Professional Documents
Culture Documents
at
Submitted by
RAHEES K
(Reg.No 1050)
THIRUVANKULAM
KOCHI-682305
2009-2011
1
DECLARATION
I RAHEES K.hereby declare that this organizational study report at KAMCO LTD has
been prepared by me under the guidance of Prof. M.P.kesavan Nair, Associate Dean, Bhavan’s
Royal Institute of Management, Tiruvamkulam, Kochi. I also declare that this training report is
my original work and that it has not previously formed the basis for award of any degree or
diploma.
Place: Cochin
2
ACKNOWLEDGEMENT
I wish to express my indebtedness and gratitude to Mr. Jolly Thomas, HR Manager for
I would also like to reserve a warm and special note of thanks to my internal guide
Prof.M.P.Kesavan. Nair (Associate dean) whose wholehearted support and guidance helped me
Last but not the least; my gratitude is to the almighty for showering me with abundant
grace through the entire duration of this training. I believe that the light that God has passed on
Place: Cochin
TABLE OF CONTENT
3
SL.NO Chapter Title Page no
4
1 1 Introduction 1
2 1.1 Need And Significance Of Study 2
3 1.2 Objectives of the study 2
4 1.3 Scope of the study 3
5 1.4 Methodology followed 3
6 2 Industry Profile 4
7 2.1 World Scenario 5
8 2.2 Indian Scenario 7
9 3 Company Profile 10
10 3.1 Introduction 10
11 3.2 Objective of the company 11
12 3.3 Milestones of the Company 11
13 3.4 Business Environment of kamco 12
14 3.5 Present Status Of Kamco 12
15 3.6 Future of kamco 13
16 3.7 Corporate Governance 13
17 3.8 Pollution Controlling System Of Kamco 13
18 3.9 ISO 9001-2000 Certification 13
19 3.10 Industrial Relation 14
20 3.11 Quality of product 14
21 3.12 Quality policy of kamco 14
22 3.13 Organization Structure Of Kamco 15
23 4 Detailed Study Of Department 18
24 4.1 Production Department 18
25 4.1.1 Manufacturing 21
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26 4.1.2 Other Products 21
27 4.2 Marketing Department 30
28 4.2.1 Competitors 25
29 4.2.2 International market 26
30 4.2.3 Dealers 26
31 4.2.4 Sales promotion 27
32 4.3 Human Resource Management 28
33 4.3.1 Workman classification 29
34 4.3.2 Recruitment and Selection 30
35 4.3.3 Training and development 31
36 4.3.4 HRD Activity 32
37 4.3.5 Promotion 33
38 4.3.6 Wage and Performance Appraisal 34
39 4.3.7 Kamco’s Welfare Programmes 36
40 4.3.8 Wages for workman 36
41 4.3.9 Attendance 36
42 4.3.10 Incentive 36
43 4.4 Finance Department 44
44 4.4.1 Function of Finance Department 39
45 4.4.2 Bankers of kamco 43
46 4.5 Purchase and Stores Department 50
47 4.5.1 Duties and Responsibilities 45
48 4.5.2 Purchasing Process at Kamco 46
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49 5 Swot Analysis 49
50 5.1 Observation 51
51 5.2 Conclusion 51
LIST OF FIGURES
CHAPTER 1
INTRODUCTION
7
Agriculture is a way of life, a tradition that for centuries has shaped the thought, the
outlook, the culture and economic life of India. Life on earth is supported by the inches of
earths crust, fulfilling the basic needs of food, shelter and clothing. Over 100 million Indian
farmers and farm workers have been the backbone of Indians agriculture. In the beginning,
ancient methods were adopted by farmers. All crops are produced and prepared by human
muscles. The entire process from sowing the seed till harvesting was a time consuming
process which required a lot of labour work. The cost of production was high and the
avoid food shortages in our country. Agriculture is therefore and will continue to be the
central to the development of the country. Rapid growth of agriculture is essential not only
to achieve self reliance at national level but also for house hold food security.
methods, low yielding seeds primitive implements, unsuited to large scale cultivation. The
only solution for this is mechanized farming which could turn around the virtual fortune of
India. In order to achieve this objective, indigenous agro machinery units were to be set up,
without resorting to imports, which undoubtedly posed a heavy burden on the nation’s
exchequer and were hardly suited to the local conditions. Thus, out of the nations need,
KAMCO was born in the year 1973, as a fully owned undertaking of Government of
Kerala. In partial fulfillment of the PGDM programme, the trainee had undergone 30 days
8
Management principles can be taught in class rooms but managerial skills can be
developed in an individual only. When he is trained so. As job are rare and lots of
people are equally qualified what makes the student different is his familiarity with
corporate practices, processes and this study is also attempt to make the trainee
Primary Objective
2. To find out the difference between the theoretical aspect & practical aspect of
running a business.
