Professional Documents
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This Program will begin with an overview to CFD, RPD&RM. This will be followed by the
detailed presentations on various topics of the three groups of technologies constituting
RPD&RM. These presentations will be made by experts from academia and industry. Apart from
the basic concepts, these will include demonstrations and case studies as well.
Program Co-ordinators:
VELOZETA, National Institute of Technology Calicut (NIT-C)
Indian Institute of Technology Bombay (IIT-B)
Targeted Audience
Graduate Engineers or experienced diploma engineers.
Course Duration: July 15th - August 14th, 2008
Last Date for Registration: June 30th, 2008
Fees: INR 45,000/-
Contact: 09947824645 Email: velozeta@gmail.com , aaron@velozeta.com
Detailed Course Content
The topics that will be covered are:
Overview to Rapid Product Development
Introduction to Computational Fluid Dynamics using FLUENT as
an Engineering Tool
Geometric Modeling: Wire-frame, surface and solid
representations; need for multiple solid representations; STL
format
Virtual and Augmented Reality: Stereo-vision; tracking-based
interaction; multi-modal perception; applications and case studies
Finite Element Analysis: Principle; applications and case studies
Reverse Engineering: Principle; legal and ethical issues; various
contact and non-contact methods of capturing a physical object;
construction of the 3D models; applications and case studies
Rapid Prototyping: Principle; popular RP processes like Fused
Deposition Modeling (FDM), 3D Printing (3DP), Stereo-
Lithography (SLA) and Selective Laser Sintering (SLS);
applications/benefits and limitations of RP
Rapid Tooling: Direct metallic tool making using processes like
SLS, 3DP and Laminated Tooling; Indirect metallic tool making
using processes like Spray Metal Tooling and 3D KelTool;
Benefits of conformal cooling ducts and their manufacture
Overview to Rapid Manufacturing: Definition; Roadmap
Rapid Manufacturing of Non-metallic Objects: Silicon Rubber
Molding; Epoxy Tooling
Rapid Manufacturing of Metallic Objects through Layered
Manufacturing: Comparison of powder-bed and deposition
methods for building metallic objects; Comparison of energy
sources such as laser, electron beam and electric arc; Powder-bed
technologies like SLS, 3DP and Arcam; Deposition technologies
like Laser Additive Manufacturing (LAM), Laser-Engineered Net
Shaping (LENS), Shape Deposition Manufacturing (SDM) and Arc
Hybrid Layered Manufacturing (ArcHLM)
Laminated Manufacturing: Issues in the joining of laminates; case
studies
High Speed Machining in Rapid Manufacturing: Scientific
definition; enabling technologies, viz., cutting tools, machine tools
and CAM packages; benefits
Rapid Casting: RM of metallic objects through Material
Translation, i.e., Investment Casting; Segmented Object
Manufacturing (SOM)
Design and Manufacture Using Functionally Gradient Materials
Aerospace Applications of Rapid Manufacturing
Biomedical Applications of Rapid Manufacturing
Micro-Manufacturing
Concurrent Engineering and Design for X
Product Lifecycle Management
If you want to grow bigger muscles you must train your muscles
against a resistance great enough to stimulate hypertrophy, but not
so great that you cannot continue the set long enough to stimulate
growth. Practically, that means you must select weights that allow
you to complete 6-12 reps (smaller muscle groups may respond
better to even higher reps). Most people will use between 70% and
85% of their 1-rep maximums to achieve this. Training in this
range produces micro-trauma to the muscle fibers that results in
muscle growth (if proper rest and nutrition is supplied). If your
primary concern is increasing limit strength, then you should train
with weights over 85% of your 1-rep maximum, and the sets (by
necessity) will be of 5 or less reps. If you want to avoid
hypertrophy as much as possible, while increasing strength as
much as possible, then sets of 1-3 reps using weights of over 90%
of 1-rep max are indicated.
Training in this range produces little micro-trauma, thus
stimulating little growth, but results in nervous system firing
pattern refinements that increase limit strength.
Size Factor
In all cases, if you want to get stronger OR bigger, you MUST
train for strength. Getting stronger in the rep range that you’re
using is the most fundamental sign of progress – it is the rep range
that determines whether the training effect will be strength or
muscle mass increases.
