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Transformer Noise
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Transformer Noise White Paper [.pdf]
These documents were developed to sent to customers asking
questions about transformer noise. Feel free to send them to
anyone.
Transformer Basics
Wes Patterson Seminar
1. The program will start on Tuesday, September 20, 1966 from 4-6:00 P.M.
in the Auditorium and continue each consecutive week for two terms of
12 weeks (24 in total). See the attached list for subject, instructor,
and dates.
4. Regular and prompt attendance will be expected because the instructors '. "'i
will be presenting course material necess.itating the full utilization of
the two-hour period. In many cases, time will have to be spent filling ._. ·'~'I;/'
"'':'-:,
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.
9. " The sessions will start promptly at 4 P.M., and it is our intention
to stop at 6 P.M. or as the class dictates; you can plan your rides
accordingly.
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2 J. D. Grewell
dustrial Relations
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Westinghouse Lecture Series
1) Transformer Types and Applications
2) How a Transformer Works
3) Power Transformer Windings
4) Distribution of Impulse Voltages in Power Transformer Windings
5) Methods of Controlling Impulse Voltages
6) Insulating Materials, Stresses, Breakdown
7) Transformer Insulation Structures
8) Paper & Oil Insulation
9&10) Cores, Structure, Properties
11) Resistance, Reactance, Regulation
12) Calculation of Transformer Reactance
13) Losses and Stray Losses in Transformer Cores and Coils
14) Losses & Efficiency
15) Mechanical Forces On Short Circuit
16) Insulation Aging and Thermal Evaluation
17&18) Heat Transfer Theory
19&20) Application of Heat Transfer Principles to Transformer Cooling
21) Transformer Oil
22) Protection Against Overloads, Hot Oil, & Hot Spot Devices
23&24) Insulation Coordination
25) Detection of Faults in Transformer Equipment
26) Symmetrical Components
27) Equivalent Circuits of Transformers
28) Taps in Transformer Windings
29&30) Methods of Load Tap Changing
31) Designs of Preventive Auto Transformers
32) Design of Windings for Load Tap Changers
33) Regulating Transformers
34) Instrument Transformers
35) Testing ASA: Test Code, Test Schedule, and Equipment
36) Loss Measurement
37) Temperature Testing
38) Power Factor Tests of Oil Immersed Transformers
39&40) Economics of Transformer Application
43) Packing and Shipping
44) Installation of Power Transformers in the Field
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LECTURE 1:.
by
W. T. Duboc
TABLE OF CONTENTS
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Lecture 1: ~ - page 2
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z.. With reliability in mind, it. is,. of course, necessary that the
system requirements (that" is, voltage, kva, impedance, LTC, etc.) must be
met.
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and is, th~r-=:fore, conceivably more reliable thun on,;: with 200/0 margin, i t
should probCibly be rej;;ctE.d i f it is significantly moroe costly since the
additional ~argin would most likely buy nothing in the way of increase~
life and woul<.l have no incremental value.
With the above discussion in mind, the application of shell and core
form construction can be considered. Until the introduction of the
interleaved (Hisercap) winding about 15 years ago, the core form winding
clearly had less i~pulse voltage strength than did shell form. It also
had (and probably has) less inherent mechanical strength to withstand
short circ~i~ forces and the tricks that were necessary to solve the
impulse voltage problem usually made the mechanical situation worse.
On the oth:r hand, in the lower ratings- both voltage and kva - where
sufficient nargin could be obtained, its inherently simpler insulation
structure and resultant cost advantage dictated its use in these appli-
cations. The shell form was thus reserved for those large units where
its inherently good me~henical structure and good impulse distribution
were particularly valuable.
ideas yet wi~h mature judgnent and thorough attention to detail - the
latter twc cannet be over-emphas~zed when it is remembered that the final
proof of reliability is the fi~ld service record and no really significant
data can be acquired in this respect fer 2 to 5 years after a basic design
change is ~de. It follows t~at compiete; and if necessary elaborate,
tests must be substituted to assure that no subtle problem has been over-
looked in the development of a n~TN method or process.
Fig. 2 Substation-.Transformer
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Lec~re I - Page 12
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L~cture I-A
L. L. Wright
Engineering Manager, D & I Engineering
CONTENTS
Types
Application
INSTRUMENT TRANSFORMERS
Introduction
Funct.ions
Potential Transformers
Introduction
Lecture l-A - 1 -
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l. Kind of AC Circuit
3. Method of Protection
Lecture I-A - l
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2. A circuit breaker, for cutting off overloads
before they can burn-out of the transformer.
(To avoid customer outages as much as possible,
a warning light is usually provided, which turns
on well in advance of breaker trip-out.)
Application
Pole Mounted
In the past~ the most common application by far, was the pole-
mounte~unit which formed a. part of the overhead-line distribution system.
In spite of the exposure to weather, to lightning, and to storm damage, this
was long considered to be the only practical way, because it was the only
way that_ was acceptable in cost_
.....
Underground-
"
However~ within the past few years, new insulating materials have
been-developed and new methods of trenching invented, that bring the cost
of buried HVcircuits-within reasonable limits. Now we have a rapidly
growing market for transformers to be used with this underground system.
These have taken many different forms.
Lecture: l-A - 3 -
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Tarcper 'shields 'are used under the grating to help control the flow of air,
and to prevent, ~ticks or wires from being inserted.
Most recent of a-lI,' and still in the planning stage', is the "Service-
Unit ll design. Here the concept is to bring the HV circuit. literally to the,
doors'tep: making the transformer either a build-in part of the wall, or
mounted on an outside floor just a few feet from the wall. For compactness
and convenience, the unit would contain part or all of the LV accessory
equipment, such as the Watt-hour meter and the LV Switches. (Fig. 8) For
safety it would contain no oil, but. would preferably be made with the
cast-solid coil design (see below).
Since each unit:: serves: ana house il: does. not take advantage of the:
load, diversity which a: unit that serves several homes can do.
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Lectur.e I-A 4
'.-,.
New Design Concepts
Not only the enclosing structure, but also the basic transformer
core-and-coil assembly has been changed recently by new concepts. A few
of the more important examples are as follows.
. As was mentioned before, the voltage that appears across the capacitor
insulation may become high enough to puncture it. This will happen iI the
current exceeds about 4 times normal for even a fraction of a cycle. To
by-pass this current instantly, it is possible to design electronic gear
that will work, but the cost is prohibitive. Instead of this, another
device was developed of surprising simplicity. It consists of a closely-
controlled air gap. about .020" long, formed between the edges of heavy
copper bars, in combination with a strong field produced by permanent
magnets·.. Such a gap will break down at about 1850 volts. The are, once
formed, oscillates rapidly because of the alternating current direction, and
this~ plus the- effective coaling of the arc terminals by the copper "heat
sink.'" "" keeps. the- arc voltage up- high enough so that it is self-extinguishing
at about 1500 volts. This cut-off action, 'of course, is just as important
as: the breakdown action; the combination makes this simple device an ideal
protector for this particular application
Lecture l-A - 5 -
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If we can. then combine this coil design with the new "die-formed"
precision core~ the assembly could be made to include its own terminations.
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Then it could be slipped into a form-fit box, the cover welded on, and the
transformer would then be complete. The name "ULTRAN 70" (Fig. 12)
suggests a goal and a date for the long-range development. objective.
Lecture I-A - 6 -
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fig, 1 ~ Pole T.YP~ Distribution Transformer Fig. 2 - Dry TYPe Distribution Transformer
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INSTRU}lliNT TRANSFORMERS
Introduction
But where current and voltages above 200 amperes or 480 volts must
be measured, instrument transformers must first reduce the current and
voltage to a safe metering level.
The policy of the particular utility will dictate the maximum voltage
and current for direct metering. Some utilities, for example, will limit
direct metering to 100 amperes at 240 volts and requir~ instrument transformers
for all metering applications above these values.
Z... They insulate the instruments and meters from the line voltage.
FoX" the: safety of both the instrument and operating personnell
the secondary circuit must be grounded.
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Po:e~tial Transformers
The best design for small errors in a potential transformer will be that
wi\:h low through impedance. This means ~ow winding resistance and reactance,
which can be achieved by designing for a relatively high volts per turn to
minumize the number of turns required. -~ "
Current Transformers
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ratio and is slightly out of phase. These deviations are termed ratio error
and phase angle respectively, but in the current transformer they are due to
the fact that the secondary current output is deficient because of the ampere-
turns lost in magnetizing the core.
But if a magnetic flux does have to flow in the core to induce the
secondary voltage required to circulate the secondary current out through the
meter, t.hen there will have to be some surplus of primary ampere - turns over
) the secondary ampere - turns to produce this flux. This surplus of , primary over
secondary ampere - turns actually appears as a deficit in the secondary, and'
we do everything we can to make this deficit as small as possible, because a
current transforme~-approaches perfection when the secondary ampere-turns,
representing current output, approach most nearly to the primary ampere turns,
representing input.
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Oil Insulated
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DEFINITIONS AND NO~mNCLATURE (continued)
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10. EIL - Basic Impulse Level (also referred .to as full-vlave ..
impulse test) is reference insulation level, expressed as i
the impulse crest voltage of the nominal 1.5 x 40 micro-
second I.'lave.
(1st number is the time from start of the '.'lave to the
instant of crest value, and the second number is the
time from the start to the instant of half-crest value
on the tail of the via ve. )
11. LOAD-TAP-CHANGTNG TRANSFORi·IER - (LTC) or (TCUL) - a pO\'ler
trans:rormer wnicn incorporates a step regulator as an
integral part of the unit and normally maintains a con-
stant low-voltage with system variation of i 10%.
TRANFO UNIT - I-T-E trade mark for an integral.secondary
unit su~tion, norrrally utilizing a molded-case circuit-
breaker panel on the secondary side. A T&R division product.
13. NEMA - National Electrical 11anufacturers I Association -
a:ilOrganization ot: electrical-equipment manufacturers whose
object is to promote the standardization of electrical
apparatus. .' .
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14. ASA'- American Standards Association - a national organiza-
tlOn made up of a composite ot: committees from other
standard associations; such as, N~~, National Bur~au or
Standards, AIEE, etc.
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LECTURE 2
TRANSFORMER FUNDA..~NTALS
by
E. C. Wentz
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TRANSFORMER FUNDA!~ENTALS
Lecture 2~ page 1
Figure 2. The transformer as seen from the inside. The
simple transformer consists of an iron core with t~"o
separate windings that are wound around the core. When
the voltage EI is applied to the turns of the primary
winding, the voltage E2 is induced in the secondary turns
by electromagnetic induction. If the voltage induced in
the primary winding at any instant is directed from H2 to
HI, the voltage in the secondary winding will be directed
from X2 ·to Xl, because the winding from X2 to Xl goes around
.~\
) the core in the same direction as the winding from HZ to
HI. We say that HI and Xl have the same polarity, and the
designations HI and Xl are assigned. according to the ASA
Standards to these terminals because they have the same
polarity.
The flux in the core will increase until the ~urrent has
reached its steady~state d-c value •. , Tb.e'fa~t'that tIre flux is increasing
means that a v~ltage is
induced in the turns of the winding by electro-
magnetic induction. By Lenz's law, the induced voltage is in a direction
opposing the current that causes it,i~, the first place. This opposing
effect ~~1l let toe'current increase just en-otigh ,to" keep the flux
increasing sufficiently to induce the opposing voltage ,to balance the
applied voltage. Figure·3 shows the four quantities that are in a four-
way equilibrium:, 0) ,applied v?ltag~~,; (2) curr.ent, (3) rate of increase
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of flux due to the .. cu;rrene, and; (4) ~onsequent induced vol tage.
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When a d-c yolta'ge is first applied to the coil terminals, onIy'
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voltage equal to the applied voltage. After the current has increased ....of,
:..:.
sufficiently, the voltage required by the ohmic resistance of the ..;~
winding will become appreciable'.' ,When- the flux has' increased to approach
the saturation value,of the core,' the- current required to cause further
increase of the flux will be mUch'larger; somewhat as shown by the curve
in Figure 3. After the maximum flux, ';'(almos't, the saturation point) has
been established, the induced voltage disappears ,and' the current will
be equal to the applied Vol tage- divided b~ the ohmic resistance 'of ·the
primary winding. ,T~e magnetic. pro'perties of the core and the mathemat-
ical relations of flux, .current,.. turns~ and voltage will be covered in
more detail in. la ter: lec~res. . - , ,; "
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Magnetizing Current
Figure 3. Four-way equilibrium when. direct current ~s
applied to the primary terminals., A small current is
required to produce the flux to induce the co~nter
I
I
voltage equal. to the applied voltage when the direct
I ' current is first applied to the primary terminals.
Aftel! some tima tt the flux :tn the core approaches the
saturation value,. and at time tz the current has., ,
I I
increased several times. At time t3 the core is nearly
saturated~ and the. flux stop •. increasing and the
curren~ isc limited:, only by the ohmi.c- resi$.tance of the-
primary winding.. trp ta time tl the' current is limited'
principally by the induced voltage. Afte~ t2 the current
is limited' principally by the ohmic resistance of the
I winding~ _
.~
8-. Current-flux- saturation curve
b. Induced voltage = rate of change of flux x 15 x 0.8
(for this problem)
c. Resistive volts = IR = current x 0.15 ohm
(for this problem)
.dr Magnetic flux:
j e. Induced'voltage plus resistive voltage = applied vol tage.·
(::.
Lecture ~ ~ page' 4.',
iQcrease in magnetic flux induces an opposing voltage. The applied
voltage, the current, the rate of change of flux, and the consequent
induced voltage are again in four-way equilibrium. The difference
between the a-c and the d-c condition is the flux reversal. Although the
flux continues to increase as long as the a-c voltage acts in the same
direction, it starts to decrease as soon as the a-c voltage reverses,
because the rate of change of flux corresponds to induced voltage. Thus,
the flux is also alternating, as shown in Figure 4, but is 90 0 out of
phase with the voltage. Transformers are always designed so that the
flux never saturates the core, and the no-load or exciting curre!F is ,_~.
Current
,ts
Figure~. Equilibrium between current, flux, induced voltage,
and -applied voltage when alternating current is applied to the
primary winding. In this figure the resistance in the winding
. is· aS8~ed to be negligible, an assumption justified by the
facts in .ill transformers used i~ the electric power industry~
The applied a-c'voltage is balanced by the voltage induced by
the flux in. the. windings.
Lecture 2~ Page 5
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load loss. The currents flow through the resistances of the windings to J
I.'.,
produce copper foss~ or load loss, and the magnetically opposing nature
of the currents, as. in Figure 5, causes some of the magnetic flux to leave-
the core as leakage flux which in turn causes, stray losses in both core
and windings. The leakage fl~x also is lost to the secondary coil and
does not induce voltage in all its turns, having the same effect as if a
reactor were introduced into the circuit. This leakage reactance
together with the resistances of the windings cause a loss in voltage at
the secondary terminals known as regulation. l Current flow in the 'windings
causes then ta repel,eaen other by electromagnetic force.
lFigure 5 is oversiniplified in: that it does not show the leakage flux or
any drop' in secondary voltage when the load is connected.
Lecture 2~ Page 6
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of primary
winding
Load
Figure 5~ Variation of current and voltage when the secondary
switch is closed. When the secondary current starts to flow,
the primary current increases. The primary current is
greater than the secondary current so tha_t the difference in
ampere turns is able to maintain the same magnetic flux in
the core.
Because of all the losses the windings and the core both begin to
heat. Care must be taken to dissipate this heat and to design the
insulation so that it will not be damaged by the temperature rise which
finally results. -
Lecture 2, Page 7
ELEHENTARY THEORY
(1) Assuming that you know what a transformer is', make a list of
the service conditions which you think will be important for the desig~er
to cons ider.
(Check later in the course to see that they are all covered.)
standard.
(Check later in this course to see that they are all covered.)
(Check later in the course to see how many were covered that you
'.
Lecture 2, page 8
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Lecture 2
Elementary Theory
Answers to Questions
d.
Location and environment:
1. Pole-top, surface, underground, underwater, etc.
2. Atmospheric condition, indoor, outdoor, altitude, ambient
temperature, etc.
Not many people got this idea but perhaps the questions were not too
clear.
E. C. Wentz
11-8-66
,(1:. ~i< ... , . , 'j" ';.
LECTURE NO. 3
Earl W. Tipton
... '.~
··;·r . ). , + S
TABLE OF CONTENTS
Page No.
.. ~ --.;.........
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Transformer Windings
I Defini tions
- 1 -
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High Vo1tase
Winding
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w FIG. NO. 21 - CONCENTRIC WINDING
, !.'
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( .".-- ..... - - - - .... --~----
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L.V.
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,........ _-----.,..- -",
I
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J [
t:
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"
FIG. NO. 22 - INTERL~1yt1~~frp.I~G
B. Classification by Shape
1. Round
2. Rectangular
3. Oval
4. D-Shaped
,
Transformer coils have been wound on moulds of many different shapes
and the list above is not all inclusive. The great majority of windings,
however, are either round or rectangular. In Westinghouse, power trans-
former practice rectangular interleaved windings are used for shell form
transformers, which is the standard design for transformers rated 30 MVA
or larger. Round concentric coils are used for core form power trans-
formers in the size range from 2.5 to 30 MVA. Smaller core form power
transformers, up to 2.5 MVA, use concentric rectangular coils.
1. Layer Windings
2. Disc Windings
3'. Spiral Windings
4. Combination Layer-Disc Windings.
-- ----- ,. _.~4'.-_._
IV Winding Design
a. Construction f. Taps
b. Current and Voltage Limits g. Cooling
c. Insulation h. Mechanical Strength
Voltage Stresses 1. Advantages
." \ Minor Insulation j. Disadvantages
1
" Major Insulation
d. Limitation of Losses
e. Transpositions
a. Construction
Cylindrical coils are wound with from one to sixty or more flat
copper or aluminum straps arranged in a rectangular cross section from one
to three straps thick and from one to twenty straps wide. The turn dimen-
sions vary between 1/32 and 1/2 inches in thickness and from l/a to 5 or 6
inches in width. The turn is a butted
spiral wound on a cylindrical insulating
tube with from 1 to 6 or more layers.
Commonly, the coils have two or four
layers so that both leads come out at
the top of the coil. Since the winding
is spiraled, the axial length of a layer
is equal to (n + l)W., where n is the
turns per layer and W the insulated
,..,....,.... ..
!
r ) '.---~~.-.-
Figure No. 23
- 5
. ~., '
width of one turn. If the turn becomes quite wide, o~ it does for heavy
currents, the lead may be split so that one half is taken off on one side
of the coil and the other on-the'side diametrically opposite.the first.'
By thi,smeans, the axial length of the coil becomes (n + 1/2)W. The two
halves of the lead are than connected outside the coil •
I
I
i
I'
i - - ' - - --_.-
ELJ
I __
_. -----._- +--
the winding, impulse voltages .- H"'.-7'
are non-uniformly distributed. 1-" 4-i).,~ ... _.;::-
The inductance of the winding Figure No. 24
acts like an open circuit or
infinite impedance to an impulse wave because the inductive reactance is
equal to 2nfL, and in comparison to the 60 cycle wave an impulse represents
a frequency at least 2000 times as great. As a result, an impulse wave
distributes across the winding in accordance with a hyperbolic function of
a.constant:
ex = -..JCG/CS Where:
CG = The winding capacitance to ground.
Cs. = The series capacitance through the winding.
-,6 -
The higher the value of a the greater the proportion o£ the voltage that
is concentrated across the turns near the end of the winding. It can be
seen that it is desirable to keep CG as low as possible and Cs as high as
possible. These last two paragraphs are included here because impulse
strength is a primary factor in coil design. These facts should be ac-
cepted on faith until the mathematical and physical development is made
later in the course.
c. Insulation
Stres's between strands of the conductor is very low being only that due to
eddy currents.
- 7 -
C = .224 A K where
d
C = capacitance in micro-micro farads
A = area of the plates in Sq. In.
d = Separation in In.
