Welcome to Scribd, the world's digital library. Read, publish, and share books and documents. See more
Download
Standard view
Full view
of .
Save to My Library
Look up keyword
Like this
3Activity
0 of .
Results for:
No results containing your search query
P. 1
TBE area 34-A-101 (SBS)

TBE area 34-A-101 (SBS)

Ratings: (0)|Views: 51 |Likes:
Published by benidbb

More info:

Published by: benidbb on Aug 19, 2008
Copyright:Attribution Non-commercial

Availability:

Read on Scribd mobile: iPhone, iPad and Android.
download as XLS, PDF, TXT or read online from Scribd
See more
See less

05/09/2014

pdf

text

original

 
3 of 16
PT. REKAYASA INDUSTRI
REV.012
PROJECT
: RCC OFFGAS TO PROPYLENE PROJECT
BYKHO
CLIENT
: PT PERTAMINA
CHKDAHP
 JOB NO.
: 081803
APPVDSGH
DOC NO.
: ROP-E-2153-001-R-E
DATE19-Aug-08
TECHNICAL BID EVALUATIONSHELL AND TUBE HEAT EXCHANGER AND DOUBLE PIPE HEAT EXCHANGER
NO.DESCRIPTIONUNITREKAYASA'SPT SURYA BESINDO SAKTIREQUIREMENT
1
VENDORPT. SURYA BESINDO SAKTI
23
MECHANICAL DESIGN
4Code-ASME VIII Div 1, TEMA Class RASME VIII Div 1, TEMA Class R
ü
5Code Stamp "U"-NoNo
ü
6Item No.34-A-101-E-101A/B/C34-A-101-E-101A/B/C
ü
7Description/Rich Amine Exchanger, sour service on tubeich Amine Exchanger, sour service on tu
ü
8QuantityNos3.003.00
ü
9Exchanger TypeH - AESH - AES
ü
10Operating Pressure (shell/tube)Kg/Cm2G1.86 / 10.731.86 / 10.73
ü
11Operating Temperature124.53 / 101124.53 / 101
ü
12Design Pressure (shell)Kg/Cm2G3.603.60
ü
13Design pressure (tube)Kg/Cm2G13 / FV13 / FV
ü
14Design Temperature (shell/tube)150 / 120150 / 120
ü
15Min Thickness Shell16 ShellmmBy vendor / 109.52
ü
17Channel cylindermmBy vendor / 109.52
ü
18Channel covermmBy vendor / 1050.00
ü
19Front headmmBy vendor / 109.52 (nom)
ü
20Shel covermmBy vendor / 109.52
ü
21Tie rod diametermmBy vendor / 9.5
ü
22Partition platemmBy vendor12.70
ü
23Fixed TubesheetmmBy vendor / 3838.00
ü
24Floating tubesheetmmBy vendor / 3838.00
ü
25Tube (OD / Thickness)mm19.05 / 2.0119.05 / 2.01
ü
26Inside Diameter of shellmm610610.00
ü
27Length of shell tubemm60966000.00
ü
28Number of tube346 per unit346 per unit
ü
29Baffle spacingmm300, for each shell300, for each shell
ü
30Number of tie rod-8, for each exchanger8, for each exchanger
ü
31Radiography (shell/tube)-( 100% / 100%)( 100% / 100%)
ü
32Radiography floating head
-
100%1.00
ü
33Joint Efficiency (Shell/ tube)-1.00 / 1.001.00 / 1.00
ü
34Corrosion Allowance (shell / tube)mm 3 / 3 3 / 3
ü
35PWHT (Shell / Tube / floating head)-No / Yes / YesNo / Yes / Yes
ü
36Stress Relieve for U Tube-N/AN/A
ü
37Nozzle Rating (shell / tube)-#150 / # 150#150 / # 150
ü
38Charpy Impact Test-N/AN/A
ü
39Support Type -SaddleSaddle
ü
