 20| 6.69027 | 709.500 | 536.140 | 425.700 | 0.00000 |
20| 30| 7.27432 | 727.904 | 542.384 | 436.742 | 0.00000 |
30| 40| 7.36362 | 736.840 | 549.042 | 442.104 | 0.00000 |
40| 50| 6.92793 | 690.973 | 514.496 | 414.584 | 0.00000 |
50| 60| 6.17530 | 637.952 | 463.570 | 382.771 | 0.00000 |
60| 70| 6.07240 | 585.851 | 421.498 | 351.511 | 0.00000 |
70| 80| 2.35623 | 150.272 | 99.9204 | 90.1632 | 0.00000 |
80| 90| 0.00000 | 2.01390 | 0.89940 | 1.20834 | 0.00000 |
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.| Empty |
10| 20| 299.388 | 0.00000 | 0.00000 | 604.460 |
20| 30| 312.929 | 0.00000 | 0.00000 | 447.904 |
30| 40| 316.770 | 0.00000 | 0.00000 | 425.144 |
40| 50| 297.360 | 0.00000 | 0.00000 | 398.575 |

FileName : 024-C-003-REV-5-----------------------------------

50| 60| 291.805 | 0.00000 | 0.00000 | 363.790 |
60| 70| 284.461 | 0.00000 | 0.00000 | 330.783 |
70| 80| 89.9643 | 0.00000 | 0.00000 | 81.0904 |
80| 90| 1.18508 | 0.00000 | 0.00000 | 0.93887 |
| | Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
| | kgf/cm² | kgf/cm² |
10| 20| 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 |
40| 50| 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 |
60| 70| 0.00000 | 0.00000 |
70| 80| 0.00000 | 0.00000 |
80| 90| 0.00000 | 0.00000 |
Long. Stresses due to User Forces and Moments
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded | Corroded | No Corr. | No Corr. |
10| 20| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
20| 30| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
30| 40| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
40| 50| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
50| 60| 0.00000 | 0.00000 | 0.00000 | 0.00000 |

FileName : 024-C-003-REV-5-----------------------------------

60| 70| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
70| 80| 0.00000 | 0.00000 | 0.00000 | 0.00000 |
80| 90| 0.00000 | 0.00000 | 0.00000 | 0.00000 |

FileName : 024-C-003-REV-5-----------------------------------
Stress due to Combined Loads : Step: 15 3:56p Sep 13,2010

Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure
EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
FileName : 024-C-003-REV-5-----------------------------------

General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 671.15 927.21 -761.24 997.89 0.7238 0.7628
20 690.21 928.05 -780.15 1007.96 0.7437 0.7740
30 698.91 1434.26 -789.50 1009.15 0.4873 0.7823
40 656.81 1434.26 -738.99 1023.47 0.4579 0.7220
50 602.72 1434.26 -685.53 993.65 0.4202 0.6899
60 549.05 1434.26 -634.79 958.35 0.3828 0.6624
70 131.63 1434.26 -173.63 958.35 0.0918 0.1812
80 1434.26 -5.53 890.27 0.0062
Analysis of Load Case 2 : NP+EW+EQ+FS

FileName : 024-C-003-REV-5-----------------------------------

10 497.78 927.21 -587.87 997.89 0.5369 0.5891
20 504.69 928.05 -594.63 1007.96 0.5438 0.5899
30 511.11 1434.26 -601.70 1009.15 0.3564 0.5962
40 480.33 1434.26 -562.51 1023.47 0.3349 0.5496
50 428.34 1434.26 -511.15 993.65 0.2986 0.5144
60 384.70 1434.26 -470.44 958.35 0.2682 0.4909
70 81.27 1434.26 -123.28 958.35 0.0567 0.1286
80 1434.26 -4.41 890.27 0.0050
Analysis of Load Case 3 : NP+OW+WI+FW
10 656.20 927.21 -776.18 997.89 0.7077 0.7778
20 674.63 928.05 -795.73 1007.96 0.7269 0.7894
30 694.05 1434.26 -794.36 1009.15 0.4839 0.7872
40 643.66 1434.26 -752.14 1023.47 0.4488 0.7349
50 597.37 1434.26 -690.88 993.65 0.4165 0.6953
60 543.06 1434.26 -640.78 958.35 0.3786 0.6686
70 128.82 1434.26 -176.44 958.35 0.0898 0.1841
80 1434.26 -5.53 890.27 0.0062
Analysis of Load Case 4 : NP+OW+EQ+FS
10 482.84 927.21 -602.82 997.89 0.5207 0.6041
20 489.11 928.05 -610.21 1007.96 0.5270 0.6054
30 506.25 1434.26 -606.56 1009.15 0.3530 0.6011
40 467.19 1434.26 -575.66 1023.47 0.3257 0.5625
50 422.99 1434.26 -516.50 993.65 0.2949 0.5198

FileName : 024-C-003-REV-5-----------------------------------

60 378.71 1434.26 -476.43 958.35 0.2640 0.4971
70 78.47 1434.26 -126.09 958.35 0.0547 0.1316
80 1434.26 -4.41 890.27 0.0050
Analysis of Load Case 5 : IP+OW+WI+FW
10 656.20 927.21 -776.18 997.89 0.7077 0.7778
20 674.63 928.05 -795.73 1007.96 0.7269 0.7894
30 1078.11 1434.26 -410.30 1009.15 0.7517 0.4066
40 1005.03 1434.26 -390.77 1023.47 0.7007 0.3818
50 1007.16 1434.26 -281.09 993.65 0.7022 0.2829
60 1016.17 1434.26 -167.68 958.35 0.7085 0.1750
70 601.92 1434.26 958.35 0.4197
80 614.06 1434.26 890.27 0.4281
Analysis of Load Case 6 : IP+OW+EQ+FS
10 482.84 927.21 -602.82 997.89 0.5207 0.6041
20 489.11 928.05 -610.21 1007.96 0.5270 0.6054
30 890.31 1434.26 -222.50 1009.15 0.6207 0.2205
40 828.56 1434.26 -214.29 1023.47 0.5777 0.2094
50 832.78 1434.26 -106.71 993.65 0.5806 0.1074
60 851.81 1434.26 -3.33 958.35 0.5939 0.0035
70 551.57 1434.26 958.35 0.3846
80 612.94 1434.26 890.27 0.4274
Analysis of Load Case 7 : EP+OW+WI+FW

FileName : 024-C-003-REV-5-----------------------------------

10 656.20 927.21 -776.18 997.89 0.7077 0.7778
20 674.63 928.05 -795.73 1007.96 0.7269 0.7894
30 647.22 1434.26 -841.19 1009.15 0.4513 0.8336
40 599.55 1434.26 -796.25 1023.47 0.4180 0.7780
50 547.48 1434.26 -740.77 993.65 0.3817 0.7455
60 485.62 1434.26 -698.23 958.35 0.3386 0.7286
70 71.37 1434.26 -233.89 958.35 0.0498 0.2441
80 1434.26 -79.97 890.27 0.0898
Analysis of Load Case 8 : EP+OW+EQ+FS
10 482.84 927.21 -602.82 997.89 0.5207 0.6041
20 489.11 928.05 -610.21 1007.96 0.5270 0.6054
30 459.42 1434.26 -653.39 1009.15 0.3203 0.6475
40 423.07 1434.26 -619.78 1023.47 0.2950 0.6056
50 373.10 1434.26 -566.39 993.65 0.2601 0.5700
60 321.26 1434.26 -533.88 958.35 0.2240 0.5571
70 21.02 1434.26 -183.54 958.35 0.0147 0.1915
80 1434.26 -78.86 890.27 0.0886
Analysis of Load Case 9 : HP+HW+HI
10 270.89 1594.56 -593.89 1436.21 0.1699 0.4135
20 277.63 1586.97 -610.40 1453.36 0.1749 0.4200
30 972.41 2452.59 1455.37 0.3965

FileName : 024-C-003-REV-5-----------------------------------

40 915.08 2452.59 1479.48 0.3731
50 953.83 2452.59 1428.96 0.3889
60 1014.68 2452.59 1367.70 0.4137
70 771.48 2452.59 1367.70 0.3146
80 908.43 2452.59 1245.68 0.3704
Analysis of Load Case 10 : HP+HW+HE
10 1594.56 -168.19 1436.21 0.1171
20 1586.97 -173.66 1453.36 0.1195
30 530.30 2452.59 1455.37 0.2162
40 500.49 2452.59 1479.48 0.2041
50 571.06 2452.59 1428.96 0.2328
60 663.17 2452.59 1367.70 0.2704
70 681.32 2452.59 1367.70 0.2778
80 907.22 2452.59 1245.68 0.3699
Analysis of Load Case 11 : NP+VE+EW
10 927.21 -51.74 997.89 0.0518
20 928.05 -52.24 1007.96 0.0518
30 1434.26 -52.66 1009.15 0.0522
40 1434.26 -48.02 1023.47 0.0469
50 1434.26 -47.58 993.65 0.0479
60 1434.26 -48.94 958.35 0.0511
70 1434.26 -23.36 958.35 0.0244
80 1434.26 -3.51 890.27 0.0039

FileName : 024-C-003-REV-5-----------------------------------

Analysis of Load Case 12 : IP+VO+OW
10 246.09 927.21 -366.07 997.89 0.2654 0.3668
20 259.65 928.05 -380.75 1007.96 0.2798 0.3777
30 658.04 1434.26 1009.15 0.4588
40 611.42 1434.26 1023.47 0.4263
50 661.01 1434.26 993.65 0.4609
60 714.78 1434.26 958.35 0.4984
70 541.61 1434.26 958.35 0.3776
80 613.23 1434.26 890.27 0.4276
Analysis of Load Case 13 : NP+VF+CW
10 1594.56 -59.99 1436.21 0.0418
20 1586.97 -60.55 1453.36 0.0417
30 2452.59 -50.16 1455.37 0.0345
40 2452.59 -54.24 1479.48 0.0367
50 2452.59 -46.75 1428.96 0.0327
60 2452.59 -48.86 1367.70 0.0357
70 2452.59 -23.81 1367.70 0.0174
80 2452.59 -3.51 1245.68 0.0028
Absolute Maximum of the all of the Stress Ratio's 0.8336
Governing Element: BTM D-END
Governing Load Case 7 : EP+OW+WI+FW

FileName : 024-C-003-REV-5-----------------------------------

Fatigue Stress Calculations due to Wind Induced Vortex Shedding Loads
From Elevation Alternating Sif Number of Hours of
Stress Cycles Total Vibration
---------------------------------------------------------------------
10 594.40 646.48 2.0 1000000 186.44
20 684.20 1013.58 3.0 370436 69.06
30 689.20 684.02 2.0 1000000 186.44
40 989.20 642.10 2.0 1000000 186.44
50 1289.20 630.11 2.0 1000000 186.44
60 2489.20 614.25 2.0 1000000 186.44
70 3504.20 194.26 2.0 1000000 186.44
80 3509.20 2.56 2.0 1000000 186.44
Cycle Life Determination based on ASME Div. II, Table 5-110.1

FileName : 024-C-003-REV-5-----------------------------------
Skirt Opening Stress Calcs : Step: 16 3:56p Sep 13,2010

Skirt Support Analysis Generally per AD 2000 and EN 13445-3: 2002:
NOTE: The skirt comprises more than one piece. If this is the case,
the Openings will only be considered in the this Section of the
Skirt ! Otherwise, make the whole skirt all one piece.
Item: SKIRT BTM
Type B Skirt per EN 13445 Figure 16.12-2, (AD 2000 Figure 2):
Design Pressure P 0.000 kgf/cm²
Mean skirt diameter at the critical height is computed later
This is a Conical type Support Skirt Wider at the Bottom
Half Apex Angle of the skirt a 3.773 Deg
Total vessel (empty) weight Fg 71961.336 kgf
Weight of vessel contents (liquid) Ff 42690.328 kgf
Vessel Gross Weight Fg + Ff = F4 114651.664 kgf
Skirt Mean Diameter Top End DzTop 2957.035 mm
Skirt Mean Diameter Bottom End DzBot 3741.035 mm
Skirt Analysis Thickness (Corroded) ez 16.000 mm
Skirt Height H 5944.000 mm
Force at section 1-1 F1 114651.664 kgf
Moment at section 1-1 M1 777109.062 kgf-m.
Applied Moment - Bottom of Skirt Mb 1097122.125 kgf-m.
Weight Above the Skirt W 114651.664 kgf

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Type of Head:
Note: There is no head on this intermediate skirt!
Layout Cntr. Dist. Obround
Access No Diameter Angle From Bottom Cntr-Cntr
mm Deg mm mm
-------------------------------------------------------
1 452.0000 90.0000 5550.0000 0.0000
2 500.0000 180.0000 1160.0000 0.0000
Access Opening Frame Dimension
Access No Width Thick
mm mm
-------------------------------
1 216.0000 16.0000
2 216.0000 16.0000
Interference check:
Access Access Pitch Ligament
mm mm
---------------------------------------------
1 2 5097.6343 4621.6343
1 2 5097.6343 4621.6343
INTERFERENCE CHECK: No Interference Detected between Openings

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Minimum Pitch between openings is: 5097.6343 mm
Minimum Ligament between Openings is: 4621.6343 mm
Recommended minimum Ligament:
= 2 * Sqrt( D * t )
= 2 * Sqrt( 3741.035 * 16.000 ) = 489.312 mm
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 1
Access No Layout Angle 1 Layout Angle 2
Deg. Deg.
---------------------------------------------------
1 81.5197 98.4803
The points for integrating Ixx, Iyy is as follows:
FROM THETA1 TO THETA2
Deg Deg
--------------------------
-261.520 81.520
Height of Weakest Section H 5597.900 mm
Skirt mean diameter at height H Dz 3002.685 mm
Rotation of Principle Axes a 0.000 Deg.
Centroid Position in X direction g 0.000 mm
Centroid Position in Y direction h -2.622 mm
Principle Moment of Inertia Ixx 16979232.000 cm**4

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Principle Moment of Inertia Iyy 17066950.000 cm**4
Distance to Extreme Fiber ybar 1511.964 mm
Distance to Extreme Fiber xbar 1509.342 mm
Minimum Section Modulus W4 112299152.000 mm ^3
Metal Area at the Cutting Plane A4 1510.451 cm²
Half Opening Width Subtended Angle at Weakest Section: [Delta]:
= Asin(Largest(Opening Width) / Dz)
= Asin(500.000 /3002.685 ) = 0.1673 rad (9.5854 deg)
Skirt Mean Radius at Section 4-4 [r]:
= Dz / 2 = 3002.685 / 2 = 1501.3423 mm
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:
= Delta * Sqrt(r/ez)
= 0.167 * Sqrt(1501.342 / 16.000 ) = 1.6206
Ok as the ratio < 2 - See EN 13445 16.12.76(a).
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:
= ex(new) - ci - cext = 16.000 - 0.000 - 0.000 = 16.0000 mm
PLEASE NOTE: There is more than one opening in the skirt
EN 13445 and AD 2000 considers only one opening per Figure 16.12-4
this skirt has 2 openings. Please check results
The half apex angle of the skirt is: 3.773 deg

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Find the moment acting at the Critical Height [M4]:
= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (1097122 - 777109 )*(7132.800 - 6717.480 )/7132.800 + 777109
= 795742 kgf-m.
Compute the section modulus [Zxx and Zyy]
Zxx = Ixx/ybar = 16979232 /1511.964 = .11230E+09 mm³
Zyy = Iyy/xbar = 17066950 /1509.342 = .11308E+09 mm³
Z = Min(Zxx, Zyy) = Min(.11230E+09,.11308E+09) = .11230E+09 mm³
Basic Stress at the Critical Section[S]
Sac = -W/A - M/Z = -114651.664/1489.602 - 795742 /.11230E+09
= -785.5598 kgf/cm² - Compressive side : Fail
NOTE:
REFER BASE RING CALCULATION ATTACHED FOR SKIRT THICKNESS AND ABOVE HIGHLIGHTED FAILURE.
Sat = -W/A + M/Z = -114651.664/1489.602 + 795742 /.11230E+09
= 631.6236 kgf/cm² - Tensile side : Pass
Allowable Stresses - Tensile / Compressive
Tensile = 1103.8199 kgf/cm² , Compressive = -629.1796 kgf/cm²
The balance of the calculations are per EN13445, and
they may be treated as academic if the designated code
is not EN 13445
Radius of Gyration of Skirt at 4-4 [rg]:
(rg is not included in the analysis of EN 13445)
= Sqrt( Min( Ixx, Iyy ) / Area(A4) )
= Sqrt( Min( 16979232 , 17066950 ) / 1510.451 ) )

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= 1060.244 mm
Skirt Slenderness Ratio [r/L]:
= 1060.244 / 5944.000 = 0.178
Location of the Skirt Centroid at critical height [e]:
ex = 0.000 : ey = -2.622
e = Sqrt(ex² + ey²) = Sqrt(0.000²+-2.622²)
= 2.622 mm
Moment Increment at Centroid [DeltaM4]:
= ( Fg + Ff ) * e = F4 * e
= ( 71961.34 + 42690.33 ) * 2.62197 = 300.613 kgf-m.
Nomenclature per EN 13445 (not AD2000)
Force at the joint Equations 16.12-1 & 2 (Dz is skirt diameter at top)
Fzp = F1 - DeltaFG - FF + 4 * M1 / Dz
= 114651.664 - 0.000 - 42690.328 + 4 * 777109 / 2957.035
= 1123.1606 * 10^3 kgf
Fzq = F1 - DeltaFG - FF - 4 * M1 / Dz
= 114651.664 - 0.000 - 42690.328 - 4 * 777109 / 2957.035
= -979.2379 * 10^3 kgf
Membrane Stress at 3-3 Equations 16.12 12 & 13:
Sm3p = Fzp / ( Pi* Dz * ez )
= 1123160 / ( Pi * 2957.035 * 16.000 ) = 755.6422 kgf/cm²

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Sm3q = Fzq / ( Pi* Dz * ez )
= -0.1E+07 / ( Pi * 2957.035 * 16.000 ) = -658.8135 kgf/cm²
The actual total stresses per Equations 16.12-54 to 57:
Stot3pi = Sm3p - Sb3p = 755.642 - 0.000
= 755.64 kgf/cm² - Equation 16.12-54
Stot3po = Sm2q + Sb2q(a) = 755.642 + 0.000
= 755.64 kgf/cm² - Equation 16.12-55
Stot3qi = Sm3q - Sb3q = -658.814 - 0.000
= -658.81 kgf/cm² - Equation 16.12-56
Allowable Stresses: Equations 16.12-66 to 67:
For: Stot3pi, Stot3po the stress must not exceed:
= fs( 3 - (1 / 1.5) * ( Sm1p / f )² )
= 0.000 * ( 3 - (1 / 1.5) * ( 755.642 / 1103.820 )² )
= 2966.60 kgf/cm²
Allowable Stresses: Equations 16.12-68 to 69:
For: Stot3qi, Stot3qo the stress must not exceed:
= fs( 3 - (1 / 1.5) * ( Sm1p / f )² )
= 0.000 * ( 3 - (1 / 1.5) * ( -658.814 / 1103.820 )² )
= 3049.32 kgf/cm²
For the skirt at the opening/weakest part: Equations 16.12-70 & 71:
Actual Stresses:
Sm4p = ( M4 + DeltaM4 ) / W4 - F4 / A4
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= (795742 + 300.613 ) /.11308E+09 - 114651.664 /1510.451
= 628.09 kgf/cm² - Equation 16.12-70
Sm4q = -( M4 + DeltaM4 ) / W4 - F4 / A4
= -(795742 + 300.613 ) /.11308E+09- 114651.664 /1510.451
= -779.90 kgf/cm² - Equation 16.12-71
Allowable stresses at the opening/weakest part: Equations 16.12-72 & 73:
Max stress for Sm4p and Sm4q: Equations 16.12 72 & 73:
= fz = 1103.82 kgf/cm²
Summary of Stresses:
Stress Actual Allowed Result Equation
kgf/cm² kgf/cm² Eqn 16.12
----------------------------------------------------------------
Stot3pi 755.64 2966.60 Pass 54
Stot3po 755.64 2966.60 Pass 55
Stot3qi -658.81 3049.32 Pass 56
Stot3qo 0.00 3049.32 Pass 57
Skirt stress at the openings / critical section:
Sm4p 628.09 1103.82 Pass 70
Sm4q -779.90 1103.82 Pass 71
The stresses are satisfactory
Analysis according to EN 13445 Section 8.7 allowable compressive stress [fc]:
Note: This is a supplementary calculation not required by the code
Py = 2 * fz * ez / R = 2 * 1103.820 * 16.000 / 1478.517 = 23.89 kgf/

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Pm = 1.21*E*(ez/R)² = 1.21*2 *10^6*(16.000 /1478.517 )² = 288.91 kgf
Pm/Py = 288.914 / 23.890 = 12.093
From Figure 8.5-5 Pr/Py = 0.570
Pr = (Pr/Py) * Py = 0.570 * 23.890 = 13.617 kgf/cm²
fc = Pr * R / (2 * ez) = 13.617 *1478.522 / ( 2 *16.000 )
= -629.180 kgf/cm²
Maximum Compressive Stress [fcActua]:
= -779.899 kgf/cm²
Note: Maximum Allowable Stress Exceeded - but not a code requirement.

