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Analysis Forklift Iqbal

Analysis Forklift Iqbal

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Published by: integrated_market_solutions on Apr 30, 2011
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04/30/2011

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TASK ANALYSIS WORK SHEET
 Note :- * - Required Action Taken may be Put procedure to work 
 
D
EPARTMENT:PH
D-
PackagingOCCUPATION :
Analysis by :Reviewed by :
PROGRAMNEE
D
S
   A   C   T   I   O   N   T   A   K   E   N   *   R   E   S   P   O   N   S   I   B   L   E   A   R   E   A   S   U   P .
   T   A   R   G   E   T   C   O   M   P   L   E   T   I   O   N
     D
   A   T   E
TASK ANALYZE
D
:OPERATE AN
D
 
D
RIVE FORK LIFT
D
ate : Page 1 of 4
   S  e  r   i  a   l   N  o
 
Significant Steps
(Break 
-
down critical task into steps)
Loss Exposures
(Consider Safety, Health,
D
amage, Fire,Quality, Production problems, as wellas People, Equipment, Materials andEnvironment Interactions)
 
EfficiencyCheck RECOMMEN
D
E
D
 CONTROLS
 
   P   R   O   C   E
     D
   U   R   E   /   P   R   A   C   T   I   C   E   S   K   I   L   L   T   R   A   I   N   I   N   G   S   P   E   C   I   A   L   R   U   L   E   S   I   N
     D
   U   S   T   R   I   A   L   H   Y   G .   R   E   V   I   E   W
 Yes No
1
Inspect Fork lift before Using:
j
 
Ca
 p
a
city (Weight, Lo
ad
 center)
j
 
E
ngine / Tr 
a
nsmission/Hy
d
au
lic oil
j
 
LPG cylin
d
er/
C
onnection/Hose/ hol
d
er / le
a
ks
j
 
Hy
d
au
lic hoses, oil le
a
ks
j
 
ad
i
a
tor cool
a
nt,br 
a
ke,tires,mirrors,lights,fl
a
sher / Lift/Tilt/ Att
a
chmentcontrols etc.Fork lift m
a
y tip over, H
a
n
d
inj
u
ry, oilspill, Fire/
C
ol
d
B
u
rn
du
e to LPG le
a
k, Hotw
a
ter spl
a
sh from r 
ad
i
a
tor, Fork lift bre
a
d
own,
da
m
a
ge to lo
ad
, Person
a
l inj
u
ry/
Eq
u
ipment
da
m
a
ge
du
e to hitting of fork liftYes Fill Inspection check list, Don¶topen r 
ad
i
a
tor c
a
 p while engine ishot
˜
 
˜
 
   P  r  o  c  e
       d     u
  r  e 
2
 
S
t
a
rt Fork lift, H
a
n
d
le Lo
ad
 
a
n
d
s
u
 pply to re
q
u
ire
d
 loc
a
tion
u
sing Fork Lift
j
 
Appro
a
ch Lo
ad
c
a
ref 
u
llywith fork lift¶s forks perpen
d
ic
u
l
a
r to the lo
ad
 
