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.' I~otor: 3 HIP', 2.20'1; si'lng'lie!~pnlas!e, 34,5tO RPIM .. lP'rec~)sii glround sol i d cast ira ml'~,ab~e on " Table slze wilth ex~9nsiion WI rigs: 40" x 21 ii'
• MI~)rorr:5 HPJ 2'20Vr .s,~ngllle~phQ1se iii To b~le·size wi1h le,xtension; 3CPA!~ X 48%-!
.. Arbor spe9dl~ 31600 RIPM • lli..bor: Fi;/ iI &-. 1 ii MJ !JIVII. 78 .. " Mlox" rdad:o width,:' % • Max, Imiip oiJpae:i~: 316il
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I t urned several toothpick holders from issue 182 (March 2008) and gave. t he In. as :britts" <_IOW~ my' frlends 'want me to
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That dependz, Bemie. ,Mosc' o.f ,our proiecfs are de.signed .by members a.,four !j,taft, an d you Gan m ak'€ cs m',any as you .uk,e' of' those ,~(lr--,---rself 0,.""- Q~ o';ft,it~ We do p,!~Jta UrrH,t <;'-{ _v you - - __ v 2.5 (l't1' these proiects i:f you intend to. seJi the». Check the- credits at' tne end (J,' theottide If' you see the proiec: des(gner'S no,me an ywh!ere above me J.'istof ph'orogra' .., pners on pa 9e ,41.. tho: deslgner is' a s,taff
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ffl',em',be.r. ,Projects desIgned by nonstai! desiqners can be ,built only for ycnJfS'it:?'If or
as ,g'ift.s;.' yD'.U' fiQ'nnot s',@'11 tbose proiecis. Brian s'lmm'onst our keekmce 'w.o.odtu,rni'ng
consuttant, designed the too,tn.pick holder and holds the design ,fights., so you cannot
• For' wo 0 d!WG~~]ingad'.,i~: .:Ii: ' ,II ", ;__; Ii'\" "I~'i·'··~ es -I n ", m ~·I' mlQI P·t ~ yo ur WOO~WDr k"ing, "q 1'u1 ~SdQfl5 'LjOI efJ.r fl"· ~$~mlll '~~ 015." tUlrrn~~ng~ (olle(itJon~ e~c.)on I~n@ of our dU5t: OIi'iine forum-s at wOld migazi,IIQ~c'mlfurum 5,
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10 ~ottify us of an alddres-s' chaJnge or to, Iget bel p with youw' s;ubs;(J"iiPtio[i]~ visi~wood magazin,eiicom/s@fVi [I," Or wirite '~Q ~OOO m3,galzirn~',f.:o., B(f}t 314,3'9,r, B eene, IA ,5i0037~39, ~\~elasenclose :vo~raddress lalb€'~from' a e recent: Iml3'ga z'ine' issue.
I. 10 oq1e:r past iiss,ues ,alndl artii'r::1es: IFo~' i,ssues, 10f' WOOD maJgazilmlletr O'llJJlf n€wsstalrmd~mll~Y' past i~II]1@S! or download:able artldes" 'vis~to~'r nline :stolie' ~:t lo 'woodmagaili n l'!~'wmlsgrt. Som~~issues ,alre :S(~II:dOUl~,
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As an electronlcs-engineer-turned -professtona -woo dworker, I. see lithe wasted space urider the table of a floor -model dril] press as at "bug" ·wa.itfung be fixed. I solved it bf constructing these simple, stackable to drawer units usin g.'.. li ·-pi~"'j;lW. vood fa:.··r-- e ases and p.' in'I€l' '~.A.'F' th e drawers, t hi~ tl.:u." 14. ~,!IlJ .lila,.. Overhanging sides on the bottom. unit straddle the drill-press 'base to keep it. in place, I .una-dethe top unlt 1112 n wider than the bottom one with a lhll bottom llp that nests the two together,
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Best-Ever Shop Ti:ps (woodrnaqazine.corn/a.Sutlps). w'e/II also reward you with a. tool prize, worth at least $300. ~ Send your best ideas, alonq with photos or drawlnqs and y,our daytime phone number, to Shop, Tips", WOO'D' Magaziilne, 171,6 Lo.cust St~,;lS·..22'1I, Des IMoi:nes" '.A 50309-3,023. Or, by e-mail: shoptipseswoodrnaqazine.com. 'Include your contact info in the e-mail, Becaus .. we try to publish ori9ina~1 tips, please send your tips only to WOOlJ® maqazlne. 12 Sorry, su b m itted mate ria Is ca n't be retu rned '.
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-·Rev, and' Mrs. Fronk IngmrJ\ Gibsonl, N. C.
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Oa for your FREE catalog!
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remova 'bill ml8",. -'Ie Sized to fit 'between the fence faces, themagnetic mounting block call 'be
face.attach .' bet 'w".,iiJ,Q,n-... "..;. '1l!if1iI,o.,un· t 'I" n····:g· ' the IIl.-IIi. u .. ,",<: 1Ii. 'b'.~.oc=.,anid,.'t h '~,f--b~,t'he 'b - - d _i ,," •,... ji~-C_',0"'., -1 . ick ' ' D, ~d .JJj, .~roa.r. USIng lA~ 2 .' 1II~ ,. th ,~nob th.'.al~.~'rea,'e I. i tc :nu.l~s".10. ,f!.'iI!,...ie .'S '!, ......, - td m .'0 "ifI. t.,~: ' :._. '.~ .etwee nI" uses , t h e J],g store s on T_<trac ":k - =8'.~.~ . .", "
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project from Issue 1'94 (November 2009)" I wanted a more 'precise method than [igsawtng to fashion the 3A/Ij}II' hole for the clock movement. Here's the.
odd,.. ized holes, s The jig consists of two scraps of plywood=rhe base sized to fit on your auxll lary d rill- press table 1 the platfor m sized to rotate without hitting the dril 1 ~'presscolumn ~a,nd a 3, l/2,~11 long
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centered, through the platform, ,After layi ng out the clock fece on your workpiece, drill a. 3!SU hole through fts center point. Mount the workpiece to the platform us ij l1ga. J,'m,-lo:ng.. 3/8 ~i' lag
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platform turns freely; W"th, a :~'i~ spiral upcut router bit ch ucked in the dri 11PJ1€'SS, clamp the 12
'base to 'the table posrttoning~ .....' '~tso the ~= =. . bit:<1.will cut JU,~ [ 1. 'I.side the rna rked , ""1' rcle tt ·~tst tn ~.~~: me " a K";"''' . iJ. 'e 'W' '0' 'fii"'k'r:"II;."."b"'- S···· t:h·.£111 dep tho 1i['··"O·· 'p.... n'" Git', ., . . *'0" O·.n t h /11;..,. 'lAI," depth; then, with the drlll press on its htghest sp eed setting, lower 'the, bit
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Wh~,lli;e~ making several memorial flag cases, for D1Y' nephew's ' :1.:,2utln'e" Corps unit,
realized that gluing and clamping a, 4SQ corner i,snot as easy as it seems, ,AJte:Ia
crltlcal, simply set the s(,ra:pl a couple of' inches above the bottom piece on the dry-assembled flag' case and then mark where the sides c.f1OSS., I 'used my radial-arm sa:w to make the 3u=deep" 450 notches, W:h,en. you're ready to assemble, 'use: [6, standard 90'0 clamp o:n the square corner. 'f:i'o " an"gle .::iI,llI,'u;c;; t ':J['ll m'pl n'IO[ [" :'T--the,":, bottom ,I '" 1,',:,,;5, [.',''i, ,~'..JI th e cla 11'[1 0jlg [over the sidles and clamp, as shown, If you, 'us:€:biscuits or splines ill the 'i o lnt s, ' you won't have to' worry about the corners: slipping.
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Weekend Projects
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Issues, 1·202 ..
SepMnl", 1984 - 'Dec/Jan2010JZQ11
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l ell,b.er case ....eave more than enouab to trim it wi til y'.·OUI saw 10 after assembly to get a precise zeroclearance edge, . A~ter t . at, 11:0 .rna k.e a d d, on cut, . ' th . "ea, simply' ali gn the [end of the T-square ~
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High stre ngth with a shorter clamp time along with no dyes f a natu ra I fi nish makes Gori lIa Glue idea for you r woodworki ng and buiIding proiects.
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keep,·thenll i'n I:h,e ol"ljlgiinall c(umta,iner:s" ,an~ 'Ule IUlp. alld fln";sJ1U!'S!ion shop proj'e'ct5~ Plf'o:pe'rly' di:s,pose ,o,f marternlia ls ,0 u ha·ven't u:seid 11m rS'i ',e1a
This reduces a feadY'=8,nd voll,atilll,@-f'u@JISDlL!lfC@ , s,hdWilld ,(I fl lie b rea k ou~,.Bu y :s mall IIq lUI a ntit les,
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but dus.t iIII a shop (i3lnl set th1em off, nstea d, ins,tai.1 al heat: dleb'u:toil" (albove dOloir) 'wiitll1 both r ajte~o:f~rbse (sounds an a I,arlml i"f'thE! tm'mp,en:lltulf@ cll'imbs 1I10Q· q uli·ckly']1 ,Ind 'fbc:ed-tell1l1lpe f,atu F'e de~e\tt,olr:s, r(a:~e:rt:s:
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stri ps IENi' nllultii-talpS to ma kie en e :~!!'()e'ptalcll!e - ~iewo.r~ - - .: ,- .- -II b e ..net . " d 0'1t~ - - -II.., 0'1r- se'vera~~ "t" ,.- tli... '-. I ... I~ t ~'In-··d >1' uU_,ie 1-' add ~iIi'iCU irt:s·to YOLI r Sih op..
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abfJ ul $:50 at 1holMleicenters ,ind onl~iin e, Keep ,i) fi t1eeJt!in'gUli:s,h er' ne',!J Ii each ,exit S:OI ·Y(Ul.Il CBln fight a 'f,ilre and s,tilll have [an escaperoute. An extiinlgl1uli:sher' with a 1!1 A Be: r'ilftijn'g 'fl',ghts fiire·$, ii~ papie'l" and W,Q od I(A'", g'a sonne a I'1d otlhQlf Clo,mbus'tii b Ie' llqulds (B)toand ,elec,!riicaIIICDlml[pOnents (C\l~
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~~glht a 'f~ :$'0 I!J tld IIik_e a ,(:)0rml,er10J£ you r sh opl' C:lean re~ Ujp the k.iilndll ing illrni EllkC!@.p'com DU 51] bh~j at@r~a I m_ awa'~'JIi"Q!m hea"lers,J' s;itove's" alIPpllli.a:n'O!s, wirth P'ilhot [Iiglh~'~ta nld be'lIl,c:h girii o,d er:s ·tihat, tn-row 5pllrlks;~
t"@'g:s nit en the flo 0,1' or d r tilP@ d CJ/Vl~'1f't'J"U~~' edig@' 'ai'a ben dl 'to dli'Y th,cuoug hI,' Dllef'Q!II·e nJwiing tbe.m iiwa,'~
Olills in fitilj:s;hes crJQ',ate heart as ·they 'C!Ulre'", C'QInr~elfltr'afte that heat iln a cru m pli@d'-'1LiI P Irag (iiI' paFJ!I!r't,oW'e,11 Bind. It _ can spo.nl.anelou~,lly bu (sl into f~almles·., AII·w·ays, _,ay 'f1i n ~sh
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ide oi ancd , pin, a,high split 36~~ fence with Iong dC-Y' st po '111- ~ ncludes an a~p~'l'11U1D":' " ,-' L" ... _1. ~' insert P1 te wit h remova bue rings, a il
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V'3: Lik.IB our previous 'WoadRiver® Bench Planes, our version 3 'is based on the, reliable Bedrock des,jlgn end .eatures h,eavy~ sness-relleved ductillie [iron castnqs, 'fuU'y' machined adjjustablle frolg.s and A-·2. blades, but we took the Oplportunity between mlanufac:tur~nlg runs tlO do a criticall review and make B, few improvements. W'e'v',echanced the shape of' the rear tote and increased hie diameter of the blade adiustmem w'hee!1to make advancinq the· blade a blt easier, We improved the II te ra II adjustment lever a end added a, nadltiona :sty~e be,arlingl fOIF bette- control of t!hle blade. We 've made numerous changes to the casthlg!S that result in better "feedbaclk" and a. so,liIdfee~ to the: user, Workingl cl.loslell·y'wt_h our own manutacmrer, we've continued tOI make improvements ln mach~n~nlg~ finish and f'unct~onality which we fe'el have yiie!lded hand olanes that are' meant to be used and offer an extraordlnarv value.