40Strength Guarantee-YESYES
ü
41Hydrostatic Test-As per codeAs per code
ü
42Material for all internal part-Same quality with Vessel MaterialSame quality with Vessel Material
ü
43Standard Drawing-o be comply with Rek's Standard Dwg fo
ü
44Lifting Lug calculation-YesYes
ü
45Type of Nozzle-WNRFWNRF
ü
46Stacked Exchanger-YesYes
ü
47Tube to tubesheet-Light expand and seal weldedLight expand and seal welded
ü
4849
MATERIAL SPECIFICATION
SA- (ASME) MATERIALSA- (ASME) MATERIAL50Shell-SA 516 Gr 60NSA 516 Gr 60N
ü
51Tube-SA 179SA 179
ü
52Tubesheet (fixed / floating)-SA 266 CL 4 / SA 266 CL 4SA 266 CL 4 / SA 266 CL 4
ü
53Channel cylinder-SA 516 Gr 60NSA 516 Gr 60N
ü
54Channel cover-SA 516 Gr 60N SA 516 Gr 60N
ü
55Shell cover-SA 516 Gr 60 NSA 516 Gr 60 N
ü
56Partition Plate-SA 516 Gr 60 NSA 516 Gr 60 N
ü
57Flanges-58Channel cover-SA 266 CL 4SA 266 CL 4
ü
59Girth flanges-SA 266 Cl 4SA 266 Cl 4
ü
60Nozzle for shell side-61- Pipe-SA 106 Gr BSA 106 Gr B
ü
62- Flange-SA 105SA 105
ü
63Nozzle for tube side-64- Pipe-SA 106 Gr BSA 106 Gr B
ü
65- Flange-SA 105SA 105
ü
66Reinforcement Pad on Saddle-SA 516 Gr 60 SA 516 Gr 60
ü
67Reinforcement pad on Nozzle-SA 516 Gr 60 SA 516 Gr 60
ü
68Saddle- SA 283 C SA 283 C
ü
69Bolt / Nut :-70- Internal-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
71- External-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
72Gasket for girth flanges-Metal Jacketed with SS 304Metal Jacketed with SS 304
ü
73Gasket for shell and channel Nozzle-piral wound with inner and outer ring SS 30iral wound with inner and outer ring SS 3
ü
74Name Plate-YES, SSYES, SS
ü
75Liner Plate-YESYES
ü
76Anchor Bolt / Fondation bolt-SA 307 B/ SA 563 ASA 307 B/ SA 563 A
ü
77Backing device-SA 266 CL 4SA 266 CL 4
ü
78Expansion joints-N/AN/A
ü
79Tie Rod-SA 36 / SA 53 Gr BSA 36 / SA 53 Gr B
ü
8081
PACKING AND SHIPPING
82Preparation for shipment-Refer to SpecificationRefer to Specification
ü
83Shipping mark-YesYes
ü
84Approval before shipping-YESYES
ü
85Dessiccant internal protection-YesYes
ü
86Protection device from load/unload-YesYes
ü
87Special Tools-By vendor (if any)By vendor (if any)
ü
88PMI for alloy materialN/AN/A8990
COATING / PAINTING
91External (Primer, intermediate, top coat)Yes, as painting spectYes, as painting spect
ü
92Internal CoatingNoNo
ü
93Touch up paintingYes (5%)Yes (5%)
ü
9495
SCHEDULE
96Delivery Term-Ew Work, Free on Truckcomply
ü
97Delivery TimeWeek 9 Monthscomply
ü
98
 ABBREVIATION:ACCEPTABILITY:
ü
Comply with requirementA: acceptable
A
DADeviation acceptedB: acceptable with note XDeviation not acceptedC: not acceptable?To be clarifie
Follow with requirement 
Note
o
C
o
CVendor to be comply with Rek's Standard
REKAYASA
 