K = SIC of the material between the plates
"":-"V=-, '" -r""!lk'l :..
When impulse voltages are applied, the stress across the first layer is
non- uniform and the turns at the line end may have several times their
proportional share of the voltage applied~ The voltage between strands of
the conductor may be considerable but will be less than the turn to turn
stress.
From layer to layer, the insulation is usually made strong enough for
the total impulse voltage applied to the winding.
The major stresses to ground are equal to the applied test voltages
both impulse and power frequency.
d. Losses
Methods of Transposing
1. By paralleling layers
2. By paralleling section of layers
3. By twisting conductors at the center of layers.
4. By turning the conductor over between layers.
5. By a Helitran transposition between layers.
- 9 -
· es18"
..
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1 2
FE 1 2 3 4 HV HV
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Figure No. 28 Figure No. 29
In Figure No. 29, a two layer coil is illustrated. Each layer is but
one conductor high. Half the first layer is wound then a lead is brought out
through a slot in a collar between the two halves and the turn is cut. A se-
cond layer is wound over the first and at the center of the coil it drops down
and forms the lower half of the first layer. Finally the conductor is welded
to the finish of the upper half of the first layer and another half layer is
.wound on top of the bottom half of the first layer. When completed, the two
layers can be paralleled.
If the two strand turn is wide compared to its thickness the transposil:ion
is ·made by bending the top strand o~t a~d. down, then under the bottom one.
Allowance, must be- made for an extra strand width in the length of the coil.
See Figure No. 31.
- 10 -
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... ' :;::;;;;;;=
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Figure No. 30
d
EE h c
c
Figure No. 31
IT!
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(4) Turning Conductor Over Between Layers
--..
b
This transposition illustrated in Figure No. 32 is a very good one, but
rather expensive since the'wires must be cut after the transposition and re-
brazed. As shown, after the last turn of the first layer is wound the con-
ductor is bent out parallel to the axis of the coil, folded back on its sel£,
again bent at 90° and the next layer started. The inner strands of the first
layer become the outer strands of the second layer.
This transposition can be used for turns with any number of strands in
thickness and width. It has a mechanical advantage in that when the second
layer starts the conductor is already raised to the proper level and there
is no scissors action tending to cut the conductor insulation.
b a
Position of strands
before and after
transposition
Figure No. 32
- 11 -
(5) He'litran Transposition
GLJ[:LJITJ
~ ~IA B
GIJ C
A B C
Figure No. 33
f. Taps
When the. cyliiidtical coil is an outside winding,- the taps are most
conveniently taken out at the center of the outside layer., With transposition:
made at the end of the layer taps always partially short out: the transposition.
If taken in the outside layer this effect is minimized since this layer is in
the weakest part of the leakage field~ This location for taps alsa has the
least effect on the tt:ansformer impedance. It permits the taps to be taken
directly to the tap changer or terminal board.
For inside coils the best location for taps is at the center of the
first layer. They then can be brought out in a duct between the insulatirig
tube and the first layer to the end of the coil. Since they must thus cross
the line turns of the coil they must be taped sufficiently to withstand the
full surge voltage of the winding.
- 12 -
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.
I : It is not good practice to bring the
taps out of the layer adjacent to
the high low space since this in-
creases the space high to low required
by the thickness of the tap. Also as
taps are taken out in operation the
T impedance increases because the ef-
A fective space high to low becomes
LV larger.
p
S
Figure No. 34
g. Cooling
There are two 105$ sources in a transformer ,.;inding, one due to the
12& loss calculated with the dc resistance of the winding, and one due to
stray losses from circulating currents caused by voltages generated by the
..~ . leakage flux. These losses must be transferred to the cooling oil and the
j "'... temperature rise of the winding must be limited to a value which does not
damage either the winding or its insulation. To accomplish this the coil
mus-t be ventilated to limit the watts per square inch of coil surface. In
cylindrical coLIs the ventilation consists of providing oil ducts between
layers of the winding. Normally one side of each winding layer is exposed
to an oLl duct •.
Figure No. 35
- l~ --
·, " • '7
"= "d ," "-d'
maximum mechanical faeces are exerted on the first loop of short c~rcuit
current, which is nearly always displaced from the neutral axis.
Vertical forces in these coils may become quite high, up to 10000 psi
between turns. alld the end collars _. It .is Wes.tinghouse practice to make the
collars at the edge of each layer of a high strength material such as micarta.
The to~ collars are made oversize in width. After the coil is wound, it is
clamped between steel plates with steel tie rods.
- 14 -
.:...:;":"
.- ....- .
.:.-.
-~ -; -.~';:;~~:.~.~'~~.:,i'"
k' e ',i,
.\
Figure No. 38
1. Advantages
The cylindrical coil is low in cost and easy to wind. It has the
advantage of being very flexible in arrangement for series-parallel windings.
It can be made to almost exactly the length desired by choosing the proper
combination of wires. It is suitable for almost any current rating. Cylin-
drical coils. are easily made with both leads at the top so that they do not
have to come up from the bottom paSt the high voltage coiL The vertical
cooling ducts are efficient and cylindrical coils have low gradients. Trana- .. "~,,
j. Disadvantages
If the high voltage winding is for a voltage over 69 KV, the low voltage
winding is not made to use cylindrical coils. When the high voltage winding
is impulse tested, the electrostatic potential induced in the low voltage
coiL results in high stresses dn the thin square corner of the cylindrical
coil end~ This condition can be improved by the use of shields in the cy-
lindrical coil but these must be of high resis'tance material to reduce heating:
caused by· the transformer leakage flux.
- 15 -
..- ,,'.
.. :~ ....Ff "%r22"t' ... • bi _. , »
2. Lowgrocap Winding
a. Construction
Lowgrocap is a coined word formed from the initial letters
of the phrase, "low ground capacity." The coil construction is the same
as described for cylindrical coil with one exception. Next to the line
layers of the coil. is placed a shield separated from the layer by the same
insulation that is used between layers. The shield is a sheet of metal
Foil
aper Filler'
Shield Shield
- 16 -
b. Current and Voltage Limits
c. Insulation
d. Losses
e. Transpositions
f... Taps
nJ
I .•..
- 17 -
-_________ ",.....,~_"........o_._~=,,_---.-
"~.. ~,. .
.-.. .
.
?...._ " " " " '_ _ _ _......
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..;;. .:~~~,
.... ~ r-.·~.'. .~".. ...:.: ...:~ ':'-~ .. _ .. ~.,.;:::--.' .
1 b
~ Line
, ~
iI'
~,1 Shield
/,
~
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LV k' "
Coil
1 1.-..1. _.,'
~.~
Sketch A
Line
:'-
Shield
a. Construction
- 18
"T""'
" ."tt"· t ...· "-.. "."" "' i sX" p' "w"" ts )"
1. The tube may be made of turns of paper wh~ch extend beyond the
ends of the winding. After the winding is complete,'the paper is slit
from its end down to the wi,nding into narrow widths with the slits stag-
gered in adjacent layers. The slit portion is then flanged down at right
angles to the tube.
Connections from layer to layer are usually made from the bottom. of .
one layer to the top of the next layer in order to reduce the maximum
stress between layers to the voltage of --l2EL... ~ E 1-...
one layer. [$ee Figure No. 42~ This
may be done by two different methods.
The connection can be made ,between
- I 1- I 1-
T 1 1:
the layers as in Figure No. 40, Sketch '
A, or all the connections can be brought
out of the coil ends and the connections
made outside the coil as tn Sketch B.
E E E E
1 11 L
I
-i o~ -1 t-
E
Figure No. 42
By definiti.on,. the· high voltage layer winding has its chief ad-
vantage for high voltage transformers, perhaps 138 KV class (650 BIL)
and.up~ It is doubtful that it would be suitable for high currents above
perhaps 500 amperes. While such a coil could be designed for a delta
- 19 -
'n· z-Yrl± <
connected winding, it would lose many of its special. advantages whLch are
peculiarly adapted to wye windings with grounded neutrals.
c. Insulation
With a grounded neutral winding the major stress high to low is re-
duced to tha.t required for the maximum test vol tage occurring at the un-
grounded end of the first layer of the winding. Distance to yoke at the
outside layer must be sufficient for the test voltages applied to the
winding.
d. Losses
e. Transpositions
f. Taps
- 20 -
_.~ 0_ .;L..., "7'';'''';' ·tiC··z, Oft ·s··S·d····:· ;",..>-··'WW . . b"~;.*{Wei.( "'n- -"'y'd".'t;l: -w"·
g. Cooling
h .. Mechanical Strength
i. Advantages
The layer winding is well adapted to the use of solid high to low in~
sulation which permits a minimum separation bet~een windings which has a
snowballing effect on reducing. transformer size and cost. Winding costs
are low and the winding can be made by winding it directly over the low
voltage coil eliminating set up and assembly operations.
A shielded layer winding has good surge voltage distribution and the
insulation parts are simple. Only the angle flanges at the layer ends are
high in cost.
j. Disadvantages
a.. Construction
The Pozaryski winding is a layer type winding which can have advantages
for auxiliary regulating windings or for low voltage windings with multiple
,_~_ _ •_ _~_~.
2L - _oliO ........ _.~ •...,.._ .. ''H ==*--=---------=-=~~..;;.~~~_:.,.:; ..
.7'""",,";"'M.~~~:~~~'~"~'=ri"'"'"H..e,:;,..~i~~.;,.~<i2:~1ilI
.-"''0,,''
LJL1LJLJLJLJLJLI
.
L------
-----_.
Figure No. 43
. I
// .
.~ •
Current limits are more. severe than for cylindrical coils be-
cause for really heavy curren.t: the turn would become too wide. Normally~
heavy currents are not: required since the principal use of the winding is
fora regulating winding at about 10% of the main winding K!VA. Currents
above 500 amperes would begin to produce problems in design.
- 22 -.
'Art . t r ~"""') so,,' , -
Voltage limits are also on the low side. Mostly the winding does not
apply above the 15 KV class.
c. Insulation
d. Loss
f. Taps
g. Cooling
. ~..: -.
Ventilation problems are solved as in cylindrical coils.
h. Mechanical Strength
i. Advantages
j _ Disadvantages
/7"','
oJ
- 23 -
I,' •
With this width, the thickness is set by the current rating. At the same
time, the width and number of turns per tap must be such as to evenly fill
out a coil layer in length.
The winder first winds one section with the start next to the mould.
When the first section is complete, the wire is carried down to the mould
and a second section is wound. After completion of the second section the
first section is collapsed and reversed by hand which leaves two sections,
connected start to start. This process is continued rewinding every other
.~--
section by hand until the coil is complete. ~ ____
are maintained by equally spaced rows of radial spacers. The spacers are
made of a high density press-
board and are keyed to the verti-
cal spacers back of the winding.
See Figure 44. Major insulation
to the core or inside winding is
provided by the duct and the insu-
lating tube on which the coil is
Spacer wound. The winding is made shorter
than the tube and the space from
the end of the winding to the end
of the tube is filled with high
density pressboard blo cks formed
Radial Spacer by cementing together coated
radial spacers. ..-..::;'
- 24.-
,-
•......
It serves to distribute impulse voltage stress across the turns of the
first section, and because it has a radius surrounded with solid insu-
lation, it reduces the concentration of the major stress on the corners
of the column. The static plate is made of a 3/8 inch thick pressboard
washer covered with copper foil, then taped with a 3/16 inch thickness
of paper tape. The foil is connected with a pigtail lead to the line
terminal of the transformer and must have a radial gap.
c. Insulation
d~ Losses
- 25 -
.. _. ----------------- _. __ ... . . .
_ '-'-;.-' -
Figure No. 45
f. Taps
On inside columns the tap may be carried to the duct outside the coil
or: to that inside the coil. It then extends up in the duct to the end of
the coil. Where is passes the end
of the column it must be insulated
for the full impulse voltage of
the insulation class. This requires
heavy tnpe and large ducts. As a
result, we do not usually make in-
side columns with taps for voltage
classes over 33 KV.
Figure
~
fi) ,
- 26 -
Continuous coils also give excellent cooling for forced oil cooled
transformers. In such a transformer a pressboard tube or· wrapper is
placed around the outside of the coil leaving a duct between the coil
and the wrapper. Pressboard boxing at the bottom forces the oil to flow
upward around the coil sections between the outside tube and the winding
tube. In each section between turns a duct is provided by means of corru-
gated pressboard spacers.
II ,I II
II II I'
1 II II
/'
~
1\
r ~/
II II II
1/ I
I "
",I
I "
\7
::
II
:::
II
~ Oil Flow
Figure No. 47
Oil through the ducts spreads out in the area bet~veen sections then
must eddy to enter the duct in the next section. This promotes turbulent
flow and gives: excellent cooling.
h. Mechanical Strength
When used as an inside winding, .the horizontal forces are directed ra-
dially inward. The strength of the coil- as a circular arch against buckling·
must b~ calculated and in some cases it may be necessary to use thicker
. - 27 -
--," :'"
"
copper strands or less subdivision of the turn to obta~.n the required strength.
If used as an outer coil the stress is taken by tension in the conductor
material and in moderate sized transformers this is not a problem.
i. Advantages
For voltage classes above 15 KV the. space factor is higher than that
of cylindrical coils. Taps are easily brought out.
j. Disadvantages
<~1
y
- 28 -
"'
,_~_.~,_,:'~ __ ~:~~~:-.~.:..;.'~~.-c,:. •. - <---.. .
removed from the mould and another pair is wound. ' When enough are completed
for a complete coil the coil tube is set up with vertical spacers taped to
it. The pairs of coils ar~ then stacked on over the tubes with radial spacers
between all sections. After stacking is complete, the finish-finish connections
are brazed.
All other details of construction are the same as for continuous coils.
All these problems have the same solutions as given for con-
tinuous coils.
i. Advantages
j. Disadvantages
At the present time double section coils used with oil and
pressboard barriers in the high low space cannot compete with continuous
coils in cost.
3. Hisercap Windings
After the coil is wound and the end collars put in place~
the winding has the same appearance as a continuous disc type winding. Most
of the, construction details are the same. The winding process is, however,
- 29 -
'.
~-------------______Jt;~
The tower limit for voltage is about 450 BIL because the extra winding
labor for the Hise~cap winding costs more -than the gain obtained from better -
'voltage distribution. In ~eries.windings, however, the Hisercap winding may
,.
=-- "to.
, t".' ., ... "
(c) Insulation
d. Losses
e. Transpositions
f. Taps
g. Cooling
h. Mechanical Strength
Solutions of these problems are the same as for continuous
windings. With only one strap, there are no transpositions required.
i. Advantages
j. Disadvantages
Interleaving the turns of two sections increases the turn tc turn stress
and more insulation must be- used on the conductors and this in turn decreases
the turn to turn capacitance and consequently increases the turn to turn streSs.
This is a snowballing effect.
...
- 31 -
_ _ _ _-'"-_~,...;;.o.....",.;..;..........._.._..._ _~~_ _ _ _ _ _..............._ _T"Z"=;o.F~_...
- _ _~"'."='_-'o.. '-"-.--:.--". ... '"'~
...--~~".---~ - ..:-!--;<:~:'S""
- '"'1. 4.
";_'; _'; ;"_;' "'; _; -~; ,;.i; ~·
"'"",",';';'
__ -;,,;-';,.""";.,.'.,;,'0:...
4¥£A!W2&Y.DE
. .; ~ ;. ·.- ;~:,; :~; .; .; ~;. ;#" ~:w; :~.-; :~; .:~' j, ;~:; 2'-;j~;: ;:~ l-;. ',~'Q; ;~·;.:~· ~, o~
_ ;,-_,... ..· ... ..._: ....
•. . ; . . •
;•,;••
. ,_ '_ _._ ~",;,,
, •_ _. ,•;•, ..,;.,. ____
• _';".,;.,'_.,;.,' ~ _ _ _ _ _ _ _ _ _ _ _ ~_ _·,~;~"-'t:,-~':_·;~" ", ~ ~ ;i~
• • _••
-
'.
II Single Interleaved (Siemens or Dr. Stein Pate:nSJ [5ee h& NC$ Ie t. lej
a Construction
This winding differs from the preceeding one in that the inter-
leaved group includes the turns of one sec-
I~ J7
tion instead of two. [See Figure No. 49]
The winding is done as before except. /2. 2.1
that one strap is cut at the top of the /5 18
first section and after it is reversed II G(
this turn, now at the bottom, is re-
connected to the second turn from the 14 19
top. The sketch shows that a top to 2.3
bottom connection is required for each 2.0
section. It must be insulated '-lith
paper tape and with tough pressboard 2.4
channels which protect it from mechani-
cally dama~ing either of the adjacent Single Interleaved
sections~ ~ee Figure No. 50J Siemens or Dr. Stein
Patent
I l Figure No. 49
Inte rleaving b. Current and Voltage Limits
Inside Co~n ection
Channe 1. The current and voltage lfmLt~
are the same as for the twin inte~-·
leaved winding.
Outs ide c. Insulation
Channel
.-
The 60 cycle turn to turn
I r./ ·stress is reduced to the test
voltage across one half the turns
·Figure ·No. 50 in the first section. Section to
section stress is uniform and e-
qual to four times the turn stress. Ducts 3/16 inch thick can be used for all
voltage classes.
i. Advantages
-·32 .~
the winding is comparable to the twin interleaved. It~ performace is ex-
cellent. The reduction in turn to turn, and section to section stress im-
proves the space factor and the material saving more than offsets the in-
crease in winding labor cost. It appears that interleaving the turns of
only one section is more nearly at the optimum size for an interleaved
group.
Disadvantages
a Construction
- 33 -
'. <··-·r R' .....-........,.....
h Advantages
i Disadvantages
The winding time and labor cost become prohibitive and this
winding is used only for tap sections.
- 34·-
;: " ...~ -: ."-'.""""."f,;'
,' •. ;., .. ". ""ina:"' ';" aa': ¥ '1¥6,-'ti'q-":': ,)i';..;~.:.:':'; d': '.~ .,,-. 'a+·· 'fs~Sa)t"~\;f-# '=W;-~rl;-h" ~'f#td"'t- ¢,;," ""dVth"-m< 'r:'&"')'·"~#.af ~-_}izi.eL <'~)L,+> : aia.~;;·mb\>fA;.f..-t
[
--~----------------~~~----~}
---=--=Z__- - __; __ .7 ~---
Figure No. 53
c Insulation
i Advantages
j D-isadvantages
- 35
·.~=-=]E-~~T·""·~_~~~~ ~~~=~~ ..--.. ....",,-""':
~~
a Construction
c:: Insulati on
- 36
.. -~.;:~ .: .~'" ..
,
... -.:- .
~
d Losses- e Transpositions f Taps
g Cooling h Mechanical Strength
i Advantages
j Disadvantages
.a' Construction
- 37-
... ~-~~~=-~--~~-=======~~==~~~~~~~~~---
This winding has the same limits as the the windings previously
described in the preceding paragraphs IV and V.
c. Insulation
Section to section stress is equal to the stress across 3/4 the stress
across one section
a.- Construction
·The leads on helitran coils are brought out from the winding in an
opening in the collar. The collar serves to prevent uncoiling of the wind-
ing by bracing the lead. Most leads are brought out vertically, a few on
'outside columns are brought out horizontally.
- 38 -
".. ",
. ~~'~~~"~'~~~*~<;~'~"~#'~'~'ri~'~~"~~e~y~_~".6~;~~_·~·~:~t.'~~'.'~R~··ftr~'~·;'W.~·'~&%~)·~··~<,~'·dl~'~'~'k~"~~~~~"~'h~'~*~'_'~"~'~'~'~'~~~~'~'~'~)~"'~i~~:'~*/~"~~m~<~"~l~k~t,>~,~~,'i~'3~';b~/~~jW~?M"'a"WH~~'aW~~~":'
,r
.