If you are not getting stronger in your training rep range, then
your training is not working. This fact cannot be ignored, it
cannot be argued around, and it cannot be refuted – it is as
fundamental, and as simple, as that
Yet, if you were to ask the bodybuilding industry’s biggest pros for their
numbers of sets, reps and training frequency, you’d be surprised at how
much their answers would differ. This means that different training
schemes work better for some individuals than for others, which is often
a frustrating realization for aspiring bodybuilders seeking the best way
to train.
This topic is debated in local gyms, college strength rooms and exercise
physiology laboratories. There are so many differing opinions that it
makes even the smartest exercise scientist’s head spin. Searching
through scientific journals only turns up conclusions that vary from one
study to another. Most scientific studies have two major flaws. One
problem is that they often involve only a small group of subjects
(usually 10-20) who are supposed to represent the bodybuilding
majority. The other problem is that many weightlifting studies use
beginners as subjects. Even the least-educated bodybuilder knows that
beginners respond to training much differently than experienced
bodybuilders.
Researchers
Intensity Rules
Beginners
Advanced
For advanced trainers, heavier weight and lower reps produced the
greatest strength gains. If you’ve been training for more than a year and
are interested in making strength gains, use weights that allow you to
complete about six to eight reps per set. According to the concept of
progressive overload, as muscles adapt to repeated training, you must
challenge them with heavier weight.
Volume refers to the total number of sets performed for one bodypart
during a workout. If you do three sets of three exercises for chest, the
total volume is nine sets.
Beginners
The Arizona team discovered that beginners should complete only three
or four sets per bodypart for good strength results. In the study, optimal
results for beginners interested in gaining strength were achieved with
three sets of one exercise per bodypart.
Advanced
The volume of sets for advanced trainers is increased slightly but still
remains on the lower side. Researchers found that advanced trainers who
are concentrating on strength gains should perform only about four to six
sets per bodypart. For most people, that means three sets of two
exercises. The best option is to pick one basic exercise for each muscle
(as previously described for beginners) and one assistance exercise (one
that trains the muscle group in a similar manner to the basic exercise or
that trains the muscle group using a single-joint exercise).
Basic Exercises
For chest, do flat bench presses and incline dumbbell presses or
dumbbell flyes. For shoulders, do barbell or dumbbell overhead presses
followed by upright rows or lateral raises. For back, do bent barbell rows
or pulldowns followed by one-arm dumbbell rows or seated cable rows.
A good leg workout would entail squats or leg presses followed by
lunges or leg extensions. For triceps training, perform close-grip bench
presses or skull-crushers followed by triceps pressdowns.
And for biceps, follow standing barbell or dumbbell curls with preacher
curls or incline dumbbell curls.
Beginners
Advanced
On the other hand, advanced trainers should not train a bodypart more
than twice per week to optimize strength gains. Unlike beginners,
advanced trainers’ nervous systems have pretty much adapted by this
point. Their strength gains come mainly from adaptations in the muscle
fibers themselves. Because training with heavy weights and more total
sets causes more muscle damage than beginners would experience if
they used lighter weights and fewer sets (as suggested by this study),
advanced lifters require more recovery time between workouts.
This allows the muscles to regenerate muscle protein and grow larger
and stronger.
Bottom Line
Besides the results, there are other important points to take from this
study. First, the study’s conclusions are based on maximizing strength
gains. What about maximizing muscle growth?
Even though the study’s results represent what works best for most
lifters, it doesn’t mean they will work best for you. Try the suggestions
for six to eight weeks. After that, change the variables, whether they
worked for you or not. If they did, use them frequently in your training
program. If they didn’t, try a different technique.
The explanation is simple: Strong people usually have better mechanical advantages than weaker
people.
This includes more favorable joint lengths and connective tissue factors (including attachment
placings and superior tendon and ligament strength). They may have more type II fibers than
others and/or a more efficient nervous system (which can be trained for). A muscle can be
trained to get stronger but not bigger – this depends on rep range, training volume and frequency.
However, if a muscle gets larger it must also get stronger in the rep range over which it was
trained. Likewise, if a muscle gets stronger in a rep range conducive to producing growth then
the muscle will also get larger.