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Center of Gravity Calculation : Step: 17 3:56p Sep 13,2010

Shop/Field Installation Options :
Platform(s) installed in the Shop.
Trays are installed in the Field.
Insulation is installed in the Shop.
Lining is installed in the Field.
Note : The CG is computed from the first Element From Node
Center of Gravity of Platforms 2024.1 cm
Center of Gravity of Liquid 808.7 cm
Center of Gravity of Insulation 1780.6 cm
Center of Gravity of Lining 297.2 cm
Center of Gravity of Stiffening Rings 2082.5 cm
Center of Gravity of Nozzles 2069.7 cm
Center of Gravity of Trays 2425.4 cm
Center of Gravity of Bare Shell New and Cold 1604.8 cm
Center of Gravity of Bare Shell Corroded 1529.5 cm
Vessel CG in the Operating Condition 1490.1 cm
Vessel CG in the Fabricated (Shop/Empty) Condition 1715.3 cm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis 3509.20 cm
Total vessel weight (No Liquid) Twt 71961.34 kgf
Impact weight multiplication factor Imp 1.40

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Design lifting weight, DWT = Imp * Twt 100745.87 kgf
Elevation of the Tailing Lug (bottom) 22.55 cm
Elevation of the Lifting Lug (top ) 3500.00 cm
Design Reaction force at the tailing lug 53576.29 kgf
Design Reaction force at the lifting lug 47169.57 kgf
CG Distance from the Datum (Base) for the Lift 1650.70 cm
CG Distance from Tailing Lug 1628.15 cm
CG Distance from the Nearer Lifting Lug 1628.15 cm
Critical Values:
Max Stress Elevation Allowables
kgf/cm² cm kgf/cm²
-----------|-----------|---------------|------------------------
Bending | -400.82 | 1769.20 | 970.82 (UG-23)
Shear | -29.43 | 3301.20 | 984.30 (0.7*S)
-----------|-----------|---------------|------------------------
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress
cm kgf-m. kgf/cm² kgf kgf/cm²
------------------------------------------------------------------------------
0.00 0.1 0.0 -6492.8 -3.4
630.32 -251079.3 -236.9 27886.2 19.0
1049.20 -346517.2 -310.6 13789.8 8.7
2009.20 -385523.8 -389.1 -10290.9 -7.3

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3504.20 1431.5 1.8 621.9 0.5
Unity Check (Actual Stress / Allowable Stress):
Max Unity Check is 0.4129 at elevation 1769.2000 cm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

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Basering Calculations : Step: 18 3:56p Sep 13,2010

Skirt Data :
Skirt Outside Diameter at Base SOD 3757.0000 mm
Skirt Thickness STHK 16.0000 mm
Skirt Internal Corrosion Allowance SCA 0.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-283 C / IS 2062 Gr. B
Basering Input: Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering TBA 56.0000 mm
Design Temperature of the Basering 37.78 C
Basering Matl SA-283 C / IS 2062 Gr. B
Basering Operating All. Stress BASOPE 1103.82 kgf/cm²
Basering Yield Stress 2109.21 kgf/cm²
Inside Diameter of Basering DI 3487.0000 mm
Outside Diameter of Basering DOU 4046.9998 mm
Nominal Diameter of Bolts BND 72.0000 mm
Bolt Corrosion Allowance BCA 0.0000 mm
Root Area of a Single Bolt Area 31.5400 cm²
Bolt Material IS 1367 Gr. 4.6
Bolt Operating Allowable Stress SA 1165.36 kgf/cm²
Number of Bolts RN 28
Diameter of Bolt Circle DC 3967.0000 mm
Thickness of Gusset Plates TGA 20.0000 mm
Width of Gussets at Top Plate TWDT 210.0000 mm
Width of Gussets at Base Plate BWDT 145.0000 mm

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Gusset Plate Elastic Modulus E 2030790.0 kgf/cm²
Gusset Plate Yield Stress SY 2109.2 kgf/cm²
Height of Gussets HG 345.0000 mm
Distance between Gussets RG 145.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 72.5000 mm
Number of Gussets per bolt NG 2
Thickness of Top Plate or Ring TTA 45.0000 mm
Radial Width of the Top Plate TOPWTH 210.0000 mm
Anchor Bolt Hole Dia. in Top Plate BHOLE 84.0000 mm
External Corrosion Allowance CA 0.0000 mm
Dead Weight of Vessel DW 92388.9 kgf
Operating Weight of Vessel ROW 114651.7 kgf
Test Weight of Vessel TW 265865.1 kgf
Earthquake Moment on Basering EQMOM 900943.0 kgf-m.
Wind Moment on Basering WIMOM 1097122.1 kgf-m.
Vortex Shedding Moment on Basering Vormom 411897.7 kgf-m.
Test Moment on Basering TM 658273.3 kgf-m.
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No
Use Allowable Weld Stress per AISC J2.5 No
Factor for Increase of Allowables Fact 1.0000
Results for Basering Analysis : Analyze Option

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Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:
W = DW M = WIMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 1097122 / 3967.000 ) - 92388 ) / 28
= 36209.2344 kgf
Required Area for Each Bolt, Based on Max Load 31.0713 cm²
Area Available in a Single Bolt (Corr) 31.5400 cm²
Area Available in all the Bolts (Corr) 883.1201 cm²
Bolt Stress Based on Approximate Analysis 1148.0 kgf/cm²
Allowable Bolt Stress 1165.4 [Fact] 1165.360 kgf/cm²
Concrete Contact Area of Base Ring CCA 33136.26 cm²
Concrete Contact Section Modulus of Base Ring 2920749312.00 mm ³
Calculation of Concrete Load, Wind in Operating Condition [Sc]:
= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (883.1201 *1165 +114651 )/33136.26 ) + 1097122 /.29207E+10
= 72.08 kgf/cm²
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:
Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (4047.000 -3757.069 )/2, Rw2 = (3725.000 -3487.000 + 2*0.000 )/2
Rw1 = 144.965 , Rw2 = 119.000 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 1655.730 kgf/cm²
= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12

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= Max(144.9652 ,119.0001 ) * ( 3 * 72.081 / 1655.730 )½ + 0.0000
= 52.3891 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 72.081 * ( Max[144.965 , 119.000 ]/(56.000 - 0.000 ) )²
= 1449.089 , must be less than 1655.730 kgf/cm²
Required Thickness of Top Plate in Tension:
(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss), Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt ))½ + CA
T = ( 6 * 666 / ( 1655 * 138.0000 ))½ + 0.0000
T = 41.8255 mm
Required Thickness of Continuous Top Ring per Moss:
a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle
P = Sa*Abss Bolt Allowable Stress * Area
l = Avgwdt Average Gusset Width
g1 = Gamma 1 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb = Allowable Bending Stress

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Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term
Tc = ( 6 * Abs(Mo) / Fb )½ + CA Required Thickness
Tc = ( 6 * 89 / 1655 )½ + 0.000
Tc = 35.6875 mm
Required Thickness of Gusset in Compression, per AISC E2-1:
1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1 59.7548
Factor Cc Per E2-1 137.8598
Allowable Buckling Str. per E2-1 1050.60 kgf/cm²
Actual Buckling Str. at Given Thickness 517.68 kgf/cm²
Required Gusset thickness, + CA 12.3203 mm
2. Allowed Compression at Calculated Thickness:
Allowable Buckling Str. per E2-1 841.07 kgf/cm²
Act. Buckling Str. at Calculated Thickness 840.37 kgf/cm²
Summary of Basering Thickness Calculations:
Required Basering Thickness (simplified) 52.3891 mm
Actual Basering Thickness as entered by user 56.0000 mm
Required Top Ring/Plate Thickness as a Fixed Beam 41.8255 mm
Required Thickness of Continuous Top Ring (Moss) 35.6875 mm
Actual Top Ring Thickness as entered by user 45.0000 mm

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Actual Gusset Thickness as entered by user 20.0000 mm
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 776.181 * ( 16.000 - 0.000 )
= 124.19 kgf/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 124 / [( 0.4 * 1783 ) * 2 * 0.707]
= 12.309 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 36755.4 / ( 185.000 + 2 * ( 345.000 + 45.000 ) )
= 38.089 kgf/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 36755.4 * 104.965 /(185.000 * (390.000 ) + 0.6667 * (390.000 )² )
= 22.230 kgf/mm
Resultant Weld Load [Wr]
= ( Wv² + Wh²)½
= ( 38.09² + 22.23²)½
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= 44.101 kgf/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 44.10 / [( 0.4 * 1783 ) * 2 * 0.707]
= 4.371 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 36755.4 / ( 2 * 210.000 )
= 87.513 kgf/mm
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 36755.4 * 104.97 / ( 2 * 390.000 * 210.000 )
= 23.553 kgf/mm
Resultant Weld Load [Wr]
= ( Wv² + Wh²)½
= ( 87.51² + 23.55²)½
= 90.627 kgf/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 90.63 / [( 0.4 * 1783 ) * 2 * 0.707]
= 8.982 mm
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Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size 12.3087 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm
Required Top Plate to Skirt Weld Size 8.9823 mm
Required Gusset to Top Plate Double Fillet Weld Size 8.9823 mm

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Nozzle Calcs. : NOZZLE 6N Nozl: 1 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: NOZZLE 6N From : 30
Pressure for Reinforcement Calculations P 10.281 kgf/cm²
Temperature for Internal Pressure Temp 215 C
Design External Pressure Pext 1.05 kgf/cm²
Temperature for External Pressure Tempex 175 C
Shell Material [Normalized] SA-516 70
Shell Allowable Stress at Temperature S 1406.14 kgf/cm²
Shell Allowable Stress At Ambient Sa 1406.14 kgf/cm²
Inside Diameter of Elliptical Head D 2800.00 mm
Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 19.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature -15.00 C
Type of Element Connected to the Shell : Nozzle
Material [Normalized] SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient Sna 1406.14 kgf/cm²

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Diameter Basis (for tr calc only) OD
Layout Angle 0.00 deg
Diameter 10.0000 in.
Size and Thickness Basis Actual
Actual Thickness tn 12.0000 mm
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 3.0000 mm
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 171.0000 mm
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Pad Material [Normalized] SA-516 70
Pad Allowable Stress at Temperature Sp 1406.14 kgf/cm²
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm²
Diameter of Pad along vessel surface Dp 410.0000 mm
Thickness of Pad te 25.0000 mm
Weld leg size between Pad and Shell Wp 14.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 25.0000 mm
Reinforcing Pad Width 78.0000 mm
ASME Code Weld Type per UW-16 None

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Class of attached Flange 150
Grade of attached Flange GR 1.1
The Pressure Design option was MAWP + static head (bottom of element).
Nozzle Sketch
| |
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| |
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__________/|\ |
____/|__________\|_\|
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|____________________|
Abutting Nozzle With Pad
Reinforcement CALCULATION, Description: NOZZLE 6N
ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45
Actual Outside Diameter Used in Calculation 10.000 in.
Actual Thickness Used in Calculation 0.472 in.
Nozzle input data check completed without errors.

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Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.28*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.28)
= 9.2391 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.28*127.0000)/(1406*1.00+0.4*10.28)
= 0.9259 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6956 mm
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit) Dl 472.0000 mm
Parallel to Vessel Wall d 236.0000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 40.0000 mm
Weld Strength Reduction Factor [fr1]:
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 21.804 8.723 NA cm²
Area in Shell A1 15.956 20.314 NA cm²
Area in Nozzle Wall A2 6.459 6.644 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 2.960 2.960 NA cm²
Area in Element A5 39.000 39.000 NA cm²
TOTAL AREA AVAILABLE Atot 64.375 68.918 NA cm²
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness
Based on given Pad Thickness: 254.0000 25.0000 mm
Based on given Pad Diameter: 410.0000 0.0000 mm
Based on Shell or Nozzle Thickness: 254.0000 12.0000 mm
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (236.0000*9.2391*1.0+2*9.0000*9.2391*1.0*(1-1.00))
= 21.804 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 236.000 ( 1.00 * 16.0000 - 1.0 * 9.239 ) - 2 * 9.000
( 1.00 * 16.0000 - 1.0 * 9.2391 ) * ( 1 - 1.000 )
= 15.956 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.00 ) * ( 9.00 - 0.93 ) * 1.0000 )
= 6.459 cm²
Area Available in Welds [A41 + A42 + A43]:
= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 10.0000² *1.00 + (0.0000 )² *1.00 + 14.0000² * 1.00
= 2.960 cm²
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 410.0000 - 254.0000 ) * 25.0000 * 1.0000
= 39.000 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a), tra = 3.9259 mm

FileName : 024-C-003-REV-5-----------------------------------

Wall Thickness per UG16(b), tr16b = 5.3812 mm
Wall Thickness per UG45(b)(1), trb1 = 13.2657 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 13.2657 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 11.1121 mm
Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 11.1121 mm
Final Required Thickness, tr45 = Max(tra, trb) = 11.1121 mm
Available Nozzle Neck Thickness = 12.0000 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: D
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: D
----------------------------------------------------------------------
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D
----------------------------------------------------------------------
Governing MDMT of the Nozzle : -104 C
Governing MDMT of the Reinforcement Pad : -48 C
Governing MDMT of all the sub-joints of this Junction : -48 C
ANSI Flange MDMT including temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

FileName : 024-C-003-REV-5-----------------------------------

Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) -48 C
Where the Temperature Reduction per UCS-66(b)(1)(b) is:
Stress ratio: P/Ambient Rating = 10.28/20.04 = 0.513
Weld Size Calculations, Description: NOZZLE 6N
Intermediate Calc. for nozzle/shell Welds Tmin 9.0000 mm
Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 9.5000 = 0.5*TminPad 9.8980 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 21.8043 - 15.9557 ) * 1406
= 8223.89 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.4593 + 39.0000 + 2.9600 - 0.0000 * 1.00 ) * 1406
= 68084.23 kgf
FileName : 024-C-003-REV-5-----------------------------------

Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 254.0000 * 10.0000 * 0.49 * 1406
= 27490. kgf
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 410.0000 * 14.0000 * 0.49 * 1406
= 62123. kgf
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 254.0000 * 25.0000 * 0.74 * 1406
= 103789. kgf
Shear, Nozzle Groove Weld [Sngw]:
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(236.000 +12.000 )*(12.000 -3.0000 )*0.6*1406
= 29580. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNGW ) = ( 62123 + 29579 ) = 91703 kgf
Summary of Failure Path Calculations:
Path 1-1 = 91703 kgf, must exceed W = 8223 kgf or W1 = 68084 kgf
FileName : 024-C-003-REV-5-----------------------------------

Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 15.752 kgf/cm²
Note: The MAWP of this junction was limited by the shell.
Nozzle is O.K. for the External Pressure 1.050 kgf/cm²
The Drop for this Nozzle is : 3.1831 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 193.1831 mm
Input Echo, WRC107 Item 1, Description: NOZZLE 6N :
Diameter Basis for Vessel Vbasis ID
Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 5040.000 mm
Vessel Thickness Tv 19.000 mm
Design Temperature 215.00 C
Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 1406.14 kgf/cm²
Vessel Hot S.I. Allowable Smh 1406.14 kgf/cm²
Attachment Type Type Round
WRC107 Attachment Classification Holsol Hollow
Diameter Basis for Nozzle Nbasis OD
Corrosion Allowance for Nozzle Can 3.0000 mm

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Diameter Dn 254.000 mm
Nozzle Thickness Tn 12.000 mm
Nozzle Material SA-516 70
Nozzle Cold S.I. Allowable SNmc 1406.14 kgf/cm²
Nozzle Hot S.I. Allowable SNmh 1406.14 kgf/cm²
Thickness of Reinforcing Pad Tpad 25.000 mm
Diameter of Reinforcing Pad Dpad 410.000 mm
Design Internal Pressure Dp 10.281 kgf/cm²
Include Pressure Thrust No
External Forces and Moments in WRC 107 Convention:
Radial Load (SUS) P 2018.0 kgf
Longitudinal Shear (SUS) (Vl) V1 1427.0 kgf
Circumferential Shear (SUS) (Vc) V2 -1427.0 kgf
Circumferential Moment (SUS) (Mc) M1 -713.5 kgf-m.
Longitudinal Moment (SUS) (Ml) M2 -713.5 kgf-m.
Torsional Moment (SUS) Mt 1315.0 kgf-m.
Use Interactive Control No
WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No
Compute Pressure Stress per WRC-368 No
WRC 107 Stress Calculation for SUStained loads:
Radial Load P 2018.0 kgf