- The ~vinding is shorter than the
Radial winding tube and heavy collars
Spacers of micarta are placed at the ends
i-'""'"
~ V ------ of the winding and are riveted
to the winding tube to brace and
prevent unwinding of the heavy
One I
coil leads .. Leads come out through
Turn I a gap in the collars and a layer
y---.. Vertical of glass epoxy tape circumferentially
-- - - !
Figure No. 56
d. Losses
e. Transposition
- 39 -
.. -,.,. ,
,,"~~:i'!!i:~i"~~2!:S£~w~ .
" '
. .J. .... 4,
left hand group is moved over to the top of the right hand group: and, at
the same place, the bottom conductor of the right hana group is moved OV2r
to the bottom of the left hand group. See Figure No. 57, where the solid
lines indicate the top two conductors and the dotted lines the bottom two.
This same transposition is made
at sufficient equally spaced
points so that each strand oc-
cupies each radial position
in the turn for equal portions
of time.
88
43
2 Tl
BEl
32
T2
tffij4
2 1 -
T3
HE3
l4
T4
ffiB2 43
A B c D E
Figure No. 58
1 2 6 1 5 6 4 5 3 4 .z 3 1 2
6 3 5 2 4 1 3 6 2 5 1 4 6 3
5 4 4 3 3 2 2 1 1 6 6 5 5 1+
tr 1 T2 T3 T4 h'5 T6
A B c D E G
Figure No. 59
Figure No. 59 represents the relative position of the strands when the
turn is three strands high.
If we let:
- 40
It is evident
T = 2S
If each strand is to occupy for equal times every position in the turn the
number of turns between transpositions must be equal to (n) where:
N N
n='T=is
So if a 15 turn winding is made with a turn 6 strands high the first trans-
position must come at the end of 1-1/4 turns (n = N/2S = 15/12 = 1-1/4)
and another transposition every 1-1/4 turns thereafter.
f. Taps
g. Cooling
h. Mechanical Strength
i. Advan tages
- 41 -
j. Disadvantages
a. Construction
r
I
I
I
No. 60
e. Transposition
42 -
------------~----
" . ..''. ..
-----u--~~:---------:-]
' . . - - - - _. __._---- ..
f------ _.------
1 2 3 4 r
3 4 2
2
r----- ~--
3 4 1 2 3
4 Tl 1 T2. 2 T3
--
3 T4 4
Figure No·.. 62
n = N N
T =S
If a 15 turn winding is made with a turn 6 strands high, the first trans-
position must come at the end of turns I n = N/S = 15/6 = 2-1/2 turns and
another transposition every 2-1/2 turns. J
- 43 -
----- ---------- ~-.=~-------------~-~,--=======
i. Advantages
This winding has all the advantages of the two group Helitran
and requires fewer transpositions. Since it is only one strap wide in the
axial direction, the turn can be made narrower and more turns can be placed
in a given axial length.
j. Disadvantages
a. Construction
After winding, the coils are connected start to start in pairs and
the pairs are then assembled into a column over a micarta tube. When all
are assembled the· finish connections are made.
.~
Segment of
Micarta
hG-ure No G3
- 44
------" --"-" -" --~-"---...-"--~=--~~====
"-~-----"
b. Limits
c. Insulation
Major insulation is provided by the tubes and duct on which the coils
are assembled and by collars at the ends just as for continuous coils. For
higher voltages static plates and angle rings are used. In addition, the
coils near the line end of the column use static rings one on the inside
and one on the outside of the coil. This ring distributes the stress across
the turns of the first and last layers and also increase the coil to coil
strength.
Static The inside static ring is
.- _. _._- --.
Plate connected to the start-start
~~ __________________ ~~~~ _____ Line
connection. . The outside one
to the line.
Figure No. 66
Static. ../~
Rings
- 45
d. Loss Limitation
These windings use small conductors and have very low stray
losses.
e. Transposition
f. Taps
Taps may be placed on any turn and carried out across the
layer then radially outward across the coil. Taps and pressboard strips
are used for insulation.
g. Cooling
h. Mechanical Strength
1. Advantages·
j. Disadvantages
The temperature gradients in wire wound coils are high and the
coils must be worked at low current densities. They are subject to turn to
turn faults because of wire defects. Because of the coil assembly time the
c()st is high. The small wires required are also high in cost.
2. Basket Windings
s. Construction
- 46 -
-...... "--,~- 7" -=:-~-~--..--==-
--- ------'
B Basket wound coils are in some ways
A
similar to double section coils ex-
Section l' Section 2
y - - - h Ar-_---.
cept that each section consists of
r------,v' r-+------. two discs instead of one. They are
wound by t . .V'o different methods. Fig-
ure No. 67 shows a single coil of two
sections with two discs each. There
are 10 turns per section or five in
the radial build of each disc. ' Num-
bers on each section show the turns
in the order in which they are wound.
Line from A to B is the path of cur-
rent through the coil. This results
Figure No. 67 in an approximation of the layer
wound coil with two turns per layer.
A large number of crossovers between discs is involved and each of these
requires tape and pressboard strips for mechanical protection. To prevent
all this extra insulation piling up and making a big projection on one
side of the ceil the distance between crossovers is made less than one turn
by the distance between rows of radial spacers. This staggers the cross-
overs around the circumference of the coif.
Figure Mo. 68
- 47 -
The current limits may be made as great as 150 amperes by
winding three parallels in the manner shown in Figure-No. 68 for two
parallels. The winding is uneconomical for voltages below 92 KV and has
been largely replaced by Hisercap windings for higher voltages.
c. Insulation
d. Losses
e. Transposition
Not used.
f. Taps
i. Advantages
Used at the line end of high voltage coils, the series ca-
pacitance is increased and the voltage distribution is improved. Con-
sidered as an electrode at line potential the inner end of the first two
sections is doubled in thickness. This results in a lower concentration
- 48 -
of stress at the end of the winding.
j. Disadvantages
1. Strap Hound
a. A Construction
The analog between this winding and the cylindrical coil is very
close except for the shape. In essence, it is a cylindrical coil wound on
rectangular tube.
r.-"!....,........,-....-------------.
Winding
Tube
,'-_ _ _---J)
Figure No. 69
The turn is one or more rectangular straps grouped into a rectangular sec-
tion and spirally wound in a tight spiral layer. Pressboard collars fill
out the ends of each layer and sheets of pressboard the full length of the
coil provide layer insulation. Corrugated pressboard is used to pTovide
ducts.Jngeneral ducts are provided only at the ends of the coil which pro-
ject outside of the iren eircuit and only a few ducts are used in the por-
tion of the coil inside the iron opening.
- 49 -
For voltages above about 15 KV, a static layer is used across the layer at
the li~e end as in Lowgrocap windings.
c. Insulation
Paper tape is used for turn to turn insulation. The minimum thick-
ness of .014 is set by mechanical consideration. Layer insulation is of
pressboard sheets, or oil ducts formed with corrugated pressboard. Major
insulation is the same as in cylindrical or Lowgrocap windings.
d. Losses
e. Transpositions
f. Taps
Normally taps are placed in the center layers of the coil and are
brought out at the tap end of the coil.
g. Cooling
h. Mechanical Strength
- 50 -
Figure No. 71
i. Advantages
This type of coil is low in cost and has an excellent space factor
in the opening. Space factor is defined ~s the percent of the area of the
opening through which the windings pass, which is occupied by the winding
metal. A high space factor goes with a low cost.
j. Disadvantages
For 1mV' voltages and high currents the rectangular coil is wound
with a metal sheet conductor in which the turn extends the full length of the
layer except for a collar at the edges. The lead is a bus bar which extends
down into the end of the coil. The sheet conductor is brazed
Bus Bar
c=====~~==============~~
1 i',.'
~ .. t
L
Co lar
Conductor
.t ,)
Figure No. 72
or welded to the edge of the bar as shown in Figure No. 72. Each layer is
a turn. Layers are separated by pressboard sheets or oil ducts as in the
preceeding winding.
- 51 -
Current ratings up to 2 or 3 thousand amperes are possible. The
voltage rating is usually not over the 1.2 KV class because the number of
turns becomes too large.
c. Insulation
d. Losses
Stray losses are high for this type of winding. At the coil
ends, the leakage flux cuts across the inner winding into the core. With
flux cutting through a wide sheet, the loss which is proportional to the
square of the dimension perpendicular to the flux becomes quite high, as
?
great as 40 or 50 percent of the l~R.
e. Transpositions
f. Taps
g. Cooling
h. Mechanical Strength
i. Advantages
j. Disadvantages
a. Construction
r
The coils are all wound individually
and then assembled into stacks. Com-
pared to concentric windings, only
I a few coils are used per "iinding.
,.' t;=--:;'. - Each individual coil is a tight flat
. 1/ disc rectangu1a~ in shape as shown
Start in Figure No. 74. The thickness of
the disc is the same as the 'insulated
width of the conductor: W in Figure
A
No. 73. Dimension LB in Figure No. 74
corresponds to the radial build in a
circular coil and is called the
limiting breadth of the coil. Comparee
to the dimensions of the coils used
in concentric windings the coils are
enormouS in size. The A dimension
in Figure No. 74 can be as great as
ten feet and the limiting breadth
up to 2-1/2 feet. These are extremes
Figure No. 74 but at any rating the coils are rela-
The coils are assembled into phase assemblies with alternate groups of
high and low voltage coils. Any number of groups can be used but normally
- 53 -
two or four are used. These are known by the number af spaces high to low
as two high-low or four high-low designs. [SeE' FiGvf?eS No JS"-lfP.J
'___--.. ~ H - L Spaces 7
Figure No. 75
Two High-Low Interleaved Winding
L. V. /i
L.V.
Coils: Coils
H. V. Coils L. V. H. V. Coils
Coils
- 54 -
I
rfrrr ,.... ~,
I"l r-r ,
II
fj iT
t"r~
II
I! I ........
~
l i\
I
""i ~ i'- ............
........
~
;
--- - '-'- '--- -'- '---
u»"
Figure No. 78
Figure No. 78 illustrates how the individual coils are stacked and
connected into a phase assembly group. The connections are alternately
.. "'" start to start and finish to finish. These connections are made using
the wire of the coil which is formed and brazed at assembly. A static
place with the same shape as a coil is used next' to the line in the high
/./ ( « ( I t ( , ~
1 ' voltage winding.
< '" < < ( ," /' / ' " ... <'
i
I
When two coils are connected
start-start, there is no voltage
between the coils on the inside
lW of winding. At the outside, how-
ever, there is the stress of two
sections. By slightly dishing
alternate coils, the space on the
inside can be made small and that
at the outside equal to the dis-
I'~ •• ,'." . ." .< .,,'
/'."' • ,"
.' .-
;"
- 55 -
."--~-~~=~-'-'-=:';=- .--~ ...
For grounded neutral winding the voltage stress to-ground decreases as
the distance from the line increases. At the line coil, full insulation
distance "X" is required from the coil to the iron. As the winding progresses
less and less distance is required until at the ground end the distance "Y"
needs only withstand the test voltage on the neutral. Each coil as one moves
from the line end is wound with a greater limiting breadth than the one which
preceded it. This type of construction is known as graded insulation.
Interleaved concentric windings are also suitable for any voltage class
which has yet been built or seriously proposed. Designs have been made for
345, 500 and 750 KV.
c. Insulation
Figure No. 81 shows one way that these items are applied to a coil
group containing four coils and a static plate. The limiting breadth of the
coils is shortened in the figure with a break bet~.,een the inside and out-
side channels. Each channel covers or partially covers an area 2 to 2··1/2
wide at each end edge. The turns between the edges of these channels are
"
"
- 56 -
supported by a pattern of pressboard blocks which are-glued to the washers.
See Figure No. SO.
Inside Corner
Outside Corner Scarfed Joints Channel
Channel - - fifI
. ------------- l l~ J
,l ~
Blocks, ,{7(l
~ ~
/ I -- ¥I/
-.-------------r-t-~
'\
Channels
____- 4 -_ _ _ _ _ _ _ _
/-
/
. - ----------
Figure No. SO
Detail construction of the washers with blocks and of inside and out-
side corner channels are shown on Figure No. S2.
It will be seen that the channels and angles fold closely around the
edges of the coils where the voltage gradient is highest and forms the coil
to coil and coil to ground insulating function. The plane of the insulatiol
is at right angles to the plane of the principal voltage stresses and this
eliminates creepage surfaces.
As with other types of winding the sixty cycle and impulse test voltag
are set by the BIL of the winding. Series and ground capacitances are
calculated and the voltage distribution is determined and from these calcu-
lations, the necessary insulation thicknesses and distances are determined.
d~ Losses
b,
,
--
/<x;.
'
'
r....,
~~
'J
,~
,i i
I '
/' ~
\)
I
~ C""l N
. . . . ~, I
[\ ,"
1\ 0
Z
~
Z
~
0 0
Z
~
z
~
0
't
~ I
I
r-
..-I
0
0
I-r\
..-I
0
0 f-' r-
..-I
o
0
_~'
~I\'
..-I
0
0 l- n.
I
I
I
I
~ ,
~r-
-
I
- \ I I-
I- r-
/'
/.'
~- I ,I- L
' Washers
\ I
Channels
\ '\ \
~ r.. /.'
fT:-
Hi
'\
'\ ~
;;i' ~Th
·Ii
I,...,
~l
I.t- I-
i.-Angle'
' '
\ i\ ~ 11 \ ,-'
~ Ffl ,1
[\ t '\ / I
"-
.
"- ~ '\
\
'
i\,
,/ ~
/ '/ "-
/
~i; ·l-J
l~ 111 'I
1\ ~ ~
'y.
ld 1\ \ .,,
~
\
-- ,~ ~
J
5! ... ,........ . '
~ II t:
f,
~~
I~
I
I i
"
I
Figure ,No. Bl
.... - ". -.- . --
- 58
CO~'1 Tvasher
•
Wi,th Blocks
LOIW-JG~8~LO~C~KS~._ _._ __
.' hT. . ISU' P"OIl Co
. ~A
'5'-0
,;, MAX Ut I -4!!l
I.I!!!X 2-3-3 :.::
USE I ,,2, - 2 ..... 2I '____ ~__
'de Corner
Outs~
Channel
AU - -- --- ..
'de Corner
Ins~
Channel.
Figure No. 82 .
the losses there is a tendency to use square wires or eyen to wind the
individual straps on edge. Stray losses run from 12 to 25 percent.
e. Transpositions
I i 2.. ! 3 14-1
J
.1'4 ,i 3 .i 21/
I i,
Figure No. 83
f. Taps
Figure No. 84
g. Cooling
Each coil has an oil duct adjacent to the coil surface. Thes·e
are formed by the blocks glued to pressboard washers between the coils. The
ducts are vertical and the coils cool excellently by either thermosiphon flow.
in"self cooled transformers or by forced oil flow in forced oil cooled ones.
When the oil is forced up through the boxing around the coils, the spacer
blocks in the ducts interrupt the flow and change the directieu frequently
and abruptly. This induces turbulent flow and gives geod coaling.
h. Mechanical Strength
~
top and bottom is braced by a
'\ formed channel welded to the inside
Tank Co~lS of the tank wall.
I~----I,
A pattern is used for the
.. blocks between coils so that ~very
I
\ turn is supported at intervals
Iron' short enough to prevent failure
as a beam. Each phase assembly
is built up complete and is clamped
and dried by vapo-therm process.
"
Coil The iron circuit is then built up
tightly around the coil phases.
Figure No. 85
i. Advantages
j. Disadvantages
For small currents the coils are flimsy and not easily handled.
A great deal of formed pressboard insulation is required which is e~pensive.
- 61 -
b. Current Voltage Limits
c. Insulation
d. Losses
e. Transpositions - f. Taps
Not used.
i. Advantages
j. Disadvantages
a. Construction
- 62 -
Figure No. 87
f. Taps
i. Advantages'
j. Disadvantages
a. Construction
- 63 -.
SKETCH SHEET
fOR .. 28571
-
CONFIDENTIAL
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The winding is used for voLtages up to 250 BIL and for current s
requiring 0.4 square inches of conductor or more.
c. Insulation
d. Losses
e. Transpositions
_ 66 _
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SKETCH SHEE'r
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CONFIDENTIAL
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TEM 11027
!figure No. 90 ". • .... ;.... _ 1. I ••
g. Cooling
The ducts through the coil are shown on Figure No. 88 to-
gether with the direction of oil flow. The cooling in actual designs has
proven to be adequate for both thermosiphon and forced oil cooling.
h. Mechanical Forces
i. Advantages
j. Disadvantages
1. Core Form
a. Construction
This type of winding has been used for low voltage core form
transformers when complicated impedance relations are required. They are
suitable for low voltages only and several high low groups, 6 or more are
req~ired to obtain normal reactance.
c. Insulation
d. Losses
e. Transposition
i. Advantages
j. Disadvantages
2. Shell Form
a. Construction
- 69 -
. ""
This winding will only be mentioned as above since the design problems
require the same or similar solutions as for the rectangular counterpart.
- 70 -
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HISERCAP· WINDINGS
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APPEl\TDIX NO 1
cf
It- -----=t.--. through the winding by means of
the internal capacitances. The
1---1' H-'---T_ ... __ _
Cs4- coil for analysis can be replaced
with a capacitance network as in
I -.Il - - ----r----'
<3 c;- Figure No. B. In this figure, the
- capacitances CS1 ' CS 2. ' CS 3 -----
t-----III-----1 CS5 represent the capacitance from
----~ ~-------------~
section to section which are all
in series to'ground. Each section
also .has a capacitance to ground
all of which are in parallel. These
F·igure No .... A are shown as CGl' CG2, CG3 +---- CGG'
Consider now C~l. The charging
] of all G ground capacitances ·flow .
through it causing, lets say, 6
~I;:=:c, units of voltage drop. Consider
now Ca2, it has only 5" units of
~1==CS"2.
voltage drop. Like sinc,e CSS' has
but one unit of voltage drop. As
a result most of the voltage is
--r--Co concentrated between the line sec-
11-----'----1 tions as shO\vn in Figure No. C.
The voltage instead of distributing
~=C~4 uniformly across the ~vinding as
shown by curve C distributes as at
curve D. As shown, approximately
1 50% of the impulse voltage is im-
=~=Cs.:;
~I=G'
pressed across 10% of the winding
at the line end. The insulation
at the end must be designed to with-
I('~--' stand these voltages.
Figure No. B
- ~--
- - -.. -- ----~----.,~====
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JL!. .- ......... t!"- ..S"'9_. ~. z .. y " • "._t >. • • ,..; ~
1OQ;
90'
80.:
70
60
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0/ 10 20 30 40 60 70 80 90 100
Percent of Winding From Line
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APPENDIX NO. 2
A lowgrocap winding is a layer wound coil with only a few closely spaced
layers. Solid sheets of insulation or a relatively thin oil duct are placed
between the layers. The result is that each layer is exposed to the next one
over a large area and at a relatively short distance. Since the layer to
layer capacitance is proportional to the area and inversely to the separation,
this gives a high series capacitance which is what is wanted •. In addition,
a static cylinder which is a sheet of metal connected to the line is placed
ar~fie ou ts ide<Yf-t-ne-c-o-rr:-"See Figure -Nb-:--n-:The ground capaci nne-es
are-t'hentranSferred so that they connect between the static cylinder and
ground. With this arrangement, the charging currents for the ground capa-
citances are supplied through the static cylinder and do not flow through the
winding. This has the effect, so far as voltage distribution is concerned,
of cancelling the ground capacitances. The capacitance circuit across which
the impulse voltage initially divides is as shown in Figure No. E. As can be
seen, the series capacitances are large and the ground capacitances are charged
through the static cylinder and the charging current does not flow through
the winding. The initial voltage distribution then approximates very closely
to Curve C of Figure No. C.
)
No STATIC.
+r-'- r___
l.,. ,tv! !-l'Iyr(J.
