Professional Documents
Culture Documents
BY
Kidambi Srinivasan
• ISO 9001 and ISO 14001 are among ISO's most well known
standards ever.
Involvement of people What to do, When, Whom & How to + Why it is to be done
do
Highlight
Highlightimportant
importantareas
areasand
andchanges
changesof
ofthe
thenew
newstandard
standard
Briefly
Brieflyintroduce
introducethe
thesystem
systemrequirements
requirementsof
ofthe
thenew
newstandard
standard
What is ISO 9001: 2000
2nd
2ndrevision
revisionof
ofQuality
QualityManagement
ManagementSystem
SystemRequirement
RequirementStandard
Standardfrom
from
International
InternationalOrganization
Organizationfor
forStandards
Standards
Replacement
Replacementfor
forprevious
previousISO
ISO9001
9001/ /9002
9002and
and9003
9003standards
standardsof
of1994
1994
Introduced
Introducedconsiderable
considerableconceptual
conceptualchanges
changes
Applicable
Applicableto
toall
alltypes
typesof
ofOrganizations
Organizationswith
withpossible
possiblepermissible
permissible
omissions
omissionsof
ofcertain
certainrequirements
requirements
New ISO 9001
Management
Responsibility
Product
Realization
5.Management
Responsibility
CUSTOMERS
CUSTOMERS
Quality Management
Satisfaction
6. Resource 8. Measurement
Analysis and
Management Improvement
System
7. Product
Requirements Product Consumption
Realization
Principles of new standard
r
meer
tom
CCuussto
us
foccus
fo LLeeaaddeerrsshhip
ip
l
MMuutu tuaal
bbeenneefifciciaial l eenntt
v olv eem
ssuupppplilieerr hhtt
In
Inv olv m
ship s e d o n n eig
e i g ooffppeeoopplele
tionnship
rreelalatio BBaased o
qquuaalilittyy
a n a g eem m eenntt
mman a g
ples
FFaacctu l
tuaal incci iples
pprrin
to
aapppprrooaacchh to
ionn
ddeeccisisio PPrroocceessss
king aapppprrooaacchh
mmaaking
SSyysstetemm
al
tinuual t
CCoonntin h to
aapppprrooaacch to
vveem eennt nt
im p
imp
ro
ro m MMaannaaggeem meent
Principles of new standard
Customer focus
•Organization depends customers
•Understand current & future customer needs.
•Meet / exceed customer expectations
Leadership
•Leaders establish purpose & direction of the organization
•Should create & maintain environment to achieve organization’s
objectives
Involvement of People
•People of all levels are essence of an organization
•Their full involvement for organization’s benefit
Process approach
Desired results are achieved more efficiently when activities and resources
are managed as process
Principles of new standard
System approach to Management
Identifying, understanding and managing interrelated process as a system
contributes to the organization’s effectiveness & efficiency
Continual improvements
Continual improvement of the organization’s overall performance should be
a permanent objective of the organization
Enable
Enablethe
thedevelopment
developmentof ofaaQuality
Qualitysystem
systemthat
thatisisfully
fullyintegrated
integratedinto
into
the
thenormal
normaloperations
operationsof
oforganization’s
organization’sbusiness
business
Enable
EnableContinual
Continualimprovements
improvementsof
ofthe
thesystem
systemfor
forenhanced
enhancedcustomer
customer
satisfaction
satisfaction
Enable
Enablecompliance
complianceto
tostatutory
statutory&®ulatory
regulatoryrequirements
requirements
Process approach
Process
Processdefinition
definition
Set
Setof
ofinterrelated
interrelatedor
orinteracting
interactingactivities
activitieswhich
whichtransforms
transformsinputs
inputs
into
intooutputs
outputs
Identify
Identifythe
the
Identify
Identifythe
the Establish
Establish Ensure
Ensure
Identify
Identifythe
the Interactions
Interactions
Inputs
Inputs&& measuring
measuring continual
continual
processes
processes to
toother
other
outputs
outputs criteria
criteria improvements
improvements
processes
processes
Do
Doitit for
forall
all value
value adding
adding processes
processes
Process approach –
Continual improvements of Process
Understandings &
meeting requirements
PLAN
Continual improvements
Processes in terms