It is a scientifically verified physiological fact that muscle size and strength are directly related.
Let’s take a look at what happens to a muscle when you train it.
This tells us that there are a couple of ways to increase muscle size.
1. Increase the volume of the tissue that supplies energy to the muscle or is involved with
the neural drive – called sarcoplasmic hypertrophy.
2. Increase the volume of contractile machinery – called sarcomere hypertrophy.
Sarcoplasmic Hypertrophy
Increasing the volume of the tissue that supplies energy to the muscle or is involved with the
neural drive: Intimately involved in the production of ATP are intracellular bodies called
‘mitochondria’. Muscle fibers will adapt to high volume (and higher rep) training sessions by
increasing the number of mitochondria in the cells. They will also increase the concentrations of
the enzymes involved in the oxidative phosphorylation and anaerobic glycolysis mechanisms of
energy production and increase the volume of sarcoplasmic fluid inside the cell (including
glycogen) and also the fluid between the actual cells. This type of hypertrophy produces very
little in the way of added limit strength but has profound effects on increasing strength-
endurance (the ability to do reps with a certain weight) because it dramatically increases the
muscles’ ability to produce ATP. Adaptations of this sort are characteristic of Bodybuilders’
muscles.
It should also be obvious that as the volume of the tissue that supplies energy to the muscle
represents only around 20% of the total muscle cell volume in untrained individuals, this isn’t
where the majority of growth potential lies.
Hypertrophy Factor
Sarcoplasmic hypertrophy of muscle cells does directly produce moderate increases in size. But
also, ATP is the source of energy for all muscular contraction – type II fibers included. Wouldn’t
having more of this in the muscle, and having the ability to produce greater intramuscular
quantities at any one time, be an asset? The answer is, clearly, “yes”. That’s where a major
portion of the importance of sarcoplasmic hypertrophy comes into Bodybuilding. As for
increasing the tissue that is involved with the neural drive, this would theoretically occur in
response to the need for contracting cells with hypertrophied contractile machinery. Directly, it
would produce very little in the way of added size. In addition, there are other intracellular
bodies whose growth and/or proliferation would fall under the category of sarcoplasmic
hypertrophy.
These would be organelles such as the ribosomes, which are involved in protein synthesis. As in
the case of neural drive machinery, in most cases they would increase in size or number only to
support sarcomere hypertrophy. They would have little direct impact on overall muscle size.
Sarcomere Hypertrophy
Increasing the volume of contractile machinery: The vast majority of the volume of each muscle
cell (~80%) is made up of contractile machinery. Therefore, therein lies the greatest potential for
increasing muscle cell size. Trained muscle responds by increasing the number of actin/myosin
filaments (sarcomeres) that it contains – this is, primarily, what is responsible for the increased
strength and size. But before a muscle will grow like this it has to be ‘broken down’.
Let’s take a look at both the ‘breaking down’ and ‘building up’ processes:
A protein called ‘ubiquitin’ (which is present in all muscle cells) binds to the removed pieces of
filaments thus ‘identifying’ them for destructive purposes. At this time, neutrophils (a type of
granular white blood cell) are chemically attracted to the area and rapidly increase in number.
The Breakdown
They release toxins, including oxygen radicals, which increase membrane permeability and
phagocytize (ingest and destroy) the tissue debris that the calcium-mediated pathways released.
Neutrophils don’t remain around more than a day or two, but are complimented by the
appearance of monocytes also attracted to the damaged area. Monocytes (a type of phagocytic
cell) enter the damaged muscle and form into macrophages (another phagocytic cell) that also
release toxins and phagocytize damaged tissue. Once the phagocytic stage commences, the
damaged fibers are rapidly broken down by lysosomal proteases, free O2 radicals, and other
substances produced by macrophages. The muscle is now in a weaker state than before it was
trained. Incidently, macrophages have an essential role in initiating tissue repair. Unless
damaged muscle is invaded by macrophages, activation of satellite cells and muscle repair does
not occur. Also, increased intracellular Ca++ concentrations are known to activate an enzyme
called phospholipase A2.