Secondary Objectives
organization.
3. To study the quality assurance procedures and techniques adopted for, keeping the
9
The study is intented to provide managerial insight to a management student. If will enable
him to take up responsibilities of a manager at ease and provide him more confidence. The
scope of the study is confined to a few selected departments and their functions. The trainee
may also get a feel about how business executives operate in their work settings.
1.4 Methodology
The study employed the method of observation to collect the required data for completion of
this report. Discussion and interviews with concerned officials were also held for the purpose.
Collection of data
Source of data
1.Primary data
2.Secondary data
1. Primary data
Primary data’s are those which are collected for the first time happen to be original in
character. Primary data collected through discussions and interviews with management
2. Secondary data
Secondary data’s were collected from various books, annual reports, company’s documents
CHAPTER 2
10
INDUSTRY PROFILE
State of kerala has peculiar state of affairs in its agricultural economy. Being a
consumer state, it depends largely on agricultural products from the neighbouring states. It has
tiny and small farmlands owned by private landowners. Even those available lands are not fully
utilised for cultivation, owing to economic reasons. Low productivity coupled with prohibitive
costs of cultivation has virtually driven the traditional farmers out of their vocation! Under this
traditional tools and tackles employed by the farmers in the cultivation, there were no
motorised or mechanised equipments available in the state. KAMCO, was adventurous enough
to venture into this bleak scenario, and introduced its power tillers and other medium and small
sized mechanical aids of cultivation. The Kerala farmers grabbed this opportunity, and made
use of the benefits of automation in their fields, which in turn made the entire operations of the
KAMCO successful. As of now, KAMCO is the one and only one industrial unit in the state,
which provides machineries to the farming segment as an aid to their cultivation. Being a
monopoly, KAMCO controls the Kerala market in supplies of automated farming equipments.
Other competitors are yet to step into scene in the state. This industry is facing a great threat
2. SUNTEC LTD,SHENZHEN
11
2. BULL AGRO IMPLEMENTS, Coimbatore
World demand for agricultural machinery and equipment is forecast to increase 3.7 percent
annually through 2012 to $111 billion. Gains will be paced by the accelerating mechanization
of the agriculture sectors in currently large agricultural equipment markets such as China and
India whose farm sectors are nevertheless still significantly unmechanized and inefficient in
comparison to those found in more developed markets. Moreover, rapidly rising global staple
food crop prices and shortages in 2007 and early 2008 indicate a growing necessity to increase
farm productivity and Effie- ciency in developing countries. To some extent, gains could be
hindered if energy prices remain at their current high levels through the forecast period and
with China and India holding by far the best prospects. Other large developing nations with
sizable agricultural sectors, such as Brazil and Russia, will also post healthy gains as a result of
increasing mechanization of their agricultural sectors. Besides benefitting from rising incomes,
farmers in these regions will continue to strive to increase productivity through further
automation and replacement of older equipment. Increasingly, draft animals such as horses and
oxen used during various stages of the farming process will be replaced by agricultural
equipment. In addition, rising wages in many of these countries as well as large scale migration
12
to urban areas will necessitate the replacement of human capital with fixed capital such as farm
machinery.
The US will experience gains that will lag the world average due to decelerating growth in
economic and agricultural sector output in the country through 2012. Western Europe will post
particularly anemic growth through 2012, with gains arising from a strong 2007 when demand
(in dollars) was bolstered by a strong Euro. Farmers in both the US and Western Europe will
be adversely impacted by continuing trends in favor of free trade and against protectionist
measures such as subsidies for domestic farmers and tariffs on agricultural product imports.
Throughout the industrialized world, virtually all demand will be replacement oriented in
nature, as the farming sectors of most countries are not growing in terms of number of farms,
acreage harvested and similar physical variables. Given the widespread diversity and often
interrelation of applications, growth prospects for specific types of farm machinery do not vary
Global demand to rise 3.8% yearly through 2012 World demand for agricultural equipment is
forecast to rise 3.8 percent per year through 2012 to $112 billion. Gains will be paced by the
accelerating mechanization of the agricultural sectors in large markets such as China and India.