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t"hll U R,5tio'h, ',;:!I;'II' an d !;'~'~~II'-~l·h: '!L'!'':IiinfiIU\An~ 'C,o'iiiltlr'i bu1tilli1tg'(rarf't!j,ma n J ~m, Hleav\e,y' d iis.play\sd it p'll'Olm iine,nt I'1 on th is, (he-fir,. tab lie"
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fter they got married, my' friends y ~~~ha 'beaut"fully beveled thick top and, two na.rI10W· strips formln .. each leg" g Then, the kids showed ·U,P'., On t b e 1'1' ttle on eif"sta rted t,n crawl ,'C' !(:;.ll.lt the n.toddle then .ru.n., ~" th. t table a 'became a target for an out-of-control youngster taking a corner too sharply, C..oncer ned a ",u ,t~the . surv ,~I'II'0·-''.' £' the ';l,'b,o. ~, _.. ~J.W' table (and 'the kids) I Moffered to bu ild them. a sturdy trestle- table 'base for their ';O;y .•.... !']IPP'v ~.'U~,~I:[ _ to ' • st \j',i' g.l! e' to p ·.Ju I-l~.:.~.: fin O-I""'hib, we hI.,a - .: J'and, quite relieved=to accept,
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create ..Even knotholes beC0111e door pulls in the eye 0" the' flaw ... finessing
woodworker, The possibil ities are llmited only by your lmagination. If 'you want to harvest th'€ wildest of the grain, you may' have to look at the 'board, from different angles to Sf,€: how to cut the board to get the most eye-popping ftgure in the ftnal nie -T'IifI'U outlining ~i'liI'"'iI ch.Ju.I~, the ":liin·~ III ,~ L-" _'. IUJ.· , ,w..w, are a you want to' cut, or mask it with blue painter's tape" to better v·' suallze the pos sible results, Of course, workt ng wtth 11: hese pieces can pose some challenges.For ., ,. exarnp '1e'l crazy' grain ],S more Iikseiy ,1 ~
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The Shop .Monk,ey (aka Iom Iovino of Ta.mpa,. Fia.) .biogs proHfically at wooamu9(Jzine _,oomhho-pmon-key ..
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IVOU] see 'llDur tools as an extension of who 'you are, 'VOIUl see a pleca ,of'w'ollod and 'you ,5,eecpportunlty, .At Stleel Cii'ty' lDIID~,W,Dlrks. 'we, know , ,",hD 'y'IDU are. Anld YfolU~Jre' not li'k"e evelry'IQlnle else, W'hich is w'h'y DUf' tools are not l,i,ke eV'leryone elsa. Bottom IHln:e'? We make tools that, rinak,e ;1 di'ff:lere:nce in your work, 'We back t:" elm u, ' w'it:h the best w,altrlr',ant:y in the business, W'eD'ffer 'fehatulFes that [Dime from the minds of W"DDd'w'Dlrker5[~ not sales 'g11U1YS iii1111 need of' a I:J: .', c, "'~I ,., II-,~~ nood gii1m'm"'I""'k And' we' 're Olll"::g! doinc business II,', ElI,,"I~ in way' that is flat-out re,s,harlplinlg:the industry, Wel~tlDlme to t:lhe nlew Ciity,~ 'Visit .s,'t eeILc:it,ytoollw'IO!fk5.cID m to find 'yo IU r n Riarest d1ii:,5'tribut 0 r~
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To keep simple butt joints square and, 1.n perfect alignment, a metal clamping square [Phot'G (] holds protect parts at a right ang e wh ile keeping lone part from, .'~I"ii,d:·"',!, ...., -' sd"lng pas ·t" th.. e rna". 0",··"'·, 'p,ar O· r if n\g .' rt I' i shop-bulk's more your thing, make '. n-angie C-} l,am:pll,ng ugs 1iI ~ .'. yOU,I' own ng h t [P111 DJ to any size you desire ~(See ata,
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Eve 1m if yo u d on It .ow n a IreImable sqlua re, yo u ca n stl II check for' square by measurinq between opposite corners 0 n a proiect. Ilf the d 'j a.g:onals measure the sa miie~a.n dI the op P os.ingl sld !S'Sare, equa I liengthy'o u k now it's sq ua re, lf ellam ps interfe re wiit h tim is rneasu rernent, or you 're '9 IIui~nlgUI p several identi ca I
stid P$J each a fefw' ii nches Ion g er th a n h at If ,t he lenqth of the d m,a'galnals, Th en cut one' tip of each strl IP to about a :3O~ angll e~ IH the strips to'Q'e'tlh er 'wiith ,t hie o~d
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Nlotc:lhi@:$,in thl@ ca ull S p,IfQV,ent the m ~t€n~ed bOlx sides from spread iin91 as, comer blo cks <:1 m ped di,ugonalll_y' he I'di ttl e :miters, 'toig:ethe'f:'~ a
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Other shop-made squaring solutions include custom ..sized, notched clamping cauls that homd, parts in, position at the same t ime they distribute clamping "[ '" ,', ; -," ,,' ] "1-'" PI't?SSUf€ [Photo E, '. Also, v-notcned comer blocks help pinch parts together
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Ml(S~,BOtl"S33-9298 Im I'LSWO o-diwo{rking.(Orn, Foulr~wa,'fralil'U! 'cllaDllp: Ver'iita-:s amp no, a5F01.0~ d :$2850 ..tee Vadley' Tools. 8[)O",a,7'~'-S~.s8~eevs Illey.ooJm. l
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woodmagazii ne.com/tsaccuracy $ l,~ble$awTune'-up Tjps" j~ue, ~97 (May' JO~IO) woodmagazj ne .c,om/tstuneuptips S
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Ductwork Pfarnni'n!o Serv:ce .. Am aecu rate' layout D~:V,~u ShQP' r to saV'9!,{lU ho:ur!clf P~I~Ul ilr:1Q Ene Co 11cti 0 n Solutions e Hiii~hlpemfbnmance ba,:-sQ~e IDDI[rectom~ &11 eaners Blnd ,a;]lr IPoiti1"able cnllecbllfSi~eal 'fijr anJy;sizE! thome shopl
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flre6 CC[flslJI,lta.tiolf1l at l' -800-371'-'7297' x16 10 hellp lUlU phm the, be:st soluti:on fOlr Y,Dur'shopi or. CNC ,appl~ireatlont ..
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flip sto t'heIs fe n c'e'-with ,";), -up ~'~IL.._..P L ,0' ck down the stop when CIOSSC1lJ],'tti.ng multiple pieces to the same exact length -t then 'f-l;,p", it '~]i'P'" ".' out ofth ,'II". .I!,~ ":~_ , 'I!,;.~,I'_' and __ 'way for other crosscut tasks, Cut all 'parts to size as detafled ill the' M.... I ·115; ·.... - - tlll _._gu:;ru:ts, L~' t• on _. page- 2'"7'F "I'Or thne 1eng'J!Ll 011f' 'I", t ,. :., . .lom,e tl "1 ,_ong S.eOp ("E) .m.easuve fr . tlJ.e 'bI d- e _ole _a_ 4:-'0," 1-.he end 0" "f' the metal mitersaw .Illw..IL!L.·.··· 0" r fence II:.J, '_ !!.;.;ll).u,JIl .! l -I .. ' -,VI" ,,"', . sbl ,. onger, -' _a . . saw ta .',el wrhich e _EI IS 1.', ',;'" an.d " d'd c
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fence or table to the end of' 'YOU. I' mttersaw extension table, Assemble the PI· ·I.'eces in rhe configuration shown in the drawing
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pack-s,dw~th ,al'll ,the 'iin~or'" I Im!artio'lnl YIOUIneed to sta rt 'turn j;ng beau,tifu~ pens fro'm day lonle!!
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Yes 's.@ndlme, title FA:IE: IPentlll 'S~~t'e Imld'iiJ.!s.tfie"s cMir~0:9 ']O~T\.l!Irnaa,'~er '(ommande'f 1la1;h.e' wmiplet@ :$,taf®er set, lternl; ,mtc110V5--A SAVE ,$iI:S\5i $§,9~,9S+ $G~ :S&;H
:Smp 2: Mount.IP~n S.te]P)i: Tillim rh,~ p:en' ~Ianksamm '~el ~atliLeIl~alilb.o, d'esired t with :' m~,rrld~i ,lh:a;1!
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your projects ..The kit consists. of a. , 'bush ing that fits into 'tile subbase O'£' 'you -. router, a collar that su.ps over' the bushing, and a Vsnl straight 'bit. Once you understand how the kit works, turn 'your imaglnatlon loose to. dress. up your .' t Ith ts m .-"1 t .pro]'(~c:.s 'WT:~' accen'_s l at sorts 0'f' . '" ,-'- - rIler-e,5 .~ow 50h"a,pes," TJ· - - i hov ..
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A. shop-made temp:Jate' in th:€,: shape of ., 1JI,Y· ' ~.a '" th s In ke _~iUJ"Ill~, _~-,Y'on ,- '~n-'~~, gU-I".1.LIr;.,.,.:J;", 'e' b u.",h '-,Ill g -MI": la ,,'IL 11 tho t empl ate from ..14 '1'1h. rd boo a 'flAI and !loW, size the, opening iluj,i~ w~d.er and longer than the Inlay to a.. (COU'11t for the distance between the cutting edge '0'( 'he' '1".fL .. A :,,' ed ,g,~ :. f, !iiI ... ,~ :: 1t. - ;" bi a"n ,ILWI t'he ~.~ b~ 0"....the b ..u sh In g For example, the Butt,elrf1~yRe" RO,u',i'nlg
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Now' lay out: the centerlines of each inlav 0" '0' "I th W0' .'.M'~'. ,,[tece "!iIIC" shIW," fl" v'e!'J:i!:J'W, '-,1,,,p' ....: 0"-'-" "'~ ~~,n' .1 y_. t, l'ft,··;. te .- .-' 't'... Id-- I,~,ng~'" e ~I,." '-lit nnesto '.the ~ ex ten '"'-,.-, .. the lIla.yO!l1!J m,~,- .,",.- t "e edges of the pane '. Cover the Inlay area wi th painter's tape to prevent chip-out - h ----'.. --'" g__ ._Jgn ._h . .- '. 1'13: _.til. __,d-I ~. -- - .-~_ .n '. ... ,. +-mn··" A'.-~W=-~,en roum __ . '·1' ,.. , .. t-, ,e' te_mp.~,_e a·'". _, workpiece centerlines and clamp the template in place,
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lRotat'e the template as needed to all~ilgn the, desired 'Qlr,ain ln the openinq, iOn these b~J~te'rily in Iays, n o:~~iceho,w the' uppe r' !r'ow' centers a :rib bon ii n the gliF,a in a~!~)!n9 e th
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the tape toward 'th!~open" ng to prevent lifting srna lill chips of veneer, 'With at h ~ -r ~- _~le an,g, '1es act tl - <-. C",J1SeI COmpL€cft tl -1.e corn' ers of.. each" .I ....__ recess _ "" .1'_ ' ... '_.,
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waste within ehe cutout ..IOn the tool d- the tem .'. -'·1ate to P C· h e st w·· '-e-·t· h en' m:0Yi'cl .... ~'" · '~, .. each. remaining set of layout Iines and - -_.th rep eate d t ep.ro ces s..