This enzyme releases arachidonic acid from the plasma membrane which is then formed into
prostaglandins (primarily PGE2) and other eicosanoids that contribute to the degradative
processes. So, now that we’ve looked briefly at the process of post-exercise muscle degradation,
how does it grow?
These growth factors can then leave the cell and go out into the surrounding area because
sarcolemma permeabilty has been increased due to the ‘damage’ done during contraction. Once
outside the muscle cell these growth factors cause the satellite cells to proliferate (mainly FGF
does this) and differentiate (mainly IGF-1 does this). TGF-beta’s role is one of mediation – in
this case it inhibits growth. After this process the satellite cells then fuse with the muscle cells
and donate their nuclei, giving the muscle cells the ‘ability’ to grow.
Now factors that promote protein synthesis such as IGF-1, growth hormone (GH), testosterone
and some prostaglandins can commence the growth process. Protein synthesis occurs because a
genetically-coded substance called ‘messenger RNA’ (mRNA) is sent out from the nucleus to the
ribosomes. The nucleus is believed to release increased mRNA in response to tension and/or
myofibrillar damage done as a result of insufficient cycling of actin-myosin cross-bridges during
intense muscular contractions, though this mechanism is not fully understood.
The mRNA contains the ‘instructions’ for the ribosomes to synthesize proteins, and so the
process of constructing contractile (actin and myosin) and structural proteins (for the other
components of the cell) from the amino acids taken into the cell from the bloodstream is set off.
Several substances can influence this process. A short overview of the major ones are found
below:
IGF-1:
IGF-1 comes in two varieties – paracrine IGF-1 is made primarily in the liver and autocrine IGF-
1 is made locally in other cells. Paracrine IGF-1 travels through the bloodstream to the various
tissues of the body, but autocrine IGF-1 is local in that in affects only tissues in the area in which
it is released. Receptors on the surface of the cells are necessary for paracrine IGF-1 to enter the
cells and exert its anabolic effects. But autocrine IGF-1, which is manufactured and released in
the muscle cell as a response to high tension contractions, operates independently of receptors on
the surface because it’s already inside. Once inside the cell, IGF-1 interacts with calcium-
activated enzymes and sets off a process that results in protein synthesis (and the calcium ions
that were released during muscle contraction and also the ones that leak into the muscle after the
sarcolemma is damaged ensure that the necessary enzymes are calcium-activated).
A large part of this increase in protein synthesis rate is due to the fact that the IGF-
1/calcium/enzyme complexes make protein synthesis at the ribosomes more efficient. By the
way, insulin works at the ribosome in a similar manner, hence the name insulin-like growth
factor-1 (IGF-1). So get some quick digesting carbs in after your workout to raise insulin levels.
GH:
GH is thought to work, primarily, by causing the cells (both liver and muscle cells) to release
IGF-1. Effective training causes a rise in GH levels in the bloodstream; this GH prompts the liver
to release paracrine IGF-1 several hours afterward, and also the muscle cells to release autocrine
IGF-1, thus leading to another potential growth induction.
Prostaglandins:
Certain prostaglandins are released during contraction (and stretch); two of the most significant
to growth being PGE2 and PGF2-alpha. PGE2 increases protein degradation, whereas PGF2-
alpha increases protein synthesis.
But PGE2 isn’t all bad because it also powerfully induces satellite cell proliferation and infusion.
The mechanism of PGF2-alpha’s action is much less clear but is suspected to be connected to
increasing protein synthesis ‘efficiency’ at the ribosomes.
Testosterone:
‘Free’ testosterone (the kind that isn’t bound to a binding protein) travels freely across the
muscle cell membrane and, once inside, activates what’s called the ‘androgen receptor’. ‘Bound’
testosterone (the kind that is bound to a binding protein) must first activate receptors on the cell
surface before it can enter (the number of receptors on the surface is what controls this pathway).
Once the androgen receptor is activated by testosterone it travels to the nucleus and sets off the
protein synthesis process. In this way, testosterone directly causes protein synthesis and is, by
far, the most powerful anabolic agent found naturally in the human body. Testosterone also
increases the satellite cells’ sensitivity to IGF-1 and FGF, thereby promoting satellite cell
proliferation and differentiation. It also increases the body’s systemic output of GH and IGF-1.