j
 
a
ise Forks to proper height to eng
a
ge lo
ad
 
j
 
S
lowly move Fork liftforw
a
d
. A
d
 j
u
st Forks soth
a
t lo
ad
is centere
d
 
a
n
d
 forks s
u
 pport
a
t le
a
st
j
 
Fork lift
da
m
a
ge,
da
m
a
ge to lo
ad
, F
a
t
a
lity,Person
a
l inj
u
ry/
Eq
u
ipment
da
m
a
ge
du
e tohitting of fork lift, F
a
lling of lo
ad
s, Fork lift tip over, lo
ad
obstr 
u
cts vision, Fork liftcollision, s
udd
en bre
a
king, Driving over 
a
llen m
a
teri
a
ls, T
u
rning
a
t spee
d
, H
a
n
d
 inj
u
ry,
a
 bnorm
a
l engine noiseYes Only tr 
a
ine
d
Oper 
a
tor sh
a
ll oper 
a
teFork lift,
C
heck st
a
rter 
a
n
d
look for 
a
 bnorm
a
l noise, Do not eng
a
gest
a
rter more th
a
n 30 secon
d
s
a
t
a
 time
a
n
d
m
ax
im
u
m st
a
rt
a
t
a
timelimite
d
to fo
u
r (If not st
a
rte
d
by fo
u
st
a
rts, c
a
ll Mobile Technici
a
n),
C
heck g
ua
ge/ in
d
ic
a
ting lights/ hornetc. for correct oper 
a
tion,
C
heck for we
a
k floors/
u
neven terr 
a
in/ speci
a
llo
ad
h
a
n
d
ling
a
tt
a
chments/ lo
ad
 st
a
 bility etc., Don¶t e
x
ten
d
tip of the
˜
 
˜
 
   P  r  o  c  e
       d     u
  r  e 
 
TASK ANALYSIS WORK SHEET
 Note :- * - Required Action Taken may be Put procedure to work,
D
EPARTMENT:PH
D-
PackagingOCCUPATION :
Analysis by :Reviewed by : S
PROGRAMNEE
D
S
   A   C   T   I   O   N   T   A   K   E   N   *   R   E   S   P   O   N   S   I   B   L   E   A   R   E   A   S   U   P .
   T   A   R   G   E   T   C   O   M   P   L   E   T   I   O   N
     D
   A   T   E
TASK ANALYZE
D
:OPERATE AN
D
 
D
RIVE FORK LIFT
D
ate : Page
2
of 4
   S  e  r   i  a   l   N  o
 
Significant Steps
(Break 
-
down critical task into steps)
Loss Exposures
(Consider Safety, Health,
D
amage, Fire,Quality, Production problems, as wellas People, Equipment, Materials andEnvironment Interactions)
 
EfficiencyCheck RECOMMEN
D
E
D
 CONTROLS
 
   P   R   O   C   E
     D
   U   R   E   /   P   R   A   C   T   I   C   E   S   K   I   L   L   T   R   A   I   N   I   N   G   S   P   E   C   I   A   L   R   U   L   E   S   I   N
     D
   U   S   T   R   I   A   L   H   Y   G .   R   E   V   I   E   W
 Yes No
2/3 r 
d
 
of the lo
ad
 
[See Individual specific tasks
 
below
:
The t
a
sks covere
d
 
a
re:1.
S
t
a
rt Fork lift, H
a
n
d
le B
a
groll in
a
w m
a
teri
a
l room
a
n
d
 s
u
 pply to B
a
gging M
a
chine
u
sing Fork Lift2.
S
t
a
rt Fork lift, H
a
n
d
lewoo
d
en p
a
llet in the y
a
d
 
a
n
d
 s
u
 pply to P
a
llet M
a
g
az
ine
u
sing Fork Lift3.
S
t
a
rt Fork lift, ch
a
nge
S
C
ALP
ER 
ATO
& D
u
st
C
ollector B
a
g
u
sing Fork Lift4.
S
t
a
rt Fork lift,
emoveB
a
gs from P
a
lleti
z
er 
u
singFork Lift5.
S
t
a
rt Fork lift,
e-shrink the
u
nit
u
sing Fork Lift6.
S
t
a
rt Fork lift,
emove IB
C
 B
a
g from filling system
u
singFork Liftfork beyon
d
lo
ad
, Don¶t st
a
n
d
ne
a
the lo
ad
while h
a
n
d
ling lo
ad
s,Tr 
a
vel with lo
ad
tilte
d
slightly b
a
ckw
a
d
 
a
n
d
a
ise
d
eno
u
gh to cle
a
gro
u
n
d
or obst
a
cles, In c
a
se of l
a
rgeLo
ad
s obstr 
u
cting vision
d
rivereverse or 
u
se look o
u
t helper,Follow spee
d
limit, Don¶t overt
a
ke,M
a
ke s
u
re t
a
il swing
a
re
a
is cle
a
 before t
u
rning, While tr 
a
velling
u
 por 
d
own gr 
ad
e keep lo
ad
 