FileName : 024-C-003-REV-5-----------------------------------

Circumferential Shear (VC) V2 -1427.0 kgf
Longitudinal Shear (VL) V1 1427.0 kgf
Circumferential Moment (MC) M1 -713.5 kgf-m.
Longitudinal Moment (ML) M2 -713.5 kgf-m.
Torsional Moment MT 1315.0 kgf-m.
Dimensionless Param: U = 0.39 TAU = 13.61 RHO = 4.00 ( 4.56)
Dimensionless Loads for Spherical Shells at Attachment Junction:
------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 4 0.04620 (A,B,C,D)
M(x) / P SP 4 0.02293 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 4 0.12768 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 4 0.06951 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 4 0.12768 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 4 0.06951 (A,B,C,D)
N(y) * T / P SP 4 0.33008 (A,B,C,D)
M(y) / P SP 4 0.10337 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 4 0.34778 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 4 0.36660 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 4 0.34778 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 4 0.36660 (A,B,C,D)
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
| Stress Values at
Type of | (kgf/cm² )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Memb. P | -5 -5 -5 -5 -5 -5 -5 -5
Rad. Bend. P | -16 16 -16 16 -16 16 -16 16
Rad. Memb. MC | 0 0 0 0 16 16 -16 -16
Rad. Bend. MC | 0 0 0 0 54 -54 -54 54
Rad. Memb. ML | 16 16 -16 -16 0 0 0 0
Rad. Bend. ML | 54 -54 -54 54 0 0 0 0
Tot. Rad. Str.| 49.5 -27.1 -93.7 49.0 49.5 -27.1 -93.7 49.0
------------------------------------------------------------------------
Tang. Memb. P | -39 -39 -39 -39 -39 -39 -39 -39
Tang. Bend. P | -74 74 -74 74 -74 74 -74 74
Tang. Memb. MC | 0 0 0 0 45 45 -45 -45
Tang. Bend. MC | 0 0 0 0 289 -289 -289 289
Tang. Memb. ML | 45 45 -45 -45 0 0 0 0
Tang. Bend. ML | 289 -289 -289 289 0 0 0 0
Tot. Tang. Str.| 220.7 -208.6 -448.9 278.2 220.7 -208.6 -448.9 278.2
------------------------------------------------------------------------
Shear VC | -8 -8 8 8 0 0 0 0
Shear VL | 0 0 0 0 -8 -8 8 8
Shear MT | 31 31 31 31 31 31 31 31
Tot. Shear| 22.9 22.9 40.4 40.4 22.9 22.9 40.4 40.4
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Str. Int. | 223.76 211.43 453.43 285.13 223.76 211.43 453.43 285.13
------------------------------------------------------------------------
Unitless Prm: U = 1.02 TAU = 0.00 ( 22.28) RHO = 0.00 ( 1.78)
Dimensionless Loads for Spherical Shells at Pad edge:
------------------------------------------------------------
------------------------------------------------------------
N(x) * T / P SR 2 0.06421 (A,B,C,D)
M(x) / P SR 2 0.03362 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SR 3 0.07451 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SR 3 0.06917 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SR 3 0.07451 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SR 3 0.06917 (A,B,C,D)
N(y) * T / P SR 2 0.01944 (A,B,C,D)
M(y) / P SR 2 0.01037 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SR 3 0.02209 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SR 3 0.02087 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SR 3 0.02209 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SR 3 0.02087 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad
------------------------------------------------------------------------
| Stress Values at
FileName : 024-C-003-REV-5-----------------------------------

---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Memb. P | -50 -50 -50 -50 -50 -50 -50 -50
Rad. Bend. P | -159 159 -159 159 -159 159 -159 159
Rad. Memb. MC | 0 0 0 0 103 103 -103 -103
Rad. Bend. MC | 0 0 0 0 574 -574 -574 574
Rad. Memb. ML | 103 103 -103 -103 0 0 0 0
Rad. Bend. ML | 574 -574 -574 574 0 0 0 0
Tot. Rad. Str.| 468.4 -363.2 -887.6 580.0 468.4 -363.2 -887.6 580.0
------------------------------------------------------------------------
Tang. Memb. P | -15 -15 -15 -15 -15 -15 -15 -15
Tang. Bend. P | -49 49 -49 49 -49 49 -49 49
Tang. Memb. MC | 0 0 0 0 30 30 -30 -30
Tang. Bend. MC | 0 0 0 0 173 -173 -173 173
Tang. Memb. ML | 30 30 -30 -30 0 0 0 0
Tang. Bend. ML | 173 -173 -173 173 0 0 0 0
Tot. Tang. Str.| 139.6 -109.1 -268.4 176.6 139.6 -109.1 -268.4 176.6
------------------------------------------------------------------------
Shear VC | -13 -13 13 13 0 0 0 0
Shear VL | 0 0 0 0 -13 -13 13 13
Shear MT | 31 31 31 31 31 31 31 31
Tot. Shear| 17.3 17.3 45.0 45.0 17.3 17.3 45.0 45.0
------------------------------------------------------------------------
Str. Int. | 469.30 364.41 890.88 584.97 469.30 364.41 890.88 584.97
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 316 316 316 316 316 316 316 316
Rad. Pl (SUS) | 11 11 -22 -22 11 11 -22 -22
Rad. Q (SUS) | 38 -38 -71 71 38 -38 -71 71
------------------------------------------------------------------------
Long. Pm (SUS) | 316 316 316 316 316 316 316 316
Long. Pl (SUS) | 6 6 -85 -85 6 6 -85 -85
Long. Q (SUS) | 214 -214 -363 363 214 -214 -363 363
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -8 -8 8 8 -8 -8 8 8
Shear Q (SUS) | 31 31 31 31 31 31 31 31
------------------------------------------------------------------------
Pm (SUS) | 316.4 316.4 316.4 316.4 316.4 316.4 316.4 316.4
------------------------------------------------------------------------
Pm+Pl (SUS) | 334.1 334.1 295.2 295.2 334.1 334.1 295.2 295.2
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 540.1 292.2 364.3 601.5 540.1 292.2 364.3 601.5
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 316.39 1406.14 | Passed
Pm+Pl (SUS) | 334.14 2109.21 | Passed
Pm+Pl+Q (TOTAL)| 601.52 4218.42 | Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 810 810 810 810 810 810 810 810
Rad. Pl (SUS) | 52 52 -153 -153 52 52 -153 -153
Rad. Q (SUS) | 415 -415 -733 733 415 -415 -733 733
------------------------------------------------------------------------
Long. Pm (SUS) | 810 810 810 810 810 810 810 810
Long. Pl (SUS) | 15 15 -45 -45 15 15 -45 -45
Long. Q (SUS) | 124 -124 -222 222 124 -124 -222 222
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -13 -13 13 13 -13 -13 13 13

FileName : 024-C-003-REV-5-----------------------------------

Shear Q (SUS) | 31 31 31 31 31 31 31 31
------------------------------------------------------------------------
Pm (SUS) | 810.6 810.6 810.6 810.6 810.6 810.6 810.6 810.6
------------------------------------------------------------------------
Pm+Pl (SUS) | 867.8 867.8 766.5 766.5 867.8 867.8 766.5 766.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1279 702 625 1395 1279 702 625 1395
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 810.62 1406.14 | Passed
Pm+Pl (SUS) | 867.78 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 5M Nozl: 2 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 5M From : 40
Inside Diameter of Cylindrical Shell D 2800.00 mm
Design Length of Section L 2388.3333 mm
Shell Finished (Minimum) Thickness t 20.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 90.0000 cm

FileName : 024-C-003-REV-5-----------------------------------

Pad Material SA-516 70

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
| |
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| |
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| |
__________/|\ |
____/|__________\|_\|
| |
| |
|____________________|
Reinforcement CALCULATION, Description: 5M

FileName : 024-C-003-REV-5-----------------------------------

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.7780 and the shell thk. is 20.0000 mm
= (10.23*304.8000)/(1406*1.00+0.4*10.23)
= 2.2108 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )

FileName : 024-C-003-REV-5-----------------------------------

= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

FileName : 024-C-003-REV-5-----------------------------------

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*13.2259*1.0+2*9.0000*13.2259*1.0*(1-1.00))
= 78.245 cm²
= 591.600 ( 1.00 * 17.0000 - 1.0 * 13.226 ) - 2 * 9.000
( 1.00 * 17.0000 - 1.0 * 13.2259 ) * ( 1 - 1.000 )
= 22.327 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 42.50 ) * ( 9.00 - 2.21 ) * 1.0000 )
= 5.771 cm²
= 9.0000² *1.00 + (0.0000 )² *1.00 + 14.0000² * 1.00
= 2.770 cm²

FileName : 024-C-003-REV-5-----------------------------------

= ( 900.0000 - 609.6000 ) * 20.0000 * 1.0000
= 58.080 cm²
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
----------------------------------------------------------------------
Min Metal Temp. w/o impact per UG-20(f) -29 C
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 5M
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 78.2446 - 22.3274 ) * 1406
= 78627.17 kgf
FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.7708 + 58.0800 + 2.7700 - 0.0000 * 1.00 ) * 1406
= 93678.10 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 9.0000 * 0.49 * 1406
= 59379. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 14.0000 * 0.49 * 1406
= 136369. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 20.0000 * 0.74 * 1406
= 199276. kgf
= (3.14 /2)*(591.600 +20.000 )*(20.000 -3.0000 )*0.6*1406
= 137789. kgf
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 1CNB Nozl: 3 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 1CNB From : 40
Material SA-106 B
Material Specification/Type Smls. pipe

FileName : 024-C-003-REV-5-----------------------------------

Diameter 3.0000 in.
Size and Thickness Basis Nominal
Nominal Thickness tn XXS
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
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__________/|_\|
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|______________|
Abutting Nozzle No Pad
Reinforcement CALCULATION, Description: 1CNB
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*44.4500)/(1202*1.00+0.4*10.23)
= 0.3769 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 30.6000 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

FileName : 024-C-003-REV-5-----------------------------------

The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.4200*13.2259*1.0+2*12.2400*13.2259*1.0*(1-1.00))
= 8.520 cm²
= 64.420 ( 1.00 * 17.0000 - 1.0 * 13.226 ) - 2 * 12.240
( 1.00 * 17.0000 - 1.0 * 13.2259 ) * ( 1 - 1.000 )
= 2.431 cm²
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2

FileName : 024-C-003-REV-5-----------------------------------

= ( 2 * 30.60 ) * ( 12.24 - 0.38 ) * 0.8550 )
= 6.207 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.5250² * 0.8550 + ( 0.0000 )² * 0.8550
= 0.776 cm²
Available Nozzle Neck Thickness = .875 * 15.2400 = 13.3350 mm --> OK
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Weld Size Calculations, Description: 1CNB
FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 8.5201 - 2.4313 ) * 1406
= 8561.80 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.2075 + 0.0000 + 0.7757 - 0.0000 * 0.86 ) * 1406
= 9819.34 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 88.9000 * 9.5250 * 0.49 * 1202
= 7836. kgf
= (3.14 /2)*(64.420 +5.537 )*(5.537 -3.0000 )*0.6*1406
= 2352. kgf
PATH11 = ( SONW + SNGW )= ( 7835 + 2352 ) = 10187 kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 7CNA Nozl: 4 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 7CNA From : 40
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
Reinforcement CALCULATION, Description: 7CNA
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm
Parallel to Vessel Wall Rn+tn+t 47.1625 mm
Note: Taking a UG-36(c)(3)(a) exemption for 7CNA.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools menu -> Configuration.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 7CNA
Nozzle Weld 5.6521 = 0.7 * tmin. 6.7342 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.
Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm
Note: Taking a UG-36(c)(3)(a) exemption for 7CNB.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 2CND Nozl: 8 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 2CND From : 40
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
Reinforcement CALCULATION, Description: 2CND
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm
Note: Taking a UG-36(c)(3)(a) exemption for 2CND.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 2CND

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 2CNC Nozl: 9 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 2CNC From : 40
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
Reinforcement CALCULATION, Description: 2CNC
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm
Note: Taking a UG-36(c)(3)(a) exemption for 2CNC.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 2CNC

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 4.0000 in.
Nominal Thickness tn 120

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
| |
| |
| |
| |
| |
__________/|\ |
____/|__________\|_\|
| |
| |
|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
= (10.02*57.1500)/(1202*1.00+0.4*10.02)
= 0.4747 mm
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

FileName : 024-C-003-REV-5-----------------------------------

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (98.0496*11.1826*1.0+2*8.1252*11.1826*1.0*(1-1.00))
= 10.965 cm²
= 98.050 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 3.743 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 8.13 - 0.47 ) * 0.8550 )
= 4.906 cm²
= 10.0000² *0.86 + (0.0000 )² *0.86 + 0.0000² * 1.00

FileName : 024-C-003-REV-5-----------------------------------

= 0.855 cm²
= ( 196.0992 - 114.3000 ) * 18.0000 * 1.0000
= 14.724 cm²
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 10.9645 - 3.7429 ) * 1406
= 10154.58 kgf
FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.9059 + 14.7239 + 0.8550 - 0.0000 * 0.86 ) * 1406
= 28804.40 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 10.0000 * 0.49 * 1202
= 10577. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 200.0000 * 12.0000 * 0.49 * 1406
= 25975. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 114.3000 * 18.0000 * 0.74 * 1406
= 33628. kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
| |
| |
| |
| |
| |
__________/|\ |
____/|__________\|_\|
| |
| |
|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1655 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )

FileName : 024-C-003-REV-5-----------------------------------

= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

FileName : 024-C-003-REV-5-----------------------------------

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (587.6000*11.1826*1.0+2*11.0000*11.1826*1.0*(1-1.00))
= 65.709 cm²
= 587.600 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 11.000
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 22.431 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 11.00 - 2.17 ) * 1.0000 )
= 6.626 cm²
= 12.0000² *1.00 + (0.0000 )² *1.00 + 14.0000² * 1.00
= 3.400 cm²

FileName : 024-C-003-REV-5-----------------------------------

= ( 920.0001 - 609.6000 ) * 25.0000 * 1.0000
= 77.600 cm²
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 65.7091 - 22.4309 ) * 1406
= 60855.21 kgf
FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.6259 + 77.6000 + 3.4000 - 0.0000 * 1.00 ) * 1406
= 123214.05 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 12.0000 * 0.49 * 1406
= 79172. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 920.0001 * 14.0000 * 0.49 * 1406
= 139399. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 25.0000 * 0.74 * 1406
= 249095. kgf
= (3.14 /2)*(587.600 +20.000 )*(20.000 -3.0000 )*0.6*1406
= 136888. kgf
FileName : 024-C-003-REV-5-----------------------------------

Cylindrical or Spherical Vessel Cylsph Cylindrical

FileName : 024-C-003-REV-5-----------------------------------

Radial Load (SUS) P -4840.0 kgf
Longitudinal Shear (SUS) Vl 3434.0 kgf
Circumferential Shear (SUS) Vc 3434.0 kgf
Circumferential Moment (SUS) Mc -4107.0 kgf-m.
Longitudinal Moment (SUS) Ml -4107.0 kgf-m.

FileName : 024-C-003-REV-5-----------------------------------

Radial Load P -4840.0 kgf
Circumferential Shear VC 3434.0 kgf
Longitudinal Shear VL 3434.0 kgf
Circumferential Moment MC -4107.0 kgf-m.
Longitudinal Moment ML -4107.0 kgf-m.
Dimensionless Parameters used : Gamma = 35.58
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.187 4C 5.181 (A,B)
N(PHI) / ( P/Rm ) 0.187 3C 3.541 (C,D)
M(PHI) / ( P ) 0.187 2C1 0.042 (A,B)
M(PHI) / ( P ) 0.187 1C ! 0.073 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.187 3A 1.434 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.187 1A 0.081 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.187 3B 3.732 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.187 1B 0.029 (A,B,C,D)
N(x) / ( P/Rm ) 0.187 3C 3.541 (A,B)

FileName : 024-C-003-REV-5-----------------------------------

N(x) / ( P/Rm ) 0.187 4C 5.181 (C,D)
M(x) / ( P ) 0.187 1C1 0.076 (A,B)
M(x) / ( P ) 0.187 2C ! 0.042 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.187 4A 2.576 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.187 2A 0.040 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.187 4B 1.438 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.187 2B 0.045 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 44 44 44 44 30 30 30 30
Circ. Bend. P | 75 -75 75 -75 131 -131 131 -131
Circ. Memb. MC | 0 0 0 0 38 38 -38 -38
Circ. Bend. MC | 0 0 0 0 470 -470 -470 470
Circ. Memb. ML | 100 100 -100 -100 0 0 0 0
Circ. Bend. ML | 168 -168 -168 168 0 0 0 0
Tot. Circ. Str.| 389.5 -99.5 -149.5 35.6 670.8 -533.0 -347.4 330.0
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Long. Memb. P | 30 30 30 30 44 44 44 44
Long. Bend. P | 137 -137 137 -137 75 -75 75 -75
Long. Memb. MC | 0 0 0 0 69 69 -69 -69
Long. Bend. MC | 0 0 0 0 229 -229 -229 229
Long. Memb. ML | 38 38 -38 -38 0 0 0 0
Long. Bend. ML | 257 -257 -257 257 0 0 0 0
Tot. Long. Str.| 463.4 -325.4 -129.0 111.4 418.2 -190.7 -179.4 128.2
------------------------------------------------------------------------
Shear VC | 8 8 -8 -8 0 0 0 0
Shear VL | 0 0 0 0 -8 -8 8 8
Shear MT | 32 32 32 32 32 32 32 32
Tot. Shear| 41.3 41.3 23.4 23.4 23.4 23.4 41.3 41.3
------------------------------------------------------------------------
Str. Int. | 481.89 332.70 164.75 118.05 672.94 534.59 356.98 338.13
------------------------------------------------------------------------
Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.285 4C 7.964 (A,B)
N(PHI) / ( P/Rm ) 0.285 3C 2.885 (C,D)
M(PHI) / ( P ) 0.285 2C1 0.008 (A,B)
M(PHI) / ( P ) 0.285 1C ! 0.067 (C,D)

FileName : 024-C-003-REV-5-----------------------------------

N(x) / ( P/Rm ) 0.285 3C 2.885 (A,B)
N(x) / ( P/Rm ) 0.285 4C 7.964 (C,D)
M(x) / ( P ) 0.285 1C1 0.024 (A,B)
M(x) / ( P ) 0.285 2C ! 0.036 (C,D)
------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 182 182 182 182 65 65 65 65
Circ. Bend. P | 109 -109 109 -109 862 -862 862 -862
Circ. Memb. MC | 0 0 0 0 111 111 -111 -111

FileName : 024-C-003-REV-5-----------------------------------

Circ. Bend. MC | 0 0 0 0 1473 -1473 -1473 1473
Circ. Memb. ML | 229 229 -229 -229 0 0 0 0
Circ. Bend. ML | 167 -167 -167 167 0 0 0 0
Tot. Circ. Str.| 688 135 -105 10 2512 -2158 -656 565
------------------------------------------------------------------------
Long. Memb. P | 65 65 65 65 182 182 182 182
Long. Bend. P | 310 -310 310 -310 466 -466 466 -466
Long. Memb. MC | 0 0 0 0 402 402 -402 -402
Long. Bend. MC | 0 0 0 0 576 -576 -576 576
Long. Memb. ML | 123 123 -123 -123 0 0 0 0
Long. Bend. ML | 236 -236 -236 236 0 0 0 0
Tot. Long. Str.| 736 -357 16 -130 1628 -458 -330 -110
------------------------------------------------------------------------
Shear VC | 15 15 -15 -15 0 0 0 0
Shear VL | 0 0 0 0 -15 -15 15 15
Shear MT | 37 37 37 37 37 37 37 37
Tot. Shear| 53 53 22 22 22 22 53 53
------------------------------------------------------------------------
Str. Int. | 771 504 129 147 2512 2158 664 684
------------------------------------------------------------------------
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 346 356 346 356 346 356 346 356
Circ. Pl (SUS) | 145 145 -56 -56 68 68 -8 -8
Circ. Q (SUS) | 244 -244 -92 92 601 -601 -338 338
------------------------------------------------------------------------
Long. Pm (SUS) | 173 173 173 173 173 173 173 173
Long. Pl (SUS) | 69 69 -8 -8 113 113 -25 -25
Long. Q (SUS) | 394 -394 -120 120 304 -304 -153 153
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 8 8 -8 -8 -8 -8 8 8
Shear Q (SUS) | 32 32 32 32 32 32 32 32
------------------------------------------------------------------------
Pm (SUS) | 346.5 356.5 346.5 356.5 346.5 356.5 346.5 356.5
------------------------------------------------------------------------
Pm+Pl (SUS) | 491.8 501.8 290.2 300.2 416.0 426.0 338.2 348.2
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 750 417 200 396 1018 179 82 690
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 356.49 1406.14 | Passed
Pm+Pl (SUS) | 501.82 2109.21 | Passed

FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 932 942 932 942 932 942 932 942
Circ. Pl (SUS) | 412 412 -47 -47 177 177 -45 -45
Circ. Q (SUS) | 276 -276 -57 57 2335 -2335 -610 610
------------------------------------------------------------------------
Long. Pm (SUS) | 466 466 466 466 466 466 466 466
Long. Pl (SUS) | 189 189 -57 -57 584 584 -220 -220
Long. Q (SUS) | 546 -546 73 -73 1043 -1043 -110 110
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 15 15 -15 -15 -15 -15 15 15
Shear Q (SUS) | 37 37 37 37 37 37 37 37
------------------------------------------------------------------------
Pm (SUS) | 932.1 942.1 932.1 942.1 932.1 942.1 932.1 942.1
------------------------------------------------------------------------
Pm+Pl (SUS) | 1344 1354 884 895 1113 1122 887 897
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1627 1080 828 952 3444 1224 294 1510
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 942.12 1406.14 | Passed
Pm+Pl (SUS) | 1354.49 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 3.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

| |
| |
| |
|\ |
__________/|_\|
| |
| |
|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.02*44.4500)/(1202*1.00+0.4*10.02)
= 0.3692 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

FileName : 024-C-003-REV-5-----------------------------------

The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.4200*11.1826*1.0+2*12.2400*11.1826*1.0*(1-1.00))
= 7.204 cm²
= 64.420 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 12.240
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 2.459 cm²
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2

FileName : 024-C-003-REV-5-----------------------------------

= ( 2 * 30.60 ) * ( 12.24 - 0.37 ) * 0.8550 )
= 6.212 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0000² * 0.8550 + ( 0.0000 )² * 0.8550
= 0.855 cm²
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 7.2038 - 2.4592 ) * 1406
= 6671.70 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.2115 + 0.0000 + 0.8550 - 0.0000 * 0.86 ) * 1406
= 9936.51 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 88.9000 * 10.0000 * 0.49 * 1202
= 8226. kgf
PATH11 = ( SONW + SNGW )= ( 8226 + 0 ) = 8226 kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
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FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
FileName : 024-C-003-REV-5-----------------------------------

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-516 70

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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__________/|\ |
____/|__________\|_\|
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|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm²
= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 10.0000² * 1.00
= 2.000 cm²
= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.4429 + 46.4640 + 2.0000 - 0.0000 * 1.00 ) * 1406

FileName : 024-C-003-REV-5-----------------------------------

= 74394.40 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-516 70

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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__________/|\ |
____/|__________\|_\|
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|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm²
= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 10.0000² * 1.00
= 2.000 cm²
= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.4429 + 46.4640 + 2.0000 - 0.0000 * 1.00 ) * 1406

FileName : 024-C-003-REV-5-----------------------------------

= 74394.40 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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__________/|\ |
____/|__________\|_\|
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|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*152.4000)/(1406*1.00+0.4*10.02)
= 1.0824 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (286.8000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 28.783 cm²
= 286.800 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 8.501 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.08 ) * 1.0000 )
= 5.146 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 14.0000² * 1.00
= 2.960 cm²
= ( 500.0000 - 304.8000 ) * 16.0000 * 1.0000
= 31.232 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 28.7826 - 8.5014 ) * 1406
= 28518.09 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.1464 + 31.2320 + 2.9600 - 0.0000 * 1.00 ) * 1406
= 55315.29 kgf
FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 304.8000 * 10.0000 * 0.49 * 1406
= 32988. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 500.0000 * 14.0000 * 0.49 * 1406
= 75760. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 304.8000 * 16.0000 * 0.74 * 1406
= 79710. kgf
= (3.14 /2)*(286.800 +16.000 )*(16.000 -3.0000 )*0.6*1406
= 52167. kgf
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 3CNF Nozl: 21 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 3CNF From : 60
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
Reinforcement CALCULATION, Description: 3CNF
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------

Note: Taking a UG-36(c)(3)(a) exemption for 3CNF.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
Weld Size Calculations, Description: 3CNF

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 3CNG Nozl: 22 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 3CNG From : 60
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
| |
| |
FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
Reinforcement CALCULATION, Description: 3CNG
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------

Note: Taking a UG-36(c)(3)(a) exemption for 3CNG.

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
Weld Size Calculations, Description: 3CNG

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 4NA Nozl: 23 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 4NA From : 60

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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__________/|\ |
____/|__________\|_\|
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|____________________|
Reinforcement CALCULATION, Description: 4NA

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (388.4000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 38.979 cm²
= 388.400 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 11.513 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 4.912 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 12.0000² * 1.00
= 2.440 cm²
= ( 650.0000 - 406.4000 ) * 22.0000 * 1.0000
= 53.592 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 4NA
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 38.9789 - 11.5131 ) * 1406
= 38620.74 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.9119 + 53.5920 + 2.4400 - 0.0000 * 1.00 ) * 1406
= 85695.59 kgf
FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 10.0000 * 0.49 * 1406
= 43984. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 650.0000 * 12.0000 * 0.49 * 1406
= 84419. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 406.4000 * 22.0000 * 0.74 * 1406
= 146136. kgf

FileName : 024-C-003-REV-5-----------------------------------

Input Echo, WRC107 Item 1, Description: 4NA :

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.125 4C 6.755 (A,B)
N(PHI) / ( P/Rm ) 0.125 3C 5.456 (C,D)
M(PHI) / ( P ) 0.125 2C1 0.068 (A,B)
M(PHI) / ( P ) 0.125 1C 0.102 (C,D)
N(x) / ( P/Rm ) 0.125 3C 5.456 (A,B)
N(x) / ( P/Rm ) 0.125 4C 6.755 (C,D)
M(x) / ( P ) 0.125 1C1 0.106 (A,B)
M(x) / ( P ) 0.125 2C 0.069 (C,D)
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 43 43 43 43 35 35 35 35
Circ. Bend. P | 108 -108 108 -108 160 -160 160 -160
Circ. Memb. MC | 0 0 0 0 30 30 -30 -30
Circ. Bend. MC | 0 0 0 0 452 -452 -452 452
Circ. Memb. ML | 93 93 -93 -93 0 0 0 0
Circ. Bend. ML | 199 -199 -199 199 0 0 0 0
Tot. Circ. Str.| 444.5 -170.8 -140.1 41.9 679.1 -548.1 -286.7 297.6
------------------------------------------------------------------------
Long. Memb. P | 35 35 35 35 43 43 43 43
Long. Bend. P | 168 -168 168 -168 108 -108 108 -108
Long. Memb. MC | 0 0 0 0 45 45 -45 -45
Long. Bend. MC | 0 0 0 0 239 -239 -239 239
Long. Memb. ML | 28 28 -28 -28 0 0 0 0
Long. Bend. ML | 306 -306 -306 306 0 0 0 0
Tot. Long. Str.| 538.3 -410.2 -131.2 144.9 437.7 -258.1 -132.5 128.4
------------------------------------------------------------------------
Shear VC | 10 10 -10 -10 0 0 0 0
Shear VL | 0 0 0 0 -10 -10 10 10
Shear MT | 36 36 36 36 36 36 36 36
Tot. Shear| 47.1 47.1 26.7 26.7 26.7 26.7 47.1 47.1
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Str. Int. | 557.90 419.17 162.75 151.44 681.98 550.58 299.98 309.84
------------------------------------------------------------------------
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.202 4C 11.528 (A,B)
N(PHI) / ( P/Rm ) 0.202 3C 5.106 (C,D)
M(PHI) / ( P ) 0.202 2C1 0.016 (A,B)
M(PHI) / ( P ) 0.202 1C ! 0.067 (C,D)
N(x) / ( P/Rm ) 0.202 3C 5.106 (A,B)
N(x) / ( P/Rm ) 0.202 4C 11.528 (C,D)
M(x) / ( P ) 0.202 1C1 0.039 (A,B)
M(x) / ( P ) 0.202 2C ! 0.037 (C,D)
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 203 203 203 203 90 90 90 90
Circ. Bend. P | 183 -183 183 -183 768 -768 768 -768
Circ. Memb. MC | 0 0 0 0 119 119 -119 -119
Circ. Bend. MC | 0 0 0 0 1287 -1287 -1287 1287
Circ. Memb. ML | 267 267 -267 -267 0 0 0 0
Circ. Bend. ML | 250 -250 -250 250 0 0 0 0
Tot. Circ. Str.| 903 36 -131 3 2265 -1846 -547 488
------------------------------------------------------------------------
Long. Memb. P | 90 90 90 90 203 203 203 203
Long. Bend. P | 447 -447 447 -447 421 -421 421 -421
Long. Memb. MC | 0 0 0 0 334 334 -334 -334
Long. Bend. MC | 0 0 0 0 544 -544 -544 544
Long. Memb. ML | 125 125 -125 -125 0 0 0 0
Long. Bend. ML | 328 -328 -328 328 0 0 0 0
Tot. Long. Str.| 990 -560 83 -154 1503 -428 -254 -8
------------------------------------------------------------------------
Shear VC | 17 17 -17 -17 0 0 0 0

FileName : 024-C-003-REV-5-----------------------------------

Shear VL | 0 0 0 0 -17 -17 17 17
Shear MT | 38 38 38 38 38 38 38 38
Tot. Shear| 56 56 21 21 21 21 56 56
------------------------------------------------------------------------
Str. Int. | 1018 607 219 163 2266 1846 558 509
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 396 406 396 406 396 406 396 406
Circ. Pl (SUS) | 136 136 -49 -49 65 65 5 5
Circ. Q (SUS) | 307 -307 -91 91 613 -613 -292 292
------------------------------------------------------------------------
Long. Pm (SUS) | 198 198 198 198 198 198 198 198
Long. Pl (SUS) | 64 64 6 6 89 89 -2 -2
Long. Q (SUS) | 474 -474 -138 138 347 -347 -130 130
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 10 10 -10 -10 -10 -10 10 10
Shear Q (SUS) | 36 36 36 36 36 36 36 36
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Pm (SUS) | 396.5 406.5 396.5 406.5 396.5 406.5 396.5 406.5
------------------------------------------------------------------------
Pm+Pl (SUS) | 533.8 543.8 348.1 358.1 462.6 472.6 402.5 412.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 859 457 260 454 1077 149 139 709
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 406.54 1406.14 | Passed
Pm+Pl (SUS) | 543.79 2109.21 | Passed
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 1075 1085 1075 1085 1075 1085 1075 1085
Circ. Pl (SUS) | 470 470 -63 -63 209 209 -29 -29
Circ. Q (SUS) | 433 -433 -67 67 2055 -2055 -518 518
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Long. Pm (SUS) | 537 537 537 537 537 537 537 537
Long. Pl (SUS) | 215 215 -35 -35 537 537 -131 -131
Long. Q (SUS) | 775 -775 118 -118 966 -966 -122 122
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 17 17 -17 -17 -17 -17 17 17
Shear Q (SUS) | 38 38 38 38 38 38 38 38
------------------------------------------------------------------------
Pm (SUS) | 1075 1085 1075 1085 1075 1085 1075 1085
------------------------------------------------------------------------
Pm+Pl (SUS) | 1546 1556 1012 1022 1286 1296 1046 1056
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1986 1150 946 1089 3341 871 540 1577
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 1085.91 1406.14 | Passed
Pm+Pl (SUS) | 1556.60 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Calcs. : 4NB Nozl: 24 3:56p Sep 13,2010

INPUT VALUES, Nozzle Description: 4NB From : 60

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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Reinforcement CALCULATION, Description: 4NB

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (388.4000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 38.979 cm²
= 388.400 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 11.513 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 4.912 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 12.0000² * 1.00
= 2.440 cm²
= ( 650.0000 - 406.4000 ) * 22.0000 * 1.0000
= 53.592 cm²

FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

Weld Size Calculations, Description: 4NB
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 38.9789 - 11.5131 ) * 1406
= 38620.74 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.9119 + 53.5920 + 2.4400 - 0.0000 * 1.00 ) * 1406
= 85695.59 kgf
FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 10.0000 * 0.49 * 1406
= 43984. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 650.0000 * 12.0000 * 0.49 * 1406
= 84419. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 406.4000 * 22.0000 * 0.74 * 1406
= 146136. kgf

FileName : 024-C-003-REV-5-----------------------------------

Input Echo, WRC107 Item 1, Description: 4NB :

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.125 4C 6.755 (A,B)
N(PHI) / ( P/Rm ) 0.125 3C 5.456 (C,D)
M(PHI) / ( P ) 0.125 2C1 0.068 (A,B)
M(PHI) / ( P ) 0.125 1C 0.102 (C,D)
N(x) / ( P/Rm ) 0.125 3C 5.456 (A,B)
N(x) / ( P/Rm ) 0.125 4C 6.755 (C,D)
M(x) / ( P ) 0.125 1C1 0.106 (A,B)
M(x) / ( P ) 0.125 2C 0.069 (C,D)
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 43 43 43 43 35 35 35 35
Circ. Bend. P | 108 -108 108 -108 160 -160 160 -160
Circ. Memb. MC | 0 0 0 0 30 30 -30 -30
Circ. Bend. MC | 0 0 0 0 452 -452 -452 452
Circ. Memb. ML | 93 93 -93 -93 0 0 0 0
Circ. Bend. ML | 199 -199 -199 199 0 0 0 0
Tot. Circ. Str.| 444.5 -170.8 -140.1 41.9 679.1 -548.1 -286.7 297.6
------------------------------------------------------------------------
Long. Memb. P | 35 35 35 35 43 43 43 43
Long. Bend. P | 168 -168 168 -168 108 -108 108 -108
Long. Memb. MC | 0 0 0 0 45 45 -45 -45
Long. Bend. MC | 0 0 0 0 239 -239 -239 239
Long. Memb. ML | 28 28 -28 -28 0 0 0 0
Long. Bend. ML | 306 -306 -306 306 0 0 0 0
Tot. Long. Str.| 538.3 -410.2 -131.2 144.9 437.7 -258.1 -132.5 128.4
------------------------------------------------------------------------
Shear VC | 10 10 -10 -10 0 0 0 0
Shear VL | 0 0 0 0 -10 -10 10 10
Shear MT | 36 36 36 36 36 36 36 36
Tot. Shear| 47.1 47.1 26.7 26.7 26.7 26.7 47.1 47.1
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Str. Int. | 557.90 419.17 162.75 151.44 681.98 550.58 299.98 309.84
------------------------------------------------------------------------
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.202 4C 11.528 (A,B)
N(PHI) / ( P/Rm ) 0.202 3C 5.106 (C,D)
M(PHI) / ( P ) 0.202 2C1 0.016 (A,B)
M(PHI) / ( P ) 0.202 1C ! 0.067 (C,D)
N(x) / ( P/Rm ) 0.202 3C 5.106 (A,B)
N(x) / ( P/Rm ) 0.202 4C 11.528 (C,D)
M(x) / ( P ) 0.202 1C1 0.039 (A,B)
M(x) / ( P ) 0.202 2C ! 0.037 (C,D)
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 203 203 203 203 90 90 90 90
Circ. Bend. P | 183 -183 183 -183 768 -768 768 -768
Circ. Memb. MC | 0 0 0 0 119 119 -119 -119
Circ. Bend. MC | 0 0 0 0 1287 -1287 -1287 1287
Circ. Memb. ML | 267 267 -267 -267 0 0 0 0
Circ. Bend. ML | 250 -250 -250 250 0 0 0 0
Tot. Circ. Str.| 903 36 -131 3 2265 -1846 -547 488
------------------------------------------------------------------------
Long. Memb. P | 90 90 90 90 203 203 203 203
Long. Bend. P | 447 -447 447 -447 421 -421 421 -421
Long. Memb. MC | 0 0 0 0 334 334 -334 -334
Long. Bend. MC | 0 0 0 0 544 -544 -544 544
Long. Memb. ML | 125 125 -125 -125 0 0 0 0
Long. Bend. ML | 328 -328 -328 328 0 0 0 0
Tot. Long. Str.| 990 -560 83 -154 1503 -428 -254 -8
------------------------------------------------------------------------
Shear VC | 17 17 -17 -17 0 0 0 0

FileName : 024-C-003-REV-5-----------------------------------

Shear VL | 0 0 0 0 -17 -17 17 17
Shear MT | 38 38 38 38 38 38 38 38
Tot. Shear| 56 56 21 21 21 21 56 56
------------------------------------------------------------------------
Str. Int. | 1018 607 219 163 2266 1846 558 509
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 396 406 396 406 396 406 396 406
Circ. Pl (SUS) | 136 136 -49 -49 65 65 5 5
Circ. Q (SUS) | 307 -307 -91 91 613 -613 -292 292
------------------------------------------------------------------------
Long. Pm (SUS) | 198 198 198 198 198 198 198 198
Long. Pl (SUS) | 64 64 6 6 89 89 -2 -2
Long. Q (SUS) | 474 -474 -138 138 347 -347 -130 130
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 10 10 -10 -10 -10 -10 10 10
Shear Q (SUS) | 36 36 36 36 36 36 36 36
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Pm (SUS) | 396.5 406.5 396.5 406.5 396.5 406.5 396.5 406.5
------------------------------------------------------------------------
Pm+Pl (SUS) | 533.8 543.8 348.1 358.1 462.6 472.6 402.5 412.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 859 457 260 454 1077 149 139 709
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 406.54 1406.14 | Passed
Pm+Pl (SUS) | 543.79 2109.21 | Passed
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 1075 1085 1075 1085 1075 1085 1075 1085
Circ. Pl (SUS) | 470 470 -63 -63 209 209 -29 -29
Circ. Q (SUS) | 433 -433 -67 67 2055 -2055 -518 518
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Long. Pm (SUS) | 537 537 537 537 537 537 537 537
Long. Pl (SUS) | 215 215 -35 -35 537 537 -131 -131
Long. Q (SUS) | 775 -775 118 -118 966 -966 -122 122
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 17 17 -17 -17 -17 -17 17 17
Shear Q (SUS) | 38 38 38 38 38 38 38 38
------------------------------------------------------------------------
Pm (SUS) | 1075 1085 1075 1085 1075 1085 1075 1085
------------------------------------------------------------------------
Pm+Pl (SUS) | 1546 1556 1012 1022 1286 1296 1046 1056
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1986 1150 946 1089 3341 871 540 1577
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 1085.91 1406.14 | Passed
Pm+Pl (SUS) | 1556.60 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

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= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

INPUT VALUES, Nozzle Description: 3CND From : 60
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

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Reinforcement CALCULATION, Description: 3CND
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------

Note: Taking a UG-36(c)(3)(a) exemption for 3CND.

FileName : 024-C-003-REV-5-----------------------------------

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Weld Size Calculations, Description: 3CND

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

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|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

INPUT VALUES, Nozzle Description: 3CNC From : 60
Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
Reinforcement CALCULATION, Description: 3CNC
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------

Note: Taking a UG-36(c)(3)(a) exemption for 3CNC.

FileName : 024-C-003-REV-5-----------------------------------

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Weld Size Calculations, Description: 3CNC

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm²
Area 1 has not been Calculated by User Request.
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm²
= 10.0000² *1.00 + (0.0000 )² *1.00 + 10.0000² * 1.00
= 2.000 cm²
= ( 990.0000 - 609.6000 ) * 16.0000 * 1.0000
= 60.864 cm²

FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 0.0000 ) * 1406
= 83484.64 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.4429 + 60.8640 + 2.0000 - 0.0000 * 1.00 ) * 1406
= 94642.80 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf
FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 990.0000 * 10.0000 * 0.49 * 1406
= 107147. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

FileName : 024-C-003-REV-5-----------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 6.0000 in.