Resistance training causes a spike in testosterone level.
After A Workout: To facilitate the growth process, muscle cells are more ‘receptive’ to
testosterone, systemic IGF-1 and GH.
The whole process of cellular damage and subsequent overcompensation (the cells grow back a
little bigger than they were before) can take anywhere in the neighbourhood of several hours to
several days, depending on the severity and type of training. Trained individuals, however, have
been shown, in several studies, to complete the protein synthesis cycle within 36-48 hours after
intense ‘conventional’ Bodybuilding-type weight training. This is strong evidence to support the
idea that muscles should be trained every 48 hours. Clearly, increasing the volume of muscular
contractile elements is the key to increasing muscle size and strength. Since the type II fibers
contain the most actin/myosin filaments, and generate the highest tensions, they have the greatest
potential for strengthening/growth.
The prerequisite, of course, is that you have to lift weights heavy enough to recruit the type II
fibers – and for them to twitch fast enough to develop significant tension. You also have to
subject them to that tension long enough for significant damage to occur to the
Sets are competitions with yourself. They’re finite journeys taken again and again. Broken down
into reps and stacked together to form workouts, they’re training’s fundamental unit of
measurement. They’re like miniature lives, beginning with vigor, but debilitating with time and
repetition, and always, eventually, ending. They’re regimented periods of joy and pain, and, at
their best, they deliver an aching sense of accomplishment we’ll call “joyous pain.” They’re all
that and more, and they’re the very essence of bodybuilding, so it’s remarkable that they’re
seldom considered in depth.
What happens to your body during a set? Why do your muscles fail? What physiological factors
dictate the very essence of bodybuilding? And, most important, what steps can you take to
enhance your sets and eke out invaluable extra reps?
Boost Tactic
The more you focus on the set before you even begin, the more NE, EPI and testosterone you
will produce, allowing you to lift heavier weight and complete more reps. In addition, targeting
the muscles you’ll work in the set by performing an isometric hold can increase strength. This is
called postactivation potentiation, and it’s believed to work by ramping up the nervous system so
it fires more rapidly during the set.
As an example of how to perform this hold before barbell curls, position a Smith machine bar at
a height that replicates the curl’s halfway point (arms at 90 degrees). So it won’t move, load the
bar with more weight than you can curl once. Then, as if doing a curl, pull up against the
stationary bar (without unhooking it) as hard as you can for 20 seconds. Rest for two to three
minutes, then do your set of barbell curls.
During the first rep, your motor nerves call primarily on slow-twitch fibers.
These are much weaker than the bigger fast-twitch fibers, but since fast-twitch fibers fatigue
rapidly, the body knows to save them for when a set gets tough. The slow-twitch fibers contract
by pulling the actin in farther and farther until the weight is lifted as high as desired. As you
lower the weight, the muscles resist it by allowing the actin to slide slowly back toward its
original position.
Boost Tactic
Focus on the working muscles. Research shows that athletes who focus in that way during a set
can recruit more muscle fibers.
The Midpoint
With each progressive rep, the weight becomes increasingly harder to lift. At the midpoint, you
notice your strength and energy starting to wane and feel the first hints of pain. As the body
exhausts slow-twitch muscle fibers, it recruits more of them and also starts to get help from fast-
twitch fibers. Myosin requires energy to keep these fibers contracting rep after rep. This is
supplied in the form of adenosine triphosphate, which is created in the muscle primarily by
creatine phosphate. Creatine donates high-energy phosphate to form ATP, and ATP then passes
it on to myosin to attach to actin and pull it in. During weight lifting, the muscles also make ATP
by breaking down glucose in a chemical reaction known as glycolysis.
Many bodybuilders believe that each rep they perform brings more blood to working muscles,
thus giving them a pump.
In fact, reps actually squeeze blood out of muscles. When a muscle contracts, it creates so much
pressure on the tiny blood vessels that feed its fibers that it reduces blood flow to itself. Although
muscle blood flow increases after a set, the pump you feel during a set is due to water. Each
contraction produces more metabolic waste products, and sodium collects in the muscles. This
buildup causes water from outside the cells, as well as water from the blood, to rush into muscle
cells, as if filling a water balloon.