of Processes based on
Of Added Value PDCA Cycle
objective measurements
DO
ACTION
Management
General Commitment Provision of Planning General
requirements resources
4.1 General
requirements Criteria and
processes
Availability of
information &
resources for
operation & control
4 - Quality management system
4.2 Document requirements
Quality Policy
Quality Objectives
Quality Manual
Records
5 - Management Responsibility
5.1 5.2 5.3 5.4 5.6 5.7
Management Customer Quality Planning Responsibility Management
commitment focus policy authority & Review
communicate
Establishment
Establishmentof
of
•Quality
•QualityPolicy
Policy
•Quality Objectives
•Quality Objectives
Top
Top
Management’s
Management’s Identification
Identificationof
ofCustomer
Customerrequirements
requirements
commitment
commitment
Communication
Communicationof
ofimportance
importanceof
of
••Appointment •Regulatory
•Regulatory&&statutory
statutoryrequirements
AppointmentofofManagement
Management •Meeting
requirements
Representative
Representative •Meetingcustomer
customerrequirements
requirements
•Quality
•QualityPolicy
Policy&&Quality
Qualityobjectives
objectives
••Conducting
ConductingManagement
ManagementReviews
Reviews •Responsibilities
•Responsibilities&&authorities
authorities
••Providing
Providingrequired
requiredresources
resources
5 - Management Responsibility
Evidence
Evidencemust
mustbe
beprovided
providedto
toshow
showthat
thatthe
theManagement
Managementisiscommitted
committedto
tothe
the
above
aboverequirements
requirements
Auditors
Auditorscould
couldspeak
speakto
toand
andaudit
auditTop
TopManagement
Management(E.g.
(E.g.MD
MD/ /Directors)
Directors)to
to
establish
establishtheir
theircommitment
commitmentto tothe
themanagement
managementsystem
system
New
Development
6 - Resource Management
6.1 6.2 6.3 6.4
Infrastructures
Provision of Human Work
resources Resources Environment
General
Competence,
awareness &
training
6 - Resource Management
Resources
Resourcesrequired
requiredto
to
Implementing,
Implementing,monitoring
monitoring&&continual
continual
improvements
improvements
Enhance
EnhanceCustomer
Customersatisfaction
satisfactionby
bymeeting
meeting
customer requirements
customer requirements
Human
HumanResources
Resources
Resource
Resource
Management
Management Infrastructures
Infrastructures
Infrastructures
Infrastructuresneeded
neededtotoachieve
achieveproduct
product
conformity
conformity
Work
Workenvironment
environment
Work
Workenvironment
environmentneeded
neededtotoachieve
achieveproduct
product
conformity
conformity
Enhanced 6 - Human Resources
Competent
Competenton
onthe
thebasis
basisofofappropriate
appropriateeducation,
education,
skill and experience
skill and experience
Define
Definecompetencies
competenciesfor
forpeople
peopleperforming
performingwork
work
affecting
affectingproduct
productquality
quality
6.2
6.2 Human
Human Provide
Providetraining
trainingor
oractions
actions
Resources
Resources
Evaluate
Evaluateeffectiveness
effectivenessofofthe
thetraining
training/ /actions
actions
Employees
Employeesshould
shouldaware
awareimportance
importanceofofthe
theactivity
activity
being
beingperformed
performed
7 - Product Realization
7.1 7.2 7.3 7.4 7.5 7.6
Design Changes
7 - Product Realization
Quality
Qualityobjectives
objectivesofofProducts
Products––Specs
Specs
Processes,
Processes,procedures
procedurestotorealize
realizeproduct
product
7.1
7.1
Planning
PlanningofofProduct
Product
realization
realization Verification,
Verification,validation,
validation,monitoring,
monitoring,
inspection
inspectionand
andtesting
testingofofproduct
product
Record
Recordtotodemonstrate
demonstrateconformance
conformance
7 - Product Realization
Identification
IdentificationofofCustomer
Customer/ /Market
Market
requirements
requirements
•Specified
•Specifiedby bycustomer
customer
•Requirements
•Requirementstaken
takenfor
forgranted
granted
•Statutory
•Statutory/ /Regulatory
Regulatoryrequirements
requirements
7.2
7.2
Customer