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (145.7254*10.0358*1.0+2*11.2748*10.0358*1.0*(1-1.00))
= 14.625 cm²
= 145.725 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 11.275
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 4.320 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 11.27 - 0.70 ) * 0.8550 )
= 5.878 cm²
= 10.0000² *0.86 + (0.0000 )² *0.86 + 12.0000² * 1.00
= 2.295 cm²
= ( 225.0000 - 168.2750 ) * 16.0000 * 1.0000
= 9.076 cm²

FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 14.6247 - 4.3196 ) * 1406
= 14490.27 kgf
Weld Load [W1]:

FileName : 024-C-003-REV-5-----------------------------------

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.8777 + 9.0760 + 2.2950 - 0.0000 * 0.86 ) * 1406
= 24254.11 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 10.0000 * 0.49 * 1202
= 15571. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 225.0000 * 12.0000 * 0.49 * 1406
= 29222. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 168.2750 * 16.0000 * 0.74 * 1406
= 44007. kgf
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm²
= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm²
= 9.0000² *1.00 + (0.0000 )² *1.00 + 10.0000² * 1.00
= 1.810 cm²
= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm²

FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.4429 + 46.4640 + 1.8100 - 0.0000 * 1.00 ) * 1406
= 74127.23 kgf
FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 9.0000 * 0.49 * 1406
= 59379. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf
= (3.14 /2)*(591.600 +16.000 )*(16.000 -3.0000 )*0.6*1406
= 104679. kgf

FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 2.0000 in.
Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

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__________/|_\|
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|______________|
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm
= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

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FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


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FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
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FileName : 024-C-003-REV-5-----------------------------------

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm
= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (388.4000*9.0000*1.0+2*9.0000*9.0000*1.0*(1-1.00))
= 34.956 cm²
= 388.400 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 9.000
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 3.884 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 3.778 cm²
= 9.0000² *1.00 + (0.0000 )² *1.00 + 10.0000² * 1.00
= 1.810 cm²
= ( 680.0000 - 406.4000 ) * 16.0000 * 1.0000
= 43.776 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 34.9560 - 3.8840 ) * 1406
= 43691.52 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.7784 + 43.7760 + 1.8100 - 0.0000 * 1.00 ) * 1406
= 69413.18 kgf

FileName : 024-C-003-REV-5-----------------------------------

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 9.0000 * 0.49 * 1406
= 39586. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 680.0000 * 10.0000 * 0.49 * 1406
= 73596. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 406.4000 * 16.0000 * 0.74 * 1406
= 106280. kgf
= (3.14 /2)*(388.400 +19.000 )*(19.000 -3.0000 )*0.6*1406
= 86385. kgf
FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------


FileName : 024-C-003-REV-5-----------------------------------

Dimensionless Param: U = 0.79 TAU = 22.08 RHO = 4.00 ( 2.89)
------------------------------------------------------------
------------------------------------------------------------
N(x) * T / P SP 7 0.02585 (A,B,C,D)
M(x) / P SP 7 0.01227 (A,B,C,D)
N(y) * T / P SP 7 0.24763 (A,B,C,D)
M(y) / P SP 7 0.03969 (A,B,C,D)
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Memb. P | 12 12 12 12 12 12 12 12
Rad. Bend. P | 35 -35 35 -35 35 -35 35 -35
Rad. Memb. MC | 0 0 0 0 53 53 -53 -53
Rad. Bend. MC | 0 0 0 0 164 -164 -164 164
Rad. Memb. ML | 53 53 -53 -53 0 0 0 0
Rad. Bend. ML | 164 -164 -164 164 0 0 0 0
Tot. Rad. Str.| 266 -133 -171 88 266 -133 -171 88
------------------------------------------------------------------------
Tang. Memb. P | 118 118 118 118 118 118 118 118
Tang. Bend. P | 113 -113 113 -113 113 -113 113 -113
Tang. Memb. MC | 0 0 0 0 344 344 -344 -344
Tang. Bend. MC | 0 0 0 0 629 -629 -629 629
Tang. Memb. ML | 344 344 -344 -344 0 0 0 0
Tang. Bend. ML | 629 -629 -629 629 0 0 0 0
Tot. Tang. Str.| 1206 -280 -742 289 1206 -280 -742 289
------------------------------------------------------------------------
Shear VC | -13 -13 13 13 0 0 0 0
Shear VL | 0 0 0 0 -13 -13 13 13
Shear MT | 49 49 49 49 49 49 49 49
Tot. Shear| 35 35 63 63 35 35 63 63
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Str. Int. | 1208 288 749 307 1208 288 749 307
------------------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------
N(x) * T / P SR 2 0.02257 (A,B,C,D)
M(x) / P SR 2 0.01036 (A,B,C,D)
N(y) * T / P SR 2 0.00677 (A,B,C,D)
M(y) / P SR 2 0.00313 (A,B,C,D)
------------------------------------------------------------------------
| Stress Values at
FileName : 024-C-003-REV-5-----------------------------------

---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Memb. P | 72 72 72 72 72 72 72 72
Rad. Bend. P | 200 -200 200 -200 200 -200 200 -200
Rad. Memb. MC | 0 0 0 0 205 205 -205 -205
Rad. Bend. MC | 0 0 0 0 773 -773 -773 773
Rad. Memb. ML | 205 205 -205 -205 0 0 0 0
Rad. Bend. ML | 773 -773 -773 773 0 0 0 0
Tot. Rad. Str.| 1252 -696 -705 440 1252 -696 -705 440
------------------------------------------------------------------------
Tang. Memb. P | 21 21 21 21 21 21 21 21
Tang. Bend. P | 60 -60 60 -60 60 -60 60 -60
Tang. Memb. MC | 0 0 0 0 61 61 -61 -61
Tang. Bend. MC | 0 0 0 0 232 -232 -232 232
Tang. Memb. ML | 61 61 -61 -61 0 0 0 0
Tang. Bend. ML | 232 -232 -232 232 0 0 0 0
Tot. Tang. Str.| 376 -210 -211 132 376 -210 -211 132
------------------------------------------------------------------------
Shear VC | -21 -21 21 21 0 0 0 0
Shear VL | 0 0 0 0 -21 -21 21 21
Shear MT | 46 46 46 46 46 46 46 46
Tot. Shear| 24 24 67 67 24 24 67 67
------------------------------------------------------------------------
Str. Int. | 1253 697 714 454 1253 697 714 454
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 485 485 485 485 485 485 485 485
Rad. Pl (SUS) | 66 66 -41 -41 66 66 -41 -41
Rad. Q (SUS) | 200 -200 -129 129 200 -200 -129 129
------------------------------------------------------------------------
Long. Pm (SUS) | 485 485 485 485 485 485 485 485
Long. Pl (SUS) | 463 463 -226 -226 463 463 -226 -226
Long. Q (SUS) | 743 -743 -516 516 743 -743 -516 516
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -13 -13 13 13 -13 -13 13 13
Shear Q (SUS) | 49 49 49 49 49 49 49 49
------------------------------------------------------------------------
Pm (SUS) | 486.0 486.0 486.0 486.0 486.0 486.0 486.0 486.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 949.7 949.7 445.5 445.5 949.7 949.7 445.5 445.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1694 360 585 793 1694 360 585 793
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 485.97 1406.14 | Passed
Pm+Pl (SUS) | 949.70 2109.21 | Passed
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
Rad. Pl (SUS) | 278 278 -132 -132 278 278 -132 -132
Rad. Q (SUS) | 974 -974 -572 572 974 -974 -572 572
------------------------------------------------------------------------
Long. Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
Long. Pl (SUS) | 83 83 -39 -39 83 83 -39 -39
Long. Q (SUS) | 293 -293 -172 172 293 -293 -172 172
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -21 -21 21 21 -21 -21 21 21
Shear Q (SUS) | 46 46 46 46 46 46 46 46
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
------------------------------------------------------------------------
Pm+Pl (SUS) | 1543 1543 1228 1228 1543 1543 1228 1228
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2516 1054 1061 1718 2516 1054 1061 1718
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 1263.44 1406.14 | Passed
Pm+Pl (SUS) | 1543.93 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Diameter 6.0000 in.

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Sketch
| |
| |
| |
| |
| |
__________/|\ |
____/|__________\|_\|
| |
| |
|____________________|

FileName : 024-C-003-REV-5-----------------------------------

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm
= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm
= 1.000
= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855
= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
FileName : 024-C-003-REV-5-----------------------------------

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Area Required [A]:

FileName : 024-C-003-REV-5-----------------------------------

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (149.9589*9.0000*1.0+2*11.2748*9.0000*1.0*(1-1.00))
= 13.496 cm²
= 149.959 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 11.275
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 1.500 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 11.27 - 0.70 ) * 0.8550 )
= 4.521 cm²
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.9900 ) * 0.86 + (0.0000 ) * 0.86 + 144.0000² * 1.00
= 2.286 cm²
= ( 254.8886 - 173.1636 ) * 16.0000 * 1.0000
= 13.076 cm²

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------
----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

----------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 13.4963 - 1.4996 ) * 1406
= 16869.03 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.5213 + 13.0760 + 2.2864 - 0.0000 * 0.86 ) * 1406
= 27959.35 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 173.1636 * 10.0000 * 0.49 * 1202
= 16024. kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 250.0000 * 12.0000 * 0.49 * 1406

FileName : 024-C-003-REV-5-----------------------------------

= 32469. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 173.1636 * 16.0000 * 0.74 * 1406
= 45285. kgf
Note : Checking Nozzle in the Latitudinal direction.

FileName : 024-C-003-REV-5-----------------------------------

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm
= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm

FileName : 024-C-003-REV-5-----------------------------------

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (145.7254*9.0000*1.0+2*11.2748*9.0000*1.0*(1-1.00))
= 13.115 cm²
= 145.725 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 11.275
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 1.457 cm²
= ( 2 * Tlwp ) * ( tn - trn ) * fr2

FileName : 024-C-003-REV-5-----------------------------------

= ( 2 * 25.00 ) * ( 11.27 - 0.70 ) * 0.8550 )
= 4.521 cm²
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.9900 ) * 0.86 + (0.0000 ) * 0.86 + 144.0000² * 1.00
= 2.286 cm²
= ( 250.0000 - 168.2750 ) * 16.0000 * 1.0000
= 13.076 cm²

FileName : 024-C-003-REV-5-----------------------------------

Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 13.1153 - 1.4573 ) * 1406
= 16392.80 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.5213 + 13.0760 + 2.2864 - 0.0000 * 0.86 ) * 1406
= 27959.35 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 10.0000 * 0.49 * 1202
= 15571. kgf
= (pi/2) * DP * WP * 0.49 * SEW

FileName : 024-C-003-REV-5-----------------------------------

= ( 3.1416 / 2.0 ) * 250.0000 * 12.0000 * 0.49 * 1406
= 32469. kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 168.2750 * 16.0000 * 0.74 * 1406
= 44007. kgf

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Material SA-106 B

FileName : 024-C-003-REV-5-----------------------------------

Dimensionless Parameters: U = 0.33 TAU = 6.96 RHO = 2.31
------------------------------------------------------------
------------------------------------------------------------
N(x) * T / P SP 3 0.09395 (A,B,C,D)
M(x) / P SP 3 0.06836 (A,B,C,D)

FileName : 024-C-003-REV-5-----------------------------------

N(y) * T / P SP 3 0.24713 (A,B,C,D)
M(y) / P SP 3 0.08271 (A,B,C,D)
------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Memb. P | 16 16 16 16 16 16 16 16
Rad. Bend. P | 73 -73 73 -73 73 -73 73 -73
Rad. Memb. MC | 0 0 0 0 37 37 -37 -37
Rad. Bend. MC | 0 0 0 0 181 -181 -181 181
Rad. Memb. ML | 37 37 -37 -37 0 0 0 0
Rad. Bend. ML | 181 -181 -181 181 0 0 0 0
Tot. Rad. Str.| 309.1 -201.2 -128.2 87.8 309.1 -201.2 -128.2 87.8
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Tang. Memb. P | 44 44 44 44 44 44 44 44
Tang. Bend. P | 89 -89 89 -89 89 -89 89 -89
Tang. Memb. MC | 0 0 0 0 17 17 -17 -17
Tang. Bend. MC | 0 0 0 0 301 -301 -301 301
Tang. Memb. ML | 17 17 -17 -17 0 0 0 0
Tang. Bend. ML | 301 -301 -301 301 0 0 0 0
Tot. Tang. Str.| 452.4 -329.5 -185.7 240.1 452.4 -329.5 -185.7 240.1
------------------------------------------------------------------------
Shear VC | -12 -12 12 12 0 0 0 0
Shear VL | 0 0 0 0 -12 -12 12 12
Shear MT | 40 40 40 40 40 40 40 40
Tot. Shear| 28.1 28.1 53.0 53.0 28.1 28.1 53.0 53.0
------------------------------------------------------------------------
Str. Int. | 457.76 335.43 217.22 256.76 457.76 335.43 217.22 256.76
------------------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------
N(x) * T / P SR 2 0.08770 (A,B,C,D)
M(x) / P SR 2 0.04778 (A,B,C,D)

FileName : 024-C-003-REV-5-----------------------------------

N(y) * T / P SR 2 0.02642 (A,B,C,D)
M(y) / P SR 2 0.01483 (A,B,C,D)
------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Memb. P | 106 106 106 106 106 106 106 106
Rad. Bend. P | 347 -347 347 -347 347 -347 347 -347
Rad. Memb. MC | 0 0 0 0 163 163 -163 -163
Rad. Bend. MC | 0 0 0 0 1121 -1121 -1121 1121
Rad. Memb. ML | 163 163 -163 -163 0 0 0 0
Rad. Bend. ML | 1121 -1121 -1121 1121 0 0 0 0
Tot. Rad. Str.| 1739 -1198 -830 715 1739 -1198 -830 715
------------------------------------------------------------------------
Tang. Memb. P | 32 32 32 32 32 32 32 32
FileName : 024-C-003-REV-5-----------------------------------

Tang. Bend. P | 107 -107 107 -107 107 -107 107 -107
Tang. Memb. MC | 0 0 0 0 49 49 -49 -49
Tang. Bend. MC | 0 0 0 0 335 -335 -335 335
Tang. Memb. ML | 49 49 -49 -49 0 0 0 0
Tang. Bend. ML | 335 -335 -335 335 0 0 0 0
Tot. Tang. Str.| 524 -361 -244 210 524 -361 -244 210
------------------------------------------------------------------------
Shear VC | -21 -21 21 21 0 0 0 0
Shear VL | 0 0 0 0 -21 -21 21 21
Shear MT | 47 47 47 47 47 47 47 47
Tot. Shear| 25 25 69 69 25 25 69 69
------------------------------------------------------------------------
Str. Int. | 1739 1199 839 725 1739 1199 839 725
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 485 485 485 485 485 485 485 485
Rad. Pl (SUS) | 53 53 -20 -20 53 53 -20 -20
Rad. Q (SUS) | 255 -255 -107 107 255 -255 -107 107
FileName : 024-C-003-REV-5-----------------------------------

------------------------------------------------------------------------
Long. Pm (SUS) | 485 485 485 485 485 485 485 485
Long. Pl (SUS) | 61 61 27 27 61 61 27 27
Long. Q (SUS) | 390 -390 -212 212 390 -390 -212 212
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -12 -12 12 12 -12 -12 12 12
Shear Q (SUS) | 40 40 40 40 40 40 40 40
------------------------------------------------------------------------
Pm (SUS) | 486.0 486.0 486.0 486.0 486.0 486.0 486.0 486.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 556.7 556.7 516.3 516.3 556.7 556.7 516.3 516.3
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 943.7 290.6 389.3 742.7 943.7 290.6 389.3 742.7
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 485.97 1406.14 | Passed
Pm+Pl (SUS) | 556.67 2109.21 | Passed
------------------------------------------------------------------------
------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Rad. Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
Rad. Pl (SUS) | 270 270 -57 -57 270 270 -57 -57
Rad. Q (SUS) | 1469 -1469 -773 773 1469 -1469 -773 773
------------------------------------------------------------------------
Long. Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
Long. Pl (SUS) | 81 81 -17 -17 81 81 -17 -17
Long. Q (SUS) | 443 -443 -227 227 443 -443 -227 227
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | -21 -21 21 21 -21 -21 21 21
Shear Q (SUS) | 47 47 47 47 47 47 47 47
------------------------------------------------------------------------
Pm (SUS) | 1263 1263 1263 1263 1263 1263 1263 1263
------------------------------------------------------------------------
Pm+Pl (SUS) | 1536 1536 1255 1255 1536 1536 1255 1255
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 3003 902 1027 1988 3003 902 1027 1988
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 1263.44 1406.14 | Passed

FileName : 024-C-003-REV-5-----------------------------------

Pm+Pl (SUS) | 1536.21 2109.21 | Passed
------------------------------------------------------------------------

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Schedule : Step: 53 3:56p Sep 13,2010

Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
7CNA 2.000 XXS WNF 2.375 11.074 - - 130.33
6CNA 2.000 XXS WNF 2.375 11.074 - - 130.33
7CNB 2.000 XXS WNF 2.375 11.074 - - 130.33
6CNB 2.000 XXS WNF 2.375 11.074 - - 130.33
2CND 2.000 XXS WNF 2.375 11.074 - - 130.33
2CNC 2.000 XXS WNF 2.375 11.074 - - 130.33
5CNB 2.000 XXS WNF 2.375 11.074 - - 130.33
2CNB 2.000 XXS WNF 2.375 11.074 - - 130.33
2CNA 2.000 XXS WNF 2.375 11.074 - - 130.32
5CNA 2.000 XXS WNF 2.375 11.074 - - 130.32
4CNB 2.000 XXS WNF 2.375 11.074 - - 130.32
3CNF 2.000 XXS WNF 2.375 11.074 - - 130.32
3CNG 2.000 XXS WNF 2.375 11.074 - - 130.32
3CNB 2.000 XXS WNF 2.375 11.074 - - 130.32
3CND 2.000 XXS WNF 2.375 11.074 - - 130.32
4CNA 2.000 XXS WNF 2.375 11.074 - - 111.32
3CNC 2.000 XXS WNF 2.375 11.074 - - 130.32
3CNA 2.000 XXS WNF 2.375 11.074 - - 130.32
1CNB 3.000 XXS WNF 3.500 15.240 - - 130.71
1CNA 3.000 XXS WNF 3.500 15.240 - - 130.71
NOZZLE 8N 4.000 120 WNF 4.500 11.125 200.00 18.000 124.17
NOZZLE 2N 6.000 120 WNF 6.625 14.275 225.00 16.000 129.53

FileName : 024-C-003-REV-5-----------------------------------

NOZZLE 7N 6.000 120 WNF 6.625 14.275 250.00 16.000 499.84
NOZZLE 6N 10.000 150 WNF 10.000 12.000 410.00 25.000 193.18
NOZZLE 3N 12.000 150 WNF 12.000 12.000 500.00 16.000 209.32
4NA 16.000 150 WNF 16.000 12.000 650.00 22.000 317.82
4NB 16.000 150 WNF 16.000 12.000 650.00 22.000 317.82
NOZZLE 1N 16.000 150 WNF 16.000 12.000 680.00 16.000 245.17
5M 24.000 150 WNF 24.000 12.000 900.00 20.000 184.58
NOZZLE 5N 24.000 150 WNF 24.000 14.000 920.00 25.000 198.58
4M 24.000 150 WNF 24.000 12.000 900.00 16.000 180.58
3M 24.000 150 WNF 24.000 12.000 900.00 16.000 180.58
2M 24.000 150 WNF 24.000 12.000 990.00 16.000 180.58
1M 24.000 150 WNF 24.000 12.000 900.00 16.000 180.58
Note on the Cut Length Calculation:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
7CNA SA-106 B 5.537 9.525 - - -
6CNA SA-106 B 5.537 9.525 - - -