Boost Tactic:
To increase intermuscular creatine during exercise, ingest five grams of creatine within 30
minutes of your workout (along with 20 g of protein and 20-40 g of slow-digesting carbs). To
augment blood flow to the muscles, take 3-5 g of arginine 30-60 minutes before the workout.
Enhanced blood flow means more water is delivered to the muscles between sets and then drawn
into the muscles for a greater pump. Creatine, glutamine and taurine also draw water into
muscles.
Near Failure
You start to falter on the seventh rep, struggling to move the weight up at your previous brisk
pace. Your energy is quickly diminishing. A rapidly rising burning sensation floods your
working muscles as you grind out the eighth rep. The immense power you felt just two reps ago
is now gone. The ninth rep is harder still, but you gut it out, running through the stop signs. By
the 10th rep, the lactic-acid-induced pain has your muscles blasting off nerve impulses like
frantic 911 calls, demanding you halt the set. You seem to have virtually no strength or energy
left, but you clench your eyes shut, trying your best to block out the pain and focus on your
muscles. The weight slowly rises a 10th time.
During the final reps, your body starts calling on more fast-twitch muscle fibers, which exhaust
quickly, accounting for your feeling of boundless strength and energy dissipating so rapidly from
one rep to the next. The heavier the weight and the more reps you perform, the harder it is for the
myosin and actin to extend under the force of the weight, and, in some muscle fibers, the actin
literally rips away from the myosin, like Velcro being torn apart. This damages the muscle fibers
at the molecular level.
Glycolysis not only provides ATP, but it also creates lactic acid–traditionally seen as the great
villain in gyms everywhere, for it was the one metabolic byproduct that seemed to be responsible
for ending the set. Lactic acid is the reason your muscles burn during and after a grueling
workout. It creates an acidic environment, and it may indeed halt your set. It does, however, have
a good side: it seems to trigger growth hormone release. As lactic acid levels rise, so does your
GH response. Lactic acid is also a substrate that can be used for fuel. New research suggests
lactic acid may even help muscles contract more forcefully.
Boost Tactic
As you approach failure, you need to focus intensely on the task and fight through the pain.
Research shows that taking 200 milligrams of caffeine before workouts blunts muscle pain
during exercise. One study even found that caffeine reduces pain more effectively than aspirin.
Failure
After your final rep–when you cannot, no matter how hard you try, grind out one more–the fibers
have become fatigued and can no longer contract. The myosin and actin slowly struggle to
extend and return the weight back to the starting position, and some fibers may have ripped
apart.
New research suggests that a set may end for a reason other than lactic acid buildup. As was
mentioned, when muscles receive signals to contract, sodium is moved into the cells while
potassium flows out. As you perform more reps (and more sets during your workout), sodium
levels start to build up in muscles, while potassium levels continually decline.
Sodium/potassium pumps help offset these changes by moving electrolytes back in and out of the
cells, but during intense exercise, the pumps can’t keep up with the large changes in electrolyte
concentrations. The result is a decline in the amount of force muscles can produce, which leads
to fatigue and, ultimately, failure.
Boost Tactic
Aftermath
After your set, the acidic environment caused by lactic acid is buffered mainly by bicarbonate,
thus rapidly diminishing or eliminating pain before your next one. Simultaneously, fat is burned
to produce ATP, which donates a phosphate to creatine and restores creatine phosphate levels,
giving you quick energy for another set. The spike in lactic acid levels at the end of your set
signals your body to release GH, which enhances fat burning and initiates muscle regeneration
and growth. Likewise, testosterone levels have risen during the set, which will further aid the
process of muscle regeneration and muscle building.
Cellular damage has also caused the muscle to flood with proteins which further break down the
damaged structures.
This starts an inflammatory cascade of white blood cells that serve numerous functions, such as
the removal of broken-down muscle tissue so that new and stronger tissue can be built up in its
place. That process takes a few days to complete; 24 to 48 hours after your workout, if you
suffered enough damage, you will likely feel the effects of calcium and prostaglandins, which
build up in the muscle fibers, sensitizing nerve cells that signal your brain and thus providing the
lingering ache known as delayed onset muscle soreness.
Boost Tactic