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du.st collectors, ·The·1EFC motor has, an aluminuml housln 9 that keeps it cod~er ,8nd hemps i\t· run meum' e.ffid~nrtly. The ~~Turoo=
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The JDS .2HIIP!Cycll~ol1eis tIhe most powerful and c-om pact 2H P (yc'lonein the industry. This llnit lis ,6B'.r tal ~.and has. ~ 'fooTjpr~ of ,l$JOt x2S/·~ fit ..The IP'erf"ect slze fOr basement ~hops a nd '~hOIPSwi~ttihU:m~tted space, The TEFC motor and ""'liiUw.~Q~IFanN' impjell~eif produces high emounts ofCFM 'when
se,lf dlean'ing 1 mkron ,cani~ter'i~l'lr~~r a motor 'tthat ,a uto matical.ll~l rota1bes ha's · . fl·' .' - '. ····-_,".d,· ··-·'~'It.11\,· .· .. 11..·· " d us- own ·'--t·:o·a ,aa,~eC'-!lon b' '-". apper.s ~n.SLJ!I~I~,eu_:€r ~noc"lngl .. ,t'd "-1' Ul '-'l~I, .0;91"
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.Abit ne eds at tent ion, If ,i,j["sconsistently
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Woodl~Uve~ Mi Iii Pir'D HVLP' S;p1raIY' Gun 14939,2' WoodlR.ivere Pro NVl' Spray GUln 1',4'90
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Over a II dliiilmen.s ion s; 35V211 ~ongx '15'lV16~~ eep x 3,2%~1hlqh, d Learn lhow 'to d ri II dowe I j ol nts wi'th pmnpoint accu racy.,
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[Draw~lng'1; Maitedial:Sl List], .page 38]1~ Rip, lVz"1 -wide bla nks long enough to cut two' lower side ralls (EI to length and the long ClOSS braces (F) and short [TOSS braces (G) about Y2i~ longer than shown,
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. . angle, make test cuts in scrap" and, conflmr fhe angle with a protractor, Then mtter ..cut th,l€, lower front legs (A) to length I[P'hioto A]I and cut one end of
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of each upper front leg (B), Then mitercut one end of the upper side ralls (C)I' but leave "it' about 1U oversize in length. Tape together a. lower front leg '(.A) and uppe'f front leg (B}, and 'upper side rail (C) :[IPhoto 11" Butt both~ lower side rails I(E): against the T(lW!t:;I front leor and press the back leg '{D) against their ends, hen ..mark where the uppe,r side rail intersects the: back 'leg and cut the upper side raj] to lengtb,
Reset the tablesaw m "ter' gauge for a. 30~ angle and miter-cut the top end.
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hold the back meg (D) against the two lowell!' side I ails (E) [IPhoto C]" Use the ld k b 10a.c: ~,e,g upper 51 ae ra ~~ to! mars t, e l~ k'~ L le ",:.:" and cu-··-t· 47--0--- ) size Repeat the 'p"e =. r ," ngth ,',a.. _ "'".:.' , ,.L Ill.. .:. '1·· ' vious step, and this one to cut parts for the opposite side ..
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miters on both ends [Dllfawi~ln 1] of the 9 stacked cross braces wfthou ~ reducing
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tions for each joint as shown in the' Shop -t@)- Qui'clt Tip1 Based ,edges ease a58eJ.,'-' Tip .be,tow~ To reassemble parts as you, V bJ,'r~ Hand-sand a V.6" chamfer on all have them laid out mark each joint edges of each part to help deemphawith a letter and remove' the tape. size mlnor gaps at the joints. Inst~dI a stop collar on a o/t6 ! d,l.HI bit Glue the dowels and the joint faces so that the bit. extend s beneath your .. '..sparin .. to ,a.vo,fud. ' gly squeeze-out; then 1'~.. _. .. sem _. 1"0 .-:.6; "," 'Iii, :" . sh drow ell ne J. i enou g' h to d w.-l.l. 1 ]!I:'l6 d een !~J'~~,' ble th e 1["1·'dl.o (A: 'G\ Fin~' S an d h ,...res.. D' ,[1. '.. lowel e.I!J, [10 es. wb ere m,a.XI\e.·_' .-.. e ded.. to! ~'2"':'0 ..t .. 10·11... ~ "1'1 de0 _. ~ ·-1' ". ._ i·d-· n.e _e 'grl :-.' · _ [Photo ,D,Dr.awiing 1]...(See th,€ :Sho[p flip far _ __ . .. , for " .~. 1. short pieces.) M:a·k·· B,n d._. '1',aIIII tight-. a. safe wa.y to dril '-,. .:-". •e .. •. l'n5,'_ .. : 'A· "·=G< to t'h'l 'e~' ·5 ),' ..··.he···,Iv'· ...e·:·'~5·": · D··'r·V:-I?iI;"~;I!:i;'m:1 ble each sid
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insert and adhere them to the legs (A,.D) wi th ;cp'ray ad he.~ ,~1: e J". 01(.' "jJ'W'..' , 'on ,I.,th !. '",.;:;;;~. _' v .rn,o.3i(J11. .. e" waste .1.1 Dc .. dd .',. ","f th : SL if or t e pa,!u.e[.n. "1'"-. '(., and the .... '.'- t'-,', me . ...en san,d.. ,0 the pattern lines. Sand the side parts. "'111.';'" "-'1" : , ....,'~ A, G to 2.20 grit and, chamter the. edges,
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attached 'to,the front angled shelf panel, Sand, the trim pieces flush with the 'pIy~ wood, Then glue and clamp the two arr 'gIe d sh all-lll:' p·.an els a.nd check for .cq' u are ..
HQllding a shortpiece ,steady when d rl Iliin 9 dowel h oles can be a p robIemil' 'es,peciia,Uy iif you r bench lacks
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counterbored mounting holes and SCt,€,W' the tails to the sides, cut two lOVi.'6u-'~vjid.e spacers from scrap" 'With the P{fO'W'eC1it t~.U.upside s
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Produced by' Bob 'Wi I SiODi with ,'eff 1Me,rtz p ro~ect d e,dgin: K,ev liD EhJylle lllustratlons: R.ox~lnnelreMoi ne;, L!Dfn a,Jlo,h AlOin
M,aterlals, ,Liisl
P,art A/i:, lower rrf()m: 'Iegrs
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p~.ug cutter to make ¥Slll 1.3,i~ 3::r IH bottom, sh e~ pa nel plugs to cover the screw 4· - ,8'!W- !' ,4 I 3211 boles. Then glue and tap! lY: _2' J bottom she~ftrim 32.u them in, place 'P:bo,to 1]1.. ~ii' II, 32:ii With.out marring the sur~K ,ang led shelf-tlri m 2111 rounding wood, saw or 32.!1 L tOPI r,ai lis r '1·/!,,:; 1 thre 'p'~ -s . ursn a -- d~ ~ . ~ 1I Jl,,' ugs fl -h \,'0,1, M,~ mop, 10" 35 fmish-sand them to ,220 *Parts ii~littiam~ut {)v,er)ize. See the' hutiiU(:t~ons, c grit.Apply the stain of 'yo'U,r
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lab~(rll:Olp, fa slEliIlle'rs.:: Z-dip tsbletop fasteners no. ,34:;n:5'1 $2.0 9 for ,8~RQ;ckJe\r~80~)·279-4441If roddercom . ,Dowellin gl ji:gl: lDe~uxej~g' o, 8111.5,65,. $57~,Woodcraft n ' 800 -225~11 r53twnodoaf'toom~, or at ma ny home centers, (,'Om bi ni1thJD (oulnte r5~qk.an dI p~l!ot!hoi e' bit.~;
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We/Ire new to the neighborhQiod~ But: not the, industry, For more than 6'0 years, 'Canadian-based Generel Mfg~ has been d,esignin!g." producing and s!e~l~ing'ilgh h 111. ' i'; , '. , .. IL' . INII·,·····:·.'·' ·:· va openeo our'. f .. . ·,·"ld··1'.,-',' Jlr,S,I~, A,'" '(' qua 11'·t··, renai'b"·il. woouwcm~nngllmaCn~nery.,·. L'y~ "I~'·· .Ie 'I··I,.J·,·· I"OW we·~·"I.' ".: ~,mencan . distribution Genter in M'urtreesboro" T!NI.,This new' venture wi~~I,allllo,'ws' to better u serve 0 ur Aimeri ca n distr ibutors and thei r CUs:toIMIQrS", So YOLI 'I ~IIen joy' faster, easier access to lour extensive line, of 'woodw'orkiiing products. And 'know that ......'If-. c 't-,··ever " .. -.c"t· WI;I~,a. ,' ' . '" you b··"~" your ~'" .il~' were, b',' ·t' .on ,8 ionq, prou d. h .-. ,a,ge. 011t , * _UL.~Id " ":.','.: . I~,OO~S UL J.en ','" ..' . .·f·', ,rUSI~. For more information v'i.s,itg,enelr,Ed.c:a,.
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Choose from
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shown here, then order a kit with the cnockworks and the tile' .or panel 'you
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bit in 'your table-mounted router and rout the lAi'-d,eep! <grooves all {hie in side face 'f:' each iI!"'i'd·,.0, S- _ l' tch to ~ l4,~i W~.1 j,nlll".,,-_ .JI~:__.""'" . -1;.. 7~
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bID.t n. the router, .and center a i groove In the outstde face [Pho:t,as Act straight
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B] tais~' g -_e bit over the course 10: nh severe] paS8!€!S Sand, the Y],6Fi' round.,.
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d~l~M~iP @iJlch e nd of'th@ on Ir,aUs, (18,eli' Bialek IUIIPth e ra m wiith a! sera p blloclk to ,st~a,dy j:'t ,8 nd pn~v~nt:tea r-out at tiJll@' f@8If., Rout a
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ra bbet
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roundovers,
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centered
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rabbet V8~'deep
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9 roove
deep,
centered
k d ·'d rna.kllng su re you maze mt.rroreo sic ies., Square 'u,P the holes using a. jig\~ shown as
to test router-table set ups. Reposttton the router- table fence and bit height ito rout '. 11. , , b':b *', ~I. !II ...:AI . '. .. . a, '14'III rant :elL y~~ u,le:ep .. R' t ara bIb'If "t-'I,on . th e " ,'·OU.I
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the n L11;..,: move th"IL' :'pat'' tern , W'~th ,"1' n;,,-,i',U, I m Ill.. ';"'J', re , , '_ : Ill.' I' '..•.... :-~.L h_' I, spirits, and separate the rails. Install a
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the upper rails (B) and lower (C) to. size [[Dra'wi ng ,2], along
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test: piece to. create a tongue tha t fits in the grooves in the Slides. (A). Then rout: a, rabbet OIl each end of each rail [Pboto C]., .'., Double-faced-tape the lower r,a·' (C) . Is _together 'w'Itll their ends and edges flush, 'Make a copy of the' lOW@f Rail Pat ... , tern from, the WOIDD' RQtt:erns® insert and spray-adhere ~.t to the ails. Cut the
zero -clea ranee insert ,8J.lOU1l1d, YOUT table,saw, b .}.ta d'i ' ano ..:iii set .fIl-h···· IlUl1llLa_,e7:t!l (1:,bowe ,". d. ie
the te ble M'ake ci IIJ.ie . a" ,e.,' axe CUI~,S, on, your ,-,a ran
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d cut - a groove a '1 o.ng t h top e'_lge 0f one ie 'm '-" -- " '·1 -- "', -- £ .,am.se t'lb"e 'b'~1'd" e ljJ:O\;\ler rau (C'.): [D' r,awlngl ,,,,,] R" '" rna
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ptece, posttloni ng the r.fup fence to center the blade on the piece's thickness. Then
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movernent
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f 0,,' ,In'~ u.t" _L-f, rau,l.~"I( B: ):''., h 'e- se -- n,p'~' ': 'I ~ , rails w.UMbe used, for the back
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th.i'e I:nco tde £'=i;C°C' of 'tne sides :fh tsh w'"l' h '" sme ,~Lu;,es c the j1!: _'L:3 'U'_) ",][1 , t he bottom end
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Platne a ,3,~x12u blank to fit [. "' t h ,.' n ·'d g'm~o" wes 1n ,t,h'e ',.'!6. sides (A).,From th ",S blank, rl p a, Y4~'I-'wid,e' strip for the' filler' strips (D) [Dr,ilwiiing 3]1 and four ]YI,6,m_ ..
