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Table Of Contents

1.0 Introduction
2.1.1 Unimate
2.1.2 Stanford Arm
2.2 Benefits of Robotic Manufacturing
2.2.1 Benefits of Automated Welding
2.3 Current Solutions
Figure 1 - Robotic Welding Fixture
2.3.1 Adaptive Fixturing
Figure 3 - Lathe Chuck2
2.3.2 Robot Controller
3.0 Methodology
3.1 Sample Work piece
3.2 Design Brainstorming
3.3 Design Formation
3.4 Design Selection and Creation
3.5 Final Design
3.6 Prototype Construction
4.0 Findings
4.1 Sample Work piece
Figure 4 – Unassembled Work piece
Figure 5 – Assembled Work piece
4.2 Design Brainstorming
4.3 Design Formation
Figure 6 - Preliminary Design Concept (chuck)3
4.4 Design Selection
3.4.1 Design Concept A
Figure 7 - Example of universal clamping system4
3.4.2 Design Concept B
Figure 8 - Two axes CNC Worktable
4.5 Design Creation
Figure 9 - Clamp Independence
Figure 10 - Preliminary Conceptual Design
Figure 11 - Design Refinement 2
Figure 12 - Rod and Sleeve Slider System
Figure 13- Drive by Screw System
Figure 14 - Clamp Design
4.6 Final Design
Figure 15 - Final Worktable
Figure 16 - Final Mid-Section
4.1 Final Design Analysis
4.1.1 Active Positioning Functions
Figure 18 - Axes of Rotation
4.2 Prototype Construction
4.2.1 Dimensioning
4.2.2 Purchased Parts vs. Manufactured Parts
Figure 19 - Redesigned Prototype Model (worktable hidden)
4.2.3 Prototype Issues
Figure 20 - Hole Alignment Issues
4.3 Final Design Analysis
4.3.1 Worktable
4.3.2 Clamps
4.3.3 Mid-Section
5.0 Conclusions and Recommendations
5.1 Concluding Remarks
5.2 Recommendations
5.3 Benefits to our Academic Community
References
Appendix A – Machine Part Drawings
Appendix B – 3D Machine View
Appendix C – Prototype Pictures
Appendix D – Gantt Chart
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Welding Fixture With Active Position Adapting Functions

Welding Fixture With Active Position Adapting Functions

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Published by: Parthipan Kirubakaran on Apr 26, 2011
Copyright:Attribution Non-commercial

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10/27/2011

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