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LM-37

LM-37

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Published by: SB on Apr 21, 2011
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09/17/2013

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Version 2 ME, IIT Kharagpur
Module
9Non conventionalMachining
 
Version 2 ME, IIT Kharagpur
Lesson
37Water Jet and AbrasiveWater Jet Machining
 
Version 2 ME, IIT Kharagpur
Instructional Objectives
o List four different non conventional machining processes
 
o Differentiate between water and abrasive water jet machining
 
o List different WJM and AWJM systems
 
o List ten different modules of AWJM systems
 
o List four applications of AWJM
 
o List three advantages of AWJM
 
o List materials that can be processed by AWJM
 
o Mention functions of different elements of AWJM
 
o Identify mechanism of material removal
 
o Develop models for mechanism of material removal
 
o Identify parameters related to product quality
 
o Identify five limitations of AWJM
 
o Identify environmental issues in the area of AWJM
 
Introduction
Water Jet Machining (WJM) and Abrasive Water Jet Machining (AWJM) aretwo non-traditional or non-conventional machining processes. They belong tomechanical group of non-conventional processes like Ultrasonic Machining(USM) and Abrasive Jet Machining (AJM). In these processes (WJM andAJWM), the mechanical energy of water and abrasive phases are used toachieve material removal or machining. The general grouping of some of thetypical non-traditional processes are shown below:o Mechanical Processes
 ⎯ 
USM
 ⎯ 
AJM
 ⎯ 
WJM and AWJMo Thermal Processes
 ⎯ 
EBM
 ⎯ 
LBM
 ⎯ 
PAM
 ⎯ 
EDM and WEDMo Electrical Processes
 ⎯ 
ECM
 ⎯ 
EDG
 ⎯ 
EJDo Chemical Processes
 ⎯ 
Chemical milling
 ⎯ 
Photo chemical machiningWJM and AWJM can be achieved using different approaches andmethodologies as enumerated below:
WJM - Pure
WJM - with stabilizer
AWJM – entrained – three phase – abrasive, water and air
AWJM – suspended – two phase – abrasive and water

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