Customerrelated
related
processes Review
Reviewofofrequirements
requirementsrelated
relatedproduct
processes––(Sales)
(Sales) prior
product
priortotoacceptance
acceptance/ /commitment
commitmenttoto
customers
customers --ability
abilitytotomeet
meetcustomer
customer
requirements
requirements
Effective
Effectivecommunication
communicationwith
withcustomer
customerininrelation
relationtoto
•Product
•Productinformation
information
•Sales
•Sales orderhandling
order handling
•Customer feedback
•Customer feedback
•Customer
•Customercomplaints
complaints
7 - Product Realization
Planning
Planning
•Effective
•Effective&&efficient
efficient
•Expectations
•Expectationsofofinterested
interestedparties
parties
•EHS
•EHS
7.3
7.3
Design
Designand
and
Development
Development––
(Product) Design
Designinputs
inputsand
andoutputs
outputs
(Product)
Review
Reviewand
andverification,
verification,validation
validationand
andcontrol
controlofofchanges
changes
•Accuracy
•Accuracy
•Potential
•Potentialhazards
hazards&&faults
faults
•Corrections
•Corrections
•Evaluations
•Evaluationsagainst
againstlessons
lessonslearned
learned
7 - Product Realization
Degree
Degreeofofcontrol
controldepends
dependson
oneffects
effectsofof
subsequent
subsequentprocesses
processesand
andeffect
effecton
onfinal
final
product
product
7.4
7.4
Purchasing
Purchasing
Purchasing
Purchasingisisdone
doneinin Supplier
Supplierevaluation
evaluation
controlled
controlledmanner
mannertoto
ensure
ensurethat
thatpurchased
purchased
products
products conformstoto
conforms
specific
specificrequirements
requirements
Verification
Verificationofofpurchased
purchasedproduct
product––Inspection
Inspection
and testing
and testing
7 - Product Realization
Product
Productcharacteristics
characteristics
(Specs) Procedures
(Specs) Proceduresand
and work
workinstructions
instructions
Suitable
Suitableequipments
equipmentstotomanufacture.
manufacture.
7.5 Monitoring
7.5 Monitoring and inspection&&testing
and inspection testing
Production
Productionand
andservice
service
provision
provision
Product
Productrelease,
release,delivery
deliveryand
andpost
postdelivery
delivery
Manufacturing
Manufacturing/ /service
service
provision
provisionunder
under
controlled
controlledcondition
conditiontoto Process
ensure Processvalidation
validation
ensureconformity
conformityofof
product
product
Identification
Identificationand
andtraceability
traceability
Customers
Customersproperty
property
Material
Materialsupplied
suppliedby
bycustomers
customers––e.g..
e.g..33rdparty
rd
partyblending
blending
7 - Product Realization
7.6
7.6 Control
Controlof
ofmonitoring
monitoringand
andmeasuring
measuringdevices
devices
Control
Controland
andCalibration
Calibrationofofequipments
equipmentsused
usedfor
formonitoring,
monitoring,inspection
inspectionand
andtesting
testing
8 - Measurement, analysis
and improvement 8.3 Control
8.1 8.2 8.4 8.5
of non
General Monitoring & conforming Analysis of Improvement
measurements product data
Customer Continual
satisfaction improvements
Measurement of
processes Preventive
action
Measurement of
product
8 - Measurement, analysis
and improvement
To
Todemonstrate
8.1
8.1-demonstrate
-To
Todemonstrate
demonstrate
•Conformity
•Conformityofofthe
theproduct
product
•Conformity
•ConformitytotoQMS
QMSrequirements
requirements
•Continually
•Continually improvementsand
improvements andthe
theeffectiveness
effectivenessof
ofthe
thesystem
system
8.2
8.2-- Monitoring
Monitoringand
andMeasurements
Measurements
•Customer
•Customersatisfaction
satisfaction/ /perception
perception
•Internal
•Internalaudits
audits - -conformity
conformityplanned
plannedarrangements
arrangementsofofQMS
QMSand
andISO9001
ISO9001
•Monitoring
•Monitoringand
andmeasurements
measurementsof ofprocesses
processes––totodetermine
determine/ /demonstrate
demonstrateability
abilityofof
processes
processestotoachieve
achieverequired
requiredresults
results
•Monitoring
•Monitoringand
andmeasurements