4 of 16
PT. REKAYASA INDUSTRI
REV.012
PROJECT
: RCC OFFGAS TO PROPYLENE PROJECT
BYKHO
CLIENT
: PT PERTAMINA
CHKDAHP
 JOB NO.
: 081803
APPVDSGH
DOC NO.
: ROP-E-2153-001-R-E
DATE19-Aug-08
TECHNICAL BID EVALUATIONSHELL AND TUBE HEAT EXCHANGER AND DOUBLE PIPE HEAT EXCHANGER
NO.DESCRIPTIONUNITREKAYASA'SPT SURYA BESINDO SAKTIREQUIREMENT
1
VENDORPT. SURYA BESINDO SAKTI
23
MECHANICAL DESIGN
4Code-ASME VIII Div 1, TEMA Class RASME VIII Div 1, TEMA Class R
ü
5Code Stamp "U"-NoNo
ü
6Item No.34-A-101-E-10234-A-101-E-102
ü
7Descriptione Regenerator Reboiler, sour service on shell Regenerator Reboiler, sour service on sh
ü
8QuantityNos11.00
ü
9Exchanger TypeH - BKUH - BKU
ü
10Operating Pressure (shell/tube)Kg/Cm2G1.2 / 3.251.2 / 3.25
ü
11Operating Temperature124 / 210124 / 210
ü
12Design Pressure (shell)Kg/Cm2G3.6 / FV3.6 / FV
ü
13Design pressure (tube)7 / FV7 / FV
ü
14Design Temperature (shell/tube)150 / 325150 / 325
ü
15Min Thickness Shell16 ShellmmBy vendor / 1312.70
ü
17Channel cylindermmBy vendor / 1312.70
ü
18Channel covermmBy vendor / 1312.7 (nom)
ü
19Front headmmN/AN/A
ü
20Shel covermmBy vendor / 1312.7 (nom)
ü
21Tie rod diametermmBy vendor / 12.712.70
ü
22Partition platemmBy vendor16.00
ü
23Fixed TubesheetmmBy vendor / 6772.00
ü
24Floating tubesheetmmN/AN/A25Tube (OD / Thickness)mm19.05 / 2.119.05 / 2.1
ü
26Inside Diameter of shellmm1060 shell, 1575 kettle1060 shell, 1575 kettle
ü
27Length of shell tubemm60966096.00
ü
28Number of tube597U, full support at U-bend597U, full support at U-bend
ü
29Baffle spacingmm500500.00
ü
30Number of tie rod-1212.00
ü
31Radiography (shell/tube)-( 100% / Spot )( 100% / Spot )
ü
32Radiography floating head
-
N/AN/A
ü
33Joint Efficiency (Shell/ tube)-1.00 / 0.851.00 / 0.85
ü
34Corrosion Allowance (shell / tube)mm 3 / 3 3 / 3
ü
35PWHT (Shell / Tube / floating head)-Yes / No / NAYes / No / NA
ü
36Stress Relieve for U Tube-YesYes
ü
37Nozzle Rating (shell / tube)-#150 / # 150#150 / # 150
ü
38Charpy Impact Test-N/AN/A
ü
39Support Type -SaddleSaddle
ü
40Strength Guarantee-YESYES
ü
41Hydrostatic Test-As per codeAs per code
ü
42Material for all internal part-Same quality with Vessel MaterialSame quality with Vessel Material
ü
43Standard Drawing-Comply to Re'k's Standard Drawing
ü
44Lifting Lug calculation-YesYes
ü
45Type of Nozzle-WNRFWNRF
ü
46Stacked Exchanger-NoNo
ü