Farm sectors in these countries are still significantly unmechanized and in efficient in
comparison to those found in more developed markets. Other large developing nations with
sizable agricultural sectors such as Brazil, Indonesia, Russia and Thailand will also post
healthy gains as a result of increasing mechanization. Besides benefitting from rising incomes,
farmers in developing regions will continue to strive to increase productivity through further
automation and replacement of older equipment and of draft animals used during various
13
stages of the farming process. In addition, rising wages in many of these countries, as well as
large scale migration to urban areas, will necessitate the replacement of human capital with
fixed capital. The US will experience gains that lag the world average due to decelerating
growth in economic and agricultural sector output in the country. Western Europe will post
particularly anemic growth, coming off a strong 2007 when demand (in dollars) was bolstered
by a strong Euro and several other less significant factors such as Germany’s biofuel boom-
related forage harvester Purchases. In the short term (2008 and 2009), the West European farm
machinery market should continue to register strong growth as a result of rising farmer
incomes due to high global crop prices. Farmers in both the US and Western Europe will be
adversely impacted by continuing trends in favor of free trade and against protectionist
measures such as subsidies for domestic farmers and tariffs on agricultural product imports.
demand will largely be replacement oriented in nature, as the farming sectors of most countries
are not growing in terms of number of farms, acreage harvested and similar physical variables.
Demand will also be aided by the development and growing use of nascent higher value
“precision agriculture” products that make extensive use of modern technologies such as
Global Positioning Satellite (GPS) systems and wireless sensors. Given the widespread
diversity and often interrelation of applications, growth prospects for specific types of farm
machinery -- tractors, combines, planting and fertilizing, plowing and cultivating, and haying
machinery, etc. -- do not vary substantially when viewed at the global level
and labour. Besides it helps in reducing the drudgery in farm operations. The early agricultural
14
Irrigation pumps, tillage equipment, chaff cutters, tractors and threshers were gradually
introduced for farm mechanization. The high yielding varieties with assured irrigation and
higher rate of application of fertilizers gave higher returns that enabled farmers to adopt
mechanization inputs, especially after Green revolution in 1960s. The development of power
thresher in 1960, with integrated Bhusa making attachment and aspirator blower and
mechanical sieves for grain and straw separation, was the major achievement of Indian
engineers. These threshers were widely adopted by the farmers. Gradually demand for other
farm machinery such as reapers and combine harvesters also increased. Equipment for tillage,
sowing, irrigation, plant protection and threshing have been widely accepted by the farmers.
Even farmers with small holdings utilize many improved farm equipment through custom
mechanization is for high capacity machines through custom hiring and for contractual field
agriculture is yet to be introduced in the country. The pace of farm mechanization in the
country accelerated with the manufacture of agricultural equipment by the local industries.
With the modest beginning of manufacture of tractors in 1960s with foreign collaboration, to-
day the Indian farm machinery industries meet the bulk of the requirement of mechanization
inputs and also export. The manufacture of agricultural machinery in India is quite complex
Development Corporations and organized tractor, engine and processing equipment industries.
Traditional hand tools and bullock drawn implements are largely fabricated by village
craftsmen (blacksmith and carpenters) and small-scale industries. The smallscale industries
depend upon public institutions for technological support. These industries, however, upgrade
these designs and production processes with experience. Organized sectors confine to the
15
manufacture of machines like tractors, engines, milling and dairying equipment. These
industries have adopted sophisticated production technologies, and some of them match
international standards. The enhanced scope of import of technology (product designs and
manufacturing process) by organized sector and entry of foreign nvestors is likely to accelerate
exports. Since cost of production of farm machinery in India is more competitive due to lower
labour wages, the importers from variousCountries will find Indian farm equipment more
attractive. Indian products, however, shall need improvements in quality for gaining major
export growth. For this, mass production of critical and fast wearing components and their
16
CHAPTER 3
COMPANY PROFILE
3.1 Introduction
The Kerala Agro Machinery Corporation Ltd popularly known as ‘KAMCO’ was
established in the year 1973 as a subsidiary of Kerala Agro Industries Corporation Ltd (KAIC)
and subsequently became a fully owned Government of Kerala undertaking at Athani, 25km
north of Kochi. It all began in 1958, when Dr. Rajendra Prasad, the President of India was
presented with a ‘Kubota Power Tiller’ by the Japanese (M/S. Kubota Ltd, Japan, the world’s
agreement with M/S.Kubota Limited, Japan in February 1972.On 15.11.1972, the Kerala
Industrial and Technical Consultancy Organisation Limited (KITCO) were entrusted with the
work of Rs.2 crores as a subsidiary of M/S.KAIC Ltd, which held the entire paid up capital
shares in KAMCO. Even though the company was formed as a subsidiary of KAIC Ltd,
subsequently the company became a fully owned government company by transferring the
KAMCO has completed its 33 years and is running on profit for the last 22 years
continuously increasing its production, turnover and profit year after year.