C6/
Cs'1 Ct
("I C'GoS
("1 t-
C~4
G4-
- 77 -
APPENDIX NO. 3
"'---"--~-r---r---'I"-'-
.. - --,I J_
r-r========r--,-I_I 1-')
./
. ::::
• • pt*
/UflN
( l - - - - - - - T " I ~-,.,.. - - - " --v L
I I Cs = k '8
2 __________ ~i ___________
~
L = average length
3----+£---- of one turn
4--------=r~------ Cs = Series capacitance
r ----I+--------- of coil
C----I+---
7 T"
S -r
Figure No. H
Turn 1 2 3 4
5 6 7 8
Figure No. J Cs =k 4L
Series Capacitance Equivalent
of Arrangement in Figure No. G
In order to reduce the turn stress and decrease the insulation distances
and material required, designers are increasingly making use of interleaved
windings to increase the series capacitance. One such winding which shows
the turn sequence is illustrated in Figure No. G. This type of winding is in
line with U.S. Patent 3090022 issued to Dr. G. M. Stein.
Figures No.. H and No. J illustrate the gain made in series capacitance
by use of an interleaved winding. In the interleaved winding the first four
turns lie side by side with the second four turns and it has 32 times the
capacitance of the straight disc type' winding. Referring back to Figure No. C
of Appendix No.1, the Hisercap winding would have a surge voltage distri-
bution like Curve E.
- 79 -
Round Wire Wound I.S. 61568, I.S. 61566 and 1.S.· 347620
~-"
f
• I /
- 80 -
Double Section Pancake I.S. 347618
Continuous I.S. 347610, I.S. 347611 and I.S. 61580 .
He1itran I.S. 61594
Hisercap (Twin Interleaved) I.S. 472003
Rectangular Concentric I. S. 553631
(
j
- 81 -
'.
~-. - -"'-- .. "-
. . ,:.:;:-::-"-""~
TRANSFORHER FUNDAMENTALS
POWER TRANSFORHER WINDINGS
Problem Assignment
2. What type of high and low voltage coil for each of the following three
phase transformers? Why?
A 2000 KVA, 15 KV delta high viltage, 480 volts delta low
voltage, self cooled
B 2500 KVA, 69 KV delta high voltage, 2400 delta low voltage,
self cooled
C 12000 KVA, 138 KV delta high voltage, 2400 volt delta low
voltage, self cooled
D 12000 KVA, l38KV wye high voltage, 2400 volt delta low
voltage, Forced oil cooled
"("
./
..
82 -
..... :
3. In a cylindrical coil having a winding length ~f 36 In., a mean
diameter of 24 whay is the capacitance between two layers separated
by a 1/4 in. oil duct. Use a speci~ic inductive capacity of 2.
5. In a cylindrical low vol tage coil, why ,vould you prefer not to bring
taps out of the outside layer?
- 83 -
T1' 'lns [()nnel- [lInd ,1IfI~nt.ll::
POT.'er Transfonner Hindings
Lecture No. 3
Solution of rroblcms
Problem 1.
Area _366
Approx. thicknes.s ---
Width 2.06
.178
G
Designer used 10 102 x .365] all,l .024 tape 2 deep - 5 wide
Bare turn .204 x 1.825
IusulateJ turn .252 x 1. 945
Cross section area :;: 10 x .03641 .3641
Layer Arrangl;.ment
SholllJ have at least Ol,e side each layer exposed to oil.
Should r.ct have a duct directly l!.ndcr layer r..ext to high lo~v space.
Designer used 2 dlJcts l/4"thick bet~veell lay<-~rs 1 & 2 and 2 & 3~
Designer used 1 s()lid layer of insulation @ee DM l159.l:U
Material 2(.030)p.n. Allow .076 Duct allow .265
Radial Dimensions
Tuhe 14-1/4 ID x 14-3/4 OD 2 ~~
7.375
First coil layer .252
First duct .265
Second coil layer .252
Second duct .265
Third coil layer .252
Solid layer insulation .076
Fourth coil layer -252
8.989 x 2 :;:
17.978 a 18-'1/8
.. \ .. .,.
Probh'm 2
Proulem 3
.224 A K
C =
d
A = 36 x rr 24 2720
K = 2
d = 1/4
Problem 4
27
T = 25 - 1 = 22 - 1 = 21 n = 2S-1 21 1 6/21 1-2/7
u = 9 = 3/7
21
n =8 6/7
24
Problem 5
As taps are taken out high to lC)\Ii,disto.llce incre.:.lses and 'impedance
increases. . -,-- •
.--.--~-~~=== ....:~.-'-.~-=--.-.:--.-.=.::;;.--:..---- ...- - - '_ . - - - - '
, ..
TRANSFORHER FUNDAY!ENTALS COURSE
COMPANY CONFIDENTIAL
., ....
... _- .. -._--_ ..... -----------------------_.-..._--_._------_.. _.- ro" .,'
LecturE 4
Lectures 4 & 5
"Distribution of Impulse Voltages in Pmver Transformer IHndings"
Additional Notes
TABLE OF CONTENTS
1. General Considerations.............................. 8
2. A Basic Analysis.................................... 8
A. Introduction ..•.......................•.................. 16
Additional References........................................ 24
Figures 1 to 23.......................................... 2S to 27
- 2 -
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Lecture 4
Lecture 1/4
Analysis of Surge Phenomena in Conventional Windings
A. Introduction
It may be pointed out that the tes t \Vaves Figure 1 Simulating the effect
of lightning surges are measured in microseconds. That are transient phenomena
about 1000 to 10000 Eimes as fast than nOL~al op~rating frcquencios so that,
also, the response of the windings to these high speed transients is quite
~ different than the response to low fr~quency test"voltages.
* The numbers 1),2),3) etc. refer tr) the h;i)lir)~t"!lphy fur-ni.shed '-lidl the
original notes, or at the end of these notes.
-. 3 -
..t .' '.. + $i.O::~,. :d6¥._ q ._ • __ y.~. _ _, .. 4 &.owu ._. 54> ...., j. :;<)>2"'. _ ( .AliU .ki; .&_::S:ZwP.7. . 9
Lec tun: 4
For discussing the impulse voltage distribution in core type coils, the
core and coil assembly shown in Figure 2 for a t~.;ro-winding unit shall serve
as an example of two principal core type windings, the layer wound or cylin-
drical winding appearing on the inside (L.V.) and the pancake or continuous
winding found on the outside (H.V.~ Surge voltages may be applied on either
one of the two line terminals (1) or (2) of the winding (H.V.) to be tested
with the other terminal grounded or also sometimes left open. Both terminals
of the other (L.V.) winding are grounded together with the core and tank. "
2. Extremely high eddy currents in the coils modify resistances and in-
ductances.
At short times, current flm.;rs much faster into the capacitance network
than" into an inductance network so that the capacitance network becomes excited
first. Then the voltage distribution in this network will be the same as in
an electrostatic field if all winding turns are metalically disconnected from
each other. Such a condition could be generated also by a mere D.C. excitation
of the network and is in general referred to as the "initial surge distribution".
At longer times current flows also into the inductance pnd resistance net-
work so that the surge generates oscillating voltages to ground with D.C. com-
ponentsof a straight line distribution usually referred to as "axis of oscilla-
tion". Since these oscillations start with the "initial distribution" and
have to be symmetrical to their D.C. value, the axis of oscillations together
with the initial distribution approximately determines the size of the crest
voltages to ground at any point in the winding.
- 4 -
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Lecture 4
.~.
The accuracy of measuring impulse voltages was greatly improved with the
introduction of the electronic operated repetitive impulse generator ~'lhich
furnishes an applied surge vol tage of only feyl hundred vol ts. The technique
has been recently further advanced with the possibtlity of measuring small
voltage differences between turns •.
However, all test methods have the disadvantage that the transformer has
first to be bui~t before it can b~ tested, and are, therefore, not a complete
tool for the design engineer.
- 5 -
-.
.:vas~.~ .Wi. liE' tl.
-; " . -'c····
Lec tUrE 4
- 6 -
. "~'- ':::'.
---------------
Lecture 4
This method has the disadvantage that a model has to be created before
the design of the particular unit is completed. The model itself may consist.
either of an equivalent-circuit like the one used for calculations, or the
model may represent a scaled down version of the transformer itself or a
combination of both forms.
For this reason Mr. P. A.- Abetti 8 ) has suggested a combination-of the
scaled down model and the equivalent circuit model ,vhich he names liThe Electro-
magnetic Model". This is the method used by the General Electric Company for
their high-voltage concentric coil designs. The scaled down model is used
in this electromagnetic model essentially for obtaining the required inductances.
For this purpose, the number of turns in the model is raised so that its in-
ductances become equal to the one in the transformer. The capacitances, how-
ever, are supplemented by an equivalent circuit connected in parallel with the
model coils and dimensioned to raise the resultant capacitances to the ones
in the actual transformer. Since the required resultant lumped capacitances
can be calculated vlith a fair degree of accuracy, the electromagnetic model
can be made to be a close analogy of the actual winding.
- 7 -
LecturE 4
1. General Consideratio'ls,
This is explained in some detail in the closing remarks for the AlEE
Paper #64-l9 6 )with reference to its Figure 25 for the example of a two-ele-
ment pancake winding with three turns per element, Since this literature
has been enclosed in the original notes, it shall be afterwards shortly re-
ferred to as the "Paper".6) From the discussion of its Figure 25, it can al-
so, be concluded that the capacitances of each inside inter turn space of a
pancake, like, for instance, between 1 - 2 and 2 - 3, is the same as if these
turns would be disconnected from each other.
2. A Basic Analysis
L = Length of winding.
- 8 -
. ._.-
_ - - -- ._-"'.:..--------_-:. -.-
",'
," "
.4i, ...... ,. -,
.... _-_.- -...... ----_.. -_. __ .. _.... --_._.. ------_._- ~-'--~~- .......-'.....; ,
.. ~-~-~-..,.......-~-~---"'.,..;; .....
.'
..,;,
............,.::..,'..;,:.::..
Lecture 4
~\
,
Lumped ground capaci tance bet~.,een any junc tion point be tween two
elements and ground.
p =d A differential operator.
dt
Because of Kirchhoff's first law:
obtain
I = i (x) - i (x +D. x)
I = CO'
o
P E; i = 1/2 Cs p e
i (x) - i (x +.:. x) ,
= i
l
i = L
N
c
s-
pilE
~ x
(' (1)
.. -s
-- -- ------------------ ---- - ---.-------------~--~-
-+".;. =.t" ~ ;-
LectUrE 4
Because of
di =
dx
For obtaining (i, substitute equation (4) into (3) and find:
1 = Cs u2 or
Cg
c-
C
0; =\ '.3 distl-ibution constant (5)
~Cs
which may also be writt~n
u = cg N = N '-;!; \!hcre
c sl N ~s
--------10
'.
Lecture 4
is another form for the constant characterising the hyperpolic functions forming
the solution of the differential equation (3). The distribution constants a
and : are important quantities since they will be found to be indicative for
the accumulation and corresponding size of electric stresses in a winding and,
therefore, are a measure for the quality of the design.
The other constants A and B in equation (4) are to be derived from the
boundary conditions that a voltage E, is applied at the line end A in Figure 10
while the other end B is either grounded or left open, that is
E(x = 0) E
l ; E(x = L) = 0 (B grounded) (7)
E(x 0) = El;
dE (8)
i(x L) 0 or, by equation (2), dx (x = L) = 0
For the conditions (7) the equation (4) becomes
El = B; A sinh a + B cosh a =0
which furnishes A = -El cosh a/sinh a
E = El
sinha cosha(x/L) - cosha sinha(x/L)
' or )
sinh a --- . -
E = El
sinha(l - x/L) (liB" grounded) (9)
sinh a
For the condition (8), the equation (4) furnishes:
Corresponding expressions for the duct stress e may be derived from equa-
tions (9) and (10) as shown in connection with equations (2) and (3) of the
"paper". Consequently, the duct stress e is determined essentially by the
slope dE/dx of the voltages E to ground. According to the properties of the hy-
perbolic functions in equations (9) and (10) this slope has its maximum at the
line end A of Figure 9~ This can also be explained by the current distribution
- ;.n the capaci tance net~.,ork since the ground currents I have to be supplied
./ hrough the series capacLtances Cs and, therefore, load these series. caracitances
Cs much more on the line end than in the rest of tIle winding.
- 11 -
Lecture 4
3. Insulation Grading.
For a'more general analysis, the capaci t9-nce net~"ork Figures 9 and 10
of the series capacitances Cs and ground capacitances Cg associated with each
element shall be named the major net~?ork. AS illustrated in detail in Figure 12
by a picture of the individual elements and their turns, each series capacitance
Cs represents the lumped value of another capacitance network assigned to a
--',
i single element. This new net,vork is named minor network and is formed by inter-
element and inter-turn capacitances c e and c t associated with each turn. The
whole winding is represented by a series of such minor networks dove-tailed
into one major ne~vork. This simplifies the calculations since each type of
network can be treated separately. An analysis of the major network furnishes
the ground and duct voltages E and e. The minor net\vorks supply the series
capacitances Cs to be entered info-the--major network and furnish also the inter-
element and inter-turn voltages V and v.
(~'--''''
/
- 12 -
Lecture 4
The end element can be converted into an inside element by the addition
of an outside metal surface connected to the line end, like on the right coil
end A of the circuit in Figure 12. Such a metal surface is commonly known
as static plate in a pancake winding and as static layer in a layer winding
and shall, in general, be called a shield. If such a shield is located where
the next centerline bet,yeen elements ,.,ould be found in a uniform extension of
the winding beyond its ends, the whole coil can be treated as uniformly in-
sulated.
If the end element remains unshielded like on the left coil end B of
Figure 12, the surface of the next inside element may serve as its approxi-
mate equipotential boundary according to field plots shown in Figure l5C.
'---'1 The duct and turn voltages e and v are given in those curves by the
-' slopes of the corresponding ground and inter-element voltages E and V in the
major and minor networks. This leads to the following relationship between
the two types of voltages in the major network if a surge is applied at one
coil end A and the other end B is either grounded or open. Then the relative
distribution of the ground voltage E for a grounded terminal B becomes identi-
cal ,yith the distribution of the duct voltage e for an open terminal Band
vice versa. The distribution of the t,yO voltages in a grounded major net-
,york and the corresponding distribution of the two voltages of an unshielded
end element become identical if their constants a and (( are the same, as
shown in Figure 12 for 0: and 0= 3. The addition of a shield, however, changes
this and makes the minor voltage distribution somewhat symmetrical to the
element center.
According to Figure 12, all voltages E, e and v reach their peak value
El em; Vm at the line end. These end stresses increase also with 0: and
and are important since they largely determine the insulation of the ,yhole
,V'inding.
For a shielded winding the analytic end s tresses V m = ~m/2 and v across
an element for x = a or turn for z = 0 are, therefore, plotted in Figure 13
against 0: and' in form of nonlinearity factors Rand r taken from Figures 5
and 13 of the "paper" in order to shmV' their close relationship. These factors
Rand r represent the ratios of the peak stresses ~TI_and V to their respec-
tLve lin~ar values ElfN and liln and go over into 0: a~d~for large values of
-.13 -
LecturE 4
- 14 -
-' , ........ "
, .~. ~':~ .• :.--: ..
A&r± ....-~a ...;.-·
Lecture 4
\
,I
,/'"" ,
- 15 -
"-
~ I
, "
.- -' ;,
_ ... - ;
• J;'J ~'" '." r --
"
,
One of the greatest aids in recent years to the design of insulation fc~
transformers has been the ·standardization of insulation le76ls and the est~bli~h~
ment of standard dielectric tests for the various voltage classeso Both impulse
and commercial frequency tests are specified to represent service conditions o
These tests set a definite level to use as a basis for the insulation designo
Hence from these levels the voltage stresses at the terminals of the various
j
a o lmEulse Tests
I K2~ 3j)8
~ \7 t ~ T1J;;.:l in/{seCa
o ·!i:~:v~'J---.~---..:.l.I1"!"--~:---'i"'---OOO;-~--:P4- ..
o ! 10 20 30 40 ;0 . 60 70
\i"C:, t" !
I
Time in Microseconds
FIGa 1 IMPULSE VOLTAGE WAVES -2-
' .
. $-.- ..... _ CP. . '_,~"5." - -..(-"..4_-._,\ ._c ".- __ .!i' _ ... s._
-
... _.. _ -_.. - ..
... ----~-.-------~ ........
-~~~-'-'------- .........
-~.~""'-'-----~--
E::L~t}18:"' 0. PCSlt-:'-:3 C: ci. r~egative pcl&rit,y· ~~a."'II:'"e rna:r ba ·.lSeu'3 b.:.t negati't18 is
:~2;:'C::1..::e:~j2:d
---
fer cil-insu1a ted and pcsi ti ve for dTy=tYPE: -::qu~pm:;n t.
.,-........ _......... _---------._-.-....-
The standard ASA impulse tests consists of o~e application of a
redu:,ad vo::tage full wave} and biO applications' of a chopped wave.9 follmvsd t-y
C!i.3 application of a full wave. The reduced full Have is So to 70 percent of
tha final full vlave and is intended as a pattern wave for comparison purposes
i.i~ fault detscticn. The chopped Haves are chopped en the tail in not less than
l k: 3 rr.icrcse:,onds depending en the voltage class j and are int,ended part.i8u~
larly to test the line and pcrtionef the Idnding~. The final full=\·rave test
penni ts time fc!' id.nding oscillations to develop so that the interior parts of
the windir~g are also stressed. During impulse tests} the transi''Jrmer is
ex:;i "':ed at nermal voltage and the impulse applied on the_cre1?t ~f_the_nc~a.J
voj.:tage of oppcpi te pola....~ ty. Excitation may be<";c.;rri t ted by clltual- a.greement. '"\
b. Low=Frequency Tests
-3-
- --- .. _-------------
., .;. .,,:.. ,...: .. "%' . ,.,.;1', .... )
The impulse and low-frequency tests for the varjous voltage classes
\ of both distribution and power transformers are summarized in Table I.
j
.,
./
-4-
-
STANDARD IMPUlSE AND LOTI-FP,EQUlmCY TE-ST VOl.TAGES FeR TRANSFOR1lERS
Ins'i,.l.=
1ation
it NEUA Front=of~
Crest
BAS! St!lldal'd Tm. u159 Tests j :Lo";7~FreQu~n.cy Test
i Wa.ve Impulse Tests LI Chopn~d Ilava
I
~!in.Time Full Wave
Time to Oil I' Dry-
I
Class Vol tag~ i Kv to FO 10 5x40 L!S
FO . Immersed Type
__~K~v____~~!~Cv~__~~~M_S__~i~C~r~e~st~~M~S____~r~~v~Cr~e~s~t__~I-:K~v~R~j,~~__~~K_v_ru~~~~~
•
Tr?!'lsfo:cmal'S 15 Xv or Less and 1)00 Eva or Below ~. Distribut.1.on
II
102 'I
r --- - :1 36 1 00 30 ., 10 4
205
5" 0 I
:
-
-
- I
I 54
69
1025
10 5
45
60
15
19
10
12
1
~:~5 . ~i: J: ,1~~ i:~ ~~~1 I ~i
. ~ rrarormers ~1_15 Kv or Less and Over 0500 Kvo. =1 p~~p.r I
102 L 75 00 54 105 45 I 4
I
.
l 20' P
~J.
= - I ,
~ - = 15
I
10
I
5,,0
8 66
1,5 0
0 ~ii 165
~iJ 1qr;
121)
00 ;
,o,,? d
I 88
11 110
130
Oat;,
1.8
2 0
75
- 95
110
19
III . 26
34
L6
0
12
19
'31
Transformers Over 15 Kv and All Kva Ratin~s ~ Power
2; 175 150 1 50
3401
/.,,(.;
I 580 0 58
230
20 0
400 0
200
2S0
350 140
1 i ~~ .. .
I 710
825
0 0 71
08825
520
6':10
450
550
185
230
960 0.96 750 650 275
1070
. 12LO
1 0 07
1 U
86;
1035
750
000
325
'_ 3 Q &;
I
I~oo 11:40
1210 .