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"lIi.lILlIl.:'-I~:"- ~ ,-)1""1 -. ,:_,.:.,~,~.~'J filler, strip ( D')' and g',lue the front lower stile (E) in the groove [PholO ID]., Posinon
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both upper ral s (.B) in the groove, with -,, ' - -- h' h. _.op d one f']' ,us.h_.Wl t__ t,,_e. t" a f, t'll' Sl·~e', _:,ea,~ ,,'_,e, ," e . "'M'
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U,5ie the UPIP'B'I' and ~owelr rall,s (B" le)1 as SP'i'C!e'rs to 'u'npo:::i;r-' ,~!.i.J ~~~, I~I; ,-F'jI1~ -0: e-tr:'llla,iL'!' ~~" iL ',~ "v v",,~_ P- o-">t!.'·I't~II.Rf1-_the f-jP1O',' r,;;t!o, !,"WDlr- an .... g!~ 'the ra iill ln p,llalf~ I!,U~' 5 y~1.,
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wide str-ips, for the front lower and upper sf lles (EJ F) and back stiles (IG) [D,r'ilw:i:nlg 2]., Crosscut the finerf stri ps. and lower' stiles to length, Glue a filler strfp in the bottom of each g,roo-ve'on
sure for the final length of the front u,ppe[' snle (F),. Crosscut the u,p'p1er stile, gl ue it: In place, then remove the rai Is -, ,t, '" e acz sn - ,) ' gt [D--::' -, t CU,I~,..h"'" Ibz ....II....*'-(] ,e 'l(G'I 11[,0 ienzth .raw.lng",'" - ,"~, ~] a n ,d' glu _"'.iCi 'l! t ';1 n the _'h·, 'r-'g':', ro ',0' v~-R··· ~p,a~a. t this PI,[OC-eSs. on, the other side (A)..,
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- th ""Pm? illY e ue to tt e la,bb et-.' if,etC"en d .-' lln - h ..' of the r-a'~'~,·(OJ' C) a.nd clam,1=' the ca.se __ , :LS,
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,Cu,'- tile back (H) to size IDr,awiili1g ,2] and rout rabbets on each end" Drill the 1u hole where shown, Test the filt of h 'I" th if' b acs lm tne case (A-' G\ 1:... '11. nng th -I k "J! uy te top tongue into the groove of the up,per :rai- (B) and lowering th.[€ 'back into the, groove 'in, the lower rail (C).. ol.V 'Q[ul,.' Tip',' Tapered ton:gues,,, If needed, .~ sand slight bevels on the tongues to in1,prov[€ the fit,
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ower accents, Separate the strips and sand, the 'Vi6~i'round-overs along the edge s 0:£ one long fatO€!, [ofeach one. Set 'up a, 1A:u dado blade in YOll,( table~sa,w M6~j' above the table. Retrieve the plug (N) 'blank and cut a. 'Y4Ii-llio,ng test: tenon on, one end by making a pass on each face and edge, Check the f~t of the enon ina plug hole I~Pho,to F]. If it fits, cut the test tenon of(~,then round, the end of the blan k on sandpaper • P:ho,to G" Dlrawiin,g 'a]l~[Cut the cheeks of the tenon [Photo H]I~ then handsaw' the plug- (N) from the blank Repeat this process to
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'irk stock , cut ' th [g' ]-Ia--C'~' ~'.' ~,,' _[_"._ ...... _'__ . .J',J! stops (0) and stops (P) to size [D ralw'-,
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und erstd a 10: f the top',' ('I'~L Glue 'a' sto p', ..> Iil.J" ~ .~ .' J.. ,', '~O each sidle (A)/ rest ing on tile glass and
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case ly in'g-'.~ facedown on ·VlO·,·U· bene h "p. ..ut -1J!!~ Ii;;U ' J" ." ~=~ the glass in the case tight against the
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on e·· end cen te r-ed o n the 'to'p 's thi ck ach ness S:· ,,!!JII, I/;}II '"0''' und ~'O'·1'Vl!',i!:JIr~'a' 10' ;'nig" the an I~I y.~6 top's edges and ends" From '~I! stock, ('ut
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the splines IU) and sand, :VI6u round~ov[eIs. .on one ed"e and. both end,s,. N,'ole: .'ea'y,e squ are the long e.d ..e tha t" ,,,ts it], tl1.egroove" '
con .. rol these sm a 11P tee whl l"",I_.J._ IUlI'-t-~ln: t 1 --,0' g LvI>",I..w.,.;l' \4U round-overs around their tops, -,,,._ QU'ick 1ip1 Begin with, the ends, Rout '''_, ..... the ends of the feet first. Routing the ~on,g " edges last cleans up any chip-out. Cut two ~ }( x l:4u 'blanks for the' % .',''Upper and lower accent strips (L, M)~ Cut a % x %, x 14n blank fot the plugs (,N) and set ,mt aside for now, Crosscut two, upper and two, lower accent strips from " each ¥l~i-fllick 'blank '~Dr,awingI1JI~ Doublefaced-tape together two metching accent stri t make four :p:a,m:rs,~,a re t rIps, ;0 ke irsMake rwo cop~' Ies each of the UIPpe'r A,ccent S[t,rlip a,nd, Low,er[ A,Cfent St:r'ip patt[erns ,and, $,pr.ay-,
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'C~O~O:[' splines 0)1 accent strips (LI the 'M)., and plugs (N) with a, black permanent marke r " Glue the splines in th'€! groove s :in the tOPI (I} [IDraiwi'ngl ,3]" After the glue dries, glue the top assembly (1/J)1 '10 'i-I he, case (A,-'G)~, entered side to side c and front to back, Glue the accent strips *£'1;, ,~,;"",ch , sid I~, 'iJ1 ,r.,iEI'fl· ",-~ "11b'llIi.- Ion , ~ach sld :Ib: of. (A-) 0~ - tere ~ .'. IIJ.U aa . r ." the g,r1oove [D'rawing 11]1~ Glue the plugs in,
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Old Masters dark, mahogany no, 60 80,4 followed by' three coats 0,1.' sp,f[ay satin lacquer, 'buffing' lightly 'be' ween coats with 320,~,grlt sandpaper) Remove the pamter's tape after tbe last coat dries
1
~~ie~~o:~~e surfaces of the 'ails (B,., Ie) and stops (P) [IPho1tu :1]1 and apply a. flnish. (We used
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from, each edge of the blank, Crosscut two cleats (Q) from each strip ,[IDr'8Wi'ntg 3],
dri
ill
them, aside,
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Mifero-ga~g e _ ex1:erl!1lJs-ion
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a,'·A~;I"iJi't,·te, -'rn'- t' 0'- e'5l'llI"'h 'P""ci'l·'f· S-";i'a·· [~ 't-IO',.. P'' n U, :, OI,I!.;,., -h . mo' :it '1 t· ',.e, pattern, ,~:~n,e t, e t,op o':~,t h ,ower on "]h' ··,·'e
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ch a :5,to'pb!1 olck to you 'm itelr- g,aILiI[Q[B exte'n,si[o:n 1]4u "'rolm the bl,ad'e'~ Cut: ,ch,e,eks, on, eal(hl faiee of' 'the plu!g I[IN) bllarr'itlk"
wtJ'od Iihlana~Jilne.~om
[BefQlre,op'p[I'yi:rngfi'n ish, mas k ,off th e rea It' faces of Ihe' center Ira ii[1 a nd (IBJi hlw'ifr f'alii II((:)" ,i5i nd one ed g e of each :s,'to,p (P]I ..
'W]:t1 ,the el ock 'fa'c'e in p[bJ,ce~ !i@C!Ulrie' ict: witllii (1, :s,t,o,p ['P]I ,and two cleats ('Q)I[O D,o net g:IWI e t hie, cIIeat:s, to a II,ow' fOlr Iremiov,a Il,o,f the IIl110V,eme nt,
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'but sw in,gs freely. At·,ach it to the clock movement Install a batterv, S€,t the time J and display yOUY work proudly ..~ ', ..
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Prod UQe:d by Cr,it'ig Rueg,seg,ger' with KerVii~1 Boyl~e' Proieet d!es'~g: Sc'hlabau!Jlh II ,S~ns; oodwQrk~ng n W III ustratio ns: 'RBIa,nllle' l,eIM,oi'ne; 'LorD I, ,Juh n:so:n
the face and secure the ha nds to the stem, Rest the face on the g ass. stops in the case [ID'raw',ingl 3,ft],., Secure a stop (P,)
M'ORE, RES,QIUiRCES,
IFRiEIE, R'EILATIE,D' ARIllCllE
P,art
A. T
FjN~SHIED stzt
to the 'back face of the rail ,(B) and snug against the clock face uslng just two drops 0.' glue 1[IPhot'o J]'.' (Th is allows the stop to 'be'snapped off should 'you, need to replace the gla ss.) Retrieve tWIQ cleats (Q) and, screw them in placet re stlng
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sides
lower raill's
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In.s,e'tt your ti le o-:r cO:P'Per panel , against the bottom face of the S,tOPI (P) a nd center ,·t from side to side. Secure it with the 'two remaining cleats (Q)~ Glue the remain ing stop snug to the bottom 0"£ lIl-'h£li tile Drill '{"O' u ntersunk,'.'" :~.t .'I~ r IIl.J,t:;, , ' ". ..' Jil!l,!l 11l.'~I~,'!I.A, 7.12 shank holes in, the feet (K).. Centerthe
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K' M,' 0' R·"E ,C·ILO·:·'·C: P'LA' ·NI'S···· .' GoOto weodrnaqazine.corn/plans
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J t..... ,e Tlleworks in Ann Arbor, Mj'ichi'glan~ I,.. "t'" t: netr ..J.' '1 rom T~ . 'uJes,llgn:s t-Q~,e ,.l~ns,pi~lra.lion
f1in~e···· A11l1rn'm"'~""'le;-' _ .. m_,_ ··1' l~·.. _.. _U ." _ .. ~ M':"lnt:'3I'W:~'1 r ~~ "v ~u I _ _ _ , M_
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up per .aCC€,1ilI
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feet on the bottom of the sides (A)I and drill %4~i 'p]j]o.'tholes through the shank holes. GI'ue and, screw t he feet in place.
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Ad~US.t the length of the pendulum $0; it is vID,sfu'bmebelow the lower ra (C)
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rmd'!iJ,e,s of ,(.1 form shall low pools for al.Y' di'iff'er'ent colors of' g113ZJ~ and create a sJ~ighte'l~i,ef on elach tile, tearn more r about them alnd see the full se'I;@:ct~ion
o~tiles at rnotawi ..(olm.. ,
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Hard.ate, kill:,: Pernd~ Ilum dock mOlloement, hands, face, (~O tUe or pZll~el) r10., 200GG-D~$2~l9o.. lbck kiit and C
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I~ , *:c: *~B' ~, x 7'~, X 60 ! M,d hoga ny' (,3.,3 bd, 'frt~) *p'~alneor 1r€'.saiW to the' th kknesses Ii:stled in
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cholo.... !il t:;'v4:1111',,110 or n IWI'AU . ~ .0.1,· p"-';' n,di· I~'n' ,.,Ji;tr'3p-'.... +--11 ~ n, u~ ~!J. ,2:00GG-!\ $8Sk90; Gambll'e I~OUJsetiie Ino~,200GG-B $7;5,'90; icopp~r pan@il[no. 200GG ..C ,$3l..'<Q; Schlabaugh '& Sons 9 1g WbodwClirking~ 319 656,,:2314, schson s.ccm,
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projlect parts, You can mla,c:hiili1le,,all oth,e,rp1roject parts us~n,g the 1M aterlala Llst an d the dlraw'ingls accorn palny'ill11QI the piro:j... ect '\JOU'It"'~ build "'.n·"g" jl,:,
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the purchaser o'~'this pattern lnsert to photocopy these patterns so~e'~yor f personal use, Any other reproduction of- these patterns is s~Jlilctlyproblblted.