17
3.2 Objectives of the Company
India, either in collaboration or otherwise tractors, power tillers, power reapers, combine
harvesters, transplanters, diesel engines, pump sets, accessories and attachments and spares
thereto.
tools
otherwise.
unit in Palakkad dist. and Mala unit in Trichur dist. The Kalamassery unit
manufactures diesel engines, Kanjikode unit produce power tiller and the Mala
1. A major milestone for the company was the award of the International Quality
2. KAMCO is the second public sector undertaking in Kerala getting this coveted
certificate and the only public sector undertaking who has got ISO 9002
certification justify in the high standards of the products for their three units.
18
3. From 15-03-2002 onwards KAMCO became an ISO 9001- 2000 registered
all respect. KAMCO Ltd products having heavy demand in the market, they are unable to meet
the requirement of the customers. The company is functioning in a cordial and happy
atmosphere. The officers and staff in the company are very co-operative and friendly moving.
The Cochin Port and Cochin Aerodrome are situated very near to the company and this will
also help to boost the business. The company is running a stabilised canteen for their
government. Present status of KAMCO is synonymous with service to the small and marginal
farmers of the country. KAMCO through their precision and quality is revolutionizing the
small and marginal holdings throughout the country. Today KAMCO’S products are widely
used and demanded in all over India, enjoying over 60% of the market share at national level.
The company with its four plants at Athani, Kalamassery, Kanjikode and Mala unit is
confidently meeting the demand for KAMCO products in India and abroad. The main markets
for the products are at West Bengal, Assam, Tamil Nadu, Tripura, Kerala, Megalaya, Bihar,
Gujarat and Manipur. Presently KAMCO have 45 dealers all over India
19
3.6. Future of Kamco
KAMCO is looking proudly ahead into more promising future. Future will
also see KAMCO‘s diversification products in the farm mechanisation field contributing
significantly in food production and predicting itself to the cause of self reliance and social
units at Ernakulam dist., one production unit at Palakkad dist. And one production unit at
Thrissur dist. KAMCO has a number of diversification plans in the anvil. It’s proposed to set
up research development activities which will hopefully help it to develop new products in the
future and live up to its promise, that its products will be “A boom for the farmer and again for
the nation”. The quality policy of KAMCO is “Total customer satisfaction through quality
Being a non-listed GOVT. Company, provisions of the company’s Act 1956 with
Athani, Palakkad and Mala units of the company have installed effluent treatment
systems designed by the LBS centre for science and Technology and approved by State
Pollution Control Board. The all new engines will reduce pollution and it also reduces the fuel
20
Athani, Palakkad and Kalamassery units of the company is working with ISO 9001-2000
version certification.
The industrial relation in the KAMCO is cordial which forms the basis for sustained
The company enjoys the position of premier manufacture in the field. The products
manufactured are indigenized and there is no imported content in any of the items. The
machines have acquired a reputation for quality and reliability. KAMCO is an ISO 9001
organisation with the aim of providing quality products at reasonable price to the satisfaction
of customers. The company enjoys all India market through a network of about 45 dedicated
dealers. Products are sold on premium at several places. They have acquired a brand preference
Total customer satisfaction through quality products and service with improved
technology and employee participation. We comply with the requirements of the customers and
the applicable statutory regulatory requirements. The effectiveness of the established quality
Objectives
1. To ensure that quality requirements of the products and service offered are
21
2. To create a culture among all employees towards total concepts and productivity
Managing Director and other Directors. The Government of Kerala nominates the Chairman of
the Board. The Chief Executive Officer of the company is the Managing Director who shall
exercise powers, subject to the overall control and supervision of the Board. The Managing
Director is the topmost official and the Government gives delegation of authority to the
Managing Director. He may be entrusted and delegated power from time to time by the Board.
The Managing Director is the operational head of the company supported by General Manager
and Deputy General Managers for different sections. Managers and Deputy Managers will
Board of directors
22
3. C.P.Murali Director
4. M.Aboobakar Director
5. K.Ramdas Director
23
CHAPTER 4
departments. All departments work uniquely for the attainment of the organisational goal. The
performance of the different departments was amazing for the past several years, that’s the
reason why the company’s profit volume is increasing at a higher rate. The head of each
department is Deputy General Manager (DGM) assisted by managers and Dy. Managers and
Asst. Managers at different levels. Department heads are directly liable to report to Managing
Director.