1500
1050
1300
460
575
1785 1550 600
..
.....' ".. ' ,':'.";
. I" .' ~ ... .... •_ , ""'" ,~ -' .• 0 ;::.'_;:: ~:".o... ~ c•• _ ....:_ ':.!~:.':F4o,;~:o-:',~~...~~~-f;;;t~~:,,&:\~::,-~
- .... ~ " '.
.- -""----"------
strike a winding, or when a ~ave is ChOPPA~ either on the front or on the tail.
The initial voltage distribution deDends UDon the relative caoacitance throu h
atween coil elements as comoared to the c."oacitance from the coil
ground 0
,
-0-.
ground required by the shunt cap8.citances. If these shieJdiI'!g capacitors could
be accurately proportioI'!ed to supply the ground current as indicated in Fig. 6~
perfect or uniform voltaEe distribution would result. However, such a remedy is
sometimes more haz&rdous than the fauJ.t it is intended to correct. The quest jon
of shielding is in jts final analysis, o'!e of economics and ;::racticability in
design.
From the above discussion, it is seen that the initial voltage dis-
tribution depends on the capacitance relationships in the windinr. In
practical design, a distribution constant: .
0< =V ~t
Cst
is first determined
C = 0.224 KA
d
C = Capacitance in micromicrofarads
A = Area of plates, average, in sq. in.
d = separation between plates in in.
K = Dielectric constant
For oi19 K = 2013
For oil impregnated pressboard or
paper~ K = 4026
For a combination of oil and PoB. as in
winding-to~ground, high-to-Iow and
coil-to-coil spaces~ K = 3.0
--- ---------------
!:-
...,..~." _.*-
)
, For neutral~ or O!1e end, groundedg
- .-/
e :::: e sinh
x 0 sinh (~
~ Distribution factor ~~ V :~
Cct
o.
-9-
bo D~.E""~1:i9J~~i-.91L..at !m,! 'l,jm8. ,;t n t:axj_IftUil Vol taqe to Ground
and Oscillations
The maximum voltage to ground at any point in a t~ansformer
winding involves a consideration of any possible oscillations in the windingo
If the initial distribution varies greatly from uniform, or final distribution,
the winding is apt to go through a series of oscillations before reaching it~
final stateo The insulation to groQ~d at eve~ point in the winding must bs
adeGuate to withstand the maximum crest of the oscillations occurring at thE!
pointo In oreer to determine the maximum stre~s bGtween any tvo points in a
winding resulting from o[JcilJations, it is necenssry to eotimnto the ma7.:ir.'nm
volts per tu.-u for the section of TIinding baing considered, or elsQ to plot the
voltage to ground against time for the t~o points and to take the difference
in voltage at the time the voltage i;:; maximUIilo There" is no shortc'U'c, accurate,
and simple method for determining the maximum transient volts per tUZ11 or the
volts to ground at any point for a given timo,o The actual uind:l.eg must be
considered, and from its arrangement and constants it must be represen'tca by
some idealized circuit that is practical to solve matheoatic~llyo Then tho
capacitance and inductance constants of the circuit Buot ba ovnluatca. ?h~
final solution can be no more exact than the accuracy ill reprosontin:; thG
winding by en equivalent circuit and 1n evaluating the constant!]. Henco, good
judgment is required in setting up the problem. At b30t, the co@plete solution
of such a circuit is usually a long, tedicus, time-consu~ing, and to soms deg~eo
an approximate process. The designer is continually faced with the ~conomic
problem of spending extra time for a more complete and exact calculation of
1\ voltage stresses, er the use of greater insulation margins to cover ~der vari-
.
'\
./
" ations resulting from ~uicker and more approximate methods.
Practical approximate m~thods have been developed for plottinz
voltage against tice at any point in a winding br graphical means from thG ...... ~-
,.,;,1; initial voltage distribution curve and the distributed inductance and cap~oi
tance of the winding. Since the inductance of a winding fixes the axis about
which the winding oscillate~, it is desirable to change the abscisoa of the
initial distribution curve "from percent duct space to percent inductanco, or
turn~ squared. The variation of the initial cistribution curve fron a straight
line is first plotted and gives a composite oscillating ~ave. This coopoaite
wave is broken up into a fundamental and even harmonic waves. The periodo of "~
the fundamental and various harmonics can be calculated. Then the voltage for
any point in the winding can be plotted against time by recombining the harmonica
which appear at the point and superimposing on the axis of oscillation for the"
point. The voltage between any points in the winding can be obtained by plotti~z
a voltage-time curve for these points.
Since time and space limits the discussion here, reference is
given below to rather complete discussions and analyses of voltage di~tributiou
in transformer windings:
Manual of Surge Stren...~h Analysis for ShI311-l?ol'n
Transformers bY' R. t. Brorm, Eng. weco No. lS"2"o
Calculation of Surge Stresses in Cora-Foro T~n~£orGer~ -
An Approximate Graphical llethod by B. V. ~ipteu,
Eng. Memo No. 216.
-10-
""
'i'ransient Voltr,gc3 in ST..wetricaJ. tU..':1ped l!et:::ol"'!w
by P. L. B311c.chi and A. J. Palemo, gng.-none no. 2270
(This is a mathematical (I.nIl11sis~ and applic3 to oithai'
core or shell-form transforooro). .
Analytical Studiea of Surge Voltage O;:;ci11ationo in.
Sholl-For-r:t TI~ndinglJ by Paul Uerbut, EnJ. l1c~Q 110. 3400
,, D-1;\
,
~Drl.ow:1 VoltnD
100 -:' 1_
., .
to Grouzl
.'
\
,
75
,,
:,
...,c:I
r-I FiC. 70 ,l::lT.1.r::::l C;:,~i1loM.c~
~ ;0- Fron Ini t:1o.1 Volto.;::;::> Dle- .
\
.p.
A , tr1b'.lt1cnp:::~~.?:;J l:.pplicd t.~,
CI)
0 COo !Jld ot Dinuma wi th G~c~
k
Q) Elld Gi-ounded 0
Pt
25
- . •' • • !
. -- . • .• ,. ~..\
. ,\
~"-e..., ..... ,.h;'\ .
"
o "i
100 75 50 ~; 0
~ Percent Duct Spco .
- rrrrrnrrtrrrrD0-:L
_.. .< i ' - - - - - - .'. ---,
- .. 11 ' . '7
,4 J
...:, ........... ,.. ':.. -, ':'"'' ",' - . ' .-~ -,. ..'<!: • - . ~ ":': r"'
·
The initial voltage curve, Ii, ,'fill oscillate about the straight line. The
maximum voltage to ground at any point will be represented by the envelope curve,
B. Each ordinate on B is as far above the straight line as the corresponding
ordinate on A is below the line. Curve A h£s a distribution factor, c!. , of 3.
It is seen that it just oscillates up to 100 percent voltage to ground. Note
that curve D which has a distribution constant, C>( , of 6 may oscillate up to
.~25 percent of the applied surge. The winding could reach 125 percent only if
the applied wave were rectangular, or had a very long tail, so that tho point,
P, uould remain at 100 percent until the.uinding had time to oscilJate to its
maximun valuo. In practice, dua to losses, windings will not quite sniug up to
the theoretical value but experience indicates that the damping is not ve~y great.
Consider another application where the two ends of a 'l'?indir..:; arc
impulse tested simul·~aneously. This l'lOuld repreccnt a delta ..:1r.1:1116' in servic~.
tiith traveling uaves striking t-;;o bushings at the same instant. Ref;;r to Fig. 8.
....-,..,
125 llaxinUlll Vol t:lca to G:;round
J at Timo ';jhcn P has Di'cpped
/ E to 5~ Vn1uoo
..... ~."
.... ~
:0as 100 ,
,. ...
~ #
r-I
~
~
s:l
Q)
75
tJ
s.;.
-
Q)
~
I
~ Fig, 8. Eaxic~ Oscillation
-14.\..,. from Initial Vol~ga Distribu-
1~~-
50 __ "tion Cu...-va 0 S'Jl"Go f.pplied
....... B to Eoth Ends ot winding Simu-
Itaneou:;lyo
25
o ~.~----~----~~-----?----~~
100 75 50 25 . a
-==::::::J Percent Duct 5:pce . '.
(. .~otYr«~
I ·to'
-12- -....-.
-. '-~-.-,;~~<~:':~~'" ,"
- - - - - _. ~~.~~:::::> .. ,~, ..
-.. ... ..
::.;.'. ,. '-.,. *.. ·W"'~~~':"··'';'5:\'js:'1':;<'WW*·% -··M"'·~.
Tho :ini tisl 'Voltage disti.'ibution can be obt2.incd by plotting t7.'O CUl"\"GG t::'..n1 B
ll.S though the surge struck each end \7ith the other groun:1cd, and by adding
curves 11 rr..d B to get curve C. If P \1ere held at 100 prCf.li1'c. -U'iltil the s..-ing of
the ~indin6 roachad maximum value, the voltage uould approach 160 parccnt as
shovn in curve p. HOllever, the point, P, 'I'1ill decrease with the to.il of the
wave. tilth a Dtandard Y.'8ve P ..ould be at 50 percent i'! ~.O nicro~occnds. If
the period of the uinding \1ere 80 microseconds so that it uould reach ~aA~mlli~
value in 40 microseconds, the wi~di~g would s~ing up to 110 percent of the applied
uavo as sh07ln by the dotted curve Eo Hence, it is necessary to calcUlate ths
"
period of the Ilinding ill ordor to e:>tir:ate the r:::a:ri1ru:n vol b. G':; to p·ound.
rho period can. be readily calccl.o.tod fro:) the c:lrcui:~ cO;:Jot::nt.o t.;,'
o08bining tho distributod inductanco OLd capaci~nco .into l~ped conot8nico
The pariod for a single group of co110 ac at tha middle of a cOTo-fo?~ c~l~
of COils, or at tho contor of D. sb.oll-foro gl"OUp of coilJ, G t';7o"r.JGcil not7.'oz-:':
~1th ·outu::.l 1::.duc;tl.lcO coupling ::lO inil:1cJt:::d in l"igo C) ~ou2d OJ t::.:Jt!."
, ..
•
... ....
.I;.
·: .. ,'.-
___ _ , . _ •• _ •• P _ _ .·.·, .... .t:_:. ___ :...~::~ .•• ____ ..• ___ ~_".~--"' _ _. _ _ _ _ •
--
G)
bO
CIS 1001 \
'\
,
~ \
r-i
~
~
7; \
\
,
I:l
G)
0
~
50 \
Q)
134 \ A
\~
Fig. 11. Initial and Maximum -
Voltage Between Series and
Regulating Transformers at Xo
If tlla cou:Jtants are such 8.S to' gi va an initial distl'H.,-ution so that point X nill
be nt 11, thon X tl.ay sning up to 130 or 140 pGrc""nt 8.t, Bo IIO\;,evel'~ if Cl Co.11 1;3
increased to bring X up to D1 then the winding Vlill swing only up to 100 percent
at E. This method of increesing the capacitance across the serie:.> tranoforI!ler
by special winding arrangement to limit the Siiing at X ha~ been used in actunl
design and the voltc.ge distribution date. obtained to verify the reaulto o
HOXO
winding~ the surge voltage from Hl concentrates across the ~eries uindin3~
causing an excessively high volts per turno The high volts'pe~ t·~ m~y c1:0
be transferred to the closely coupled parts of the other w-i!::UngJ ~:.11.J 0
arrangement presents a difficult protsction and design problo~ th~t hnc net
yet bsen coopletely and satisfactorily sol.ado Syst~m prot~ction problc~c erG'
involved Each problem is special? hut adequate insulation to stand tho volta
0
per turn must be provided. Estimating the volts per tu...-n 10 the c.:!st ap~ro~e~o
*******
Another oimilarproblem is e~countared in the caoe of Q rocrolati~3
transforrier as shoun in Fig. 130
.'
...".•.,..,.=-,.""
.", ~ .. .."",.-""'...r<...,..• .,.,.,.=·_'-.,..,,.,-.""'...""'..;.."...........---,..,;...-..~~...- .......""":.--..........."'""'........- ...~."~,.,~.::.,~..',.?.:....:-'...,... ,-..""-_.:-'.7,.-......':"".~~-::-• • . ..,...."""._""'.~......, ..•""-7C',.-C.""'."".-,,~""'.,......-..,~.,~.."......,.."....~,....,.,..,..".-.~-~~-,.~
;"., ,'. ~
- .• ".,--_ ..- ............... ..
-:...:--.--...:...~~--...:........- . -----....-- ·k C~·"' er£ ,;> '. >~ -·k· .., ••• >--4 y. ih·- '.:';;:. ., r 17"
L ~-----P ~---------------4~-----~ S
Turns
lbtio
If a surge strikes the series winding from the L side and the S side is grounded
. through the line impedance r.hich is equivalent to 200 to 500 ohms ~ a relati'~~ly
large volts per turn may appear across the high-voltage side of the seri(;'J
j . transformer" Since the series transformer may have p ~ta';j=\1p ratio p in this
case 1 to 51 the voltage would be stepped up; and in th~ tapp3d windin~i
acting as an auto=transformer, it may be still further st~pp~d up. Du~ to
damping, coupli~1 a?d oversuings the voltage would notnocesss·r~]y to stopped
up in the ratio of t:.::e turns lI but it1>'O'Uld probably be hi~h enough to ruquiro
protect~ve equfF~ent to limit the voltage a~d set a kno~ level for th~ primary
of the series transformer and the tapped delta winding. At the present tin!),
one corner of the del~~ would be grounded and deion arresters.applied as ind1·
cated in the sketch. The voltage stresses in these windings will be determined
mostly by the protection level. The best approach in determining the stresses
is probably by estimating the volts per turn.
_._--------------
....
grounded. 'Ine midpoint of the winding only oscillated up to 5Q percent of tha
applied wave.
***~***
In Figo 17 the response of a core~form tra.nsformer winding io
shoTIno The oscillations in the winding are clearly shown. The curves ~it~
·expanded time scale in (b) show how each pair of coils is subject~d to streeD
as the surge prograsses through the windingo These curves shou ~hy tho coil-to~
. coil ins'iletion cannot be reduced appreciably in the bedy of the uinding o Th0J
also verify the nesd fOl" full line clearances from line leads to t.:l.p;J lo~tcd
25 percent or more uith1n the windingo
=17=
'.
b 8 1 /1
111111
H. V. Winding
....-----_...l
10 ~1
/ Voltage at Lo 170 Series COlmoction'
[5
100_
Applied Dave
~ Applied Wava .
100 , Voltage' at LV Series Connection
o
o 10 20 ·30
-.
Time. in Nf.icroseconds ..
--"7~ ..-.....".~,.---....".,.----,.....,...
..... :...
,"
.• """"~."""
..,_- ..;.~:•."".~.,-.,.:.;,""~:~._-
.....-:;" . .....,.,.. ..,...
.. -.. "p.·=·:.7~::··~,,,.~-"·,,~,{:··,,,,,';..,""";:,,~""'
.. :~".,..:.....
: ..,.,~t·-~·;".~~·2,.""'3't~?'~""I:.-_
.....- :....... ::.~:-,:.!,,-.<:.•~_-~•."'"':,'~_,...,.
t.;:...... ..-:-
..
Ho V. Winding
1;\'4 Dri1 11 ,
I 54.3 :3n 2
543
< t#
f '
f9fJ I~ Fr-
Ho Va
-1J ;
171
LoV. Tap3
L. Vq tIinding
,...
171
"
II ,~
:3
2 -
_...l----"I
co
tlO
IU
..,;I
..... 100_
~
..,;I
s::
Q)
CJ
M
Q)
p,.
50 -'
.,
20
Time = nleroseeond~
-----~.--- -----.._------.:--
-~--~--...:...:....-
-19-
~ t.\ il.
_.::::=:.-:.-t
_____3...:;/\ H:i.
n
'Y
~ filII
l,-l
&fI j : ~ ~ G:~ r r~ I
1
B C :
- I.
T ~:I,'I! · I /1 ~r: I
III, v. l~ Lo Va Ho
'.
.,
:.JI~ ~.-.JII
I
[I 10 (3
i
c:l..
I .0:
Ii
iI I
!~ Pf -'
~~-. ~-!T.,--------=:::-.~:.::...:=----~-------!:=::------~~---Y-2T
-=- 4V'\'..L_·--=:::::J===-~____2_~_5V_T___....Ip:,J,-·_11_1·~_2tVT H~_ ..S-I!" 'i/,
100
~
U:i:th .:30;~\3-6C<
Timing S:;'.,ep<,
,-----. G)
1lO. 50
) CIS
+l
r-1
~
~
0 i ,
0 ld 20 30 .A '~e"·"'" c.
~4:i
1OC
T:i.rn.i:::; C:-.-::::::p"
<D 50
~
CIS
+l
r-1
~
*
0 ~
0 2 4 6 8 10 »..seco
JF~go 16. Voltage Distribution in Line Group of Shell Porm Auto - Tren~rormero
65000 KVAo 9 1pho 9 6QA1 s HoVp 15807 for 27) KaV. Ip L.V. 7602 for
132 Ko VoY9 To Vc> 1302 A Os,:dllcgrel!:3 E "" 238
;----z3~~8
~~·a
,
ij..-..-').
H... l
Ho Va />,'-14
~ 1278
.,
,"
LoVa~ 15
16U
"
L-J
"""
.~.-. 680
..... ;, n X2-=-
~ ~ 12 Oscillog~ams CSH=ZP613o
See Pages 22 and 23 for Voltage Distribu~ion C~veso
~,,,, .,,- .
.-:5",.:. . . .'OW
,-.... ",... .'6,_" _.• IIt . . --; ....
.~ .. -'~
_,
.•
II ; ,
I ~~ I
1
!
,I /Jee! ~/C( ve i" )(.;, II
;
,ec>~! I I '.....
! 7/
'1r .- 'I!!
QJ I')D rtl"lr-.I \ 'l'. " : . I
~I
"I '" •
. . ~r
I _
. . . .- tatn'
' /:)I'D 't' .,_~
", I n " I 'I
'1 ,; "
.... l}!
-.:~ ,.. _I _ H ~ .",1
r'
~ ~D, ,
;, I
,j
1--""'"
\' t
j ~~
~1C
'.\..o
I '~
~((l
1
1
"
~
c. .·
\
" ,~
8D
~1'l
~ ....
T,'me in
......
......
--',"" (
(, '
'-.,
, . r.(
-, ~.
r·'.~~
\
"1
,p
: j r~
Figa 15. (b) Voltage Distribution in Ho V. Winding. Expanded Time
Scale - 36 Hicroseconds. See Page 21 for Complete Title and Winding ,:~
Arrangement. Oscillograms CSH-A-6130 i~
.
"';'
=-t-l~II"I~ I T r I
)!
J
r
'j
100 / ---.... r-·-J,- ,
f
!:
:1 ~-~ !!',;
'__ I-I . '. I. fl-I,-I,-I'
90 I i
1 ......
' . . ---,-
' . 1----.
'
fl' I ;
I 1
I i,:
~:ji #-
80 i
70
~-3 'I "..--.~
- ,I'== _ L.2::.:
,I
I~- T N-::--:.- ~-.,J
I /
/ / .1 . 11-' -
60
,,I
I
lk-I~ - J; 111>r~;':E7i:=-~' '~+:0~'I~F;; :·1
I :I::-"'I~t -I)~";'~I' :r:'.!-~I:"~~C-:::'::
~ .[ o
r'::
co, !
..t-. . 5f) i'Ie,! (- ~;!.
('<)
N
o.
II
:.~
-.~~'
r7 -:J '~18~9~;~LJ-17/-'
0
I-~
W
tV ,.I / .I
II .,
!:=:'
::1,0
;'~
~,I l '.:
H
-.
_0 I - , .i"'I>'"""••
----. - -
:::I-=--
[,. '---, ....-~----. -- j~ ""'" _ - 'M 1 ... - . . I 11~=15 :i~
:,'
,I
~.'