measurementsof
ofproduct
product––Conformity
Conformitytotoproduct
productrequirements
requirements
8.3
8.3--Control
Controlof
ofNCP
NCP
•Tooassure
•T
assurethat
thatNCP
NCPare
areidentified
identifiedand
andcontrolled
controlledto
toprevent
preventunintended
unintendeduse
use/ /
delivery
delivery
8 - Measurement, analysis
and improvement
8.4
8.4--Analysis
Analysisof
ofdata
data
Collection
Collectionand
andanalysis
analysisofofdata
datagenerated
generatedthrough
throughQMS
QMSactivities
activities
to
toverify
verifysuitability,
suitability,effectiveness
effectivenessand
andcontinual
continualimprovement
improvementof
ofthe
the
system
system
Analysis shall provide information related to
Corrective
Correctiveaction
action
•Actions
•Actionsto
toprevent
preventrecurrence
recurrenceofofNCP,
NCP,NCRNCRetc
etc
•Includes
•Includesreviews,
reviews,determination
determinationofofcauses,
causes,need
needof
ofaction,
action,
implementation
implementation of action, review of action and maintenanceof
of action, review of action and maintenance ofrelevant
relevant
records
records
Preventive
Preventiveaction
action
•Actions
•Actionsagainst
againstpotential
potentialnon
nonconformities
conformitiestotoavoid
avoidtheir
theiroccurrence
occurrence
•Includes
•Includesidentification
identificationof
ofpotential
potentialnon
nonconformities,
conformities,cause,
cause,need
needfor
for
action,
action,implementation
implementationof ofaction,
action,review
reviewof
ofaction
actionand
andmaintenance
maintenanceofof
records
records
Criteria for measurements
––Satisfaction
Satisfactionsurveys
surveysfor
forcustomers
customersand
andother
otherinterested
interestedparties
parties
•Feedback
•Feedbackononproducts
products
•Customer
•Customer&&market
marketrequirements
requirements
––Financial
Financialmeasurements
measurements
•Prevention
•Preventioncost
cost
•Non
•Nonconforming
conforming/ /failure
failurecost
System
System cost
•Lifecycle
•Lifecyclecost
cost
performance
performance
Self
Self
assessment
assessment
––Internal
Internalaudits
audits
•Effectiveness
•Effectiveness&&efficiency
efficiencyofofprocesses
processes
•Opportunities
•Opportunitiesfor forimprovements
improvements
•Use
•Useofofdata
data/ /information
information
•Effective
•Effective&&efficient
efficientuseuseofofresources
resources
•Adequacy,
•Adequacy, accuracy
accuracyand andperformance
performanceofofmeasurements
measurements
•Relationships
•Relationshipswithwithcustomers/
customers/suppliers/
suppliers/other
otherinterested
interestedparties
parties
Criteria for measurements
––Process
Processcapability
capability/ /process
process
validation
validation
Processes
Processes ––Reaction
Reactiontimetime
––Cycle
Cycletime
time/ /throughput
throughput(Capacity)
(Capacity)
––Utilization
Utilizationofoftechnology
technology
––Waste
Wastereduction
reduction
––Cost
Costreduction
reduction
Products
Products
––Inspection
Inspectionand
andtesting
testingofofincoming,
incoming,ininprocess
processand
andfinal
finalproduct
product
––Product
Productverification
verification
––Product
Productvalidation
validation
Pros and Cons
More
Morebusiness
businessoriented.
oriented.Less
Lessprocedure
procedure oriented
oriented
Company
Companywide
wideinvolvement
involvement
Mutual
Mutualbenefit
benefitto
toall
allinterested
interestedparties
parties
Customer
Customerfocus
focusthan
thanproduct
productfocus
focus
Continual
Continualimprovements
improvements
Less
Lessemphasis
emphasison
ondocumentation
documentation
Demanding
Demandingmore
moreresources
resources??
??
Challenges in implementing new
standard
Management Support
Encouragement
New ISO
Communication
Review
Reviewof of Review
Reviewofof Review
Reviewof
of Review
Reviewof
of
QMS
QMS && Measurement,
Measurement, Management
Management Resource
Resource
Product
Product analysis
analysis&& responsibility
responsibility management
management
realization
realization improvements
improvements
22 years
years
Thank You