1. Production Department
ASSEMBLY SHOP &
2. Marketing Department PAINTING
4. Finance Department
7. System Department
24
4.1 STRUCTURE OF PRODUCTION DEPARTMENT
MANAGING DIRECTOR
MANAGER (PRODUCTION)
DEPUTY MANAGER
MACHINE SHOP
MACHINE MECHANICS
WORK
OPERATORS
ASSISTANTS
WORK ASSISTANTS
25
1 KAMCO Power Tiller Model KMB 200
1. Power Tiller
7
has radically changed the old labour intensive methods of agriculture, by making almost all
farming operations faster, cheaper and easier. The cost on tiller is around 1.10 lakh.
Features
7 It is faster
11 Weight is 485 kg
26
2. Diesel Engine
FEATURES
2 Smooth starting
3 Easier operation
5 Less vibration
6 Less noise
8 H P -12.
3. Power Reaper
Features
1 Power reaper harvests and makes windrows at the rate of 3-4 hours for hectare.
3 Smooth chain conveyer action deliver plants gently making clean windrows
4 Weight is 136 kg
5 Engine type is single cylinder,4 stroke CSD RR, side valve air cooled engine
27
4.1.2. Manufacturing
majority of which are supplied by dedicated small and medium scale industries from nearby
states. Functionally critical components (almost 13) are manufactured in KAMCO’s house
itself.
Company has got a modern machine shop with special purpose machines, which
ensure conformity with prescribed quality standards. Inspection at various stages off
manufacturing is carried out, which help in reducing the process to the minimum.
All the above products are supplied by KAMCO to the needy people by the way of
manufacturing on a limited edition. KAMCO has a future plan of manufacturing the above
28
Duties and responsibilities
1 Machine Shop
1. Machine Shop
Machine Shop is responsible for ensuring the conformity with prescribed standards, the
workers in the machine shop are fully experienced.14 components are manufactured in the
Machine Shop. These components are called as critical components. Processes like milling,
drilling, boring etc are doing on the materials to get products which are used in the assembly.
They inspect the various stages of production. This reduces rejection to a great extend. Shift
officers are in charge of machine shop. From machine shop the finished products are sent to
Assembly is one of the major sections in the production department. The finished products are
taken from the store and it is sent to the assembly as required. The engine assembly is one of
the major works in the assembly. After testing the assembled engines, it sent to the painting
In KAMCO, they are using a good advanced painting booth. After clearing the
components will go for painting through a conveyer belt and after painting it will go to the
oven through the belt. Mainly they are using 2 colours for tillers, one is ash and the other is
29
In each stages of Production Quality check up is done.
Engine line assembly consists of 3 steps ie;E1 Assembly,E2 assembly and engine
testing. After engine line assembly and transmission line, process testing is conducted for all
After all these processes, engine finishing is done .Then engine is mounted on tiller and
3. Ensuring whether production is as per order and fixation of monthly target according to
requirements.
The production department submits a Stores Issue Request to get the materials needed for
production. After production, the department splits the material into:
Damaged parts are considered as scarps and put for auction. After assembling,
final products with the help of finished product transfer note is moved to marketing
department.
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4.2 MARKETING DEPARTMENT
MANAGING DIRECTOR
DEPUTY GENERAL
MANAGER
MARKETING MANAGER
REGIONAL MANAGER
DGM (Marketing)
31
Manager (Marketing)
company. Surviving from a lot of difficulties KAMCO became No:1 brand in the agricultural
machinery market. Due to globalization KAMCO products have to compete with the
International products. The products from China is a major threat for the company because if
it’s lower price. But KAMCO is not ready to compromise with the quality of its products for
reducing their price. This marketing strategy won the target market. Even after facing all the
challenges of these competitors the marketing department could play a better role in getting
good results.
In the previous year company sold more than 7600 units. Considering the Indian market
60% of the market share is in the hands of KAMCO. kamco could achieve this by due to
Globalisation, Foreign countries like China and Korea could introduce their products in Indian
markets.Their products are very cheep. But interms of quality, KAMCO is first.
4.2.1 competitors
In India VST, Bangalore is the major competitor of KAMCO firms from. Japan, Korea and
32
4.2.2 International market
KAMCO’s Power Reaper has been exported to Iran and Srilanka recently. The export
quantity is not a huge on but still they getting orders from those countries. These machines
4.2.3 Dealers
Sales of the products are made only through dealers. In each state there are 2 dealers. One is
govt. institution and other is a Pvt firm. The company has 45 dealers all over India. New
dealers are appointed to cover selected districts in Tamil Nadu, Karnataka, Maharastra, Orissa
and Andra Pradesh and in the other states where the company has dealerships. The dealers
target is depend upon the area. If a dealer exceeds their target they get incentives depending
upon the excess quantity sold through them. The transporting facilities are provided by
KAMCO itself. The sales are made against cash advances except in few cases; it is made
against bank guarantee if the payment period does not exceed 30 days.