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'Work Grlppers, 'we have received a wealth offeedback from our customers explaining additional tasks they would like these handy gri,pper8 to help accomplish in the: shop, From thar :feed,batck, we have develop ed the Bench 'Cookie Plus and Riser System, This new system. provides clearance for circular and j:l,gsaw blades with the same g:[d.,pping ability as the. original ~ another Rockle:r Innovatjon to help yo'u. Crellt-e w,i:th Confide"ce~
popularity of our original Bench Cookie'"
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cut a test tenon Dinscrap, Then cut teno,n:s:on the u-~__9 _os r8\ and-- 5,1trettcher,s - tC:~ ~ -11'ril-lh-'1t-; ~-I ---- ----- ------ ~,-~-
'"(:0 plre,venrt th,e fc);o,t {A,) 'fli'om (h;a!·t't€!'riilnI!QI,81IonQI 1t~1U~1Ii P fence, ,a spacer ella rnped to the, 'f:e'nce If
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i~~,~~. merely a. collection of' plywood, and, hardwood boxes supported, by a sturdy base, The 'base offers p enty of drawer space and by ttse~f' makes a compact work .b.en ~ " ~ I~~ _ p-I' h"o,- Jt'\ft r:. ",.. ~l~FJ.t- ..' '~Ql~ ~l « liJp:' Ios ;~o p.-, 'o,Q'p] v "."..... ch r:~I'ln' ,,;nt-,,' . . !"u Shadow lines and decorative butterfly key <: ad ,A de eta '1"1 0-' ~he d'-." __ :', -:.;('\10 A~"" I, 'O-'[m iter .Ul.J... bushing kit (ju,:ge 2'8) help you easily fit t he k'loEi;,Y· ~>e
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S~.,lrt 'i'th W
ers (C) to, size [Mat'eriia[~s IlLlEst" 'age ,5,7]1"' Lay p " out the curved shoulders on the tops of the feet and bottoms of the rails IIDrafw,'" ing 1a Set your tablesaw blade !411 above
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F .-r'0.'=,I",j 11 lt.,1! - thick st '0' c C""U ,t the feet -' ' "m'" '1't,. J =. 1··-,~. _. II!. and, raU:s.I(A)j' uprights (B)~and stretch,Jiil _J
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the table and the rip fence l*,~" ff01D the blade, Make crosscuts on the feet and, rails ·tOI: establtsh tb 'e·'11i"l!u,a'1ie; ;;,1,.1 __ •. ~ shoulders,
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press, dri Il out most of the waste using a. %Ih ,Forstner bit. ., 7"U-,c 'e- th,.I~ Q-.:~u-ick a'n ,!,I. ,:. sy J-"~'g I.,- n . P"""";Or;...-Ji d E' o > ~Ib[~ _ l.w., ..". ~.:_ .: ... :_' _ 1'8 to help square up the. mortises,
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blade to '~" above the table, and, read] ust the rip fe nee to cut the, 6:'I',-widenotch 10' n the bottom of the teet (.A) 1[IDra'wi ng 1a~ tnd 'II ders Ia.. .t rot.I_· ,-, j:. Ph-0',0 B BiiW'-!· ,': saw ffr. he .'-'_UJ'"nd sh ou .,1.< ,'~ ~..:l, of the ralls and feet (A) close to, the layout Imes, Pinlsh shaping' them 'using
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Sand, alt parts to ,220 grit. Then glue ~~'iUp the base, making sure it ls sqlui,n::
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'wid,e side edging (.F) and top/bottom edging (GJ~ plane it to match the thickI'
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from on.~ end, of each panel~ '(D/lF~ EI G) l' then place each o,f
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st~~d1~rs (C)~o~rkt~eir.fina~ me~gt~ ,~Photo Dli...~.rlQ~scutea~h. side pane] t~ Ieng Ill. ar this mark ..Rabbet each end of the panels to fit the top/bottom. [Dlraw''''~. iing '1.1 Cut a. ~In ...deep groove in each piece to accept the back (H), Clamp the slde panels in side the blase (A,-,e}, measure for the length of the top/bottom panels, and crosse ut them '¥JzlI' mess tha n this measurement, (This allows the ease to :51Ide in easily durl ng fmal assemb y~)
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clamp the case toget her' ,[IPhoto E],. Drill countersunk ~·li' pilot holes and screw the side panels (D) to the top/bottom panels (E) [Dralwi:nlg 1.1;. Cut the divider (I) to. slze. Glue and, screw it Din, place, centered on the 'top panel and. ~u from. the front face ,o:f the edging (G)"
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[D taiwi nIl ,2]'i Rip the sru.d:es s fronts, and backs to. width ,.Crosscut the sides 1II ~ess
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than the inside depth of the cabinet. Crosscut the fronts/backs 1.·~u shorter than the width of the openings into which they'll fit.
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[D"-r ill'MYlng;£I''' i' I~ 'C-'n t ·a' ':~ 'i~ A' do ';IiIIO-- "0' I '.' I'.. '. r4 I!l.I.'iI:+I,'" .. e l'nsa!U.e Ai .41 .. d 'K") th.,e i , en!u.s 0 f- eac,_h d taw'e' . S;L' e I.G" r ~' . [:S'te'p 1" D,raw'ing 2a],. Add an auxibary fence to the rip fence, and cut a 'V4~urab ... stoned [Dlrawiing !]t then fhp the cabinet , bit" , ,a,.IIlongth if: e.n,·.S 01 ea,c,. d' r.a.wer f ]lo.n", . ",.'d ..& .... .h '. '. ... "...... "t'/': upside down on your bench, Separate uE: . 'il . '.. back (L,. ·M).~ leaving a tongue that iits the two portions. of leach drawer slide.
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'" ar'IU drles sa n d t h ~ ·d· 'I·'!f.IiW' Aft QI' ,t~'19l,~! ~i~''''- !!U!. ers' outside faces to ,220 grit, To read y the drawers for the shdes, draw a center ... fn Id.. · O'.·'W.····'D t.h leng 1, 0·".f. i£i:? ch dI~,":.'iiW·,:··:.'e'r· •• :t',"1']-1 .~ ' 'I ...side U'" K). Draw sllde centerlines 'On 'one side of 'he' 'iIi '0' : ·w····· 'e'r'-' cabi n',.'e'"t· ('D' I) where d~I' ' 'I'n' . ifln..··_ Ill :.1..1
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with two screws, then screw another down" Repeat this piIOc.ess to mount
slide to the opposite $,j.d!f' the cabmet, of' Cut the spacer to $U,PP ort the next slide
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rema ining slides [Photo F],. Flip the cabinet right stde 'LIP and. slide fhl€:: drawers into posltton. If' the drawers fit well, dnve the remaining screws into the
57 to. fi.nd,,8, , 'ree video of this techn ",que,.) Dry-fit the drawer parts (J-M) and
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the b 0" ttom .JIll... to ",·iii....ze from ,ji'4'In p'.'Iy 1,.'1;..,.. 1 u,... ,:;:W ,. uI. ]/: ~~' wood ..sand all t he inside surfaces of the of the spacer, the u ~ ppermost layout Jines "'n th ~ u P'I¢,]1,Q-d': own case are 'C.·-.'Q·n~1 In ..,~u~ .._. . u.~"_ ~ ..tered _.~~\.pU =~~ drawer parts to 220' grit .. and assemble , .. . ~the ;J!..IIl.w.' .. '.. . screw h Ies ·S'· !t,!L. the slid slide's ecure .'. t h .12 dira.wer$ .. II.. ,.~ .1.
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Screw t he narrow inner portions to the, drawers, centered on the layout line and
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them as shown In the: ,Sho,p TiP .. b'e'llJrw., · 'Laty out..drtll, and cou nterbo 1i8, boles , , on. the back face of the false fronts (P,
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• :a5,),' drawer-front, spa,cing -e'n g" ,._.,: 110' .coJf ate' e-v.~ ,::~.I_a' p s betw is! e n 'I[ he" '~.,· re . 1_ false fro nts I( P; t you/III need to. tr im the sl ~iglhUy oversize blanks. To determine how much, clamp the fa lse 'fronts d'g filii nst the d rawers, wlth
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attach all the fal se fronts. 'Drive ,#:8 II~ x flathead wood, screws. from inside the drawer [Drawing 2], then remove the ternfronts 1r(~!UJGIl' ne th ba ,fa re 0' ·'' f' ach 0:' n.'e'; "0 a~.~ .U~ ,"_,,"_. and, its matching drawer so you can. remount them after f nlshl 19'"
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the 'base 'A~C)~ Drill countersunk pilot holes and. screw the cabinet i- 0 the rails (A.) [Dr'8 w'"inlg 111~
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section, IBu iId IIp' tllu!! u Piper calb~net', to build a. workbench top, And see :StllPS
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on p"se ,56 for how to 'mount the top and a.PP'~Y' " Inlsh. a
Cut the sides (11)and side edging (S) to size [Dr.iiwi'ngI4]., Glue the edging to the front edges of the panels. Cut the top' (T) and two bottoms (U) to size. Set ;'~I one ill.. .. bottom asme ,f or 'now" cut a %[11 groove %!! deep %;U from the rear edge o,f'the sides (RIS) top (T)I, and, one bottom (U [Dlrawiilng 4]'. Drill the shelf-pin holes In the sides where shown '[Dr,awingl ,411], (For a, free 'video to help with this, see IM,[Olrm IRe:sourt:es,.)
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n d. b ott '0' m (U:) C: ro cut116, th ::e C'"'\r~lliI:i, t r·'-11"i1 .1!illL_llh... 1.1 1] pieces 11" longer than listed. mn'- . -= =-- t1' == 'J'O' mr han dneld .router ~='" mount - - a- ~i~ = .- -4 'J" II ' .. _. _. _, ,-' slotting cutter set for a, Vi -deep cut, and set the bit 'with a lhu gap between, the cutter and the router base. Clamp ~ rap _ her 1 :Y2_u- ~h- ir Me ~IC" = c_ s. to. eit = _~= ~:~,A,~ '0'-( a .ront t r 'mm pie ce ("V' .,). n d ro ut a 1~I"i~r./"·J ntere gr-- ·0' ove > across each end [Photo IH]'. "10 rout the ':;'11,'c h 'j :ng grooves..,~ ,", -,- the 51!_e t ,[1m (W'·:-·" I '"" .. __ Ina .. " ,.-, ,.-" .(, .",' ,-".- In. e sid X)" clamp a stopblock 2*,'ii' from tile front end 0:1 the trim.", Rout only along the IG1d'i g",;91 'U' ntl 'I t he '~I I}'· t be rin cr b urn ps In t,0' -, . "~lU,,. "... 0 the stopblock, Flip the piece over and, widen the ,gIOO'V€: [Photo f]l~ '(T-') G.'ml" ,-,: -fIl.'h- '£"0.- *" -:I- .\,- , (V':':'-')-'I to the to ;_ a~~e f1UShO ~i:horhei[ Inside faces and ends, After the glue
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Do the doors " c·· ,-fIl. th ie'dc cor.- SLe,S,,,:jO A-' id (A1_'
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sand the side' tr:ru m to .220 grit, 'For the splines (Y)~ plane a 2lyj,6 x 7n '. ','. ' "-', ';' ' ,I "'1'1,' wahaut blank '-,, fit In. the '.·,.·,.VI. _es in, to ·'~i ", :;" ..' graD i_,: ~"
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dadoes ,o/ku deep across the ends of the sldes fA A) 1[IDrawi'ng 5]" and the %,~~ grooves toward the: front edge 0'(' the door sides and, tops/bottoms (BB)" Attach an auxiliary fence to the rip fence ,a.nd set it next to the blade", Cut %i~ r,a.bbets .%~!deep on the ends <D,t th,€ d,ooJr to:ps a:nd bottoms (B"S) to c:r-e',ate tOl1gu,es t':h.at fit the d,adnes in the sid,es."