....::.' -., ~~ ~-~
...... ~~.I:.-~~, ..... ~~~~.' .- -'-=---.' _. _I~":"-:~J
- ...~:......~,~.7o:tr..:lOCl;:n:;:(;: ,- .-ncc-,""""- r
....;-t.t&dk-M..~ ... -~~_·""'r.\:O:-.;:-!j,.,..;~;-~ ____ ..:,::.....~'-.='.M ..;:.;;-.::I':a.:;a';;:,.: •.• ~
. .............~~
Tlmo in Mlcrostl.'lconds
"::'{~
The high='701h.ge \"finding; cOr:i.sis·cs of' eight rectangula.r pnncake coils 3/S-inch thick.
The limitin;; brec.o.th of e",:Jh con is 12'1 s.nd the r:',Quld. is 22:.1 :;0: ~6" ...-rith h:o inch radii.
The separ<::tiG::l be7\:een ::;oi:'s is Ol1e inch llnd from line coils to stc.tic pl:::.tes ons-half
ir.-cno
The h.igb=to=low space from SoPo to SoPo is two inches o
The iron diI:1,:msions are as follow~ g
Opcnir",,; =: 15 VJ
Haight inc2u.ding tongue wedges ::: 411:
Tong~9 inoluding gap ~ lSn
1~OIE8 lI.3Gleot tilG t~i.r:l'='''~c~turn capa:.itan:;so
In :::::::.lculz.:::'ng -:;:-.'3 gr:;vn:l cap9.citan':'J consider the perimeter of iron tongue e.s ociplate
al':.d the coil n'.ou..!.u as t;;,e othsl"o .A;3sume the ground capa;)itance i'rc=. the outsida rim of"
the coils to iron and t~~ equal to that of the inside coil rim to iron tongueo
~.
LtV.
C~'ds
I ~fo4-
'. '.
Wo Lo Teague
'."
. :;--
GENERAL REFERENCES ON I}WuLSE CALCULATIONS
10. "Transformer Engineering", L.F. Blume and others, book, Chapter XVII,
John Wiley & Sons, London - Ne~" York.
: ... . . - .~ . .-.
."'_ 0-
-~~.-~~-~.~:..: .
REFERENCES ON HITERLEAVED WINDINGS
14. "Improved core form transformer winding", E.J. Grimmer and W.L. Teague,
AlEE Proceedings, Vol.70, 1951, Paperjfo 178.
20. "Oil insulated Hisercap strap ~.,ound pancake coils with single or
multiple conductors", Westinghouse insulation specification # 783,071 .
Summary: Certain proper( i~~ uf transfnrlllcr windings in their any tran~ipnt phCnOIll('li:L I,,'yond casp;;. where the till\(' frum
responsc to lightning surges are investigated by a systematic the start of t ht' applied 1\":L\'e and the COnSN]Upnt. curreHt. flo,,'
study of the initial surge distribution, that is, by excluding the
time e/Tcct. The investigation is further confined to stresses for charging the ('a[la('itanl'(~" are "hort eHough "0 that no "ub-
between Iay('rs or pancakes and between turns of concentric staritial magnetizing rurwllts can d(~\"l'lop alollg thc ('oudu('-
. "'illdillb'S and to the voltage di,trii>ution between such windings tors of thc winding. ,\ccording to K. W. \Vaguel· 1 the wind-
and groundc(l parts. Insulation grading is considered. The ing voltages form, undt'l" this ('ondition, a ~o-called initial
./ i~fluen~'e of static shields at. the linc ends is given special con- surge distribution for which only the elc<"lrir fidel with it:;
Bldemtmn based on !l. new an:lly~is of the series capacitance.
By comparing: the calculations with measurements of the electric equil'a.lent capacitanec nl'twork remains to be analned bl'
field distribu tioll on resllitance paper, some limitations in re- reducing the windinf!: to all clectro"tatie model. 1:hen th~
placing the actual field problem by circuit problems are un- highest stre:;"p" will appear insiuc (he eoil at the "amp time
covered and Hllitable approximatiuns are developed for ubtaining that the applied voltage reache,; its maximuill. EX[ll'ripnce
a praetical Rolu tion.
shows that the above approximation is frequ('lltly ntlid only
within about 0.1 miC'ro"econd. This is a much "horter
The in~tda t iOIl of trall~iorlller winding..; ha.s to be dimensioned time than normally encollntered in commercial te~t" ami actual
to with;;talHllightning ;5ulge~. Thi" is an important problem, field service a.t the peak of the applied I"oltage. Howe\'cr,
ilceall,.;{' mo!'t of the winding; ~p:t('C is not copper, but insula- the initial di::;trihution i" indicati\'e of the effect of thc roil
tion, ,.0 t.hat the answer larg;pl~· determines the size of the size and shape on the I"olt:q:?;p ~Lresse" under stl'ep front wa\"cs
appar:lt II,.. and on the amplitude of the \"ollUge o~cilbtioll~ at lon~er
LightniJl~ ,t riking a transmi~~i()llline ercates tr:welingwaves
times. 6 The analy..,i" Ill:Lcle will abo furnish the lnmpt'd
which lllay l'nH'r equipment slich as tran"formers a.nd gen- capacitances to be u~ed in computer calculations where coil
erate \'nltage ~t.re~~es in the windings. c\:; illustrated in Fig. inducta.nces ure included.
1, the,,<.' wa\"C';; appear at the t<.'rminai:; in form of full W:l.ves, or, The discussion will bE: further conTIned to the concentric
if cut off b~' arrcstel"li, as chopped wa\'es which may ha\'e a layer and pancake windinr;s {llustrated in Fig. 2. 'Whcn the
very l't<.'eP front if the lightning strik<.'s close to the nnit. analysis of the two types of windings becomes different, special
TIl<' volta~e ~tresses are the result of l'l('.·tric and magnetic consideration will be giwn to pancake windings. Since the
fields whiC'h apJl<.'ur in a winding under ~\lI"l!;e conditions and indiyidual layers and pancakes correspond to each other in
/
thus hecome functions of location and time. This fieldprob- surge calculation~, they "hall be both referred to :1" winding
-lem hai' been conn-rted into a circuit pl"Oblem in which the elements.
response to the surge i~ replaced by that in a continuous The problem i~ to find thc \"oltagc ~trp;:"e" bd\\w'n e!leh
network of indud:mee" and capacitance,;.' By using this
·methorl, lllll.lly attempts ha\"e been made with varying success
to prerleterminc the \"oltage transient" by the help of computers
or modeb.:-" CORE
.\" a fir!'t ~(('P for a fundamental study, thi" paper will neglect LV LINE
PANCAKE
(FRONT . WINDING
I
E
I
INSULATION
I'a.
The allthur wishes to acknowled~.. the eontrilmtion oC the field me:t-
~U",!IIentH
mad .. h~" L. E. Saller with results shown in Figs. 11l-21. Fig. 2. Concentric transformer windings
.. .,.-
..
.,.":.' 1'5
lJE
I i
jJle &,lribution of the continuous electric fidds out,side the I (!~I
E~~~-vl~lu-~q~l
:lductors. In accordance with previous practice, and as an I i 'Z
·;J.jlproximation, which will tum out to have its limitat.ions, this A, _ I ~
I 8
_._ t.
This includes the elements at the end points A and B. The E 1· sinh a X {Sinh il by chord of E(;r;)}
(3)
condition proves true in a winding where all duets or-all alter- eO sinh a(l-x/L) . ~ by sTope of E(x)
-=2---'---'-.....;
nate ducts between elements are alike and the coil ends have Et cosh a
where the pIns and minus signs in the exponent of the braeket
{ I are to be associMed with Ro' and Ro 0 rp,;pectiwiy. These
02 values of Ro are plotted against IX in Fig. 5 wlH're tlll'Y increa!;e
OJ proportionally with N or IX for large values of a. The intro-
duction of Ro also permits the calculation of the strei'ses e
Fig. 4. Major at any point x according to
0.4 0.6 0.8 1.0
X/L - - -
surge voltage dis-
_ _ _ EiE • eO/e' tribution in a wind· e=2(Et/N)no(e/eo) (16)
° L 0 ing with uniform
------ElEL • e'/e~
Insulation where eleo and Ro are given by equations 1,6, and 15 or call he·
-----------------
Siein-Surae Distribution in Concentric Tran8/ormer Windinas 879
.. ~Z' . "
a~ ;;hown in Fig. 6. The values of u 0, so, and" 8 correspond K·=K"'ctnh a=C, _ct_>C.
Q, Q
tanh ct
to a grounded and open coil end B respecth·ely. They repre- (22)
tanh ct
sent straight scales of the variables eJE and ex with consta.nt KO=K'" tanh a=C, ---<Cv
a
.'pacing D and scale factors a and b, while w is a. curved scale
of the mriable (3 with variable distances f and g from the 3
:lnd u scales.
·----i
While this nomograph, Fig. 6, has been primarily designed
::'! 0.50 0
~
for computing the voltage el between the first two elements, it
may be u~ed also for finding the voltage across any other num-
0.45 ...._ _ _ _ _ 0 _ _ ._
ber J[ of elements next to the line end by substituting Jf{3"
for 13. In this way, also, the voltage e between any two ad- ~ 0.40 0.5
jacent elements inside of the winding can be able to be I-
<fl
~-C.4S 0
...
0
0
5
.
:tnd find by equation 1 , a:
~
t
I
a 1 tanh a/2
A K~I P K2
K =J(~tallh-=-Cg--- < 1 ('0 GROlJ'IID
o :!:J a/2 2
(25) -'-PART 1 ,-PAR72 PART3'-!
'
K~
J( = - - - = 1 ' , - -
~illh ('(
a
, sinh ClI
< (', (c) E~ f
A
Kg
,
K's,
{H2
Kg
P, K~
Kg, lE3 ~
K3
GRAIJEO h;;ULATIOX K92
.\c(·ordill,!! to Fig. 4, the stres:-;es E and c decrease rapidly Fig. 7. Major capacitance network of a wincHn::! with graded
il'Olll the lillt' pnd A, parti('ularly in ]l:lll('uke coils with a largc insulation
di"tl'ibutioll con:<taut a. This l'llgge"t,- all investigatioll of the A-Sectionalized network
p!fcet of r('dll(;ing the insulation ekaranc'es in a certain dis- B-Lumped capacitances of a 2·part network
tune!' from the line end. If the raJlacitall('C~ C g and c, ha\'e to C-Lumped capacitances of a 3·part network'
1)(' ehung('d for thi,; purJlo~c to any l'xtent, the voltage dis-
tribution llla\' be materially altrl'ed in the whole winding. insulatioIl ..;;hall, therefort', be ref('rrt'd to the maximum ~tre~:;
This distl'iJmtion "hall, therefore, bc analyzed for the condi- eo at x=O in a ('ol'l'e,;ponriing; winding Il'itl! uniform in:,uiatioll
tion:' that l' 9 and c, and the cOl're"ponding quantities of -Y, L, (C9=;gl, c,=c", 13=13,). For n. pancake cOllstrul'tion, the
('g, Co, K, K~, Kg, K., a, and p haw different \'alues di:;till- winding is usually long cnou(.!;h (a = p,.\'» 1) to permit the
,!.(ui"hed by :;ub~cripts 1, 2, 3 in different parts 1, 2, 3 of the approximation eo, 1:'. ~eo"'/ E" which is indcpendent of the
;"inding, a,; indicated in Fig. 7,n.nd that ('gand C, are uniformly winding length L Thus develop e/eo~= (e/E,) (E,/ea~),
--....
...... ,
di,;tributed in each part. Likewj"c, \'oltage::: EIJ E 2 , Eo to and find for jln.rt 1 by equation" 13 and 20
ground "hall appear at the :;tart (A, P, Q) of each coiI part
~"hile N'=.Y,+.vZ+N3 and L=L,+L,+L 3 remain the total ~=-~ [eOSh a,O-x/L,)-l!.: cosh a,:C/L,] in part 1 (28)
\\"indin~ \':llues. eo~ sinh a, E,
"
00
xtL -
howewl', part 3 normally !i('." far :twav from the lill!' end .·1 ~o
that only a ::mall fraction of the apI;lil'd -ur;;c w,itag;e EI will
penetr[J.te to this part unless the distriotllion con,tant:-; al
fIJr c'ilher :m opr:n or grounded coil end B. In [J.ddition to and a,! are relatively 5mall. This i" _-omc\\·hat illu~tl'ated in
.::rl':!ting this uniavorable initial voltage distribution, this Fig. S. If, therefore, the \o:dlle of a~ i~ rdati\Oely hrr,,'C, the
cL'cuntinuity may also trigger extra voltage oscillations later distribution constant {33 may be repl:LC'e<i by i32 in ,~ ('alcubtion
011 in time. of the stl'e~:,cs in parts 1 and 2 ~o that the st raet lire is reduced
to Figs. i('-\') and (B) for t\\"o coil p:J.rts.
THREE COIL PARTS
The Minor Voltage Distr:bution
The "nalysis of the effect of a graded insulation with three
·-:i p.lrts becomes similar to the analysis. made for two coil In order to make minor networks accessible to an analytic
.Lrts, Fig. i (.\.), if the corresponding capacitance network is treatment, the calculation will_be confined to the conditions
I~placed by the lumped capacitances shown in Fig. 7(C).
where a separate network can be ~soeiatcd with each ele-
Equation 24 furnishes then ment, as shown in Fig. 10. For this purpose an equipotential
surface appearing as a straight line in Fig. 10, has to be estab-
'E, K.. E. K" E. (E.)(Ea) lished between adjacent elements, similar to the ground in a
E, = K,"+K; EI = K1-+K,"-K,i.E./E.(E;,= EI & (31) major network, Fig. 3(A). However, while the ground is
always an equipotential surface of known physicul dimensions
which becomes by equations 22 and 25 for K3 = K~" or K."
which usually can be approximated by a straight line in a 2-
dimensional analysis, a corresponding surface in the duct be-
tween the elements can only be °found under ~pecial condi-
(32)
E. [ K.'" sinh at _(
- = cosh al+--; - . - - cosh aa--
Ea)]-l tions. Examples are cases of symmetry, as, for instance, a
uniformly insulated winding where all ducts or all alternate
EI KI smh aa . E.
ducts are alike. Equal alternate ducts appear, for instance,
By again referring the voltages : between elements to a if the space on one side of each element is filled with insulation
common value eo'" at point .4. in part 1, their ratio e/eo'" is and becomes a cooling duct on t he other side, as shown in the
given in part 1 by the same equation 28 as in the case of two inner coil of Fig. 2. Further examples of equnl potential
coil parts. For part 2 find, according to equations -13 and 20, boundaries are metallic ~nrfnce;; introduced a,: static i'hields or
~=
eo"
(E.)
E,
sinh {3!
sinh {31
_1_X
sinh aa
a condition where the sl\1'face of :tn element it~elf is approxi-
mately at a constant potential.
These various cases can be co\wedby the analy~is of the
{
cosh a,(I- X-LI)_~ c~sh a:
L~ Ea X-Lx}
L:
in p:11't 2 (33)
model, Fig. 10, with equal alternate ducts so that, [OL' reasons
of symmetry, the centerline::; a'a" and b'b' between adjacent
elements are at a constant potential equal to that of the junc-
:l.I1d for part 3, according to equations 3 and 13" tion between them. The capacitance network of olle clement
cosh (l-x/L)aaL/L, extends then from a'a u to b'b u with volt:1.ge (Ii~tribution::; of V
sinh a, and V-V which assume the ~ame inaximum value V at each
in part 3 (34) end. Then the analysis of the minor \"oltage distribution in
sinh (I-x/ L)aa£/La
Fig. 10 becomes similar to t,hat of the major voltage distribu-
cosh aa· tion in Fig. 3 by letting the inrlivirlU:1.1 "lements in the minor'
;llere E.IE" E3!Et, and EalE, may be COIl:lputcd by equations network b~ ~rtlliv!!!ent to the ..... hole winding in the mf\jor
31 and 32 by introducing Ea·IE,· or E 3 °(E,O, depending network and :!l50 by lett.in~~ the individuai turn in the minor
on whether the coil end B is open or grounded. network correspond to the :-ingle element in the major
.-\ graded insuL'\.tion with three coil p3.rts could be applied to network.
3. dcltaoConnectcd 3-phase winding in which both coil ends have Similar to the fields outside :lnd insi(ie the wimlin~ repre-
to he heavily insulated:md any reduced insulation has to be sented by the major network, Fig. 3, distinguish in the minor'
('onfincd to the center section of the. winding. In this ca..~, net"'ork, Fig. 10, between the outside field in the space be-
". ;c
tWl'en clements and the iu;;ide field between turns. These Flo:;. 10. Wnor
fields are described by the external voltages V and f"r- V at c::pa cit Ll nee
eapaeitall(,p" ka :.lond /';b per-unit element length and by v and kT networks
[)t't \\"een adjacent turns respectively. Only single conductor
turns willlJl' considered. The di~cussion shall be further con-
fincd to uniformly insulated minor networks. These are net-
\\"o;'k~ of elements where all conductors and tlH~ir insulation arc
the same and the fringing effect at the ends is neglected. For
this rcason, the specific capacitances ka are equal as well as kb
and kr and can be able to be replaced by total capacitances
Ca, Cb, and CT between elements and between turns re-
spectively.
Under these conditions the voltages V and v at a distance z
from the element end b' in Fig. 10 actually become functions of
the two variables z and x. However, in each element, that is,
in each minor net\york, consider x = constant so that V and !I
can be treated here as functions of z only. The introduction
of a dependence on x may, therefore, be confined to the maxi-
mum ir = V(z=O). The corresponding function ir(x) is then
obtained from the calculation already made for the major
network by substituting {3/2 for {3 and V for e in equations 3,
5, 10 to 18, and 20, and in the nomograph, Fig. 6.
As function of z in the minor network, Fig. 10, of elements
with the height Hand n+ 1 turns each, the, distribution of V The corresponding extrapolation Vo to z = 0 may be written
is shown in the Appendix to be
Vo. [l-cb/ca Cb/Ca ]
-=.=2 9mh "Y/(2n) - - - ctnh "Y+--- ctnh"Y /2 (40)
V l-cb/ca sinh (l-z/ H)y . V l+Cb/Ca l+cb/ca
-=--- T
sinh "Y For 'Y»I and 'Y/n«l these values are reduced to
Cb/C~ [ sinh (1-2Z/11h/2]
- - 1+--'---'-"':"":"=-
l+Cb/C" sinh ,",(/2
(35) ii Vo
-=~-::.="Y/n for "y»1 and "Y/n«l (41)
V V .
with a minor distribution constant 'Y and its normalized form Because of the similarity of equation 3D and equation 5 for
'Ya given by e·/Et, the value of ii/V can be computed by the nomograph,
Fig. 6, for the grounded non line end B. For this purpose the
'"'(= V2(ea+cb)/cT=2A'"'(/Z, "Ya= VCa/CTI A= V(l+cb/ca)j2 (36) quantity 'Y/2n is replaced in equation 39 by P in both terms,
while ex is substituted for 'Y in the first term and for 'Y/2 in the
where ).. is introduced as a measure for the dissymmetry of
second term.
c" and Cb. For reason of symmetry, only values 0 ~ Cb ~ Ca will
have to be considered.
In the extreme case c" = Cb, that is, when the element is sym-
metrically insulated, the first term in equations 35 to 40 dis-
The tum-to-turn stress v is obtained either by the chord or
appears so that the second term is reduced to -
difference of VCz) or, for sufficiently small values of the turn
thickness x=H/n, by the slope or gradient of V(z) in the ~ = ~[1+ sinh "Ya(1-2z/H)]. :'.. = cosh "Ya(I-2z/H)
form ' 17 2 sinh ' " ' ( a V o cosh "y~
V= V(z-~z/2)- V(z+az/2) by the chord of V(z) V cosh "Ya{l-2z/H)
(37) V sinh "Ya
. h "Ya (42)
HdV ii cosh (-Ya--fa/n) Sill - by chord of V(z)
v~ - - - by the slope of V(z) X 11.
n dz -V= sinh"Ya {
"Ya/n by slope of V(z)
Vo
which become.~, by equation 34, V=ctnh "Ya
"
:2 .