1. West Bengal
2. Assam
3. Tripura
33
Govt. - Tripura horticulture group
4. Meghalaya
In the International market the sales promotion of the company is only through website. In
India all the state govt.’s have their own dealerships to sell the products. The company gives
dealerships to the private parties as well company’s main product is power Tiller. Company
has invented a new engine, which is a diesel engine with direct injection. For the sales
promotion of this engine company selling the KAMCO Super D1 Power Tiller with the same
Advertising is also a part of sales promotion. In every budget company allocate nearly 50
lakhs for advertising. Company also provides some financial help to the dealers for
advertisements.
Major markets
Tillers - Kerala, Tamil Nadu, West Bengal & North Eastern States
34
4.3.HUMAN RESOURCE MANAGEMENT
MANAGING DIRECTOR
DEPUTY GENERAL
MANAGER
MANAGER
PERSONNEL SECRETARY
DEPUTY MANAGER
assets of the company. HR department deals with the welfare of human beings working in an
organisation. Besides welfare , it looks after discipline, IR, training and development, desirable
individuals to attain maximum development. The total employees strength of KAMCO is 400.
35
KAMCO has been running on profit for the past 22years.Behind these achievements,
there lies the co-operation and hardworking mentality of its employees. Without these
dedicated employees, KAMCO would have never reached the peak of success and
1. Permanent
2. Probationers
3. Temporary
4. Trainees
5. Apprentices
Leave
2. Casual Leave
3. Sick Leave (for those who are not covered under the ESI scheme)
5. Maternity Leave will be granted as per the provisions of the Maternity Benefit Act to
settlements between the management and the workmen in force from time to time.
The Human Resource Department of KAMCO is concerned with the recruitment &
selection, training and development, promotion, welfare of workers and cultural activities.
36
4.3.2 Recruitment and Selection
For KAMCO, there is a specific procedure for Recruitment and Selection. We can
see two types of recruitment in KAMCO:-
1. PSC Recruitment
2. Company Recruitment
Recruitment
For the posts like Accountants, Office Staffs, Typists, Stenographers etc the people are
hired through PSC recruitment. Executive and Technical post are filled through Company
recruitment. Employment Exchange forwards a list of candidates for the required posts in the
unit on their notification to the District Employment Officer, Ernakulam. Vacancies are
advertised in major news papers or notified to the Employment Exchange in accordance with
the Govt. rules. There is no discrimination based on colour , religion, race etc. Appointments
are purely based on merit. The Dy. Manager is in charge of Recruitment and Selection,
Selection
After obtaining applications, initial screening is done on the basis of the specifications
given for the job. Short listed candidates considered matching the profile, go through the
selection process. The selection process consists of written test, group discussion and
interview.
37
Awareness training or orientation training is given to the new employees for a period of
one week or one month. After this training, orientation report will be collected from each
department. After analysing this orientation report they will give placement as a trainee under
For the workers, Workers Education Programme is conducted under the supervision of the
workers education centre. For this purpose, a 2-3 months training classes are provided to the
trade union leaders of the organisation who act as the workers teachers. After attending the
training programme, conducted at the workers education centre, they conduct classes to all
For the officers at the top level, middle level and supervisory level, Management
Development Programmes are conducted. Here, training is provided on a contract basis for 2-3
days by the faculty from different management institutes like Kerala State Productivity
Council, Centre for Management Development, Indian Institute of Management etc. ISO
awareness training classes are also conducted; the subjects handled in these classes are
For all the employees from the lower level to assistant engineers, the initial 2 years is
their training period for which they get the consolidated pay. Apart from these, a fifteen days
computer awareness training program is conducted with the changing techniques at regular
intervals.
HRD Activity
38
The company gives cardinal importance to HRD activities. Company follows a pre-
planned trained calendar covering all areas and the training is imparted with the help of various
improvement.
Promotion
As per the promotion policy of KAMCO, an employee will be eligible for promotion if he
has served in a particular post for at least 3 years, or he will be given promotion when the
vacancy occurs. Another aspect is Grade promotion, ie, promotions are based on grades of
employees. In worker category there will be a grade change after a period of 5 years.
G9 – Asst. Manager
G11 – Manager
Promotion ratio 1:1 is applicable to G3 and G4 employees ie, technical assistants and
operators/mechanics respectively. Transfers are mainly for officers only. For that MD is the
authorised person.
39
4.3.6 Wages and Performance Appraisal
Wages of the workers are settled for 4 years. It is mainly a long term
settlement. Salary settlement is based on the Kerala Government Employee Salary of Pay.