47Tube to tubesheet-Light expand and seal weldedLight expand and seal welded
ü
48Impingement PlateYes, rectangular plateYes, rectangular plate
ü
49
MATERIAL SPECIFICATION
SA- (ASME) MATERIALSA- (ASME) MATERIAL
ü
50Shell-SA 516 Gr 60NSA 516 Gr 60N
ü
51Tube-SA 179SA 179
ü
52Tubesheet (fixed / floating)-SA 266 CL 4 / NASA 266 CL 4 / NA
ü
53Channel cylinder-SA 516 Gr 70SA 516 Gr 70
ü
54Bonnet-SA 516 Gr 70 / SA 266 CL 4SA 516 Gr 70 / SA 266 CL 4
ü
55Shell cover-N/AN/A
ü
56Partition Plate-SA 516 Gr 70SA 516 Gr 70
ü
57Flanges-58Channel cover-N/AN/A
ü
59Girth flanges-SA 266 Cl 4SA 266 Cl 4
ü
60Nozzle for shell side-61- Pipe-SA 106 Gr BSA 106 Gr B
ü
62- Flange-SA 105SA 105
ü
63Nozzle for tube side-64- Pipe-SA 106 Gr BSA 106 Gr B
ü
65- Flange-SA 105SA 105
ü
66Reinforcement Pad on Saddle-SA 516 Gr 60 SA 516 Gr 60
ü
67Reinforcement pad on Nozzle-Same as shell/channel materialSame as shell/channel material
ü
68Saddle- SA 283 C SA 283 C
ü
69Bolt / Nut :-70- Internal-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
71- External-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
72Gasket for girth flanges-Metal Jacketed with SS 304Metal Jacketed with SS 304
ü
73Gasket for shell and channel Nozzle-piral wound with inner and outer ring SS 304iral wound with inner and outer ring SS 3
ü
74Name Plate-YES, SSYES, SS
ü
75Liner Plate-YESYES
ü
76Anchor Bolt / Fondation bolt-SA 307 B/ SA 563 ASA 307 B/ SA 563 A
ü
77Backing Device-N/AN/A
ü
78Expansion joints-N/AN/A
ü
79Tie Rod-SA 36 / SA 53 Gr BSA 36 / SA 53 Gr B
ü
8081
PACKING AND SHIPPING
82Preparation for shipment-Refer to SpecificationRefer to Specification
ü
83Shipping mark-YesYes
ü
84Approval before shipping-YesYes
ü
85Dessiccant internal protection-YesYes
ü
86Protection device from load/unload-YesYes
ü
87Special Tools-By vendor (if any)By vendor (if any)
ü
88PMI for alloy materialN/AN/A8990
COATING / PAINTING
91External (Primer, intermediate, top coat)Yes, as painting spectYes, as painting spect
ü
92Internal CoatingNoNo
ü
93Touch up paintingYes (5%)Yes (5%)
ü
9495
SCHEDULE
96Delivery Term-Ex Work, Free on TruckComply
ü
97Delivery TimeWeek 9 MonthsComply
ü
98
 ABBREVIATION:ACCEPTABILITY:
ü
Comply with requirementA: acceptable
A
DADeviation acceptedB: acceptable with note XDeviation not acceptedC: not acceptable?To be clarifie
Follow with requiremen
Note
o
C
o
CVendor to be comply with Rek's Standard
REKAYASA
 