,
'
,
-~ -".,.
--c ~c
b 0
,..1 0.2
l.'=~ E\ (V)(t.)
n;\
-;
I 0
-
Z'o
Hurl) (46)
- - - - cesco
-r'
The quantities ~,.. o and Ro are found hy equation;; 1. ii. and
15 by slIh:;tituting: 13/2 for 13. The mlues of t'. '1'0 and ro are
gin'n fOI' C"b=O and I'b=C a by equations 42 to 44.
The maximum values vo". and ii", of u appt'ar at the line
For Cb=C. the values of V and I' of equation 42 and also the end (.r=0, z=O) \\'here equation 46 reducE'S to
second term of {''luations 35 and 38 show a certain symmetry
with re~pect to z=H/2. This abo heromes apparent if V/ii' V"I llom ay
-::::> .. '::::> -'. for ,,»1: ;3«1; ,»1; "Y/n«1 (47)
n.nd vll'o are plutted against z/H, as ~hown in Fib'S. 11 and 12 E, E, n.\
for ~en'ral values of 'Y ... Con;;equentlr. the maximum turn-to-tum "tl1''''' t' '" inerNlses
For Cb=O the volt..'1.ges "", V, V, and t'o ill equations 43 for the apllroximately "'ith the product of the t\\"o di"trihution COll-
minor n{'twol'k and also the functions in'the fir>it term of equa- :-;tants Ct and 'Y in eontrac':nction to the maximum elemt:>llt-
tions 3.5 and 38 to 40 ean be made identical to equations 1, 3, to-element stre~s el whi('h, :.~" 8ho\\'n by equation 12, increa~es
and 5 for thl' (·ol'l'E';<Jlonding voltagl's EO, eO, e\ and eo in the
0, 0
'"ith onh' the one distribution con"t.ant a,
major netwol'k. FOI' this Jlurpo;;e z/l/; 'Yand 'Y/(2n) are re- n,·
usin .... the ,·olta ....e di"trihution of Y and t' in equations 35
p\art'd by x/L. Ct. und B fE':~pectivl'ly, This shows that for and '38 th; lumped ~~rie,.; papacitanec C, a!'~o("iated wit.h {'aeh
Cb=O the minor nl'twork. Fig. 10, is reducl'd to the shape of element may he computed in terms of the slim of th(> total
thl' major network, Fig, 3, and the cun'(',. of v/f' and vivo in capal'itancl' C"~ hd\\'eCn tll"O adjacent dement~ and CT Ix·tween
Fi~. 11 and 12 a:::'' 111111' the same form as Eo/g\ and eO/eo in all turn" of an (·It'mellt. This lumped rapaeitanee C", i.~ a
Fig. 4, Xot{' also that analogous to eleo, as giwn by equations function of "Ya und Cb/ea and repiac(';< the minol' net-work, Fig.
1 and 6, thl' chord .and slope fOlms of ['.'1'0 1X'('ol11e identical in 10, in the major net,,'ork. Fi1!:. 3. Gncler the"'l' ('ouditiolls nh-
r'llIut ions 42 and 43. tain, as "hown in the .\ppcndix,
Fig. 12 shows al:;() that for C&=Ca the turn-to-turn stresses 11
at both endi" of thl' ('leml'nt arl' much gn'ater than in its
c(,lltl'r, and that for ('b=O these "tre,:~s are highest at one end.
'11 Ii,. {'ffpet can Ill' stlllli('{1 more in dt-tail by int.roducing a non-
'''-:l'arity fucto!' r= n I'/f' wit.h r= ro for z=O which for the slope
;j"ill of ('(t'tatiolls 42 und 43lx>C'omes '48,
("la+ dnh -.~) for fb=Cq ur h= 1
r9= 11:;: = )"Ya dnh 1'" _ ror {"to =ral • (44)
-y':! ('tnh y::?-." for rt =0 or ;\.= IIv':?
Y /-y':!-." clnh Y2,.. for l"b =0 f If ploited :1.l-1!-ill"t 'Y" for diff('rent vdu(>;; of 'Ya.."n, :1.,- ~h(I\\'n in
Whl'n plotted again:<t 'Ya in Fig. l:l, til(> (11I:mtity ro of the Fig. 15, the quantity C"b. '(I',,+CT) rcache~ a maximum of 1.:H2
minol' network cxhihit.~ propertit's simii:u- tn 8 0 of the major at l'b = l'1I and 'Y~ = ::?AI-l.:L-~li;'1f''' its lowe;:t "alu('!' at ('~ = O,and
lli'twork in eqlla.tion 15 and Fig. 5. Thwc, in both nctworJss ,':uiei" \\;thin a ratio
-.-.---',:..........--.~- ........ -.- ~-
.•. . ,r.,. 'G'O?' "'95'
C,ICb=Ca)
-..--- i'a+ctnh 'Ya If, therefOle, the analy~i~ prt'scntcd in the pr('\'iuu~ ,:cction
(49)
c,(rb =0) v'2 ctnh y2'Ya is to be used for investi~util!f, the ~hicldill;':; effpc(, an approxi-
mation has to be introciuc('d for the lllv;hieldcd 01' nonuniform
\\'hieh i;; in(·luded in Fig. 15.
condition. III order h tiwl thi,~ ~j)i)roxim~tif)n :1nd, [tt thl'
T:le Enact of 5l',ielJing ~t t:.c Li.:o End same timc, to check also tb accuracy of ~he c:llculaLiollS for u
shio;)!dcrl windin~, a lr.cdd of the minor voltage di~tribution
'fhe m!ljor network, Fi~, 3, h:l.S been analyzed under tIle
was simulated 011 resist~nce p~per,9 as shown in Fig. 16.
condit ion that the insulation is uniform throughout the whole
The paper itself took_cure of the field between clements.
winding, that is, that all ducts 01' all altel'llate ducts between
Resistance paint was added to simulate the turn-to-tum field.
element,; [Ire alike, Then each centerline between two ad-
Metallic plates were used to represent the turns. .\ccording
jacent clements is at an equal potential and the series capaci-
to the dimensions chosen, this model represented a coil with a
tance c. can be computed, as !'hown in the Appendix. How-
distance S = 2.10 em (centimeter,,) between adjacent elements,
ever, the clements at coil ends A and B have an open surface
a tum width W=1.90 cm, a turn thickness T,=0.31 em, an
on one side so that here the uniformity of the insulation is
insulation thickness T 1 =0.16 cm between adjacent turns, an
discontinued. This nonuniformity of the coil ends penetrates
element height !I = 14.1 em, and with n=29 insulation spaces
to a certain degree into the ,,'inding and, exactly speaking, only
between the turns of c!1.eh elemep..t. The r~tio chosen for the
the centerline between the two clements in the middle of the
resisti\'ities in the spal;es bet\\'ccn the simulated turns and
coil ill abo an equipotential line.
in the space between the two simulated elemcnt;; wa~ equiva-
The uniformity of the coil insulation could be restored by
lent to a ratio CT/ fa = Ul of the dielectric con<;tants fT between
extendino- the coil uniformly up to infinity beyond each line
turns and fa between elements.
('lelllcnt." This condition is frequently simulated by providing
The co!'re~pondillg voltage distrihutioll was SLl!died on :3"
a metallic i<urface, commonly referrcd to as a static shield, or
2-element morlel with t\\-O shield~, Fig. 16(.-\.), without. shields,
ju,;t a . ; a shield, on the centerline between the yne eleme~t
Fig. lG(B), and with only Olle ~hielJ, Fig. W(C). The meas-
and the fictitious next consecuti\'c e/ement,as Illustrated III
ured equipotellt.iallines are plotted in the~c models for differ-
Fig. 2. :\. winding shielded,in this way as;;umes in principle
ent fraction~ E/ Ji}1 of the applied ';olta:;;\~ Fl.
the samc properties as a uniformly insubted coil.
Except for the fringing effect at the e)('ment end~ :=0 and
In an unshielded winding the outside surfaces of the end
z=H, the field of the shielded winding, Fig. 16(.-\.), is quite
element,~ arc boundaries of an outside field to ground which
symmetrical, and the centerline between elemellts becomes the
could be represented by a certain capacitance network to
potential line E/El=0.05. Consequently, equation 42 for
O'round. In an unshielded layer wound coil, this end ground
~apaeit;ance is significant, as compared with the minor inside Cb=C a with the cur.... es shown in Fig. 11, will apply to the
voltao-e distribution at the turns.
capacit~nce network, Fig. 10, and the shield has the double
In the unshielded winding, Fig. 16(B), the field still retains
purpose of eliminating this end ground capacitance and to
,,,--..,.,.. a certain symmetry since, within the limit" of the test ac-
convert the rest of the winding into a uniform network. In
i
curacy, the potential line E/E1 =0.5 continues to coincide with
/ an unshielded pancake winding, however, the end ground
the centerline between the two elements. Therefore, equa-
capacitance becomes very smail, as compared wit~ ~he
tion 42 for the condition Cb = 0 with the corresponding curves
capacitance fa between the end element and the next lllSlde
shown in Fig. 11 will describe the voltage distribution at the
element. For this reason approximate the other capacitance
turns.
c towards the outside by Cb = 0 in an end element when cal-
c~lating its minor voltage distribution. This dissymmetry If, however, only one end is shielded, as shown in Fig.
will have a profound effect on the series capacitances and volt-
age;; at the line end of an unshielded winding, particularly in
its first two elements.
1.4 7
I
I ! 1/
1.2
Cbl Co - I i./f 6
Fig. 14 (left>. Comparison of the
relati>'e maximum turn-to-turn
;I' VI
, i
,- t--0.8..L1 /
A'
.-
i
...6 ~
! I !
voltages In a symmotrlcally In- 1.0
1 1 I , 5 I
~ 't--'O_i~
0.2
\
[-"1-
i ,! 1 o
o
a 2 3 4 5 6
'Yo--
ID0 0.2 0.4 0.6 1.2 FOR EQUAL POTENTIAL BCllJNOt\RY { _ _ CsJ(Co tCT)
'Yol. - - Fig. 15 (right). Rolatlve lumped !/JfNIAY ·BETWEEN ELEMENTS IF Cs(Co • Cp)
- - FO'I EOUAL POTENTIAL 8CA.J'jO/lRV MIDWAY
series C<l;,;:clfances of IndIvidual ~- Co AND Cb -0 --csCCo. -0)
BETWEEN ELEhENTS IF 'l> • Co ANO '0
cbo() .
• f FOR EOUAI.. POTENTIAL BOt..MW1Y {--_CS!(CotCT)
-- - - - rOR EOUAL POTENTIAL BCUOIRV MOHAY elements and the effect 0 M!ONAY BETWEEN ELEMENTS IF Cs(C ' Cb)
BETWEEN ELEMENTS
AT ADJACENT ELEMENT IF
IF co' Co AND
Co • 0 shielding upon this serIes ca- ~ - Co AND AT ADJACENT ELEMENT ---'S(~o -0) .
(5HIELOING EFFECT I
pacJtance . F cb • O_:"~_EL_O_ING_,_E_FF_e::T.l ___ _
---.-----.-------- ---~ -- .~,.,.==...~~~-..,----
. .....
,...
'i'!~:"'." 4_£._£
.' . ~- -~~".'
-----. -~~- -
.. -- -----_ .. _-----
0.3 0.4 0.5 0.6 0.1 0.2 . 0.3 0.4 0.5 ::ig. 15. r.~easurcdflald dis-
trl!Jution In a 2-eloment
panc .. ke winding
i1f
'6
0.7
o \ = 1.0
= = §'§ 0.4
0.4 §5 §'§ =
=
= =
=
HIELO ~ §§S-L Tc 0.3
= =1
=
~
=
; lL
~ ~TTi
0.5~ = =
§5 02
= =
1.0
03 ~+S+~
(A) 0.2 08 (8) (C)
IC(C), ~he "hare of the potential line E/EI=0.5 is fund3.-· These values are included in the cun'cs oi Fig. 15 and iIIus-
menw.lIy changed. Then neither this line nor the center- t.rated the shielding effect on the series capacitance.
line between the elements remains suitable as an equipotential In order to apply these curves to the conditions in Fig.
~::)Un(i::try of the fields associated with each element. As com- 16, calculate from the giyen dimensions and
pared with a. voltllg,e drop of 0.5 EI in each element of a coil,
. Surface
Fig. 16(A), with both ends shielded, the voltage E in the CapaCItance = Constant - - .- (fa or ET) (53)
Spacmg
;;hieldcd element of Fig. 16(C) varies only between 0 and 0.12.
Consequently, in the field of the unshielded element, Fig. the quantities
--', iCC), the surface of the shielded element practically replaces
(Ca/cT)=(H/S)(T,n/W)(fa/Er)=8.63, 1'a= 2.94, 1'a/n = 0.101,
.~le centerline between elements as a constant potential bound-
~'lry. If ze,ro voltage is used for this potential, the voltage dis-
and write
tribution on the surface of the unshielded element continues • C, (l+CT) C, (54)
to correspond to the condition c&=O in Fig. 11, but with the ~ =- ;;: C,.+CT
modification that ca/2 and "fa/ vi are substituted respectively
ii(Cb=O) v/f"(Cb";'O) f"/El(C~=O)
for Ca and "fa in equations 43 to 45, 48, and 49, and that "f be- (55)
comes identical with "fa. Then the nonlinellrity factor ro in ii(Cb=Ca ) =- iJ/f/(c~=C,.) V/El(C~=C,.)
equation 44 goes over into The relative values of the turn-ta-turn voltage v and seri~
ro = nvo/V = 1'" ctnh 1'a for Cb =- 0 (SO) capacitance c. in Figs. 16(A) to (C) are then computed as:
This value of To derived from c&=O, when the equipotential (I). For C&=C a : In a winding, Fig. 16(A), with both ends
boundary of the first element lies at' the next element, is shielded, identify C.=Cd so that Fig. 15 and equation 54
identical with the result already obtained for C&=Ca and furnish c.d(C,.+CT)=1.202 and c,r/c.. =1.340. Note also
plotted in Fig. 13 for the condition that the centerline between VIE! (c~=c,,)=O.5.
elements is the boundary. (In. For c&=O in a winding, Fig. 16(B) with both ends un-
For the same cases c&=O and C&=Ca find in place of equation shielded, identify C.=C,u so that Fig. 15 and equation 54
45 furnish c,u/(C,,+Cr) =0.422 and c.uica =0.471. Because of
iii V(c&=O) 1 ctnh 'Ya-tanh( 'Ya/ 2n ) VIE! (Cb=O) =0.5, obtain by equation 55 and Fig. 14
(51)
ii/V(Cb=ea) cosh'Ya/n ctnh'Ya-tanh'Ya/n ii[Fig. 16(B») = ii(Cb=O) = v/ V(c~=O) = 1.435
ii[Fig. 16(A)] ii(Cb=C.. ) v/ V(Cb=ea)
which is added to the curves in Fig. 14 and illustrates the
shielding effect upon the relative maximum turn-to-tum volt- (Un. For c&=O in the unshielded end of the winding in Fig.
age. Note that in Fig. 14 both sets of curves reach a maxi- 16(C) with the other end shielded, identify c.=c.1II so that
mum as a function of "fain which is the value where the shield Fig. 15 and equation 54 furnish c.m/(ca+cT) =0.310 and
has its greatest effect as far as the voltage distribution in the c,m/ca=0.346. Because of VIEl(c~=O)=O.88 in the un-
minor network is concerned. shielded element and of v/V(cb=O)/iiIV(c&=c,,) =1.048 ob-
/''' Shifting the equipotential boundary of the first element to tained from Fig. 14, find by equation 55 .
I . /he surface of the second element for Cb = 0 also changes equa-
~=~
ca+cr 1+'Ya2
ctnh 'Ya forCb=O\
(52)
and herewith also
0.9
0.8
t
-
I
.1
i I
09
: 0.7 - +-\!-.-+--+--+_r--~
w- 0.7 . '\. ",.Etw.:::m - f - - - -
....
w
w
C)
Q61-+-+--P'-<l:--t---l-+-+--H.-i .~
o'"
~
>o.s w
2 1-1--_
...Z wo.s V
....
~ I I
::>
a: Q4 1--+--+-7'f-::+--t--!-+-+--+-i--j 3
w
Cl. , ~P'"
0.3 .~ -r<'" i I
I ..•
W'
02 ! I/. 1_ _ 'MEdsURED _
I /~. ·······CALCULATED
0.1 f+!:-t--t--r-
02
!I' I
11'
0.2 0.4 0.6
LOCATION UF EACH ELEMENT
0.6 1.0
z /H - - -
0.1
~ti
0.2
t I
0.4 0.6
I
o.S
I
I I
!.O
I
i
I
--
- TESTED 1WITHOUT
....... CALC:.Ji..A-:-ED I SM:E .... uS
- - - TESTE:J I WITH
-~ CALCU:..ATi::O r SHlELDS
Consequently, the maximum turn-to-turn stress in a coil Fig. 17 (above left). AI i.O
end increases when proceeding from Fig. 16(A) to 16(B) and Voltage distribu-
.. ---- 16(C). This is confirmed in these figures by a corresponding tion In a 2-elcment Q.9
increase in the crowding of the field lines and becomes also pancake winding
apparent by a change in the slope of the·voltage distribution
08
EIE! plotted against zlH in Fig. 17 for the models, Figs. FIg. 18 (above A2
16(A) and 16(B). E.,:cept for small test variations, this dis- center). Voltage
tribution agrees quite closely with a. calculation of V IV for distribution in a
0.7
V = EIi2 by equations 42 and 43 and has the shape already 4-element pancake A4
shown in Fig. 11. winding without 0.6 1
..,-
In a corresponding evaluation of the field in Fig. 16(C), the shields ....
w
effect of the shield was replaced by an extension of the 2-ele- A5 o.sw
<:>
ment model into a 4-element unshielded winding. This is <t
~
Fig. 19 (above 0
accomplished by adding the image of the 2-element field with right). Voltage dis- 0.4 >
respect to the shield surface. In the resultant distribution of A6 >-
trlbution in a 6- Z
::>
EIE! plotted in Fig. 18, the voltage decreases and increases element panca!<e Q.3a: ..,
within an inside element and thus assumes a somewhat winding C1.
'.
... ..+. ,:p ..-.
,•..• 0,
--- .- ----- --
cknwnt \\"indin~ with grounded surfa('(~" in a di"tance G from
- -----_._-------- - -------_.
cg/clI=0.255, 8= VC Olcrl=0.504, a=68=3.02i. The dis-
__ ._-
. both ('nds of the ('Iem('llt~ ami with one winding end ;rrounded, tribution of E" lEI was calculated for these values by equation
:is illu"Lrated in Fig. 21 for G=3A9 cm. Dy making the size 1 for a continuous network and marked on the ordinate of Fig.
. : the indi\'idual clements the same as in Fig. 16, the total 21 in comparison with the test results.
,nding ll'ngth became L = 24 cm. In 3. corresponding calculation of the unshielded ~ase, the
TIll' dielectric ['onstant between elements and ground equivalent series c:lpacitances of the individual elements are
\\'a~ dlO~ell to have the same value fa as between elements. too much diJIerent from each other to form a continuous net-
The t['4 re~ults for the con'~ponding voltage distribution work. By considering the second elements on both winding
EO, '1~\ are fouad in Fig. 21 for the shielded and unshielded ends to be :lpproximately a.t equal potential, these elements
condition. The \'o!tage drop VI in these cun'es becomes will not contribute a.ny seri-"s capacitapce to the network so
about :20% of the applied voltage EI in a shielded line element, that it assumes the form shown in Fig. 22. In each end ele-
but ri~es to nearly 87% if the ~hie!tl is removed. On the other ment (nos. 1 and 6) the capacitance C,=C,lII has a.lready been
hand, the 10;ted voltage;; in the inside elements nos. 3 and 5 found under this condition with CalC,m = 2.89. By equation'
for the ~hielded condition and nos. 2 and 4 for the unshielded 56 then compute ca/c'l!I = 0.aS5. In euch c<!nter element (nos.
case :-how a rise rather than a drop when proceeding from line 3 and 4), c, becomes a. q1lantity C,IV obtained from Fig. 15
to grollnd. 3ince the analy~is macle furnishes instead a steady for cb/ca=0.5 and "'1= 1.94 ill the form C,IV!(Ca+CT) =0.882.