Performance Appraisal is conducted once in a year fir officers and for workers, it is
conducted when grades are given. There is a prescribed form for conducting Performance
Appraisal.
Statutory
1. Esi
2. Pf
3. Gratuity
4. Canteen
5. Restroom
6. Light
7. Ventilation
Non Statutory
1. Conveyance facility
2. Allowances
40
3. Incentives
4. Loan Facility
case of emergency. ex- Goggles, Draught relief fund, funeral expenses etc.
2. Work Security :- It refers to items of support given by the company for immediate
protective element while performing a job. These benefits are given individually, section
3. Health care facilities :- It involves canteen and medical facilities. Example – ESI, Medical
Reimbursement etc.
4. Well being and Motivation :- It is aimed at developing a sense of loyalty and boosting
6. Training and education :- It helps the employees to perform better in work place and attain
7. Cool drinking water, Welfare officer, washing allowances, Occupational safety, first aid
41
2. Second shift – Rs 7/day.
1. Attendance bonus: For no absence during a month 3 days wages is given. For half day,
3. Missed meal allowance: Rs 18 given to security staff coming for 3 rd shift i.e. 12 am to 8
painting/phosphate plant.
6. Conveyance allowance for purchasing cycle, scooter, cars, loans are given to
employees above Deputy Manager grade. For minimum 5 years of experience is required to
7. Employees are given festival allowances of Rs 5000/- ever year in connection with
8. Transport subsidy of Rs 70/- given to all employees. KAMCO is not having vehicles
for transportation. Second shift employees are provided with vehicles on contract basis and
subsidized coupons.
9. Medical check-up:- For selected employer in the technical department they provide
10. First aid during the work, if any accident occurs first aid will be provided to workers.
11. The other allowances are cash handling allowances, house rent allowances, overtime
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KAMCO. It provides healthy and hygienic food at subsidised rates to the workers and
All workmen are employed on monthly wages and will be paid on a monthly
basis.
4.3.9 Attendance:
Every workman shall be given an attendance card containing his name, number
etc. Similarly every permanent and probationary workmen shall be provided with an
identity card containing his stamp size photo, name, number, date of joining, etc.
4.3.10 Incentive:
employees, which constitute quarter of the pay packet. It aims at increased output,
productivity and utilisation of resources. This scheme covers all the permanent
employees.
1) Direct incentives
3) Indirect incentives
Shift Timing:
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For Plant Working:
7 am to 3 pm - 1st shift
3 pm to 11 pm – 2nd shift
9 am to 5 pm – General shift
8 am to 4 pm - 1st shift
4 pm to 12 am – 2nd shift
12 am to 8 am – 3rd shift
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4.4. FINANCE DEPARTMENT
MANAGING DIRECTOR
DEPUTY GENERAL
MANAGER (FINANCE &
COMPANY SECRETARY)
DEPUTYMANAGER SUPERINTENDENT
(COSTING)
ACCOUNTANT
SUPERINTENDENT
COSTING
ACCOUNTANT
Department
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Duties and Responsibilities
DGM (Finance)
Manager (Cost/Audit)
report.
6. Treasury functions
The finance department deals with the procurement and management of funds. This
department controls the receipts and payments of each and every activity for all the divisions.
In KAMCO ,finance department plays a major role because in public sector only very few
companies are earning profit .KAMCO have more than one unit established with their own
fund. Surprising thing is that KAMCO is giving dividend and making profit for 22 years. The
surplus money is invested in the treasury and gets an interest of 7-8% from the treasury .The
2. Management of receipts
3. Management of payments
4. Auditing
5. Costing
6. Statutory transaction
The annual budget of the company is prepared both for the capital and
departments. The request of the department are analysed only after consulting with
various departmental heads and corporate divisional management group and finalised
only on the basis of disposition of funds. The budget review is carried out half yearly.
If some changes are required the details are submitted to management/board for the
2. Management of receipts
department. They keep proper receipts customer wise and dealer wise. If
3. Management of payment
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Due to the availability of funds, payments commitments are honoured on the due
dates. All the payments are supported by approved vouchers. Payments are passed
mainly on the basis of IGRR. Advance payments are settled with in a time of 45 days.
Non receipts/delayed receipts extra is brought to the notice of store for remedial action
4. Auditing
takes care for the “CARD” requirements of companies act. It act as a “WATCH DOG”
for an entire organization. The main function of department is to ensure that policy
5. Costing
Costing reports are maintained as per the cost accounting rules. They mainly
subjected to cost audit ordered by company law board. Costing department also advice
management and department which are the potential areas of cost reduction. Mainly costing
6. Statutory transactions
Sales tax/income tax/TDS certificate/C- form/form-18 etc are issued are properly
accounted and settlements are made at the appropriate time Salaries and other payments,
remittance and recovery etc in the case of employees are done in a time.