FileName : 024-C-003-REV-5-----------------------------------

7CNB SA-106 B 5.537 9.525 - - -
6CNB SA-106 B 5.537 9.525 - - -
2CND SA-106 B 5.537 9.525 - - -
2CNC SA-106 B 5.537 9.525 - - -
5CNB SA-106 B 5.537 9.525 - - -
2CNB SA-106 B 5.537 9.525 - - -
2CNA SA-106 B 0.000 10.000 - - -
5CNA SA-106 B 0.000 10.000 - - -
4CNB SA-106 B 0.000 10.000 - - -
3CNF SA-106 B 0.000 10.000 - - -
3CNG SA-106 B 0.000 10.000 - - -
3CNB SA-106 B 0.000 10.000 - - -
3CND SA-106 B 0.000 10.000 - - -
4CNA SA-106 B 0.000 10.000 - - -
3CNC SA-106 B 0.000 10.000 - - -
3CNA SA-106 B 11.074 9.000 - - -
1CNB SA-106 B 5.537 9.525 - - -
1CNA SA-106 B 0.000 10.000 - - -
NOZZLE SA-106 B 0.000 10.000 12.000 18.000 -
NOZZLE SA-106 B 0.000 10.000 12.000 16.000 -
NOZZLE SA-106 B 0.000 10.000 12.000 16.000 -
NOZZLE SA-516 70 12.000 10.000 14.000 25.000 -
NOZZLE SA-516 70 16.000 10.000 14.000 16.000 -
4NA SA-516 70 0.000 10.000 12.000 22.000 -
4NB SA-516 70 0.000 10.000 12.000 22.000 -
NOZZLE SA-516 70 19.000 9.000 10.000 16.000 -
5M SA-516 70 20.000 9.000 14.000 20.000 -
NOZZLE SA-516 70 20.000 12.000 14.000 25.000 -
4M SA-516 70 0.000 10.000 10.000 16.000 -

FileName : 024-C-003-REV-5-----------------------------------

3M SA-516 70 0.000 10.000 10.000 16.000 -
2M SA-516 70 0.000 10.000 10.000 16.000 -
1M SA-516 70 16.000 9.000 10.000 16.000 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
cm deg. mm mm
----------------------------------------------------------------------------
7CNA 744.800 315.00 110.00 0.00 SHELL-1
6CNA 744.800 345.00 110.00 0.00 SHELL-1
7CNB 709.200 315.00 110.00 0.00 SHELL-1
6CNB 709.200 345.00 110.00 0.00 SHELL-1
2CND 706.700 30.00 110.00 0.00 SHELL-1
2CNC 860.700 30.00 110.00 0.00 SHELL-1
5CNB 974.100 160.00 110.00 0.00 SHELL-1
2CNB 858.200 0.00 110.00 0.00 SHELL-1
2CNA 1012.200 0.00 112.00 0.00 SHELL-2
5CNA 1009.700 160.00 112.00 0.00 SHELL-2
4CNB 1245.200 195.00 112.00 0.00 SHELL-2
3CNF 1558.300 30.00 114.00 0.00 SHELL-3
3CNG 1438.300 330.00 114.00 0.00 SHELL-3
3CNB 2481.700 0.00 114.00 0.00 SHELL-3
3CND 1709.300 200.00 114.00 0.00 SHELL-3
4CNA 2355.300 120.00 95.00 0.00 SHELL-3
3CNC 2189.300 340.00 114.00 0.00 SHELL-3

FileName : 024-C-003-REV-5-----------------------------------

3CNA 3233.700 20.00 114.00 0.00 SHELL-4
1CNB 749.200 330.00 110.00 0.00 SHELL-1
1CNA 999.200 65.00 112.00 0.00 SHELL-2
NOZZLE 8N 1018.200 115.00 105.00 0.00 SHELL-2
NOZZLE 2N 3484.200 205.00 111.00 0.00 SHELL-4
NOZZLE 7N 180.00 464.00 0.00 TOP D-END
NOZZLE 6N 0.00 171.00 0.00 BTM D-END
NOZZLE 3N 2379.000 90.00 185.00 0.00 SHELL-3
4NA 1380.500 250.00 287.00 0.00 SHELL-3
4NB 1380.500 290.00 287.00 0.00 SHELL-3
NOZZLE 1N 0.00 224.00 0.00 TOP D-END
5M 774.200 270.00 131.00 0.00 SHELL-1
NOZZLE 5N 1084.700 90.00 147.00 0.00 SHELL-2
4M 1654.200 245.00 131.00 0.00 SHELL-3
3M 2344.200 245.00 131.00 0.00 SHELL-3
2M 2814.200 270.00 131.00 0.00 SHELL-4
1M 3443.200 243.00 131.00 0.00 SHELL-4

FileName : 024-C-003-REV-5-----------------------------------
Nozzle Summary : Step: 54 3:56p Sep 13,2010

Nozzle Calculation Summary
Description MAWP Ext MAPNC UG45 [tr] Weld Areas
kgf/cm² kgf/cm² Path
---------------------------------------------------------------------------
NOZZLE 6N 15.75 OK ... OK 11.11 OK Passed
5M ... ... OK 11.33 OK NoCalc[*]
1CNB ... ... OK 7.80 OK NoCalc[*]
7CNA ... ... OK 6.42 OK NoCalc[*]
6CNA ... ... OK 6.42 OK NoCalc[*]
7CNB ... ... OK 6.42 OK NoCalc[*]
6CNB ... ... OK 6.42 OK NoCalc[*]
2CND ... ... OK 6.42 OK NoCalc[*]
2CNC ... ... OK 6.42 OK NoCalc[*]
5CNB ... ... OK 6.42 OK NoCalc[*]
2CNB ... ... OK 6.42 OK NoCalc[*]
NOZZLE 8N ... ... OK 8.27 OK NoCalc[*]
NOZZLE 5N ... ... OK 11.33 OK NoCalc[*]
1CNA ... ... OK 7.80 OK NoCalc[*]
2CNA ... ... OK 6.42 OK NoCalc[*]
5CNA ... ... OK 6.42 OK NoCalc[*]
4CNB ... ... OK 6.42 OK NoCalc[*]
4M 10.93 OK ... OK 11.33 OK Passed
3M 10.93 OK ... OK 11.33 OK Passed
3CNF 11.01 ... ... OK 6.42 OK NoCalc[*]
3CNG 11.01 ... ... OK 6.42 OK NoCalc[*]
4NA 11.01 OK ... OK 11.33 OK Passed

FileName : 024-C-003-REV-5-----------------------------------

4NB 11.01 OK ... OK 11.33 OK Passed
3CNB 11.01 ... ... OK 6.42 OK NoCalc[*]
3CND 11.01 ... ... OK 6.42 OK NoCalc[*]
4CNA 11.01 ... ... OK 6.42 OK NoCalc[*]
3CNC 11.01 ... ... OK 6.42 OK NoCalc[*]
2M 11.01 OK ... OK 11.33 OK Passed
1M 10.92 OK ... OK 11.33 OK Passed
3CNA 11.01 ... ... OK 6.42 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 10.02 NOZZLE 7N
Min. Shell&Flgs 10.02 80 90 13.04
Computed Vessel M.A.W.P. 10.02 kgf/cm²
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit
30 NOZZLE 6N 0.000 0.000 472.000
40 5M 900.000 270.000 1183.200
40 1CNB 650.000 330.000 128.840
40 7CNA 606.000 315.000 94.325

FileName : 024-C-003-REV-5-----------------------------------

40 6CNA 606.000 345.000 94.325
40 7CNB 250.000 315.000 94.325
40 6CNB 250.000 345.000 94.325
40 2CND 225.000 30.000 94.325
40 2CNC 1765.000 30.000 94.325
40 5CNB 2899.000 160.000 94.325
40 2CNB 1740.000 0.000 94.325
50 NOZZLE 8N 3340.000 115.000 196.099
50 NOZZLE 5N 4005.000 90.000 1175.200
50 1CNA 3150.000 65.000 128.840
50 2CNA 3280.000 0.000 90.325
50 5CNA 3255.000 160.000 90.325
50 4CNB 5610.000 195.000 90.325
60 4M 9700.000 245.000 1183.200
60 3M 16599.998 245.000 1183.200
60 NOZZLE 3N 16948.000 90.000 573.600
60 3CNF 8740.999 30.000 88.352
60 3CNG 7541.000 330.000 88.352
60 4NA 6963.000 250.000 776.800
60 4NB 6963.000 290.000 776.800
60 3CNB 17974.998 0.000 88.352
60 3CND 10251.000 200.000 88.352
60 4CNA 16711.000 120.000 88.352
60 3CNC 15051.000 340.000 88.352
70 2M 21299.998 270.000 1183.200
70 NOZZLE 2N 27999.996 205.000 291.451
70 1M 27590.000 243.000 1183.200
70 3CNA 25494.998 20.000 88.352
80 NOZZLE 1N 0.000 0.000 776.800

FileName : 024-C-003-REV-5-----------------------------------

80 NOZZLE 7N 0.000 180.000 291.451
The nozzle spacing is computed by the following:
= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

FileName : 024-C-003-REV-5-----------------------------------
MDMT Summary : Step: 55 3:56p Sep 13,2010

Minimum Design Metal Temperature Results Summary :
Required Minimum Design Metal Temperature -15 C
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
BTM D-END [10] D -41 -48 -29 0.566 19.000 1.000
BTM D-END [7] D -35 -48 -29 0.401 25.000 1.000
SHELL-1 [8] D -40 -48 -29 0.531 20.000 0.850
SHELL-2 [8] D -43 -48 -29 0.588 18.000 0.850
SHELL-3 [8] D -46 -48 -29 0.678 16.000 0.850
SHELL-4 [8] D -46 -48 -29 0.678 16.000 0.850
TOP D-END [10] D -48 -48 -29 0.879 13.000 1.000
TOP D-END [7] D -46 -48 -29 0.678 16.000 1.000
NOZZLE 6N [1] D -41 -48 -29 0.577 19.000 1.000
Nozzle Flg [5] -29 -48 0.513
5M [1] B -7 -29 -29 0.603 20.000 1.000
Nozzle Flg [5] -29 -48 0.510
1CNB [1] B -20 -98 -29 0.036 13.335 1.000
Nozzle Flg [5] -29 -104 0.197
7CNA [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
6CNA [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
7CNB [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197

FileName : 024-C-003-REV-5-----------------------------------

6CNB [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
2CND [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
2CNC [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
5CNB [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
2CNB [1] B -29 -104 0.038 9.690 1.000
Nozzle Flg [5] -29 -104 0.197
NOZZLE 8N [1] D -43 -48 -29 0.669 18.000 1.000
Nozzle Flg [5] -29 -48 0.500
NOZZLE 5N [1] B -11 -29 -29 0.669 18.000 1.000
Nozzle Flg [5] -29 -48 0.500
1CNA [1] B -20 -98 -29 0.036 13.335 1.000
Nozzle Flg [5] -29 -104 0.193
2CNA [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
5CNA [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
4CNB [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
4M [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
3M [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
NOZZLE 3N [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
3CNF [1] B -29 -104 0.037 9.690 1.000

FileName : 024-C-003-REV-5-----------------------------------

Nozzle Flg [5] -29 -104 0.193
3CNG [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
4NA [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
4NB [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
3CNB [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
3CND [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
4CNA [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
3CNC [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
2M [1] D -46 -48 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
NOZZLE 2N [1] B -14 -29 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
1M [1] B -14 -29 -29 0.772 16.000 1.000
Nozzle Flg [5] -29 -48 0.500
3CNA [1] B -29 -104 0.037 9.690 1.000
Nozzle Flg [5] -29 -104 0.193
NOZZLE 1N [1] D -48 -48 -29 0.900 13.000 1.000
Nozzle Flg [5] -29 -48 0.500
NOZZLE 7N [1] D -48 -48 -29 0.900 13.000 1.000
Nozzle Flg [5] -29 -48 0.500
----------------------------------------------------------------------------
FileName : 024-C-003-REV-5-----------------------------------

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 5] - ANSI Flange MDMT Calcs. The thickness ratio is the pressure ratio.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

FileName : 024-C-003-REV-5-----------------------------------
Vessel Design Summary : Step: 56 3:56p Sep 13,2010

Design Code: ASME Code Section VIII Division 1, 2007 A-08
Diameter Spec : 2800.000 mm ID
Vessel Design Length, Tangent to Tangent 2825.00 cm
Distance of Bottom Tangent above Grade 714.20 cm
Distance of Base above Grade 30.00 cm
Specified Datum Line Distance 0.00 cm
Skirt Material Specification SA-516 70
Shell Material Specification SA-516 70 [Normalized]
Stiffening Ring Material Specification SA-516 70
Nozzle Material Specification SA-106 B
Nozzle Material Specification SA-516 70 [Normalized]
Re-Pad Material Specification SA-516 70 [Normalized]
Internal Design Temperature 215 C
Internal Design Pressure 8.80 kgf/cm²
External Design Temperature 175 C
External Design Pressure 1.05 kgf/cm²
Maximum Allowable Working Pressure 10.02 kgf/cm²
External Max. Allowable Working Pressure 1.94 kgf/cm²
Hydrostatic Test Pressure 13.02 kgf/cm²
Required Minimum Design Metal Temperature -15 C
Warmest Computed Minimum Design Metal Temperature -29 C

FileName : 024-C-003-REV-5-----------------------------------

Wind Design Code IS-875
Earthquake Design Code IS-1893 RSM
Element Pressures and MAWP: kgf/cm²
Element Desc Internal External M.A.W.P Corr. All.
BTM D-END 9.066 1.050 15.752 3.0000
SHELL-1 9.013 1.050 14.164 3.0000
SHELL-2 8.803 1.050 12.694 3.0000
SHELL-3 8.800 1.050 11.014 3.0000
SHELL-4 8.800 1.050 11.014 3.0000
TOP D-END 8.800 1.050 10.015 3.0000
Liquid Level: 380.00 cm Dens.: 699.686 kgm/m³ Sp. Gr.: 0.700
Stiffener Ring Specifications:
Elevation cm Selected Type User Description
899.70 ISST100 RING-1
1204.20 ISST100 RING-2
1519.20 ISST100 RING-3
1809.20 ISST100 RING-4
2134.20 ISST100 RING-5
2415.20 ISST100 RING-6
2664.20 ISST100 RING-7
2954.20 ISST100 RING-8
3264.20 ISST100 RING-9
Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type cm cm mm Int. Ext. Long Circ

FileName : 024-C-003-REV-5-----------------------------------

Skirt 594.4 594.4 16.0 No Cal ------- 0.70 0.70
Skirt 684.2 89.8 16.0 No Cal ------- 0.55 0.55
Ellipse 689.2 5.0 25.0 12.1 ------- 1.00 0.85
Cylinder 989.2 300.0 20.0 13.6 ------- 0.85 0.85
Cylinder 1289.2 300.0 18.0 13.4 ------- 0.85 0.85
Cylinder 2489.2 1200.0 16.0 13.4 ------- 0.85 0.85
Cylinder 3504.2 1015.0 16.0 13.4 ------- 0.85 0.85
Ellipse 3509.2 5.0 16.0 11.8 ------- 1.00 0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
10| 20| 0.00000 | No Calc | 0.00000 | No Calc |
20| 30| 0.00000 | No Calc | 0.00000 | No Calc |
30| 40| 19.0000 | 10.3922 | 1.05000 | 4.75900 |
40|Ring| 20.0000 | 11.5208 | 1.05000 | 5.94975 |
Ring| 50| 20.0000 | 12.4103 | 1.05000 | 4.64569 |
50|Ring| 18.0000 | 12.4024 | 1.05000 | 3.39767 |
Ring| 60| 18.0000 | 12.5332 | 1.05000 | 3.28098 |
60|Ring| 16.0000 | 12.5252 | 1.05000 | 2.29422 |
Ring|Ring| 16.0000 | 12.2093 | 1.05000 | 2.49807 |
Ring|Ring| 16.0000 | 12.6473 | 1.05000 | 2.22170 |
Ring|Ring| 16.0000 | 12.0915 | 1.05000 | 2.58061 |
Ring| 70| 16.0000 | 11.6531 | 1.05000 | 2.92417 |
70|Ring| 16.0000 | 11.6531 | 1.05000 | 2.92417 |

FileName : 024-C-003-REV-5-----------------------------------

Ring|Ring| 16.0000 | 12.2093 | 1.05000 | 2.49807 |
Ring|Ring| 16.0000 | 12.4633 | 1.05000 | 2.33228 |
Ring| 80| 16.0000 | 11.9218 | 1.05000 | 2.70648 |
80| 90| 13.0000 | 10.3609 | 1.05000 | 1.93801 |
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | cm | cm | cm**4 | cm**4 |
Ring| 50| 304.500 | 1313.27 | 449.449 | 2164.05 |
Ring| 60| 315.000 | 964.521 | 509.900 | 1883.64 |
Ring|Ring| 290.000 | 677.988 | 492.951 | 1695.84 |
Ring|Ring| 325.000 | 677.997 | 503.732 | 1695.84 |
Ring|Ring| 281.000 | 677.986 | 493.716 | 1695.84 |
Ring| 70| 249.000 | 677.975 | 432.836 | 1695.84 |
Ring|Ring| 290.000 | 677.988 | 439.680 | 1695.84 |
Ring|Ring| 310.000 | 677.994 | 489.124 | 1695.84 |
Ring| 80| 268.333 | 677.982 | 472.544 | 1695.84 |

FileName : 024-C-003-REV-5-----------------------------------

10| 20| 297.200 | 58040.7 | 59320.7 | 1.097E+06 | 900943. |
20| 30| 639.300 | 49635.2 | 46235.7 | 777109. | 587229. |
30| 40| 686.700 | 48036.0 | 44762.1 | 733255. | 546371. |
40| 50| 839.200 | 47981.9 | 42419.6 | 730854. | 544191. |
50| 60| 1139.20 | 42618.9 | 32157.8 | 594953. | 432325. |
60| 70| 1889.20 | 38567.1 | 29104.8 | 473174. | 340431. |
70| 80| 2996.70 | 20066.7 | 14183.2 | 121370. | 80702.6 |
80| 90| 3506.70 | 3602.26 | 1608.75 | 1249.85 | 558.178 |
Abs Max of the all of the Stress Ratio's : 0.8336
Basering Data : Continuous Top Ring W/Gussets
Thickness of Basering 56.0000 mm
Inside Diameter of Basering 3487.0000 mm
Outside Diameter of Basering 4046.9998 mm
Nominal Diameter of Bolts 72.0000 mm
Diameter of Bolt Circle 3967.0000 mm
Number of Bolts 28
Thickness of Gusset Plates 20.0000 mm
Average Width of Gusset Plates 145.0000 mm
Height of Gussets 345.0000 mm
Distance between Gussets 145.0000 mm
Thickness of Top Plate or Ring 45.0000 mm

FileName : 024-C-003-REV-5-----------------------------------

Circumferential Width of the Top Plate 174.5000 mm
Radial Width of the Top Plate 210.0000 mm
Wind Moment on Support 1097122. kgf-m.
Total Wind Shear on Support 58041. kgf
Earthquake Moment on Support 900943. kgf-m.
Total Earthquake Shear on Support 59321. kgf
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 57877.1 kgm
Shop Test - Fabricated + Water ( Full ) 237493.5 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 73017.3 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 92388.9 kgm
Empty - Fab. + Intls. + Details + Wghts. 92388.9 kgm
Operating - Empty + Operating Liquid (No CA) 114651.7 kgm
Field Test - Empty Weight + Water (Full) 265865.1 kgm

Table of Contents
Cover Sheet ............................................................................................................................................................. 2
Title Page................................................................................................................................................................ 4
WRC297 Analysis : NOZZLE 8N .................................................................................................................. 7
WRC297 Analysis : NOZZLE 4NA .............................................................................................................. 19
WRC297 Analysis : NOZZLE 4NB .............................................................................................................. 31
WRC297 Analysis : NOZZLE 5N ................................................................................................................ 43
Vessel Results Summary ..................................................................................................................... 79
Cover Page 2

DESIGN CALCULATION
ASME Code Version : 2007 A-08
Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.
Job File : D:\KEW PROJECT\1164(IOCL)\DEBUTANIZER(024-C-003)\REV-5\W

Cover Page 3

Date of Analysis : Aug 12,2010
PV Elite 2009, June 2009

Title Page 4

Title Page 5

Note: PVElite performs all calculations internally in U.S. Customary Units

Title Page 6

to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. The U.S. Customary material database is used for
consistency. Finalized results are converted to the user set of selected
units using conversion constants with adequate significant digits.