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squeez.e-aut' {ro',In .'1£ charnt1-rs where the p.(1Jj,d_~ U_1LiUfUJ1 tll~:t. C,t~,tthe b~,ck. (.Z) :f"ro'm %11 'plliyWDOd,.,
to -..••T) anld s,m,de tri m (X)., " ···te: .. l£J'.r('t ,overdo .th'e ,glue,. It's dif(iful:r- to clean
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"!u. .'.-. _. ~. 4,11 'v Re'm-n·"""u_n't' '(:i. '1:&' d..,,u dn ""~t, a' 'ndl ,th£!Ji aux "',~ilia.ryr.i.p fen,oe~ 'eut a %11_ deep :r',ab bet' ,~'IIf'\O,'-u' nlc'd/I, ,.:.~c-,'~\,; .. 0. .iI"'lI! P' :::ii"n; i.,C ')1 ,t" 0-. 'C·-r~~'_.t!'I!; :~', ..·.. Qa,tio,o: ~ ~w .J! 'I . _ to'n,gulfo th,at fits th,e grooves in, fh,le:Ido,o][' sides (A,A)a:nd tops/bottom,s l(n,B)~If you want. to add. th,e buttleJf y-,key accents
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,Dry--f.i t the d,Qors. an,d. mea,su re 10][' thlf' doot pa.n,e~~s (ee) ,a,nd th,le le:n,gth of the s,he' 'Ves (D'D) and, s.he,nf. cb:~'ats(EE)., Switl(h black, to, a eros-scu,t 'blad,e rem,ove fhe a-uxilUary ripi fence, an,d cut th,e do (1I'
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and mark a line intersecting the centerline. Install the door stO'PI aligned with the hinge mine and centered on the centerline [Phuto N I~ Swmg each door closed, mark tllil€ Iocation fO'1 the strtke plate, and drill the counterbores [Dlrawiiln,g ,Sa];, Screw the strike P ates in place, Retrieve the shelf cleats (E'I·) and , ·.·.I,glue,hem to the door' shelves (DD) t
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edgmg to the shelves, After tIl'€! glue .-. ~',i' sane I~,~ ,e e,f' b 1" e 111-" -'" t 'dme '" (' nd iI!- he assetm' "'o11nes *"0 2'" '2) '0'-'" glR"'L~ >' Remove the hardware, and sand .any "',ar,eas needing :it to 220' grit, Then
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the doors the onen u, ~:h_l_: next to the (.,U.j;I~.•; in T, ",r ~I. position
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coats of b()m.lli'ed Imseed oil" buffing di . :ig- ,. 11 '. .... ,I.-',gritsa n'· Ing s:ponge 1· htty wttth ,a, 320' between coats.) After the flna] coat dries", Close the doors so they rest on. spacers ,I'ei,nsta.U the ha rdware, drlving screws in n sid e the ca bi n et -I f the fit 'a" ,d sw· n g' ,a:n of the hinge holes, Mount the drawer n .. ':.J are good, install hinge s(n~IWS in eve~ry pul s to the false fronts (P:~ Q)'~ then - t' -· , . ~ -d 1[-· screwthe fa se fronts to, the drawers but ot b er moun t mg.' I' -I t".',}.,ne remamaer no e., 'WI~,__b··" In.sl~a. ,le,U, al.l~el[ ,~Jn,lUS-_lllg .. "'··'~' ·l''l , . . ~- tal! .A aft ".Iib·",·... "', .'h '. e leave the drawers out of the cabinet. Cu a. i',,0 or"" '5"OP.. "(iID'"lIL:~1 4:-, ,'h, a pre r-D"Iraw.'.. ut .,- '" ...... . ·'t··,-··.,- JK" ..~) ~O is, -,' ~ '.' li'nlg,4c]l. D.rn.~ holes for the magnetic . - -t -'~. - ., 'M'j- .:-. - - . . iio'~,ca.t' Ch es- anod nstai i!ulem,,<. ar 'k a. e'ent' er- from a friend, Iift the upper cabinet onto.
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Cia mlP' the do ors t,o,'thQ case VII lth spalc,er:5, at 'the, tOIl) lind bat.to,m to es,ta·bll iish the ,g,1p, II1l:s;tillllll,e'iigliht: screw'S before t,est'i n 9 th(!, sW'i ngl,.
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flush (Jj,t the back, Secure the upper cabi .. , et 'W" • th /..)11 p' ad C Iii"£:iiW'" .. d Jli.;'S·· ,'YZ ", n ,I~"',lll,·.iI't'OX -u 0 1-'~ ."'[JII ..nhe:,,,,,",~) :j':II!'i.,-.j,; an'1':~.':I't.-·.·. W',aJ shers, Install the drawers, and 'your tool chest: is ready for yea - of service s -,a._,miring jIIOO='-k~s.,•" d- .., iii a,n,d
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• See' how tcC) cut ,9 110 ck rabbet joint for the drawers, at 'wood rnaq az~ e. (0 m Is i1m p led rawer, til • l.earn several methods for d r;~ iiing I1II perlre,c.Uy sPaJced sheif'~p~'nholes at woo d rna g.a z ii nl e. co mil sh e~fh 011 es,
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Gel a firee plan for the squ adng braces
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RIElATED' PLAIN
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... ur first visit to, a. tire shop 'was o likely punctuated by the maud DRr'A'p' B'"R~A-'I) BI:'R~"Am, 0f'" a .- ,.. - -". - -IIf-" . -' pJ[];euma.luc ,D, ...•. ;, '''1 Impact wrench. Auto mechanics love those tools 'because they provide loads
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less drill in favor of one of these bad boys'?' Let's not go that far..But an impact driver in your shop nicely' complements that drill. Here's what you need to know ~
," ., a. typical 1 d r:h,m; an. tmpact d Il've:r .: "~ll~11 u" relia at le st- Initi "a.lli. 'V-Ion'" th" ")-0""0" ,I.1'e 'm' ) e .~aUi .."..-, '.' motor and. gea ring 'to turn the chuck fO'I "in" getS d- -:'I-H' . -,d' ~ng,., = en '_.11 =~ng Or_II. ~"v'rn .".-, W·h-'·'··· .-c' t"h-ie go.-=-8,-' 'to u-g·h"·· though .. an Impacter.-"",. ,~·w'";'~iiR-,""'h· -1 I:. . !Qi.l "l.~!!;;,.. ,rna d,es to e,ng,a\ge t ,e h ammel--an, d-anvtl .. a.n.vl.. th ,. system, shown on the next' .I)'age, to kick its, rotanonat power into overdrive. In '·m" .rti m .o..de the ch uck rot am uch :b'U~, slo W-."91 but w-" tth rm ich greater torq U Impact drivers brlng a lot of pluses, to. your shop, along 'with, a few m inuses,
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mpact hammering creates loud noise, so have hearing protection handy, II....~ -~ d ~th- ']'8 ~vo. _ Ino,-e, SF'"'""' 'It. d H·"h.!, s.pee_,s WI _._18 _ prior tOI Impact mode kicking in=rnake for a steep lea rning curve. They only work w'lit-'h-c l~U hex-shank ,1 7~!.. btts=-a detrim ie n ,·t- .J.v. . ~'". .!JUll-". lam et 'e,f' for mrall-d ' ,d-r11 'ng' ess th n 1" beca U.Ji these bi --se IlL .... l'II':; , El, 1n.J .
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D'e.spjit,e,sm m ~Iar-so U nd ii ng names, do n t,t CQli1fuse ani m pact d riiv,elf with these toolls:: • 'm,pocf 'w"ed,'.~,Found plrirmar;ly in auto shops, this unrntpneumatic 0 r batte1fY""IPowelred fu~nctrons I~ke, n lrnp aet dr1iver, a bu t has a ,squ a re SLQ CkE't:-d rive iIn stead of tin e '~,u hex chu ck . ~It Ipr~videls,even greater 'torque for driv'ing nuts, bolts" and o;the'l" I~ fasteners, rge • HOlmRler' ,drlJ'~ Th ls tOlol1 roves alrn ost as nol sy as an lrnpacte F, p but fo Ii a d iiffer,ent. reason '. Inter" .:dly, ,a sma II barnme r del ivers a lPunch~n91 actlon down th@llleJngthofthebilt-.lliketa.ppinga screwdriver ani the, end of the handle~~as the chuck turns. This percussi ve f~olrc,e excels at d rii'lliii ho Ies 'i1M co ncrete1it but offers ~itt Ie I1g mo re d rlvln g, to rque 'tJral n a typ leal I d.lriilil.
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Difflcult to gauge S;(Te'W depth when working :tn "blind" sltuations, such as poorly llifut area S inside cabinets or in side pocket holes, Itgh torque can twist off screws if pilot holes are too tight or }l,on dri ve screw t·"IO·'O'" deep It can a...lso '. _ "JIm·· ord- 1·._, Jl ~ _," ~ ... ,.d _" I ."_ nary dr illing and. drtving accessor les, as -b- -:~..l'd ~~ SO ,~.oo._'.'or rnose S:-h···' nown aow . . 1111,,,,,_:,,i,,et.., lor t, f _.th . .. I. rna d ,e:speer. frca 1'1 ,:t impact anvers, Y' tor ~
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h ...,. .rlll.v:~:ng$icrews ',,0 'prec:~,se~ ,a,nd a, cha.rg'e'r.., 1hese iypl.ical1 y ;(~Jostab'ou.t t· f"' l1:nesse' W,I,e~n d.... de.pth., 'But for daly-in a,nd. day-out drill-, $ 30 to. $ 50 Inore than, a $ingJe drill 0][' -~ in p; duth:$ w'e stU 1 'p-'Jiefer ,Ct standcam:d, It., d.r!ver rot· ..Ji .." [ .... ·-'d ,!!less .,- ·1··· ·t'" u,rl -1'., COL' 'm ".. or e ,ec ~ ,rlC.
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INomatte, _jour tools, yOIU can successfulilly cut and fil this time-tested joint. ,S'i'mlp,ly select one of these proven methods, from u:s~:lnglnexpen .. ha' on h'- j'~ I_ I to'- d ad-'I"I-'I'C' 'd-'mac hln ar-y- _ and :_'_ __ ,.-'-.-'ate' I.::' ,:'/ -'_ b'a •• II··'-I-'··'.'~ ~ ...•• _-,-' ~ .>,~, S-':v--,o. to olis -0' I-UIIP-Ir-o'-.~<b'-~y-' ••.• v, IJ .... )~
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and tenons, these tips w'HI help guiidle you towa rd p e rfe ct ... n[g~ stro I1pQ'er ,~oii for fltti nts a:'11 you r p rojects: ,. ,. *" II G reatf- mortise-and-d ttenon jomts Q,w·ay.s beqln ~w·:~·:~li'~JI!.-. II'~.__ ~~cY':[o['utIU~·.o,YI[ reliable I I accurate
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ru III'!b: u' I1d[[ '''''~i 'U. y re n d y :j,rnl rp p n ;.;..I~IJ c,Ii).,..'-:::i r] ~ '. c'n [~,'[~ .• ' markinq g[Clu'g[e,;r- _or marki ngl kn ife to ma ke the layo ut mlarks ~ 'The rule of th U1m b fo r ~aJ~ti 'gl out a n mortise in [end or edqe glr,(Jrun ls to divide the, mortised workpiece into thiirds.. The two outer thirds 'wml be the mortise walls" and the, mliddle third wiiill be cut aiw,ay .. So for a
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IFor stock "thiiclk[elrh an 314 1!~ you ca n make the t mortlse w:~delr than 0 ne ..th ird the th kkness of the's tock, ill u st Ieave the m ortlse wa ~11s. at least 1An th lck fa r stre ng th ~
you r teno ns to mate h, I~t" €l'a.s to s ier f ne -tu ne a te non IS sl ZIr=: tha n a m ortise's ~
jOh1tS; w'ith smooth Sill rfaces. .A P ro per-size tenon should be tight enouglh-~in a dryfit~to remain :in a mortise whe n turned upsi de down yet requi re on I:y 51mglht hand p ressure to lnse rt
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TO'make a mortise, clamp the jig to drill a hole at one end of the marked The =~- two:".'[' 1"'0 i·r'-'ti~;l'·n·=10 m eth.._·.,::dl·-.C: ~~ _ .'-l-·ve·. mortise, with the hole ·~·u.stkissing the n ~J' .. _.= 0 _ ~ invo ~ jll~ first dnlling a. series of overlapptng holes and end [and side layout lines, Drill to you,f' then removing the waste between them ... preset depth ..Repeat for the other end of d ic . , .' T'hO.. ·s·.o.· hol ~S mU;J·Iil,.,be p~I.p~n_l,U.J!!a] '~II':c~ to". the mortise, as shown .betO'w left:. Then J.\J, the board's edge-s-the perfect job for a reposition the jig and. drill out holes between. them ·wm.th.outt overlapptng doweling 'j ig, That's especia 11 t rue when y mortising ~,n-thick stock, where the lA," Now' go back [E1I1.d. center 'the: ji~g'on the drtll bushing common to most :rgs sizes areas between the holes. and d.r:W.l~ again, the mortise just right. (Most doweling After you've d-rilled out most of the jigs [orne with Won 0/16'11 and',. %'In .., ,. , .. I waste'}.clean up and flatten the side walls guides, 4 1. t ' ·il;:'.o·'·m·· 1·' n eli L,~,-..,. 'O'IIl'l .It.v ll..l i bo..' . for Z£:. .'. ."res.) f: yo' du ..111. 'with a. chisel, the ·w·id.,est that will :f.rut, as doweling jig didn't come with a drill shown .be/!ow., If' you prefer square-end '-b·usrnng, get a b d om t U'~.tb 't-. ~ nrad-p " oecause It mortises, clean the ends w'ith .a chisel as cuts clea nly wil·t·hout surface tear-out. wide as YOU,I mortise.