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The other functions are:-
1. Cash management
2. Bill Processing
3. Bank receipts
4. Bank payments
more than one unit or their own fund without any external funds. KAMCO has no
KAMCO has fixed deposits of about 20 crores, which earns interest to the
company. Company raises the working capital with the help of the customer advances
and fixed assets. KAMCO is paying dividend ranging from 10-30% for the last 15 years
of funds. This department controls the overall financial transaction of the company. It
controls the entire receipts and payment of all divisions. KAMCO is running on profit
for the last 23 years. It is a unique feature of KAMCO. No other organisations are like
this.
inflow and outflow of funds and it also ensures that whether there is appropriate
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volume of funds needed for efficient business transactions. It also takes great care in
3) Federal Bank
4) Canara bank
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4.5 PURCHASE AND STORES DEPARTMENT
MANAGING DIRECTOR
The stores department takes care of all the inflow and outflow of materials used
for production processes. Senior Manager of materials is in charge of stores
department. Purchasing department purchases the products from their vendors based on
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details of the required quantity, given by the production department. The company has
around 220 qualified vendors. The vendors are pre-qualified regarding their
registration, turnover, capacity etc. Purchase manager is in charge of purchase
department.
1. Purchase planning
2. Price refixation
3. Vendor development
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1. To be responsible for item wise accounting and control of various inventory
items
5. Periodical reporting
units of KAMCO give their material requirements to the Head Office (Athani unit) and
the head office purchases the materials for all the other 3 units.
Procedure:
First of all, the production department prepares a budget based on the raw
material requirement. The budget contains the details regarding the raw material needed
such as quantity, amount, name of suppliers etc. All the other departments also prepares
budget based on the requirements. The budgets are then compiled by finance
department. The budget has to be approved by the Managing Director. There will be a
After the budget approval, the list of raw materials is sent to purchasing
department. The purchase department places the purchasing order. The purchasing
order contains the details regarding the quantity required, rate, payment terms, suppliers
name and address etc. The order is then handed over to purchase department. The
purchase department then invites quotation from approved vendors. The purchase
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quotation This is to select the most economical quotation for each specified materials.
KAMCO used to gives awards for the best vendors. It will help the company to get
quality product at the right time. Company has regular suppliers and they are ready to
give materials as per the requirements of the company. So at present, company is not
If the quotations seem to suit the terms and conditions, the purchasing
Assistant Engineers are in charge of inspecting the raw material of Tiller items.
the its requirement in the company. If it is a general item like computers, office
furniture’s, then also an enquiry is conducted before forwarding the purchase proposal.
Vendor Rating:
gives these grades to the vendors depending upon some factors like best quality, giving
the materials at right time and maintaining good relations with the company etc. If a
vendor gets ‘A’ grade, that means company trusts the vendor. The company takes the
same product from the vendor without any initial inspection. So the vendor who gets
‘A’ grade has certain commitment towards the company. They want to get the
relationship without any interruption. So they supplies quality goods at right time.
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‘A’ category vendors are weighted above 90% marks.
‘C’ category vendors are weighted below 60%. KAMCO provides all support
and guidelines for the improvement of this category. Even then if they are performing
Vendor rating depends upon 54 factors. The 1st factor is quality and quantity of
goods supplied. In Kerala there is 70 vendors for KAMCO. Vendors are fixed on the
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CHAPTER 5
CONCLUSION
6. Environment friendly
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2. Political interference
2. Innovativeness and bringing out new products to meet the new needs of customers
5. Export possibilities
7. Availability of Monsoon
3. Chance of Privatisation
5. Depression in agriculture
8. Whether problem
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5.2 Observation
5. KAMCO is providing all the statutory and non statutory benefits to employees
5.2 .1 Suggessions
5.3 Conclusion
Kerala Agro Machinery Corporation Limited (KAMCO) an ISO 9001 : 2000 company
was established in the year 1973 at Athani. Today KAMCO has different units in Kalamassery,
Palakkad and Mala. The ain products of KAMCO are KAMCO Power Tiller, KAMCO Power
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KAMCO has a good dealer network all over the country. Customers of KAMCO are fully
satisfied with the products and hence KAMCO’s products have good brand name. The strength
of KAMCO is its employees. KAMCO is launching new products in accordance with the needs
.The study at KAMCO helped the trainee to gain good knowledge about the operation of a
business firm the trainee left that the study was successful and a memorable one.
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