PV Elite 2009 Licensee: LLOYDS STEEL INDUSTRIES LTD. 7
FileName : 024-C-003-WRC-REV-05------------------------------
WRC297 Analysis : NOZZLE 8N Item: 1 1:53p Aug 12,2010

Input Echo, WRC297 Item 1, Description: NOZZLE 8N
Diameter Basis for Cylindrical Shell Vbasis ID
Corrosion Allowance for Shell Cas 3.0000 mm
Shell Diameter Dv 2800.000 mm
Shell Thickness Tv 18.0000 mm
Shell Stress Concentration Factor Scfn 1.000
Nozzle Stress Concentration Factor Scfv 1.000
Circumferential Shear Vc -571.00 kgf
Longitudinal Shear Vl 571.00 kgf
Torsional Moment Mt 214.00 kgf-m.
Circumferential Moment Mc -112.00 kgf-m.
Longitudinal Moment Ml -112.00 kgf-m.
Include Axial Pressure Thrust No
Warning - The ratio, Dn/Tn (10.274) is < 20


check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle
---------------------------------------------
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 2839.000 mm
Nozzle Outside Diameter (d) = 114.300 mm
Vessel Thickness used (T) = 33.000 mm
Nozzle Thickness used (t) = 8.125 mm
T / t = 4.061
d / t = 14.067
Lambda = [(d/D)* (D/T)1/2] = 0.373
Nr/P = 0.174
Mr/P = 0.141
M0/P = 0.218
N0/P = 0.263
MrD/Mc = 0.147
NrDL/Mc = 0.156
M0d/Mc = 0.263
N0DL/Mc = -0.125
MrD/Ml = 0.144
NrDL/Ml = 0.156
M0D/Ml = 0.253
N0DL/Ml = -0.067
VESSEL Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom


longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 19 19 19 19
Outplane Bending (P ) 96 -96 96 -96
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -5 -5 5 5
Outplane Bending (ML) 136 -136 -136 136
Normal Pressure Stress 369 378 369 378
----------------------- -------- -------- -------- --------
Outplane Stress Summary 616 158 355 443
VESSEL Stresses
(Stresses parallel to Top Top Bottom Bottom
-----------(kgf/cm² )------------
Inplane Membrane (P ) 12 12 12 12
Inplane Bending (P ) 62 -62 62 -62
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 13 13 -13 -13
Inplane Bending (ML) 77 -77 -77 77
Inplane Pressure Stress 184 184 184 184
----------------------- -------- -------- -------- --------
Inplane Stress Summary 352 71 168 199
VESSEL Stresses
(Shear stress normal to Top Top Bottom Bottom


-----------(kgf/cm² )------------
Outplane Shear (Vc) -9 -9 9 9
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 31 31 31 31
----------------------- -------- -------- -------- --------
Shear Stress Summary 21 21 41 41
VESSEL Stresses
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 618 163 363 450
VESSEL Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (Mc) -11 -11 11 11
Outplane Bending (Mc) 141 -141 -141 141
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Outplane Stress Summary 431 -45 170 260
VESSEL Stresses

(Stresses parallel to Left Left Right Right
-----------(kgf/cm² )------------
Inplane Membrane (Mc) 13 13 -13 -13
Inplane Bending (Mc) 79 -79 -79 79
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
VESSEL Stresses
(Shear stress normal to Left Left Right Right
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -9 -9 9 9
Torsional Shear (Mt) 31 31 31 31
----------------------- -------- -------- -------- --------
VESSEL Stresses
(Stress Intensities Left Left Right Right
-----------(kgf/cm² )------------


NOZZLE Stresses
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) 19 19 19 19
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -5 -5 5 5
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 58 69 58 69
----------------------- -------- -------- -------- --------
Hoop Stress Summary 72 82 84 94
NOZZLE Stresses
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 29 29 29 29
Axial Bending (P ) 394 -394 394 -394
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) 166 166 -166 -166
Axial Bending (ML) 588 -588 -588 588
Axial Pressure Stress 29 29 29 29
----------------------- -------- -------- -------- --------
Axial Stress Summary 1207 -756 -301 86
NOZZLE Stresses

(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) -39 -39 39 39
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 128 128 128 128
----------------------- -------- -------- -------- --------
NOZZLE Stresses
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
NOZZLE Stresses
(Stresses in the Left Left Right Right
-----------(kgf/cm² )------------
Hoop Membrane (Mc) -11 -11 11 11
Hoop Membrane (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
NOZZLE Stresses

-----------(kgf/cm² )------------
Axial Bending (P ) 394 -394 394 -394
Axial Membrane (Mc) 166 166 -166 -166
Axial Bending (Mc) 614 -614 -614 614
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------


Stress Computations at the Edge of the Reinforcing Pad
------------------------------------------------------
T / t = 0.294
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 0.972
Nr/P = 0.107
Mr/P = 0.231
M0/P = 0.067
N0/P = 0.123
MrD/Mc = 0.311
NrDL/Mc = 0.075
M0d/Mc = 0.096
N0DL/Mc = 0.042
MrD/Ml = 0.199
NrDL/Ml = 0.092
M0D/Ml = 0.063
N0DL/Ml = 0.109
VESSEL Stresses
-----------(kgf/cm² )------------

Outplane Membrane (ML) 27 27 -27 -27
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Inplane Stress Summary 1262 -320 623 226
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
Outplane Membrane (Mc) 10 10 -10 -10
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
PV Elite 2009 ©1993-2009 by COADE Engineering Software

WRC297 Analysis : NOZZLE 4NA Item: 2 1:53p Aug 12,2010

Input Echo, WRC297 Item 2, Description: NOZZLE 4NA


---------------------------------------------
T / t = 3.889
d / t = 45.156
Lambda = [(d/D)* (D/T)1/2] = 1.289
Nr/P = 0.054
Mr/P = 0.069
M0/P = 0.085
N0/P = 0.254
MrD/Mc = 0.129
NrDL/Mc = 0.092
M0d/Mc = 0.207
N0DL/Mc = 0.255
MrD/Ml = 0.097
NrDL/Ml = 0.074
M0D/Ml = 0.137
N0DL/Ml = 0.445
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary 924 -255 -173 468
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses

-----------(kgf/cm² )------------
Hoop Membrane (ML) 163 163 -163 -163
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 997 -997 997 -997
Axial Bending (ML) 2002 -2002 -2002 2002
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Shear due to (Vc) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
Hoop Membrane (Mc) 93 93 -93 -93
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Axial Bending (P ) 997 -997 997 -997
Axial Bending (Mc) 2764 -2764 -2764 2764
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
------------------------------------------------------

T / t = 0.099
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 3.395
Nr/P = 0.058
Mr/P = 0.097
M0/P = 0.028
N0/P = 0.038
MrD/Mc = 0.262
NrDL/Mc = 0.108
M0d/Mc = 0.078
N0DL/Mc = 0.062
MrD/Ml = 0.071
NrDL/Ml = 0.072
M0D/Ml = 0.021
N0DL/Ml = 0.046
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
Inplane Stress Summary 4953 -2473 -618 2382
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------

WRC297 Analysis : NOZZLE 4NB Item: 3 1:53p Aug 12,2010

Input Echo, WRC297 Item 3, Description: NOZZLE 4NB


---------------------------------------------
T / t = 3.889
d / t = 45.156
Lambda = [(d/D)* (D/T)1/2] = 1.289
Nr/P = 0.054
Mr/P = 0.069
M0/P = 0.085
N0/P = 0.254
MrD/Mc = 0.129
NrDL/Mc = 0.092
M0d/Mc = 0.207
N0DL/Mc = 0.255
MrD/Ml = 0.097
NrDL/Ml = 0.074
M0D/Ml = 0.137
N0DL/Ml = 0.445
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses

-----------(kgf/cm² )------------
Hoop Membrane (ML) 163 163 -163 -163
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 997 -997 997 -997
Axial Bending (ML) 2002 -2002 -2002 2002
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Shear due to (Vc) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Axial Bending (P ) 997 -997 997 -997
Axial Bending (Mc) 2764 -2764 -2764 2764
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
------------------------------------------------------

T / t = 0.099
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 3.395
Nr/P = 0.058
Mr/P = 0.097
M0/P = 0.028
N0/P = 0.038
MrD/Mc = 0.262
NrDL/Mc = 0.108
M0d/Mc = 0.078
N0DL/Mc = 0.062
MrD/Ml = 0.071
NrDL/Ml = 0.072
M0D/Ml = 0.021
N0DL/Ml = 0.046
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------




---------------------------------------------
T / t = 3.636
d / t = 55.418
Lambda = [(d/D)* (D/T)1/2] = 1.807
Nr/P = 0.038
Mr/P = 0.058
M0/P = 0.058
N0/P = 0.213
MrD/Mc = 0.127
NrDL/Mc = 0.078
M0d/Mc = 0.167
N0DL/Mc = 0.327
MrD/Ml = 0.078
NrDL/Ml = 0.052
M0D/Ml = 0.085
N0DL/Ml = 0.458
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses

-----------(kgf/cm² )------------
Hoop Membrane (ML) 192 192 -192 -192
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 942 -942 942 -942
Axial Bending (ML) 1718 -1718 -1718 1718
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Shear due to (Vc) -32 -32 32 32
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
Hoop Membrane (Mc) 137 137 -137 -137
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Axial Bending (P ) 942 -942 942 -942
Axial Bending (Mc) 2936 -2936 -2936 2936
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -32 -32 32 32
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
------------------------------------------------------

T / t = 0.090
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 4.472
Nr/P = 0.048
Mr/P = 0.075
M0/P = 0.022
N0/P = 0.031
MrD/Mc = 0.246
NrDL/Mc = 0.101
M0d/Mc = 0.074
N0DL/Mc = 0.056
MrD/Ml = 0.055
NrDL/Ml = 0.054
M0D/Ml = 0.017
N0DL/Ml = 0.032
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


Circumferential Shear Vc 1713.00 kgf


---------------------------------------------
T / t = 3.222
d / t = 33.867
Lambda = [(d/D)* (D/T)1/2] = 1.063
Nr/P = 0.075
Mr/P = 0.096
M0/P = 0.090
N0/P = 0.234
MrD/Mc = 0.163
NrDL/Mc = 0.111
M0d/Mc = 0.196
N0DL/Mc = 0.173
MrD/Ml = 0.130
NrDL/Ml = 0.094
M0D/Ml = 0.140
N0DL/Ml = 0.341
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
Outplane Shear (Vc) 12 12 -12 -12


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses

-----------(kgf/cm² )------------
Hoop Membrane (ML) 137 137 -137 -137
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 1050 -1050 1050 -1050
Axial Bending (ML) 2067 -2067 -2067 2067
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Shear due to (Vc) 39 39 -39 -39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
NOZZLE Stresses


-----------(kgf/cm² )------------
Axial Bending (P ) 1050 -1050 1050 -1050
Axial Bending (Mc) 2684 -2684 -2684 2684
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -39 -39 39 39
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
------------------------------------------------------

T / t = 0.122
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 2.612
Nr/P = 0.068
Mr/P = 0.120
M0/P = 0.035
N0/P = 0.050
MrD/Mc = 0.278
NrDL/Mc = 0.108
M0d/Mc = 0.083
N0DL/Mc = 0.068
MrD/Ml = 0.090
NrDL/Ml = 0.090
M0D/Ml = 0.027
N0DL/Ml = 0.066
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


Circumferential Shear Vc 856.00 kgf
Warning - The ratio, Dn/Tn (11.788) is < 20


check the limitations of WRC bulletin 297.
---------------------------------------------
T / t = 2.572
d / t = 14.925
Lambda = [(d/D)* (D/T)1/2] = 0.587
Nr/P = 0.159
Mr/P = 0.160
M0/P = 0.129
N0/P = 0.206
MrD/Mc = 0.203
NrDL/Mc = 0.171
M0d/Mc = 0.193
N0DL/Mc = 0.124
MrD/Ml = 0.186
NrDL/Ml = 0.160
M0D/Ml = 0.174
N0DL/Ml = 0.087
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses

-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


NOZZLE Stresses
-----------(kgf/cm² )------------
Hoop Membrane (ML) 15 15 -15 -15
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 459 -459 459 -459
Axial Bending (ML) 758 -758 -758 758
----------------------- -------- -------- -------- --------
NOZZLE Stresses

-----------(kgf/cm² )------------
Shear due to (Vc) 28 28 -28 -28
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
NOZZLE Stresses

-----------(kgf/cm² )------------
Axial Bending (P ) 459 -459 459 -459
Axial Bending (Mc) 844 -844 -844 844
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -28 -28 28 28
----------------------- -------- -------- -------- --------
NOZZLE Stresses
-----------(kgf/cm² )------------


------------------------------------------------------
T / t = 0.328
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 1.175
Nr/P = 0.097
Mr/P = 0.205
M0/P = 0.060
N0/P = 0.115
MrD/Mc = 0.307
NrDL/Mc = 0.083
M0d/Mc = 0.094
N0DL/Mc = 0.051
MrD/Ml = 0.174
NrDL/Ml = 0.092
M0D/Ml = 0.055
N0DL/Ml = 0.119
VESSEL Stresses
-----------(kgf/cm² )------------

----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------


----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses


-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
VESSEL Stresses
-----------(kgf/cm² )------------

Vessel Results Summary Item: 1 1:53p Aug 12,2010

WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 8N
----------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 8N


---------------------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 4NA
----------------------------------------------------

VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 4NA
---------------------------------------------------------------
VESSEL Stresses

-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 4NB
----------------------------------------------------
VESSEL Stresses


-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 4NB
---------------------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------


VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses

-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
---------------------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses


-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------

NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
---------------------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------


NOZZLE Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
----------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses

-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------
---------------------------------------------------------------
VESSEL Stresses
-----------(kgf/cm² )------------
VESSEL Stresses
-----------(kgf/cm² )------------
NOZZLE Stresses
-----------(kgf/cm² )------------

NOZZLE Stresses
-----------(kgf/cm² )------------

FileName : BASE RING CAL-------------------------------------
Basering Analysis : BASE RING Item: 1 3:32p Aug 12,2010

Input Echo, Basering Item 1, Description: BASE RING
Analyze or Design the Basering AORD Analyze
Design Temperature for Basering RNGTMP 37.78 C
Thickness of Basering TBA 56.0000 mm
Basering Material SA-283 C / IS 2062 Gr.B
Basering Material UNS Number K02401
Basering Operating Allowable Stress BASOPE 1103.82 kgf/cm²
Basering Ambient Allowable Stress BASAMB 1103.82 kgf/cm²
Inside Diameter of Basering DI 3487.000 mm
Outside Diameter of Basering DO 4047.000 mm
Bolt Material IS 1367 Gr.4.6
Bolt Operating Allowable Stress SA 1165.35 kgf/cm²
Bolt Ambient Allowable Stress SABAMB 1165.35 kgf/cm²
Diameter of Bolt Circle DC 3967.000 mm
Nominal Diameter of Bolts BND 72.0000 mm
Type of Thread Series TEMA Metric Thread
Number of Bolts NGIV 28
Skirt Material SA-283 C / IS 2062 Gr.B
Skirt Material UNS Number K02401
Skirt Operating Allowable Stress SKTOPE 1103.82 kgf/cm²
Skirt Ambient Allowable Stress SKTAMB 1103.82 kgf/cm²
Skirt Thickness TS 16.0000 mm
Skirt Temperature SKTTEM 37.7822 C
Outside Diameter of Skirt at Base DS 3757.000 mm
Outside Diameter of Skirt at Bottom Head SKTHED 2822.000 mm
Joint Efficiency of Skirt Weld ARCJNT 0.7070


Nominal Compressive Stress of Concrete FPC 210.9 kgf/cm²
Thickness of Gusset Plates TGA 20.0000 mm
Temperature for Gusset Plates GUSTMP 37.7822 C
Average Width of Gusset Plates AVGWDT 178.0000 mm
Gusset Material SA-283 C
Gusset Material UNS Number K02401
Gusset Plate Elastic Modulus E 2038903.0 kgf/cm²
Gusset Plate Yield Stress SY 2109.21 kgf/cm²
Gusset Operating Allowable Stress Sgus 1103.82 kgf/cm²
Height of Gussets HG 345.0000 mm
Distance from Bolts to Gussets CG 72.5000 mm
Number of Gussets per bolt NG 2
Thickness of Top Ring/Plate TTA 45.0000 mm
Radial Width of the Top Ring/Plate TOPWTH 210.0000 mm
Top Ring or Plate Type per Moss Continuous Ring
External Corrosion Allowance CA 0.0000 mm
Dead Weight of Vessel DW 92388.9 kgf
Operating Weight of Vessel ROW 114651.7 kgf
Test Weight of Vessel TW 265865.1 kgf
Operating Moment on Basering ROM 411897.7 kgf-m.
Test Moment on Basering TM 658273.3 kgf-m.
RESULTS FOR BASERING ANALYSIS : ANALYZE OPTION
Calculation of Load per Bolt, Test Weight Condition:
W/Bolt = (( 4 * M/DC ) - W ) / RN per Jawad Farr, Eq. 12.3
W/Bolt = (( 4 * .65827E+09 / 3967.000 ) - 265865 ) / 28
W/Bolt = 14210.1201 kgf


Note: There is no tensile load on the Bolts. Setting W/Bolt = 0.
Required Area for Each Bolt, Based on Max Load 12.1939 cm²
Area Available in a Single Bolt 32.2178 cm²
Area Available in all the Bolts 902.0970 cm²
Bolt Stress Based on Approximate Analysis 441.07 kgf/cm²
Concrete Contact Area of Base Ring 33136.26 cm²
Concrete Contact Section Modulus of Base Ring 2920749568.00 mm ^3
Calculation of Concrete Load, Test Weight Condition:
SC = ((ABT*SA+W)/CA) + M/CZ per Jawad & Farr Eq. 12.1
SC = ((902.0970 *1165 +265865 )/33136.26 ) + 658273 /.29207E+10
SC = 62.29 kgf/cm²
Calculation of Basering Thickness, (Simplified):
TB = RW * SQRT( 3 * SC / S ) + CA per Jawad & Farr Eq. 12.12
TB = 144.9999 * SQRT( 3 * 62 / 1655 ) + 0.0000
TB = 48.7114 mm
Results of Neutral Axis Shift Calculation:
Bearing Pressure on Concrete 31.20 kgf/cm²
Stress in Bolt 286.02 kgf/cm²
Calculation of Basering Thickness, (N.A. Shift):
TBNA = RW * SQRT( 3 * SCNA / S) + CA per Jawad & Farr Eq. 12.12
TBNA = 144.9999 * SQRT( 3 * 31 / 1655 ) + 0.0000
TBNA = 34.4763 mm
Required Thickness of Top Ring/Plate in Tension:


