Professional Documents
Culture Documents
191
Service Department
191/01
The most remarkable features of the new In this booklet, we would like to provide you
Passat are its: with an initial overview showing how we
l High economy justify making these claims.
l Dynamic body styling
l High-quality interior equipment designed
with great attention to detail
l Pioneering safety engineering
2
Page
Body 10
Vehicle Safety 15
Running Gear 26
Brakes 29
Steering 30
Electrics 31
Extended Systems 36
3
The Passat ‘97
To avoid confusion, concise examples are used You can find detailed information in Self Study
to illustrate the various aspects of this Programme No. 192 Passat ‘97 – The Enginee-
all-embracing vehicle concept. ring.
192
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4
Dimensions and Weights
2707 mm
4675 mm
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1740 mm
5
The Passat ‘97
The term “platform” is frequently used in The vehicle consists of a) the platform and b)
publications although its fundamental the body.
meaning is not explained. The result of this is
that people are often unsure of what the term Design and vehicle characteristics dictate what
“platform” implies. form the body takes.
In the eyes of the customer, the body characte-
rises the styling of the vehicle as a whole.
The body
The platform
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191/44
6
Platform
Common parts may only be used in platform Some system parts are identical.
vehicles without change. They have to be adapted since they are the
They do not influence the design of the interface between the platform and body.
vehicle.
System part
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7
Environmental Protection and Recycling
Recycling
Not least the recycling requirements present To achieve this, the following measures were
workshops with problems such as identifying, taken:
presorting and storing materials and waste
operating media. l Identification of plastic part materials
l Fewer composite materials
l Reduction in fine sealing through the use of
laser welding
l No parts containing CFCs are used.
8
Solvents
Even during production, every effort is made to To achieve this, the following measures were
keep environmental pollution to a minimum. taken:
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9
Body
l The Passat in the wind tunnel l Strategy of using common platform for body
l Fully galvanised body parts
l Greater body rigidity l Ease of repair demonstrated using door
l Use of high-strength steel parts module as example
l Rear collision demonstrated using bumper
as example
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A = 2.1 m2
191/02
10
Fully-galvanised Body
For the first time, the Passat has a fully galva- Surface patterns, which are also visible after
nised body which comes with an 11-year anti- painting, emerge during the hot-dip
corrosion perforation warranty. galvanisation process.
That is why the outer skin of the body is
The drawing below shows you the parts which electrolytically galvanised to produce a
are hot-dip galvanised and those which are smooth finish.
electrolytically galvanised.
Hot-dip galvanised
11
Body
12
High-strength Panels The Rear Bumpers
High-strength panels are used to produce a
body with greater stability and strength and
therefore to provide more safety for the
vehicle occupants.
They also substantially reduce the weight of
the body-in-white.
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13
Body
Body Platform
The floorpan assembly, side members and
luggage compartment floor assembly were
adopted from the Audi A4 as a platform.
+86
mm
l The Passat already complies with the new l Inside door panels with pelvis paddings
European standard for crashworthiness
Safety body
Steering column
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15
Vehicle Safety
Crashworthiness
The new Passat offers the driver and front pas-
senger more safety, particularly during a side
impact.
191/06
Overlap
16
Airbag Systems
In addition to the driver and front passenger The driver and front passenger airbags, which
airbags, the Passat is equipped with side air- have filling volumes of roughly 65 ltr. and 120
bags as standard. ltr. respectively, conform to the new internatio-
nal-standard airbag sizes.
Depending on the side and angle of impact, The volume of the standard side airbag is
only the airbags in the immediate vicinity of roughly 12 litres.
the danger zone are inflated.
60°
60° 60°
191/04
17
Vehicle Safety
191/17
18
Engines and Gearboxes
In addition to the six tried and tested engines listed below, the new
VR5 unit will also be mounted in the Passat.
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19
Engines and Gearboxes
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20
2.3-ltr. VR5 Engine AGZ
The new VR5 engine has a displacement of 2.3
litres. It is derived from the VR6 engine and is
designed for in-line or transverse mounting.
Power output is 110 kW.
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The engineering of the VR5 engine is explained in a separate Self Study Programme.
21
Engines and Gearboxes
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22
Range of Engines and Gearboxes
1.6-ltr.
012/01W 74kW 01N
1.8-ltr. 5V
92kW
1.8-ltr. 5V
turbo 01V
110kW
2.3-ltr.
VR5
110kW
1.9-ltr.
TDI
66kW
1.9-ltr.
TDI
81kW
2.8-ltr.
01V
01A V6 5V
Syncro
142kW
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23
Engines and Gearboxes
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24
4-speed Automatic Gearbox 01N
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25
Running Gear
Tripoid joint
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26
The Torsion Beam Rear Suspension
Advantages of torsion beam rear suspension:
Single-tube damper
Coil spring
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27
Running Gear
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28
Brakes
191/16 191/14
The front disc brakes are This disc brake is vented and The Passat has rear
vented. larger in size. disc brakes.
The smaller disc diameter is The brake caliper is made of
based on a smaller vehicle aluminium.
mass and lower power output
29
Steering
The Passat is equipped with power steering. A damper element located above the double
universal joint prevents vibrations and noise
The steering column can be adjusted manually from being transmitted to the body.