,Imp irom line t6 growlfi in all elements according to Figs. 4 Equations .54 and 56 then furnish Calc,(V = 1.018 and cg/c .. v =
:ll1d 11, thi" [lnalpis appears inadequate to find the \'oltage 0.348.
drop r' in indi\'idual elements under the influence of a nearby If these values are used first to obtain the voltage dis-
ground or the voltage di"tribution V IV in any inside element, tribution in the circuit, Fig. 21, without any grounded sur-
no matter whether a ~hicld is used or not. faces, find
However, the formulas derived for the minor voltage dis-
tribution Vlf' are in fair agreement with the test results in E, calc. III
-= = ().370
fi~. ~l if the cal.cubtion is confined to the line element only EI 2[(Ca!C,llI)+(Ca/C,IV)1
"nd i'cicrred to the total te~tcd element voltage. The values and, for reasons of symmetry, El/ EI = 1- (E31E 1) = 0.630.
of V If' were computed by equation 42 for the shielded con- These values are marked on the ordinate of Fig. 19 where
I!iticil and by equation 43 for "'I = "'I a in the unshielded case. they are in close agreement with test results. For a corre-
Lkewise, a comparison between test and calculation of the sponding analysis of the network, Fig. 22, with ground sur-
major voltage distribution EO / EI had to be limited to those faces, apply a number of delta-Y transformations and ob-
junction points between clements which face the line end side. tain the distribution of E" lEI marked on the ordinate of Fig.
This comparison has to be made by using the equations de- 21 for 3. comparison with test values.
ved for the series capacitance c, and will, therefore, be a. The system used in Fig. 22 for developing a capacitance n€'t-
,-l;eck for their validity. work for a. 6-element unshielded coil can be extended to a
In order to compute the major volt:J.ge distribution in Fig. IaI'ger number of elements, as illustrated in Fig. 23(A) for
21, first find by equation 53 cglca=2 (S/H)(W +S)IG = 0.342 the example of 3. 12-element coil. This is accomplished by
and introduce approximating c, by c.m and C.rv in the first three and last
Calc, =(calc.)(c~/c.) (56) three elements (nos. 1 to 3 and 10 to 12) while the symmetrical
value Cd is used for each of the six center elements (nos. 4 to 9).
In the shielded case, that is, for C";CIl =0.746, then obtain Without any grounded surfaces, obtain the relath-e voltages
~-
distribution In a 5- Equivalent circuit
AI
.. G'" eG ~= I
.0 element pancaka
winding with one end.
of a 6-element
grounded pancake
• '1.t.
!\ - p;:-~ '~~-
.' -1..-
0.9 grounded winding without
aooT I" ° .:-.+.- shields
I\"
\, '}
- -'
t-' •
l-
f-
I'.. •
\
~
- o.6~
~
~ I"..
I _ I-r~
. _~3 - ........ 0.512
~
A2
to(
t~ .. ",'
I
O.4a
...>
",
0.3~ Fig. 23 ·(right). Equiv-
..f" ~ 'N 5
2 / alent circuit of a 12-
r- ,.-
A <>:
.~
~.-, ~ !.L o.2~
--
Glament grounded
lL
'.:3.
r- t-. pancake wind Ina ,
., ~ ~ 0.1
!~
. without shields j
A 3.......
9 *-
- '- .P
~
! 1 A-Sectionali'lp.d np.t·
o ~ M ~ M ~. ~~
LCCATIOI'I IN EACH ELEMENT ZlH - - B-Network of
- '.'EASUlED
•••• Ct.!.a.uTEO SHIELDS
1·.·.m.oJT
--'.~'RED .~
-Ul..W.ATED SHIElDS lumped capaCitances
\WITH
.. - ~ .. , -.-.. -~.: ...
888 Steirt-Suratt Di.tn~ in C~ftWitric TramformfT Wt1ldiftq. SEP'l'EYBER IgM- I.
-.'.~: - -~--""'---'
.. "".-,.~'""
...~.'....",.,-,,....•.,....""'~.C'!"}!
.. .:-~t::~. . . . . . ~'" ~ ._-f"~. __~;,i",,"'_':":,(~~"""'" ~~.~i.~
T3blo I. Tested Lina End Voltages in a 6-Element Coif
Voltage Voltage Voltage linear linear
Across Across Across Volls Per Volts
First First Fir~t E!~mcnt rer Turn
End Oulside Duct, Clement. Turn,
Sl:ields Ground Ct/E 1 V,/E, v",/EI lIN l/(nN)
and.for rC[l."()ll~ of symmetl'~-, E5/ EI = 0,;), EJEI = 1- E6/EI = Yes None 0.330 0.188 0.016}
0.622, EjE,=1-Es/EI=0.7fi5. Their compari30n with None 0.368 0.395 0.048 0.167 0.0057
Yes Yes 0.402 0.291 0.037
te~t results is made 011 the ortlinnte of Fig. 20 and becomes a None 0.770 _ 0.868 0.175
measure for the accuracy of the approximations introduced
fol' the serics capacitance c •.
If a ground is added in Fig. 23(A), the uniformly insulated
section between the points .13 and A 7 with ground and series 2. Insulation grading ha;; its limitations ~illce a reduetiol1 of
capacitances Cg and Csl ill each clement may be treated as a the insulation clearance~ inside the coil raise;; it;; initial volt-
continuolls network which in turn is replaced by an equivalent age stre~ses at the line epd. Thi~ i~ experienced in addition to
... of capacit.ancrs Kg! and lei according to equation 25. The any po~sible voltage o~eillation~ ('all~ed b~· the insulation
distribution of c and E if thrn computed in a network consist- grading.
ing of this rqui\'alent ... nncl of C,IIr and Csl\', as shown in Fig. 3. A.~ a function of the eapacitance ratio in ('on~ecl\tive
23(Bl. Mtprward;;, the eontinuous network -is reintroduced spaces between elemcnt5, the series capacitance ha.~ a maxi-
het\\'('rn .13 and A7 in place of the equivalent ... in order to mum which is 22% lar~er thun the sum of the cOI'l"c"ponding
find the di~trihutioll of E and e in this center part of the wind- capacitances between clpments and between turn~.
lng.
,\5 a study of the results obtained it! Figs. 17 to 21 for the 4. The volta~e di'>tribution inside an E+ment is lIOt linear
\'oltage distribulion in a shielded unci un:;hiclclccl winding, the since its own di!'trihutioll constant enter" the ~trr~, calcula-
effect of the ~hield in obtaining a reduction of the line end tion. As a result, shielding of the lille element ha~ the clouble
~tresses can be summarized as follows:
effect of improving the yoltage distrihution on the coil ~llrface
The maximum elr:mcnt \-oltage;; VI and CI ill a major net- by incren.;;ing the ;;erie'> capacitance of this ele!1lent, and of
work arc dccrt'ased because the addition of a shield raises the improving the di~tribution inside the element. Thus, the
~eries capac-itance of the line clement from the condition c~ =
to the condition Cb =c a • The re/ati\-e nature of these two
° stre;;ses between turn~ benefit more than stresses belween
elemenh.
cases is shown in Fig. 15. The corresponding effect on the 5. The relath-e initial voltage distribution between elements
maximum turn-to-turn voltage iim is twofold, a reduction of of a uniformly insulated winding is identical with the distri-
f- I in the major network, and a decrease of ii/V in the minor bution of the corresponding voltages to ground. Since these
network. Fig. 14 shows this second phenomenon for various growld voltages can be read more accurately, their test may
parameters. These results are further illustrated in Table be substituted for measurements of the element voltages
I by a summary of the line end voltages taken from the test except for their vaiue at the line end.
values of Figs. 19 and 21 for a 6-element model. \Vhile the
addition of a shield reduces the voltage VI across the first
element next to the line to about one-half in the absence of Appendix. Analysis 01 the r.'Htior Capacitance
any ground surface, and to one-third in the presence of a Network
ground, the corresponding voltage iim across the first turn is
For computing the voltages V from the tum at z to the center-
decreased to apprm,:imately one-third and one-fifth respec- line a'a' in the minor capacitance network, Fig. 10, introduce
tively. This makes vm without a shield and without a ground the capacitance currents ia and i~ from this pl1rticular tum to
about eight times as high and with a ground abOut 30 times the two adjacent element.<! on either sidc as well as the COlTe-
as high 'as in a linear distribution. sponding current iT between turns. Then find at point z for
p=d/dt:
iT(Z+ 6z/2) -iT(z- 6z/2) = ib -ia, i T = -pvk T /6z
Conclusions
i..=pVka 6z, ib=p( V- V)k~6z
The study made of the initial impulse voltages reveals that
the method of com'erting the actual field problem into a cir- By eliminating ia , i~, iT, and p and by substituting v = t.V, obtain
for sufficiently small values of t. V and 6z
cuit problem has considerable limitations. A rigorous anal-
ysis of a ~urge distribution in transformer windings appen.rs, (57)
therefore, to become a formidable ta..~k even without con-
sidering coil inductance and a corresponding variation with Introduce the general solution in the form
time.
However, as far as the initial \'oltage distribution is con- V = al sinh oz+a2 cosh oz+a. (58)
cerned, the following general conclusions can be drawn from with unknown constant.<! at, a2, a3, find obtain
the cirt"uit analysis presented in this paper and from the type
of approximations which had to be made. (59)
1. For sufficiently long pancake coils, the actual length of the
winding and its connection on the nonline end has little effect The constant 0 may be replaced by the minor distribution
on the initial stresses at tha line end, where the surge is applied, constant "(=v'2(Ca+Cb)/CT because of .
and on the value of the entrance capacitance replacing the (60)
capacitance' network. If, however, the coil length becomes
Consequently, the boundary conditions
significant, the initial stresses in an open coil are smaller than
in a I!rounded coil. _____--_-_,~_____.J:(~_:=Qt== _V,
r"
._~;#.A.:;;'f~_ ....
:;. "
"f" ....
--~-~-~-~----~~---'"-~-
c.
-=
Cr
(2
1+- l'
ctnh;;1') +
-
(CII-+-Cb -2 ) -1etnh' 'Y
Cb CII 'Y
(65)
an element (0 ;'iCb ;'ica)
cr=total turn-to-turn capacitance of an element
ka, kb, kr=values of Ca, Cb, CT per-unit element height
For a numerical evaluation of this equation substitute the nor-
Cr =-2caC&/(Ca+Cb) = resultant element-to-element capacitance
between the centerlines a'a' and b'b' on either side of an
malized minor distribution constant 1'a = V ca/cr and the dis- element
symetry ~= V(l+Cb/ca)/2 of Ca and Cb according to equation A=VC1+cb/ca)/2=dissymetry of the capacitances Ca and Q
35 and find 'Y=V2(Ca+Cb)/cT=minor distribution constant
'Ya=VCa/cr=normalized minor distribution constant
General
(66)
Er=dielectric constant of the insulation between turns
Ea==dieleetric constant of the insulation between elements and
from winding to ground
Then equation 65 can be changed into equation 48 which fur- t=time, p=d/dt
nishes c./( Ca+CT), as plotted in Fig. 15. E=2.718=basis of the IUtural logarithm
te, I, w = ordinates of three nomographic scaiea
I, g, D=abscissa vlllues loc:1.ting. three nomographicscaies
> Nl)menclature a, b = nomographic scale constants .
j<ljor Network aI, a!, as, ci=constants appearing in th~ solution equation 58 of-
the dilferentilll equation 57· •
\' = total number of winding elements .
J[ = number of winding elements next to the line end A
L = length of. winding .
x = dist:mce from line end ...1 -of winding, Fig. 3
'J = distance from nonline end B of winding, Fig. 3 1. DAB EI=?.IXGE:1 Elx::a E:'EKTP.O!I.~GXETtSCI!EN' 'WELLE IN
AZ=L/N=spaee taken by one winding element Enni: Sl'Ul.B HrT \V:~'D=OS!uP.l.Z:'!'":", 7.arl V-lilly Wagner. Elektr&-.
G = dietnnee between ends of elements and ground technik und .U.uchinenba,.. V!enna. Austria, .1915.. pp. 89-92.
":'-' ',"
re.... ...,4,•..•.
---.-----~.------. - .------.-----------,.~~~
"'l21=
Pouxcl. Paper .\"0. 1:::5, CIGIlE, Pari:3, rr:l.!lte, pp. 1-1G (i,1 Fr"nch).
'" I ---
4 .• MB'rnoDEs poul! L'i:-rUllE DES T<:NSh,KS .<NomULEB DANS I.EB ~ I
INITIAL a I
1·K.~X'WOI!~!ATEVI!S, P. A. Abetti. i\lcmoire couronnc au Concourd > I
de Fondation Georije :'Ifontefiore, Scosion 1955, Section scientifiquG DiSTRiBUTION t: I
et technique, vol. 70, 1957, pp. 851-904. § I .
~~
Inalruction Jfanual I.V24, Sunshine Scientific Instruments, Phila-
delphia. Pa.
Fig. 24
J. H. McWhirter (Westinghouse Electric Corporation, Sharon,
Pa.): Dr. Stein has presented very interesting as well as useful
information. He has very wisely chosen a limited aspect of the broad plateau in the vicinity' of one microsecond. (There will
subject of impulse voltage distribution and made a thorough be other plateaus but they are not of interest at the moment.)
study of it. As he has said, this is a fonnidable task without Now consider a graph of the relative amplitudes of the responses
considering the complexities resulting from introducing the to an applied step function. In order to afford a comparison with
induetanc(!S and the tran:;ient variation of the voltages. the top curve, this is plotted below as a functioR of the oscillation
To emphasize one of the difficulties, let us consider the very period of 211"/"'. The shape of this curve is not to be taken too
basic one of defining initial distribution. We may define this in seriously except that the plateau in the top curve around 1_
tenns of an experiment whieh we can perform in our mind, even microsecond corresponds to a deficiency in the winding response
though we may have some difficulty actually performing the ex- of components with periods of around 1 microsecond. When the
periment. Consider that we apply a voltage which rises to a crest "valley" between the two parts of this curve is less deep and less
value of unity in time DJ.. At this time, DJ., we measure the volt- broad and as its center deviates significantly from 1 microsecond,
ages within the winding. These measured voltages are defined our usual concept of initial distribution is less meaningful and
as a function Vex, Y. z, DJ.), where x, y, and z are the space co- useful.
ordinates of the various points within the winding. The initial Evidently, the oscillations associated with Jeads. connections
distribution is the limit of this function as DJ. approaches zero. between coils, and static plates are usually to the left in the bot-
This implies no charge flow through inductive erements. All tom curve and these elements can be considered as presenting no
charge on capacitive elements within the winding must then come impedance to the flow of initial charge. Other elements with less
from the voltage source through other capacitive elements. rapid oscillations are to the right and the physical elements pro-
It seems to me, the initial distribution function as defined in ducing these oscillations can be considered as presenting infinite
this manner is very near zero everywhere within the winding since impedance to the flow of initial charge.
there are series inducts.nces involved which are paralleled by ex- Through experience we have learned which winding elements
tremely small capacitances. To attain voltages which are an can be assumed to be equipotential connections and which can be
appreciable fraction of the applied voltage requires charge flow assumed to be open circuits for the various ty'Pes of windings.
through these inductances. Examples of these inductances are This experience is unsatisfactory for detennining the limitations
the leads, the individual turns, and the static shields and the con- of these assumptions and it does not tell us what assumptions to
nections between coils which all have inductances even though make in analyzing a new type of winding.
they may be small. Does Dr. Stein have any comments on this discussion of a
This definition of initial distribution leads to confusion and to definition of initial distribution and how it applies to the work
. trivial and not very useful answers. Let us try to arrive at an- reported in his paper? -
other definition of initial distribution which may be more useful In Fig. 14, it is difficult to readily see the effect of the shielding
and will more nearly correspond to our usual ideas. In order to upon the maximum turn-ta-turn voltage. Perhaps if the infonna-
arrive at this, consider the voltage at a particular point in the tion were to be plotted in a different ma.nner, the results would be
winding at, time· DJ. where the applied voltage has a rise time more useful.
1lI..
The insert in Fig. 24 shows the applied voltage which rises to
unity in time 1lI.. We can plot a curve of the winding voltage at G. M. Stein: This is a reply to Mr. McWhirter's discussion.
time Ill. versus 1lI.. We know several points on this curve. When Mr. McWhirter is concerned about the conditions under which
Ill. is very large (say, greater than several hundred microseconds), the actual transient phenomena. in a winding can be appro:d-
the distribution will be essentially according to the winding in- mated by an electrostatic voltage distribution and particularly
ductances. According to the previous argument, the distribution at what times. A similar question has been raised in the review
at. Ill. equals zero is fairly close to zero. What shape docs the of the paper with an objection to the met:ill.ic links ..·hich ap-
curve have at intermediate times? If the initial distribution, pear in the circuits between adjacent. clements and force their.
as we use it, is something special, the curve s~?~d have_a fairl!~ __ ~e~ds_~_~eon the_same ~tenti~: _ _ _ __._ _ _
r·---
,!\1..¥4i. . c ' 3d. .,.+:,.t __
.. ,. ·"c- d,.!e.l,'
"
2.0
rT!TTTT'r-:----r'ITi'B-_ ELEVATION '~ ---p
'~
,,
1.9
\
1 1.8
\
E
c: 1.7
-0
c:
0
EQUIPOTENTIAL:
LINES I _ _.1.6
0
(,)
0
~/ Y
" cf
"
1 r-r--I-lf-Lr u
.0
1.5
5H4i1~r'rl+
6~LToIHJ;IJJs
,> I>
.......
I> I>
~
.....
1.4
0~
1 NET,,'JORK
t DEVELOPMENT 1.3
1.1
llm=1+1/2--SlIlh- 1
1
,a/11m
- [2SlIlh
- "'J
-
11m
; ia=llm ('n)
-
llrn
(72)
the inilucllcc or ~hieldin:; upon the tlll'll-t,,-tllrn stress ii fur a ,'un-
stant elelllont vnltage P, is fJuite rtlodl'rate in size. On the ot!:c;-
hanel, the shieleliug clTpl'! Oil the series ('apa('itull('e Cs of the Jille
with ),Jn m I>S parallleter so that P~I lIlay he f"und by equatiun GS elelllcllt anel thus un its voltage V= V, it~cif is very pl't,f.. unci,
or 6!1. As illustrateel in Fig. :!G, t he values of n", vary between :IS shown in Fi;!;s. ].5 to :! I of the p~'p(>r. This means 1ft:!! the'
,a
11 '" = 2 for "'I. = 0 and n", = 1.5 for = 0:> while the amount5 of
Pm lie slightly abuve the values uf P "LtaiIH'd for n = 2.
infiuen('e of a shield U[J'>Il the lIl:txilllUrtl tum-to-turn stress f
at tI,e line cud is 'ralher iuelircct. sill1'e 1L reduction "f t his ~(.fess
;;;ilH'e in most practical cases th!' number uf condudors n 1+ is mostly clue to 1L decrease ill the voltage i', across the line
in ea(·/t winding element is fairly bq;e, for instance n> 10, and ,a element rather tlmn due to a redistribution of \-oltagcs wit hin this
becumes usually slllaller than G, the quantity P ill Fig_ 26, and thus element_ -
~. p. - - ..