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d ..he II 'to. th ~ Ib rd ed i"'II a dl ,:.1 ~:', 1M a!ke IIlight [cuts d,o.wJ~ the mi(~.rtii e w'[aI~s';; s A. sharp fill is'€i,11 won't n'€M~d il mla~ Iltet:.,
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As 'w:~th th.e dow[elin,g '~igt staJ-t the m,ortilse' 'by b'orillg a hole a.t ie:ach end .. Th~,~~~ ~~u· _~. '.~:..IO[U' _, It..·~ cp- .. Q~iVQ' a-·Ib· t 7!tii ~ ~ Qn V Qt' ,W,QQ't"'ii ~ __
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'Th[e' space· lief! be,tween D[o[lles, plr!Dviid es ·a f rm :S[ta,lfti:nlg p,o,int: fO'r ·t he [dri II~b j·t [as, 'Y[oItA bore· OlliJlt t.h!@, 1l'@lml8liningi W'[aJ:steo;
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This technique call s for routlnga slot in 1A'i~deep increments, In ad.d.if on to a. .plunge router, you'll need. a. sharp 'blt~ we recommend upcut splral btts=and etther an edge guide or :~:ig'to keep the route - 'bit 'within the layout Iines. You. can eyeball the start and. end points, of .... ,. 0" rt I~~j ,0' _.~.~ ··I'P'·. om iit".ti .opbII~O.-·("l!~!i:" to h L,., e m ,~. ",Ii?~ . ,iF clam ,_,1 •.. _~~.~ . Urnit side-to-side travel, 'Wh,ether shop-made or store-bought,
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Wlll,g, mru.k.e the one at right, proves a vers at-He, addition ito any' shop ~ Y" v·~· cand ~u..- lIJl.. align the clea r ou easily . .,. '" . _".. .' JIll ~ ~~ ...
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acryl ile top's scrib ed centering lines to " th wor k pieces, 'W'hen ma ki a :~rlglcu t tn e " .•..... .... :~.ng "". irtis ur sso $llg. ..y . unger ano Wlt-_ er ',d: "":'"',dl,-' mon lSI ng slot' sli htlv lc .. than the actual ~nOI to allow for til,€' tise offslet 'between the bit and the guide
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nse sizing; We recommend the Mortise Pa,1 and. the Letgh Super .FMT., The self·.li~= ',' _.... '~I ~17-'O'1 (6-19" - 4-59';' CJJ.uITI plng M" -,or IIlJls!e~ P.a.w.~ ;4P,,' :~. .• ,.'7'9'S1 t mO'1tl sepal.com) ~ comes 'l\"r'ith s,.x templates for dttferent mortise w idths Ian gt ·~i;fr'~ n.a' o a nd "ii;,_J "",, hs w' th ad' d,iu,'!L rc:.I' - .'I I' .em' p'll!'Jit- ~ e . '. '_
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The added exp,e:n~:H~~ a store-bought o:f W~g 'buys you fast setup and flexible mor-
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avatlable for more options. With the benchtop Leigh Super FMT ($4S0~
80 O~,663,.89 32,. letghjigs.com), you r-out . 'both the morti Sf and tenon. with the sam E' setup. This ji,g comes 'with gu ides
and bits to make five sizes of mortises and tenons, but you can buy optional
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IEIOGIIEGIIRA IIN: !FiD:rn arrow W'D rikpi,e'c'E!'s" su ell as tth;,5, stile, (I amp aln a ll,lI,x:iill iia,r'Y SUiP PiC);Irt: p j1eoo' 'to i"t to pre,vent th,e II'iO r 'from t:'i pp hl gil' ute
EINDI GIRAI'iN: A, Im,ortiislng jii'gp:nJvldes a ih:iil"'ge"stable surface fbr the route r 'when routl nlg moO,rt'i into the end s of wOlrk,plje!ces sss
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Okay, technkall y yau aren't really dri.'ll,in,:g square holes with a mort ising machine, You're actually chiseling a,
'Sqt1,a,n:~' mortise around ,3. round hole as you, drill ,~tJ.' using' a. special. auger 11'it inslde a hollow' chisel, Ifk,€: the one shown near rigl1t.. Although ttus tech= n l~ou Fi'U-· Ire m 0·''-r·tlll~ r u or k11V ita lso," can I'J'; i",lIl.~.. '._._'
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should handle nearly alI your mortising needs and sen, for about $225 to $ SOOt floor-standing mortisers start at $90.0,. . (He aware: that SOlD'e dedlcatedmortisers do, not include chisels and 'bits; these cost $10=$,30 apiece, 'with four-piece sets.
startlng at $,40 i)
mortisers
Here 's how a mortising machine 'works" First, install a dlr:Ulli bit/chisel into
the mortlser. Set the mortiser's depth the chisel cuts precisely 'between the layout mi.nes,. 'Begin, b'y cutting the: two' .. d· nen ' enos, 'T'~, ... ell't OU,I!!. the mienJ if!..,',. over. ie . ld d m .. v .,
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stop to establish the: mortise depth, POiSi.~, tion the fence parallel to the ch isel S'D'
lapping bites.
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com rr "t ng ," uecn .. :.& ,,_.0"i!J.:!a.':l) 1:, can't I~' . m 1. *"0· a d ad" '~cat·\li:iid m o r iII-~s''! mach ine consider a mortising attach _, ment for your drill press, One of these, costs from $65 to about $125., It mounts to the quill, as ShOW':i1 at righ:ti' then it: works exactly like. a. mortising machine. The drawback: You won't 'be, able to use' your drill press for other d.riU,m.ng chores
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"( Onee youI sa t IUiIP YiOUlr mornser, ,lOU can c hi' ·1 ti \ rse 10 III m ort:iise:s, II illke thls in a minute o r 1h1!'ss.
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. ",' " , (~I you epe,nd",.... .' : me ..... rse me D,..",...._l~g on-' the mor -1-:r,' I--t--'~· ,ll1.0L_W, "<.I'i I d-I - huse d ' ann t· e avat~'1atb '1- e tOO!J!S In your sho"'p,. yo 'U-' h a-V'" choice b etween tn ten .
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gral tenons-s-a narrowed end of a work ... piece that fits Into a ~nortilse-Olr loose tenons, a.separated tenon tha t: joins two se ten 0'. ms 'y'-' ou ma., e ",. orttses ak m _ in manng workpleces, and then Insert a tenon cut to fit Inside 'both, as shown at ,fat r,~g:ht'. Rather than buying premade loose-teno "" "-nstoc .-~l~ m ak.. your own from ~ II.l.IIo;.Ji,,'[ Ji\,~ scrap hardwood, preferably at least 12'i'J long fOI safer handling. Simply plane the s to ck to a, th ickness that fits, sn ugly in the mortises, if YOtW r mortises have 'I rounded ends, lout matchi ng roundflt.tiingl a n int:e'g ra ~ten Olin to ill Ii'OU n died overs onto your tenon stock. Then, cut mort hu~iis,easiie,l' t:h,an ,squilir'ln 9 the, 1m (urti se.
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workpiece shoukln't bl nd, 0'][, kick back during the cut, Cut 'both face cheeks th hi", ""-II;.,.,Up; for .~ '~I pieces Elit· - ,_. .ii,1 _ '~I 'TIhi.en l' L W" 1!l.;, t ,],.Ji . ':.'1-" : I': mo Vim .1,ng'.~'," the I.~-' i·.l·~ ,'repeat- t he 1 . thout ... ,.', , , P "en' ce _' .,;' .' .. ,,. WI", , '."I,' procedu e~ f he edge cheeks, ad,j'usting' ~Ol' a,snug :ft~ Next, set, YOU,I" rip fence to be the stop- the blade height as needed to ,ge,t the _.- reci --.. . ",- vtd ." ":-"h ._ ,.lnlS, -d bloc k th,,: at u:efii -'-'- th,,:- ,eng, th '0. the - ~I - In,'l:$,- e 1·.. ' . "f . ..I,e cor,'_' . I[ t eno.n WI. th 'W' "en fh ~ h e _'J' ',!I!.Q;C >,-. ...: " - ." '. ,':'" m,,a,rlli\.SWl . . . h· 'ld':'" 't--""I ,'M···· . ' " . '. e.non", ,- ea,su I re.' 'f'ro.m 'IUn,e l:ence 't-'-)0 t-h""If' ,remove scorlng ,. ]",. .ith ,a, Sl,,Ou:er . " . ifi-h" .c. 'p']~I,n:1 o·'·,'r c,~I'n-- d(jpp: 'b--)-Inlr'k:-'", ~ tle,eth of t]]e O'ut~r 'blade, fartl1.est from I
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'With your dado stack mstallee, set the blade'_ ,hetzhtto cut just sh U' of y~O"U-'~' ten ·n· ),tn.:, ':'_." " ,r;:a.. ','].-, 1'Ji"y: out m rk C'ut P' c,it' on ea ,i'l.,JlJ fa'ce n scrap stock the same thickness as your teno "n:'ct' ·ocnLF.. t'h- . €'fi c· eck the f··.'~t ,:~ tb,,!,', b .L.I n ' , - e" ~ d morttse. A" d"o t hie bl aae 'up Of, down Adjust ..... and rna.~I~e· ore test '1""'U'i ts until '!O"~I~IIV' got m .1..
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C:ut:'face 'ChtH.!,ks with a dado, set before ,edlgle ,c'il,e A ta ,I Mlitel'e,ks., gaugle ,eix:t,e.ns'i (J!li'iI 5 u:p'por ~Stil e wOlr~k,plile;ce,Oin edg,e' ..ch,eek (Ut:5;~
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.' tlh d ",~: li,lnlolnll,n'g I 9 .' _~ .e~r-IO-. '''''2 T mak,t1 s sm,oothe:st: tenons
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align your handsaw fence so the tenon will be about '~2n thicker than needled" and.make the cut, as shown .be.i(fw., W'hen. ripping aw'ay the tenon cheeks, feed, the 'board slowly tO mlmmtze any blade deflectton, which C3'n create curved tenons, Take ca re to stop feeding the workpiece into the b ade when the cutoff falls away; you don't want to aecidental ~Y'cut into the shoulders. Bandsawn cheeks win 'be ~h di S'I" h 19,_,tlU,Y' loug 'h1 so smooth h th.. wtth a. s,atn_~ng 'iI:,...'" k or em u~oc ~~, sho "'~'Idl,.. er p ane ~.: b est g,1'-'" au "···.....J•...-. f' -,1 ,,'.' ror oes '. ue . ,..,:QI'h esion, s , OUlE,
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can .,',', m m 0', :'0'1 ,t'-'h- I' accura .. tenons on J"' te ro !~'~it· table .er :u.,~ ~~w with a 51ngle b ''tt m "iter gauge" and, fence, F:i rst, Install the largest diameter straight 'bit or' mortising bit. you have, and set the height it) the tenonlayout Iines, Positron your- table's fence 'to serve as a stopblock set for th,E' precise tenon lengt h Align the fence parallel to, the miter slot to ensure tenon
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fified sto c:k 51lo w'llyand use ,a 3-'teeth,- p er-ii n ch 'Y2'~~ bllade, when ,(:uttinig ten CHl ch eelk 5 on a balnd:SlCilw' 'to get the bes,t cut q u.aIity,.
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Lea:'''Ie a 5:1 i!5) ht:Qlpe:nii n g: b etw~ie," 'yo u r ro ute. r-ta bl 12' 'feiln Cle'pane'l s so 'you r :s:h vacuum ca n suek ,avilay I:hie eh ips, ~)tp
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hether you choose to stain. them. ann. assortment of colors as shown or make them out 0'- different'Colo-redwood species I 'you can quickly turn out a •......fiU .. 0.. these .-1I.'~I!.·. htf ui i, 'hristmas ornaments ror .ma.ny' :.. nts ~'"- ,." .. tree, ·11· ·£ .iese UeJJ.lg '1 . rtstn .(. seasons of' ho.l iday cheer,
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you'll need a 1%,:(·r~·~·)(.3%Ublank tn you,r choice of woo•. " ,for th . ~Q bulb,J!, . W··~Qmade 1-2·:;···· orna. . . . . .".d . ",' . ments from a single 3~3x. 2 'basswood blank from our :~ocamhobby shop. You'll
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set from your four-jaw chuck, Then ,,- rt ,,!...l? t ubir - d" [eelth mto tho InOU,IDJ . th .. mg ·.··,,1 Y lntc ~,e, center o,f the chuck, leaving about 1u
Ilghtly to' avoid crushing the tubing, Turn on YOUI lathe and cut the tubing into ~AJ~ ',m.:..en:_" 'g- III-,,~'~-o··n··Ie"fo....'e"n:.._", h 10"-- -la' "m'" ,,_:.." h -. n·· .1",.111,..'7~ m . _.:" ,~. r ' ' 1Io-c' . {,I.."" ,e' ,t u 111._&JI' h '':'-lghI... i' ,.'1,Q .. I , Ylo' - plan to- m ake=w tth spieled steel parting tool [IP'hOIIO 1]1" Deburr the edges of the tubing with sandpaper,
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roughing gouge- to turn most ,of the b,:ma:n.k tn to a. 1 cyltnder, ,Note: ..0 avo ~'d Mtiln ca,fch;n' the ti,t,fningjQol in '"J:_~;e.fbur.-iaw'chud; uever turn. clvser than %'~to the J1.UCK,. Then, form at 1!~ tenon ,%U long' using a %~! arting toot, p
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turning the cylinder :[Photo C]I~ Use a. skew chisel to square the end and. make a small dimple to, mark the center, Carefully drtll a %2~i ole W'!~ h deep 'by manually -..,"'h~-. , PUS,I lng a. 1t.. II b ~t., t· t h .Idi , . "~[ [P-[L." - -0]' " rj2 .m. into me ,]lmpJIJ.e. not'o '...