50 mm fore and aft and 28 mm for height. A clamped connection links the steering
column to the power steering gear.
The steering column is attached to the body by
a mounting pedestal with sliding guide.
Clamped connection
Damper element
You can find additional information on the steering in Self Study Programme SSP 167.
30
Electrics
31
Electrics
191/79
Auto Check System with
multi-function display
32
Fuel gauge
In previous systems, the fuel gauge tended to The new fuel gauge eliminates this drawback.
fluctuate, e.g. when cornering. To counteract
this, damping of the fuel gauge was increased If the ignition is switched off and fuel tank
using electronic devices. capacity increases by four litres or more, the
However, the drawback of this was that the new
fuel gauge took longer to display the correct fuel level is recalculated and displayed straight
fuel level after refueling. after the ignition is restarted.
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33
Electrics
Gas discharge headlights, which are integrated On acount of the greater danger of dazzling
into the headlights, are available for the Passat oncoming traffic, vehicles with gas discharge
as an option. headlights are equipped with dynamic head-
However, the use of gas discharge technology light range control.
is limited to the dipped beam headlight Consequently, the switch for the manual head-
because it takes up to three seconds to achieve light range control is not required.
maximum luminous intensity. Therefore, H4
halogen lights will continue to be installed for
the main beam headlight.
Electronic Headlight Range Control
Advantage of gas discharge headlights:
- Greater luminous efficiency than
This function gathers its information on body
conventional headlights tilt angle relative to the vehicle axes from two
- Better brightness distribution by virtue of a sensors located inside the front and rear wheel
lens housings on the left-hand side of vehicle.
- Fog light is no longer necessary
H4 halogen headlights
1 Lux
1 Lux
34
Fan Jet Nozzle
Installation from
below
Mode of operation
For the sake of simplicity, the mode of opera- A nozzle insert for producing the pendulum jet
tion can be compared to that of a garden hose is integrated in the spray nozzle. It ensures a
when it is swung from side to side. fan jet.
Moving the garden hose quickly produces a
fan jet. A heated version of the spray nozzle is also
available.
Fan-type jet
with an opening angle
of 45° - 50°
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35
Extended Systems
Various systems cater for ride comfort and Extended Central Locking System
ease of operation in the new Passat.
The extended central locking system is based on
The following features will be of interest to a decentralised system concept.
you: It has a central control unit and a separate door
control unit with a control panel for every door.
l Extended central locking system
– Decentralised system concept Self-diagnosis:
l Heater/air-conditioning Diagnosis is initiated using the address word “46”.
– Innovations in the air-conditioning
l Navigation + communications
– Preparation for mobile cellular phone
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36
Functions of the Extended Central Locking System
Central locking of
doors, with Safe mode
Diagnosis
Address word „46”
fi
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37
Extended Systems
The heater
Unlike predecessor models, the new heater is
constructed in one piece. The heater, which is controlled at the air intake
The air distributing housing and the air duct side, permits fresh-air and air-recirculation
with shutoff flap are combined in a single modes. A main shutoff flap is therefore no longer
component. required.
Fresh-air/air-recirculation flap
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Central flap
- By virtue of the stepped form of the central flap, the central air vent is closed in
defrost mode.
- An electric-motor-operated fresh-air/air-recirculation flap is integrated.
- In defrost mode, the air recycle function is switched off.
38
Pleasant air-conditioning for comfort and safety in the Passat.
The CLIMAtronic
Temperature sensor
CLIM
Atro
nic
AUT
O
ECO
N
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39
Extended Systems
The Air-conditioning
Fresh-air/air-recirculation flap Back pressure flap
191/42
Fresh-air blower
Central flap
40
Navigation
The navigation system enables the driver to The system comprises the following elements:
reach his (her) destination easily and safely.
It replaces the road map and enhances - The navigation computer with integrated
road safety. CD-ROM drive
- The control unit with control and
This system employs a map stored on a loudspeaker
CD-ROM. The driver can select his (her) - The display integrated in the dash panel
destination on this map. insert
Directions for the driver are then given on the
- The earth magnetic field sensor
display in the dash panel insert and via the
- ABS wheel speed sensor
loudspeaker built into the control unit.
- The sensor for the global positioning
satellite system (GPS)
- The GPS satellite network
Navigation computer
Operating unit
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ABS-control unit
41
Extended Systems
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42
ABS wheel speed sensor
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GPS sensor
Base of aerial
GPS stands for Global Positioning System, a
global navigation system.
The sensor is integrated in the roof aerial.
The navigation computer uses the data
supplied by the GPS sensor as a correction
factor or when relocating the vehicle if the
191/88 computer loses track of the current position
(e.g. during rail transport).
Connector
GPS sensor
However, this particular navigation system is not yet able to make allowance
for traffic lights, one-way roads, building sites, traffic jams, etc.
43
Extended Systems
Diagnositic
connection 191/68
With the cellular phone provision, only mobile phones with a VDA-standard connection
can be operated.
44
Notes
45
Notes
46
47