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Eko Boiler Manual

Eko Boiler Manual

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Published by glynis
Wood gasification boilers
Wood gasification boilers

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Categories:Types, Brochures
Published by: glynis on Mar 14, 2011
Copyright:Attribution Non-commercial

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12/13/2012

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Wood gasification boilers from 18-80 kW (85-275 kBtu)
Orlan®
I
SO 9001
Installation, OperationAnd Maintenance Manual
Often copied but never duplicated 
 
EKO BOILER MANUAL
2
Table of Contents
Introduction and Important Information
Introduction ............................................................................................................................................ 4Wood Gasification ................................................................................................................................. 4Cutaway Diagram and View of Gasification Flame ............................................................................... 5Safety .................................................................................................................................................... 6
System Design and
 
Installation
Chimney Requirements and Diagram ................................................................................................... 6Hot Water Storage ................................................................................................................................. 7Protecting the Boiler During Pump and Electrical Failures .................................................................... 7Other Boiler Protection Considerations ................................................................................................. 7The Importance of Boiler Placement and Location ............................................................................... 8The Role of Cumbustion Air .................................................................................................................. 8Packing List ........................................................................................................................................... 9Boiler Setup ........................................................................................................................................... 9Piping .................................................................................................................................................... 9Four-Way Mixing Valve ........................................................................................................................ 10Gravity Overheat Protection Diagram ..................................................................................................11Incorporating Hot Water Storage Diagram ...........................................................................................11Various Other Piping Possibilities ........................................................................................................ 12Filling the Boiler and Heating System ................................................................................................. 13Connecting a Pump and Room Thermostat to the Controller .............................................................. 13
Controller Features, Specifications and Operation
Controller Features .............................................................................................................................. 14Controller Functions ............................................................................................................................ 14How the Controller Works .................................................................................................................... 15
Operating Your Boiler 
Before You Begin ................................................................................................................................. 16Wood Fuel Considerations .................................................................................................................. 16Starting and Operating the Boiler for the First Time ............................................................................ 17Boiler Shutdown .................................................................................................................................. 18Operating Temperature ........................................................................................................................ 18Primary, Secondary and Blower Air Inlet Settings ............................................................................... 18Air Adjustment Guide ........................................................................................................................... 18What the Air Controls Do ..................................................................................................................... 19
Maintaining Your Boiler 
General Maintenance .......................................................................................................................... 20Standard Cleaning Tools ..................................................................................................................... 20Fan Maintenance ................................................................................................................................. 20Routine Cleaning During the Heating Season..................................................................................... 20EKO Super 1 Heat Exchanger Tubes .................................................................................................. 20Cleaning the EKO Standard Heat Exchanger Tubes .......................................................................... 20Maintaining Tight Seals ....................................................................................................................... 20Of fseason Preparation ......................................................................................................................... 21
 
3
EKO BOILER MANUAL
Troubleshooting
Troubleshooting Guide ........................................................................................................................ 23
Technical Data
RK-2001UA Controller ......................................................................................................................... 25Boiler ................................................................................................................................................... 26Specifications and Dimensions ........................................................................................................... 27
Warranty
EKO Warranty ..................................................................................................................................... 28
Disposal and Recycling of Boiler Components
Notes on Proper Handling and Disposal of Boiler Components .......................................................... 29

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