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Boiler Commissioning Procedure

Boiler Commissioning Procedure

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Published by Bambang Setiaji

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Published by: Bambang Setiaji on Mar 19, 2011
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08/12/2013

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PLTU 1 Jatim-Pacitan (2×315MW) Project
Commissioning Procedure
Owner’sDWG No.
PT.PLN(PERSERRO)
 
0702-00-M-01-HL-002PT REKADAYAELEKTRIKA
 
PT.PLN(PERSERRO)JAVA MANAJEMEN KONSTRUKSICONSORTIUM OFDONGFANG ELECTRIC CORPORATION AND DALLE ENERGY
 
DETAILDESIGN STAGE
PLTU 1 Jatim-Pacitan (2×315MW)Project
 
SiChuan Electric Power Commissioning &Test Institute
Approval Check 
Procedure of Air Preheater System
 
Review DesignDate Scale
N/A
DWG No. SCCTI-TS-GL-CS-012-2009A REV
 
A
 
PLTU 1 Jatim-Pacitan
2
×
315MW
Project
 
Procedure of Air Preheater System
REV ACommissioningProcedureSCCTI-TS-GL-CS-012-2009A Page 2 of 20
Table of Contents
1. PURPOSE..............................................................................................................................................................32. SCOPE...................................................................................................................................................................33. PREPARATION BASIS.........................................................................................................................................34. BRIEF DESCRIPTION OF SYSTEM AND EQUIPMENT.................................................................................35. TOOLS AND INSTRUMENT FOR COMMISSIONING.....................................................................................46. PREREQUISITE FOR COMMISSIONING .........................................................................................................47. MEASURES FOR COMMISSIONING ORGANIZATION.................................................................................68. COMMISSIONING PROCEDURE ......................................................................................................................79. SAFETY MEASURES ........................................................................................................................................14
9.1 Safety Rules for Commissioning.......................................................................................... 14
 
9.2 Personal Risk and Preventative Measures............................................................................ 14
 
9.3 Equipment Risk and Preventative Measures........................................................................ 14
 10. APPENDIX........................................................................................................................................................14
Appendix 1 Commissioning Condition Checklist...................................................................... 15
 
Appendix 2 Parameter Record for Trial Run of APH and Its System........................................ 17
 
Appendix 3
 
Commissioning Record Format of Dampers of APH System....................... 19
 
 
PLTU 1 Jatim-Pacitan
2
×
315MW
Project
 
Procedure of Air Preheater System
REV ACommissioningProcedureSCCTI-TS-GL-CS-012-2009A Page 3 of 20
1. Purpose
1.1 Provide a guideline and set specifications for the commissioning work of system andequipment so as to guarantee that the system and equipment will be able to put into operationnormally and safely.1.2 To check electric and I&C protection, interlock and signal devices and confirm their proper operation.1.3 To check equipment running, verify system performance, and detect and remove any potentialdefects.
2. Scope
This procedure is applicable to sub-system commissioning of air preheater(APH) system. Thecommissioning starts from dynamic taking over and acceptance after completion of individualcommissioning of APH, including the items of damper baffle confirmation, test of interlock protection, system in service and dynamic adjustment.
3. Preparation Basis
3.1 Boiler equipment operation manual and flue-gas and air system chart.3.2 Operation and Maintenance Manual of Air Preheater 3.3 Installation Manual of Air Preheater 3.4 Local control cabinet manual and design drawings of APH.3.5 Purchased equipment manual and design drawings of APH.
4. Brief Description of System and Equipment
4.1 There are two sets of APHs both for operation. Vertical model is used; the structure isTri-sectional regenerative and the flue gas flows downwards.4.2 Seal of APHThe radial, axial and circumferential seal system is used in APH and the double seal structureof radial to axial and radial to bypass which has a short perimeter and proper effect. It is alsoequipped with seal clearance automatic tracing control device which has an automatic thermalcompensation with reliable electronic sensing element. The double seal system can make eachfan shape plate, at least there are two plate of radial and axial seal device to coordinating atany time when the rotor rotates to form two courses of seal which makes the pressuredifferential at the seal place reduce to half and the air leaking is directly dropped to about 30
.4.3 Wash device and fire alarming system of APHThe fixed flushing pipelines are provided on hot end and cold end of the flue gas side of eachAPH respectively. The flushing pipeline is installed at the startup side near the flue gas side asper the rotation direction of the rotor to facilitate the flushing water to be drained from the ashhopper at the flue gas side. The flushing media is constant temperature industrial water P
0.59MPa. If water with temperature of 60
70 is used, the washing effect can be much
better. The flushing pipeline is also used for fire fighting.

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