Metal Building -Erection, InstallationandMaintenance Manual
The Metal Building Erection, Installation and MaintenanceManual has been prepared to assist builders in order to erectbuildings properly, quickly and safely.This manual consists of brief outline of building terminology,safety, tools required for installation of Pre- engineered building,engineering documents, anchor bolt setting, material handlingand storage, and building maintenance. It also coves erection of primary and secondary structures which includes column,rafters, Purlin, grits, and roofing and walling sheeting.The erection information presented in this Manual is provided asa supplement to the erection drawings supplied with Building.This Manual is intended as a guide, to be used in conjunctionwith erection drawings, to help plan and organise installationwork at site. It will help to identify parts, establish a safe erectionsequence, speed up assembly and point out any areas or procedures requiring special emphasis or attention. The buildingerection drawings will always govern with regard to constructiondetails and specific building parts.It is strongly recommended that before begin, familiarise with allthe building components and connection details as well as thesequence of erection. This will help to plan the work and avoidunnecessary delays during erection.The builders who refer to the contents of this manual must payregard to current regulations for site safety. The builders areresponsible for maintaining strictly the current legal regulationsof labour safety during erection of buildings.In line with quality objectives and quest for excellence,Tata BlueScope Steel is now seeking long-term relationshipswith qualified builders to provide the best & safest steel buildingerection service to our customers.
Introduction
Part 1 - Tata BlueScope Steel
1. Metal Building Terminology22. Built-Up Framing System83.
Roofing, Wall Cladding and Structural Decking
12
Part 2 - Metal Building Erection
4. PPE and Erection Tools & Equipments15
Tools and QuantityErection Tools & EquipmentsMobile EquipmentsSlingsScaffoldingELCB BoxHand ToolsTips on Gas Cutting, Welding and Grinding
5. Understanding Engineering Documents30
Anchor bolt setting planCross SectionRoof Framing PlanRoof Sheeting LayoutSidewall Sheeting and FramingOther DrawingsShipper List
6. Foundation and Anchor Bolts32
Guidelines of Setting of Anchor BoltDiagonal methodRight angle (3-4-50 method)Theodolite method
7. Material Management at Site 34
ProcedureMaterial Storage
8. Frame Erection Procedure38
Pre Lift Check List and MeetingFraming SequenceSecondary Structural Connections
Part 3 Sheet Installation
9. Roof and Wall Cladding Panel Installation59
Wall Cladding InstallationRoof sheeting installation
10. Installing Pierced fixed Cladding65
General Installation ProcedureSide-lapping & Positioning Pierced-fixed sheetsPierced-fixing on Valleys (for Walling only)Pierced-fixing on side-laps
11. Installing Concealed fixed Cladding68
Installing KLIP-LOK™ roofsInstalling KLIP-LOK™ walls
12. End of Sheets7113. Flashings7414. Insulation76
Wall InsulationStorage of Insulation Roll
15. General Care, Safety and Handling78
SafetyCare and Storage before InstallationHandling Cladding on SiteWalking on RoofsMarking out, Cutting and DrillingClean UpWarn other ContractorsSealantsMaintenance
Part 4 Building Maintenance and Recommendations
16. Claims8217. Tolerances8418. Building Maintenance92
SafetyMaintenance of Building Exterior Gutter MaintenanceDowntake Pipe MaintenancePenetrations, Flashings, CappingsRoof Sheeting MaintenanceMaintenance of Accessories
19. Annexure96
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Tata BlueScope Steel (BUTLER INDIA) Erection Manual
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