(Calculated as a fixed beam per Megyesy)
FT = (SA*ABSS), Bolt Allowable Stress * Area
RM = (FT*2.0*CG)/8.0, Bending Moment
SB = (1.5*BASOPE), Allowable stress * 1.5
WT = (TOPWTH - BND), Width of Section
T = SQRT( 6 * RM / ( SB * WT )) + CA
T = SQRT( 6 * .68050E+08 / ( 1655 * 138.0000 )) + 0.0000
T = 42.2723 mm
Required Thickness of Continuous Top Ring per Moss:
a = ( Dc-Ds )/2 Skirt Distance to Bolt Circle
P = Sa * Abss Maximum Bolt Load
l = Avgwdt Average Gusset Width
g = Flat distance/2 Nut 1/2 Dimension (from Tema)
Fb = ( 1.5 * Basope ) Allowable Stress
Mo = P/(4 pi)[1.3(ln((2lsin(pi a/l)/(pi g)))+1]-[(.7-g2)P/(4 pi)]
Tc = ( 6 * Mo / Fb )^1/2 + CA Required Thickness
Tc = ( 6 * 386013 / 1655 )^1/2 + 0.0000
Tc = 37.4009 mm
Required Thickness of Gusset in Tension (based on avg. crossection) [T]:
= (( SA * ABSS ) / ( NG * Sgus * ( AVGWDT )) + CA
= (( 1165.4 * 32.218 ) / ( 2 * 1103.8 * 178.000 )) + 0.000
= 9.5544 mm
Actual thickness as entered by user 20.0000 mm


Required Thickness of Gusset in Compression, per AISC E2-1 9th Ed.
1. Allowed Compression at Given Thickness:
All. Buckling Str. per E2-1 691.90 kgf/cm²
Act. Buckling Str. at Given Thickness 527.32 kgf/cm²
2. Allowed Compression at Calculated Thickness:
All. Buckling Str. per E2-1 590.14 kgf/cm²
Act. Buckling Str. at Calculated Thickness 587.72 kgf/cm²
SUMMARY OF BASERING THICKNESS CALCULATIONS
Required Basering Thickness (simplfied) 48.7114 mm
Required Basering Thickness (N.A. Shift) 34.4763 mm
Actual Basering Thickness as entered by user 56.0000 mm
Required Top Ring/Plate Thickness as a Fixed-Beam 42.2723 mm
Required Top Ring Thickness per Moss(Type 4) 37.4009 mm
Actual Top Ring Thickness as entered by user 45.0000 mm
Actual Gusset Thickness as entered by user 20.0000 mm
TENSILE STRESS CALCULATIONS FOR SKIRT AT TOP HEAD:
S = M/( PI*R^2*T ) - F/(2*PI*R*T)
Operating Dead Load Test Load
Skirt Rad. Given by User 1411.0000 1411.0000 1411.0000 mm


Skirt Thkn. Given by User 16.0000 16.0000 16.0000 mm
Bndg. Mom. Given by User 0.412E+06 0.412E+06 0.658E+06 kgf-m.
Axial Force Given by User 114651.7 92388.9 265865.1 kgf
Actual Stress in Skirt 330.8 346.5 470.4 kgf/cm²
Allowed Stress in Skirt 624.3 624.3 936.5 kgf/cm²
THICKNESS CALCULATION FOR SKIRT:
Required Thickness 8.4768 8.8790 8.0361 mm
Actual Thickness as Given 16.0000 16.0000 16.0000 mm
COMPRESSIVE STRESS CALCULATIONS AT BASE OF SKIRT:
S = M/(PI*R^2*T) + F/(2*PI*R*T)
Skirt Rad. Given by User 1878.5000 1878.5000 1878.5000 mm
Skirt Thkn. Given by User 16.0000 16.0000 16.0000 mm
Bndg. Mom. Given by User 0.412E+06 0.412E+06 0.658E+06 kgf-m.
Axial Force Given by User 114651.7 92388.9 265865.1 kgf
Actual Stress in Skirt 292.9 281.1 511.9 kgf/cm²
Allowed Stress in Skirt 889.2 889.2 1333.8 kgf/cm²
THICKNESS CALCULATION FOR SKIRT AXIAL COMPRESSION:
Required Thickness 8.3131 8.1444 8.9721 mm
SUMMARY OF SKIRT THICKNESS:
Req. Thickness, Tension 8.4768 8.8790 8.0361 mm
Req. Thickness, Comp. 8.3131 8.1444 8.9721 mm


Basering Summary For Item 1 : BASE RING
Summary Of Results
----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Required Basering Thickness (simplfied) : 48.711 56.000 Ok
Required Basering Thickness (N.A. Shift) : 34.476 56.000 Ok
Required Top Ring Thickness : 42.272 45.000 Ok
Required Gusset Thickness : 17.945 20.000 Ok
----------------------------------------------------------------------------
SUMMARY OF SKIRT THICKNESS:
Req. Thickness, Tension 8.4768 8.8790 8.0361 mm
Req. Thickness, Compression 8.3131 8.1444 8.9721 mm
Req. Thickness, Memb + Bend. 0.0000 0.0000 0.0000 mm

CLIENT: IOCL CONSULTANT: FOSTER WHEELER DT. 15.06.2010
PROJECT: PARADIP REFINERY ENERGY LIMITED REV. 0
DESIGN BY: KEWAL.K CHECKED BY: R.M.A APP. BY: R.M.A
EQUIPMENT: DEBUTANISER TAG NO: 024-C-003 LSIL JOB: 0
DESIGN AS PER DENNIS MOSS
Material of Davit arm = SA 106 Gr. B

Yield stress at Temp. Sy = 2457.44 kg/cm2
Dia of davit arm D = 219.1 mm
Boom length L1 = 3000 mm
Davit Length L2 = 3497 mm
Brace length V = 1140 mm
Radius of Arm R = 328 mm
Wall thickness of Davit arm tp = 11.1 mm
Weight per meter = 42.5 kg
Outside radius of Davit arm a = 414 mm
Inside dia of davit d = 196.9 mm
Total weight of Davit Wd = 324.6 kg
Stress Co-efficient ( tp*R/a^2 ) α = 0.021
Stress Co-efficient ( 6 /(5+6*α^2) ) β = 1.199
Stress Co-efficient (1-(9/(10 + 12*α^2) ) K = 0.100
Weight of Boom + Brace W1 = 175.95 kg
Cross section area of davit arm A = 7249.63 mm2
Vertical impact factor Cv = 1.5
Horizontal impact factor Ch = 0.2
Max. rated capacity (fig-6.2) WL = 907.50 kg
LOAD ON DAVIT
Horizontal force (Ch*WL) fh = 181.50 kg
Vertical force (Cv*WL) fv = 1361.25 kg
STRESSES IN DAVIT
AXIAL STRESS
Aial load ( fv + Wd ) P = 1685.82 kg
Max axial stress ( P / A )*100 fa = 23.25 kg/cm2
Allowable axial stress ( 0.4* Sy ) Sfa = 982.98 kg/cm2
HENCE SAFE
BENDING MOMENT IN DAVIT

Moment at mast 1 (fv*L1 + 0.5*W1*L1 + fh*L2) M1 = 4982380.50 kg-mm
Moment at mast 2 ( ((M1*(L2-R))/L2 ) M2 = 4515059.71 kg-mm
BENDING STRESS
Section modulus (0.098*((D^4-d^4)/25.4))/4) *25.4^3 Z = 358444.34 mm3
Bending Stress At M1 ( M1 / Z )*100 fb = 1390.00 kg/cm2
Moment of inertia (0.049*((D^4-d^4)/25.4))*(25.4^4) I = 39267577.06 mm4
Bending Stress At M2 ((M2*a / I)*(2 / 3*K*√(3*β)))*100 fb = 166.49 kg/cm2
Max of M1 & M2 = 1390.00 kg/cm2
Allowable bending stress ( 0.66 * Sy ) Sfb = 1621.91 kg/cm2
HENCE SAFE
COMBINE STRESS
(fa / Sfa)+ (fb / Sfb) < 1 = 0.88 kg/cm2
HENCE SAFE
CLIENT: IOCL CONSULTANT: FOSTER DATE: 12.8.2010
PROJECT: PDRP WHEELER ENERGY LTD. REV: 5
DESIGN BY: KEWAL.K CHECKED BY: R.M.A APP BY: R.M.A
EQUIPMENT: DEBUTANIZER TAG NO: 024-C-003 LSIL NO: 1164-01
TAILING LUG DESIGN (AS PER DENNIS MOSS)
Erected weight of Vessel We = 92400.00 Kg

Material of lug = SA 283 Gr.C
Skirt Material = SA 283 Gr.C
Bracing Material = SA 283 Gr.C
Skirt thickness Ts = 16 mm
Base Ring ID. ID.br = 3487 mm
Skirt ID at base IDs = 3725 mm
Top Ring OD OD.tr = 4134 mm
Inside diameter of top ring ID.tr = 3714 mm
No of Lugs N = 1
Design Temp. t = 215 ºC
Lug Yield stress at ATM. YL = 2109.21 kg/cm2
Skirt Yield stress YS = 2109.21 kg/cm2
Bracing Yield stress YB = 2109.21 kg/cm2
Lug Allowable Stress ATM. Sa = 1103.82 kg/cm2
Importance factor I = 1.4
TAILING LUG DETAILS

Width of lug A = 339.00 mm
Projected Length E = 35.00 mm
Raius of semi circle R = 169.00 mm
Diameter of pin hole d = 73.00 mm
Diameter of pad eye Dp = 152.00 mm
Page 1 of 3
Radial distance of top plate Rt = 210.00 mm
Radial distance of bottom plate Bt = 145.00 mm
Thickness of top plate tt = 45.00 mm
Thickness of bottom plate bt = 56.00 mm
Thickness of tailing T = 60.00 mm
Thickness fo pad eye Tp = 10.00 mm
Fillet weld size w = 20.00 mm
Area in weld ( w*0.707*2*(Rt+Bt+A+bt+tt) ) Aw = 22482.60 mm2
FORCES ACTING
Forces along vessel Axis Fc = 54000.00 kg
Forces along Nomal to vessel Fn = 54000.00 kg
SHEAR STRESS AT TOP LUG

Area avaliable at top of lug ( R-(d/2)*T+2*Tp((Dp-D)/2))*2 A = 20520.00 mm2
Max Shear stress at hole ( Fn / A )*100 fs = 263.16 kg/cm2
Allowable Shear stress ( 0.4*YL ) Fs = 843.68 kg/cm2
HENCE OK
BEARING STRESS AT PIN HOLE

Area avaliable at pin hole ( d * (T+2Tp) ) Ah = 5840.00 mm2
Max Bearingr stress at hole ( Fn / Ah )*100 bs = 924.66 kg/cm2
Allowable Bearing stress ( 0.75*YL ) Fb = 1581.91 kg/cm2
HENCE OK
BENDING STRESS IN LUG

Max. Bending Stress ( (Fc*E)/((T*A^2)/6) )*100 ss = 27.41 kg/cm2
Allowable Bending stress ( 0.66 * YL ) Ss = 1392.08 kg/cm2
HENCE OK
COMBINE STRESS
( ( fs / Fs) + (bs / Fb) ) < 1 = 0.90 kg/cm2
HENCE OK
WELD DESIGN
SHEAR STRESS IN WELD
Shear stress in weld ( Fn / Aw ) ssw = 240.19 kg/cm2
Allowable Shear stress ( 0.49* Sa ) Fsw = 540.87 kg/cm2
HENCE OK
REQUIREMENT OF BRACING
Availble section modulus Az = 1366985.96 mm3
Required Section modulus Rz = 3470656.02 mm3
BRACING REQUIRED
Page 2 of 3
SKIRT CALS.
Section modulus of base ring + skirt Z = 616119.53 mm3
Distanc between Skirt OD to CL of tailing lug. L = 223.50 mm
Radius neutral axis rm = 1866.3 mm
Max. Weight Lifted (0.5*We) W = 46200.0 Kg
Kr Internal moment co-efficient for single point Kr = 0.2387
Max. bennding Moment around ring (W*rm*Kr) Mb = 20581376.04 Kg-mm
Max. Bending stress at Base ring (Mb/Z) σb = 0.33 Kg/cm2
Allowable Bending stress (0.66*YS) σba = 1392.08 Kg/cm2
HENCE OK
BRACING CALS.
Bracing type = PIPE
Bacing Size OD = 400.00 mm
THK = 22.00 mm
Bracing area Ab = 26112.24 mm2
Bracing Length Lb = 3725.00 mm
Max. Compressive load on Bracing (0.5*Fn) Fnb = 27000.00 Kg
Section modulus of Bracing' Zb = 2336806.64 mm3
Max. Bending stress (W*L)/Zb σbb = 0.04 Kg/cm2
Allowable bending stress (0.66*YB) σbba = 1392.08 Kg/cm2
HENCE OK
Maximum Compression stress (Fnb/Ab) σc = 0.01 Kg/cm2

Allowable compress stress (0.6*YB) σca = 1265.53 Kg/cm2
HENCE OK
BRACING IS SUFFICIENT
Page 3 of 3
FileName : btm tailing lug wrc-------------------------------
WRC107 Analysis : TAILING LUG Item: 1 1:59p Aug 12,2010

Input Echo, WRC107 Item 1, Description: TAILING LUG
Vessel Material SA-283 C
Vessel UNS Number K02401
Attachment Type Type Rectangular
Parameter C11 C11 60.00 mm
Parameter C22 C22 339.00 mm
Radial Load (SUS) P 0.0 kgf
Circumferential Moment (SUS) Mc 0.0 kgf-m.
Longitudinal Moment (SUS) Ml 1617.0 kgf-m.


Radial Load P 0.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 1617.0 kgf-m.
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.058 4C 19.748 (A,B)
N(PHI) / ( P/Rm ) 0.058 3C 18.148 (C,D)
M(PHI) / ( P ) 0.033 2C1 0.137 (A,B)
M(PHI) / ( P ) 0.033 1C 0.184 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.029 3A ! 1.516 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.051 3B ! 10.364 (A,B,C,D)
N(x) / ( P/Rm ) 0.046 3C 20.112 (A,B)
N(x) / ( P/Rm ) 0.046 4C 20.509 (C,D)


M(x) / ( P ) 0.049 1C1 0.150 (A,B)
M(x) / ( P ) 0.049 2C 0.106 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.029 4A ! 1.831 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.051 4B ! 2.943 (A,B,C,D)
------------------------------------------------------------------------
| Stress Values at
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | 0 0 0 0 0 0 0 0
Circ. Bend. P | 0 0 0 0 0 0 0 0
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | -299 -299 299 299 0 0 0 0
Circ. Bend. ML | -2773 2773 2773 -2773 0 0 0 0
Tot. Circ. Str.| -3073 2474 3073 -2474 0 0 0 0
------------------------------------------------------------------------
Long. Memb. P | 0 0 0 0 0 0 0 0
Long. Bend. P | 0 0 0 0 0 0 0 0

Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | -176 -176 176 176 0 0 0 0
Long. Bend. ML | -2763 2763 2763 -2763 0 0 0 0
Tot. Long. Str.| -2939 2587 2939 -2587 0 0 0 0
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 -425 -425 425 425
Shear MT | 0 0 0 0 0 0 0 0
Tot. Shear| 0 0 0 0 -425 -425 425 425
------------------------------------------------------------------------
Str. Int. | 3073 2587 3073 2587 851 851 851 851
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 115 116 115 116 115 116 115 116
Circ. Pl (SUS) | -299 -299 299 299 0 0 0 0
Circ. Q (SUS) | -2773 2773 2773 -2773 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 57 57 57 57 57 57 57 57
Long. Pl (SUS) | -176 -176 176 176 0 0 0 0


Long. Q (SUS) | -2763 2763 2763 -2763 0 0 0 0
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 0 0 0 0 -425 -425 425 425
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 115.9 116.9 115.9 116.9 115.9 116.9 115.9 116.9
------------------------------------------------------------------------
Pm+Pl (SUS) | 183.7 182.7 415.5 416.5 853.7 853.8 853.7 853.8
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2957 2645 3189 2529 853 853 853 853
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 116.91 1103.82 | Passed
Pm+Pl (SUS) | 853.81 1655.73 | Passed
------------------------------------------------------------------------

Design Calculation 024-C-003

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DOCUMENT CODING BOX

CLIENT NAME INDIAN OIL CORPORATION LTD. (IOCL)

PROJECT TITLE PARADIP REFINERY PROJECT (PDRP)

VENDOR NAME: LLOYDS STEEL INDUSTRIES LTD.

CONTRACT No: 1-14-4200 / 4399

IOCL ORDER No: PDRPLLI003 / 23004186 DT.08/09/2009

CONSULTANT (FW) PDRP4220-RQ-4303-

REQ ITEM No: 100 TAG No.: 024-C-003

DOCUMENT TITLE: DESIGN CALCULATION

DOC TYPE CODE & CONSULTANT

STATUS CODE: BY: DEPT: DATE:

Nozzle Calcs. : 2CND ................................................................................................................................... 208

DEBUTANIZER (024-C-003) REV-5

DESIGNED BY: KEWAL KARELIYA

CHECKED BY: R.M.ALEGAVI

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007, Addenda A-08

Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.

Job File : D:\KEW PROJECT\1164(IOCL)\DEBUTANIZER(024-C-003)

Date of Analysis : Sep 13,2010

PV Elite 2009, January 2009

Note: PVElite performs all calculations internally in Imperial Units

in the ASME Code formulas. The customary Imperial database is

used for consistency. The finalized results are reflected to show

the users set of selected units.

Refer to Code Case 2523 for more information.

Class From To : Basic Element Checks.

Note 20 40 There is a high jump in the Joint Eff.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2009]

PV Elite Vessel Analysis Program: Input Data

DEBUTANIZER (024-C-003) REV-5

DESIGNED BY: KEWAL KARELIYA

CHECKED BY: R.M.ALEGAVI

Design Internal Pressure (for Hydrotest) 8.8000 kgf/cm²

Design Internal Temperature 215 C

Type of Hydrotest UG99-b

Hydrotest Position Vertical

Projection of Nozzle from Vessel Top 0.0000 mm

Projection of Nozzle from Vessel Bottom 0.0000 mm

Minimum Design Metal Temperature -15 C

Type of Construction Welded

Special Service Air/Water/Steam

Degree of Radiography RT-4

Miscellaneous Weight Percent 10.

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) N

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) N

Consider Vortex Shedding Y

Perform a Corroded Hydrotest Y

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²

User defined MAWP 0.0000 kgf/cm²

User defined MAPnc 0.0000 kgf/cm²

Load Case 1 NP+EW+WI+FW

Load Case 2 NP+EW+EQ+FS

Load Case 3 NP+OW+WI+FW

Load Case 4 NP+OW+EQ+FS

Load Case 5 IP+OW+WI+FW