Mix Design Chart

Material:Type I Portland Cement

Ratio: 60% Rock, 40% Sand by Volume
Sack Powder Powder Powder Weight Powder Weight Cement Rock Gate Rock Gate Sand Gate Sand Gate Gear
Mix (cu-ft) (m3) (LBS) (kg) (LBS/Click)* Clicks/YD (in) (cm) (in) (cm) Ratio

1 1 0.03 94 43 6 16 3.625 9.2 3.125 7.9 1:2

1 1/2 1.5 0.05 141 64 6 24 3.125 7.9 2.625 6.7 1:2
2 2 0.06 188 85 6 31 2.625 6.7 2.125 5.4 1:2
2 2 0.06 188 85 6 31 5 12.7 4.5 11.4 1:1
2 1/2 2.5 0.08 235 106 6 39 4.75 12.1 4.25 10.8 1:1
3 3 0.09 282 128 6 47 4.5 11.4 4 10.2 1:1
3 1/2 3.5 0.11 329 149 6 55 4.25 10.8 3.75 9.5 1:1
4 4 0.12 376 170 6 63 4 10.2 3.5 8.9 1:1
4 1/2 4.5 0.14 423 192 6 71 3.75 9.5 3.25 8.3 1:1
5 5 0.15 470 213 6 78 3.5 8.9 3 7.6 1:1
5 1/2 5.5 0.17 517 234 6 86 3.25 8.3 2.75 7.0 1:1
6 6 0.18 564 255 6 94 3 7.6 2.5 6.4 1:1
6 1/2 6.5 0.20 611 277 6 102 2.75 7.0 2.25 5.7 1:1
7 7 0.21 658 298 6 110 2.5 6.4 2 5.1 1:1
7 1/2 7.5 0.23 705 319 6 118 2.25 5.7 1.75 4.4 1:1
8 8 0.24 752 341 6 125 2 5.1 1.5 3.8 1:1
8 8 0.24 752 341 6 125 3.75 9.5 3.25 8.3 2:1
8 1/2 8.5 0.26 799 362 6 133 3.25 8.3 2.75 7.0 2:1
9 9 0.27 846 383 6 141 2.75 7.0 2.25 5.7 2:1
9 1/2 9.5 0.29 893 405 6 149 2.25 5.7 1.75 4.4 2:1
10 10 0.30 940 426 6 157 1.75 4.4 1.25 3.2 2:1

NOTES:
1. This design chart assumes industry standard aggregate and sand bulk densities and is for reference only.
2. See Mixer Calibration section of the manual in order to calibrate the machine for your exact materials.
3. Cement auger rotates 1.5 revolutions for every 1 revolution of conveyor belt and click of the counter.
4. Cement auger dispenses 4lbs powder per revolution of the screw.
5. Cement screw turns 1.5 times for every click of the counter.
6. 6 lbs of powder is produced per click of the counter.
7. 1:2 gear ratio for lower sack mix designs requires the FLOW FILL upgrade package. Call Factory for details.
8. 2:1 gear ratio for higher sack mix designs requires the HIGH CEMENT CONTENT upgrade package. Call Factory for details.
Ticket Layout
Inputs

Field Characters Input/Output Default Font Size Bold

Company Name 30 Input previous entry Arial 18 Yes
Truck # 10 Input previous entry Arial 12 No
Operator 30 Input previous entry Arial 12 No

Job # 15 Input blank Arial 10 no

Customer Name 30 Input previous Arial 10 no

Batch #1 As shown yes

Cement or Fly Ash n/a from drop down previous Arial 10 yes
Batch Mix Design n/a Input from menu previous Arial 10 yes
Admixture #1 30 Input by user previous Arial 10 no
Admixture #2 30 Input by user previous Arial 10 no
Admixture #3 30 Input by user previous Arial 10 no
Admixture #4 30 Input by user previous Arial 10 no
PSI 5 Input by user previous Arial 10 no

Date Output
Start Time Output
End Time Output
Total Concrete (CU YD) Output
Total Cement (LB) Output
Total Coarse Agg (LB) Output
Total Fine Agg (LB) Output
Total Water (GAL) Output

Batch #2 As shown yes

Cement or Fly Ash n/a from drop down previous Arial 10 yes
Batch Mix Design n/a Input from menu previous Arial 10 yes
Admixture #1 30 Input by user previous Arial 10 no
Admixture #2 30 Input by user previous Arial 10 no
Admixture #3 30 Input by user previous Arial 10 no
Admixture #4 30 Input by user previous Arial 10 no
PSI 5 Input by user previous Arial 10 no

Date Output
Start Time Output
End Time Output
Total Concrete (CU YD) Output
Total Cement (LB) Output
Total Coarse Agg (LB) Output
Total Fine Agg (LB) Output
Total Water (GAL) Output

Batch #3 As shown yes

Cement or Fly Ash n/a from drop down previous Arial 10 yes
Batch Mix Design n/a Input from menu previous Arial 10 yes
Admixture #1 30 Input by user previous Arial 10 no
Admixture #2 30 Input by user previous Arial 10 no
Admixture #3 30 Input by user previous Arial 10 no
Admixture #4 30 Input by user previous Arial 10 no
PSI 5 Input by user previous Arial 10 no

Date Output
Start Time Output
End Time Output
Total Concrete (CU YD) Output
Total Cement (LB) Output
Total Coarse Agg (LB) Output
Total Fine Agg (LB) Output
Total Water (GAL) Output

Batch #4 As shown yes

Cement or Fly Ash n/a from drop down previous Arial 10 yes
Batch Mix Design n/a Input from menu previous Arial 10 yes
Admixture #1 30 Input by user previous Arial 10 no
Admixture #2 30 Input by user previous Arial 10 no
Admixture #3 30 Input by user previous Arial 10 no
Admixture #4 30 Input by user previous Arial 10 no
PSI 5 Input by user previous Arial 10 no

Date Output
Start Time Output
End Time Output
Total Concrete (CU YD) Output
Total Cement (LB) Output
Total Coarse Agg (LB) Output
Total Fine Agg (LB) Output
Total Water (GAL) Output
 Drop Down List Notes
no
no
no

no
no

yes
yes (use sack mix column from design table)
no
no
no
no
no

From computer
From computer
From computer
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table

yes
yes (use sack mix column from design table)
no
no
no
no
no

From computer
From computer
From computer
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table

yes
yes (use sack mix column from design table)
no
no
no
no
no

From computer
From computer
From computer
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table

yes
yes (use sack mix column from design table)
no
no
no
no
no

From computer
From computer
From computer
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Calculated from mix design table
Batch Mix Design Table

Cement
# of input LB of LB of Course LB of Fine Gal of
pulses/YD of cement/input Agg/input Agg/input Water/input
Sack Mix Concrete pulse pulse pulse pulse
3 1/2 55 6 27 30
4 63 6 23 26
4 1/2 71 6 20 23
5 78 6 18 20
5 1/2 86 6 16 18
6 94 6 14 16
6 1/2 102 6 13 15
7 110 6 12 14
7 1/2 118 6 11 12
8 125 6 10 11

Fly Ash

3 1/2
4
4 1/2
5
5 1/2
6
6 1/2
7
7 1/2
8