5 of 16
PT. REKAYASA INDUSTRI
REV.012
PROJECT
: RCC OFFGAS TO PROPYLENE PROJECT
BYKHO
CLIENT
: PT PERTAMINA
CHKDAHP
 JOB NO.
: 081803
APPVDSGH
DOC NO.
: ROP-E-2153-001-R-E
DATE19-Aug-08
TECHNICAL BID EVALUATIONSHELL AND TUBE HEAT EXCHANGER AND DOUBLE PIPE HEAT EXCHANGER
NO.DESCRIPTIONUNITREKAYASA'SPT SURYA BESINDO SAKTIREQUIREMENT
1
VENDORPT. SURYA BESINDO SAKTI
23
MECHANICAL DESIGN
4Code-ASME VIII Div 1, TEMA Class RASME VIII Div 1, TEMA Class R
ü
5Code Stamp "U"-NoNo
ü
6Item No.34-A-101-E-10334-A-101-E-103
ü
7DescriptionAmine Regenerator Reflux CoolerAmine Regenerator Reflux Cooler
ü
8QuantityNos1.001
ü
9Exchanger TypeH - AESH - AES
ü
10Operating Pressure (shell/tube)Kg/Cm2G3 / 3.53 / 3.5
ü
11Operating Temperature118 / 45118 / 45
ü
12Design Pressure (shell)Kg/Cm2G5.405.4
ü
13Design pressure (tube)7.507.5
ü
14Design Temperature (shell/tube)150 / 120150 / 120
ü
15Min Thickness Shell16 Shellmm1212.7
ü
17Channel cylindermm1212.7
ü
18Channel covermm6858
ü
19Front headmm1212.7 nom
ü
20Shel covermm1312.7 nom
ü
21Tie rod diametermm13
ü
22Partition platemm1515
ü
23Fixed Tubesheetmm4444
ü
24Floating tubesheetmm4444
ü
25Tube (OD / Thickness)mm19.05 / 2.0119.05 / 2.01
ü
26Inside Diameter of shellmm970970
ü
27Length of shell tubemm60966096
ü
28Number of tube954954
ü
29Baffle spacingmm300300
ü
30Number of tie rod-1010
ü
31Radiography (shell/tube)-( Spot / Spot)( Spot / Spot)
ü
32Radiography floating head (%)
-
100100
ü
33Joint Efficiency (Shell/ tube)-0.85 / 0.850.85 / 0.85
ü
34Corrosion Allowance (shell / tube)mm 3 / 3 3 / 3
ü
35PWHT (Shell / Tube / floating head)-No / No / NoNo / No / No
ü
36Stress Relieve for U Tube-N/AN/A
ü
37Nozzle Rating (shell / tube)-#150 / # 150#150 / # 150
ü
38Charpy Impact Test-N/AN/A
ü
39Support Type -SaddleSaddle
ü
40Strength Guarantee-YESYES
ü
41Hydrostatic Test-As per codeAs per code
ü
42Material for all internal part-Same quality with Vessel MaterialSame quality with Vessel Material
ü
43Standard Drawing-be comply with Rek's Standard Dwg
ü
44Lifting Lug calculation-YesYes
ü
45Type of Nozzle-WNRFWNRF
ü
46Stacked Exchanger-NoNo
ü
47Tube to tubesheet-Light expand and seal weldedLight expand and seal welded
ü
48Impingement Plate
yes
 Yes
ü
49
MATERIAL SPECIFICATION
SA- (ASME) MATERIALSA- (ASME) MATERIAL
ü
50Shell-SA 516 Gr 70SA 516 Gr 70
ü
51Tube-SA 179SA 179
ü
52Tubesheet (fixed / floating)-SA 266 CL 4 / SA 266 CL 4SA 266 CL 4 / SA 266 CL 4
ü
53Channel cylinder-SA 516 Gr 70SA 516 Gr 70
ü
54Channel cover-SA 516 Gr 70SA 516 Gr 70
ü
55Shell cover-SA 516 Gr 70SA 516 Gr 70
ü
56Partition Plate-SA 516 Gr 70SA 516 Gr 70
ü
57Flanges-58Channel cover-SA 266 CL 4SA 266 CL 4
ü
59Girth flanges-SA 266 Cl 4SA 266 Cl 4
ü
60Nozzle for shell side-61- Pipe-SA 106 Gr BSA 106 Gr B
ü
62- Flange-SA 105SA 105
ü
63Nozzle for tube side-64- Pipe-SA 106 Gr BSA 106 Gr B
ü
65- Flange-SA 105SA 105
ü
66Reinforcement Pad on Saddle-SA 516 Gr 70SA 516 Gr 70
ü
67Reinforcement pad on Nozzle-SA 516 Gr 70SA 516 Gr 70
ü
68Saddle- SA 283 C SA 283 C
ü
69Bolt / Nut :-70- Internal-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
71- External-SA 193 Gr B / SA 194 Gr 2HSA 193 Gr B / SA 194 Gr 2H
ü
72Gasket for girth flanges-Metal Jacketed with SS 304Metal Jacketed with SS 304
ü
73Gasket for shell and channel Nozzle-Spiral wound with inner and outer ring SS 304l wound with inner and outer ring SS
ü
74Name Plate-YES, SSYES, SS
ü
75Liner Plate-YESYES
ü
76Anchor Bolt / Fondation bolt-SA 307 B/ SA 563 ASA 307 B/ SA 563 A
ü
77Backing device-SA 516 Gr 70SA 516 Gr 70
ü
78Expansion joints-N/AN/A
ü
79Tie Rod-SA 36 / SA 53 Gr BSA 36 / SA 53 Gr B
ü
8081
PACKING AND SHIPPING
82Preparation for shipment-Refer to SpecificationRefer to Specification
ü
83Shipping mark-YesYes
ü
84Approval before shipping-YESYES
ü
85Dessiccant internal protection-YesYes
ü
86Protection device from load/unload-YesYes
ü
87Special Tools-By vendor (if any)By vendor (if any)
ü
88PMI for alloy materialN/AN/A
ü
8990
COATING / PAINTING
91External (Primer, intermediate, top coat)Yes, as painting spectYes, as painting spect
ü
92Internal CoatingNoNo
ü
93Touch up paintingYes (5%)Yes (5%)
ü
9495
SCHEDULE
96Delivery Term-Ex Work, Free on Truckcomply
ü
97Delivery TimeWeek 36 weekscomply
ü
98
 ABBREVIATION:ACCEPTABILITY:
ü
Comply with requirementA: acceptable
A
DADeviation acceptedB: acceptable with note XDeviation not acceptedC: not acceptable?To be clarifie
Follow with requirement 
Note
o
C
o
CVendor to be comply with Rek's Standard Dwg
REKAYASA