u
 pgr 
ad
e tom
a
int
a
in control,
S
low
d
own when
a
 ppro
a
ching blin
d
intersections or t
u
rns
a
n
d
so
u
n
d
the horn, W
a
tch o
u
tview mirrors, W
a
tch o
u
t pe
d
estri
a
ns, Use e
x
tr 
a
c
a
re
a
t cross
a
isles/
d
oorw
a
ys
a
n
d
other loc
a
tionswhere pe
d
estri
a
ns c
a
n step, check for overhe
ad
obstr 
u
ctions, Never  p
u
t bo
d
y p
a
rts thro
u
gh c
a
rri
a
ge or lift ch
a
ins,
S
hipping Fork lifts sh
a
llnot come to B
a
gging line
a
re
a
 
u
nless
au
thori
z
e
d
.
 
TASK ANALYSIS WORK SHEET
 Note :- * - Required Action Taken may be Put procedure to work,
D
EPARTMENT:PH
D-
PackagingOCCUPATION :
Analysis by :Reviewed by :
PROGRAMNEE
D
S
   A   C   T   I   O   N   T   A   K   E   N   *   R   E   S   P   O   N   S   I   B   L   E   A   R   E   A   S   U   P .
   T   A   R   G   E   T   C   O   M   P   L   E   T   I   O   N
     D
   A   T   E
TASK ANALYZE
D
:OPERATE AN
D
 
D
RIVE FORK LIFT
D
ate : Page 3 of 4
   S  e  r   i  a   l   N  o
 
Significant Steps
(Break 
-
down critical task into steps)
Loss Exposures
(Consider Safety, Health,
D
amage, Fire,Quality, Production problems, as wellas People, Equipment, Materials andEnvironment Interactions)
 
EfficiencyCheck RECOMMEN
D
E
D
 CONTROLS
 
   P   R   O   C   E
     D
   U   R   E   /   P   R   A   C   T   I   C   E   S   K   I   L   L   T   R   A   I   N   I   N   G   S   P   E   C   I   A   L   R   U   L   E   S   I   N
     D
   U   S   T   R   I   A   L   H   Y   G .   R   E   V   I   E   W
 Yes No
7.
S
t
a
rt Fork lift,
emove filmscr 
a
 p
u
sing Fork Lift8.
S
t
a
rt Fork lift, ch
a
nge shrink roll
u
sing Fork Lift9.
S
t
a
rt Fork lift,
u
se Fork Lift for P
u
ll b
a
ck 10.
S
t
a
rt Fork lift, Offlo
ad
 woo
d
en p
a
llet from tr 
u
ck 
u
singFork Lift11.
S
t
a
rt Fork lift, Offlo
ad
B
a
g
oll from tr 
u
ck 
u
sing Fork Lift12.
S
t
a
rt Fork lift,
emove Unitfrom
C
onveyor 
u
sing Fork Lift ]
 
3.
P
a
rking Fork lift Wrong p
a
rking & wrong fork positionc
au
se person
a
l inj
u
ry, wheel sli
d
ingYes P
a
rk only in
d
esign
a
te
d
 
a
re
a
s, Never  p
a
rk on Fire
a
isles/ st
a
irw
a
ys/ Firee
q
u
ipment etc., Use p
a
rking h
a
n
d
  br 
a
kes , p
u
t blocks if p
a
rke
d
onincline, Lower forks to to
u
chgro
u
n
d
, P
u
t
d
irection control lever in Ne
u
tr 
a
l,
S
h
u
t off engine
a
n
d
 remove key, close LPG f 
u
el v
a
lve
a
tthe t
a
nk 
˜
 
˜
 
   P  r  o  c  e
       d     u
  r  e   M   Z   W   /   M   A   H 

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