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long tenon on the end, pertodtcally I' I tIesti n 'g the ,1., 0'_,f the- brass tubing'.' -W":-:-'hen' fit ,1 U, 1. .. ,' " " , the fit "s snug.!' press the 'brass tubing onto the tenon with a hardwood scrap!" Sand the end of the tenon to 320 grlt and, color the end grain with a black perrnanent marker. Center the tool lest and use [at skew' chtsel to shape the top of the, bulb I[PhotD E]. Dorr't wo.r:ry· when making cuts close
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in, Lernongrass, Mandarin Orange, Spice
. ':. .O€iaJ.n.,. G ,-'.,' To, A' ,nl~,w.q,ue,R· ·....d' an'_d'- D'".ee.p· 0"" .',' ).. l"I'elen J,iea,~; "'\·',e_ .', "' ··h"JII' S· klO" then W·', ipe '0" ,ff·· th ex c,II5I,!f"!t" 'R-,II5I,.'lI'PP· ,'illv sta in, as n,ecessary' until you achieve th'e~ desired color, Then, apply a clear flnlsh, 'W'" d ."'. ,-- . ",' .. (.we sprayec on thnee coats 0,fae ".',' l aerosoi semigloss lacquer, sanding to 320 grit
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These d ays Y"-"O'-iU can make 'y":O~":U' r O"I'w"-"--n"1 b u:tcher blo r l~,fo"r-'~In'-ro~, ts 'r-- ' g" •. n g' 'fI~'O" m "-'ec j an ,J!!., .Ul, ., l cutting boards to countertops with this slmpte technique. Contrasting woods, such as the cherry and, maple shown aOOlAf", ,3.dd. an extra element of pizzazz, But Ii" ,Ii,:'- '0' ru 'P' refe r 'a' £"1 e si C' ; '10" "k sti ck 'W': rith ," 'Y '" '. a SlD,g 1e speeles,.
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:For'a st.riJIP'Q or ch,e'ckerbOiud cuttii til 9 board a Iterniite .stlriiip:s o'f' d d i'f'~e'rentspec iI!'$ before 9 Iu ing them t)O'Q'E!,th er iinto a bla n k,
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ciheclk-eriboard Ipatter.n~ we allso "f,1 i'plped ,every other strip, end 'for end.,
LaIY' out the st:riijp:s,as 'the', wii II1I ea r iin ,t hie 'filnall [p nJje(t~ IFoir au r aplP
Before gluing, ready your clamps and dry-assemble, orlentl ng tile D faces down and the S faces to the sm.lde-~If your butcher block. consists of a lot of strips, break the [ob into subassemblies small enough to handle comfortably, Allow' h zh '-e, 4i-,I"iI, d" ',C'iIj g,-_., t· hi' 'e" 'g.iIIl· the ,JIUibas .., and <_.,_:_JI!,J,jlfU!!;i,,:. e _, "'" 'Ol-U:_ IIj"v.::,I"i' ,,_,_ semblies together. To keep the pieces from shtfti ng as. they're clamped, tighten one clamp just: en,.I' '0: IIt' '_~:.:' to d 'liI"o:!I,W" .' ··t- h 'e'pieces to ze th er 'iii::;' a 0:-1 igh ". '. t_'.o th " o~ '."8 and ~1~~'I!k~'~~L.-~~ .the' ''P, 'I:' er» ~... '€~I'iII'm sh, nt "" ,U mm e~.... " '!!...rk~, lII.IL,~,j,. I-ill.''!;.." , b efore lightl y tightening the next clamp.
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After the glue drtes, remove burn marks, glue smears, unevenness, and end-g rain rouehness from both sides uslng a, belt sander with 60~,or 80,~grit abra ('1· ve [['-Ph<ftl;i..ft; 11::] S"'~nd th en..ti f'-e-' u ;,!I.:"" s 'r .'LIlI, face equally and keep the 'belt sander moving to avoid depressions in th,€' cutting-board face,
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WfI"iUen by Bob 'WiiillilOm1ll with K,@¥iin Borrlll! ~ ustrati 0 filS;: .axa n ne IL,o@IM,o~nie; rna ,.'ohIilISOII'l ~ I to
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Simpe steps and smart solutions to help you .inc a place foreverythinq in your home. ,,
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remarkab e durability, and.first class performance, L..· ls dotl ·m... 'h- '·'~I 'b.J~!: e. L_et the too is oo the wor.K W~~ue you '~aL
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Forwest sets the smndai~ for excelll€[1c!e wilt)the~e new top -qU8Jl'fty blades;;
".Si!Uila.lllIl'tJ Lin.,el' Chop M1as,ter for qu iet~ predse iCuUung and legs,.Sjp~lni,ering" Fe91tu~s9'0 b,e.th, a ,~50< ~ook to ooliltfOl th€ medf r,a!t'e':andf we~desijgfl1led angles " w~~h(J~' or '12~'diamet1em and 5fS' or 1~ 1
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B~ad~5h~n"e 'h~~e,th Sitandami5/8'i 2·4· and bore, R,etvemibJlefor S116~ ,and ·511·6;;1 cuts
..Din Iterf Dados'f~or lean ouUjing o J' O'ftV116~1'm V4 gfool.iles illl U,j'n pllywood ~rild ImJan-made mab:uims. A~,Bjlab~e lin lwo=pi~ceand '~h ~..lpi~e~' f'Or tabl e ~ sets
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We test hIWlln~n~'dsfbel'ols ,and a(ce~sol~~esl' c nly 'tthQ~5ethartt earn at least th ree o but s~airsfor p e'~fulrmance III'a'k~ the finl!{d ,c~t and appealr ~in'th is 5<ecUo n., Prkes are (Ulrnmt: att the tim,@ of a rt~cl@p:~llductioID]1(lllmid do not' il~dlillld@,$I~i,pp.'ingj'w~e1r@ pplii;ra!bl e, a
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'O'!neiiiihandied mi1oii"'plluln,g,e roult,er' plro¥ies hland" I wasn't sure how much I'd use a small plunge: router, but after running Trend's T4 through the places on several protects ill find myself reaching for it 'more and, more,
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midsize p'lliu,nge routers., A'nd. 'w'hen you want to rout .a,g,adnst a str,a~ghtedge~ the 'ba,sl€ 'h,as two p,a,:mra].lel :flat edges.j' ,as W'fU. as the gu]:d,e fen,ce th,at: m,ounts on, ellith.'fir
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Co~fSd bY' Of'S< or P'n0'it!' of fhe fo1/~trg U.S, Pa~.nli$: 6.~244)J21; 6:,S8~O ~'6:6..817;835; 6,93~ 108; 7;2S2~478i" ~ 284'1960; DS8~799; D609;''9:tl8'(J~d (JIrne-r par~n~.s peRdi~'.
No Equat
Q'UALIT'y SHAPE,R
CARB~D'E CUIT'TERS
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General Inte mat lonal might 'have packed too many features into this 15"1' bandsaw: Some work fine, others. don't, It's a smooth-running,
resawing and 14:}4.11 wildlfh)~'but too often the features become gimmicks. For Instance, the top half of the saw' mo -P an'd,: :.i U ~.". down 0'0' g.' 5'n- steel .. shaft, allowing you, to use any size blades from 93 ~h~' 106 But the to '90-,2()O Ml cut just as accurately without flexing at its maximum height as it did In the lowest setting, so I don't really see t~le benefit of' returning to the mow' setting, I like' the extruded a lu mlnum rip fence because, .it can be used standing at 4~,n tall, as shown, or lyi ng
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How dlDes Harlbnr' Flrleighl Tools s,elU high iqual'ity teals 8'1 such ri,dicuhlUslV IOlw price,s? W'e buy' direct trnm the taetones 'wlho ,also suppl'y the major b r,aIiId.S' and sell d ireet to 'Vou. lt's j ust thaI simplle'! Come see 'lor Ylourself all ene 101 Olur ,330 ,S,TIDRES NATIIONWIDE and use 'this 2'0% DF:F COllpon on a,ny of our '1'~DOO products'. We stock ,Automotive prnd, uets..,' , 'Sl~o'-I'pE·I'1 ll1ul;'pm'e'nl,- IHa"','n:d TOllo'ls·· . , '. III. " Iarps, IComprless,ors,. ,A,i'r " Powelr TOlols, Malarila,1 Handling, Woodworkinlg 10101s, Wei ,ders, TOOl BOI,es, Outdoor Equiplment, Ge'nleralors", a,nld mucin mora,
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~ \Ie ·alve110MllIiIDn Satisfied elastomers UFETIMEWARMNTY ~ '.'e "ur ,Faclalry Direc,I,a'lld IPass I,he SAVINGS; lin tD 'YOIUII ~ ,ShlDlP & Compare lOur IQ;u,aliq' I"ranlds AgaliIA,:!t Olber Nati:a:nlsi B!ranlda ~ ThousBrnlds II' PI!DIPI~eSwi,tclhl to Halrlbo'F! IlflB!ight 11101& Ellr,' 018,,'!
NO HASS:LE RETURN pIOLlle', " Faml.il, Owned I, IDIPle;ralled I 'ill Blal Any CUlmplelil:or's PricI' ilhinl'1 'Year Ot'ulchasl,!
Shopl Online at
locator: 1 ~\81001~'657'~8'OD1
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20% em 'aAII one $blQIS 'ir~rnp~rehased when ~oo ~p ,at a,~mmOff f~rWtrr fools cannot ~e usetl '!'mII ,any o:,1herd~wwnt ,or ,oou~nJU,ORa!ooupon per &Simf~ COUlponnO!' w1id' an ~ ,til ne toltm~in"g~'prim rrumes. ,goi' ;trds, Insi!lteTraok Club rnem~D or Elduoo ,SeM,oo c
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moisture from the grou Old below into the wood, This compounds problems dhect-floor contact creates. Standing 'boards on end Introduces a bowing risk in the long ... term, 'but it's a good solutlon ~OI' wood you'll use soon after accllmatlon, Lean the boards against a 'wall as vertically as possible, as shown and descri b ed at left'.,
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Now our good. fortune is your great reward, Don't miss this. rare
opportunnyto own an impressive 50 carat strand of genuine
South Amencan emeralds for under' $200.. And ·(01' a limited, time, weill sweeten every necklace orde -with a $100 Stauer
G~ftCouponl .F,ac,ed 'with this embarrassment of rkhes, our designer' transformed t'h:ms pectacular cache of' large stones (each. is ov'el ,8 s carats a,venr.ag'€weigh.'t) Into tit stunnmg SO Chv necklace of fa.cie'ted
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siilg IiI:S, and dates h iis prr'oj'ects, ii n arln ;'nconsn·".... C'IIIi:!' ~1_:UlIL' w",'+lh I 'f'~I.. ip . 11'1 . "'It'" "-!!i.OII'.::,'!!i.OIIOI!' spot II!. I'","'U;,··III., .' pelrnl1a!netntmarker beifon~~' app:I'y~ng the finalll coat of ·fi 111 iis'h."
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GAS ·'ROPANE 5'OlAR Oll
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If you've been waiti'ng to move 'Your' hard-earned money into, precious metals the 'time ls now to COins, der tn;t,~n:sfr13'r1ri~ng y'our U.,S. dollars irno United S,tates Go,v,ernlimleRt Go'ld., The Gold ima,rket is on tlh,e movie; up more than 340'~/o over tlhe past 10 y'ears, ,~ Olultp,Elcii'n'gl the DOW', IN,ASD,AQ, and S&,IP',50 0. G,aU imrnedlately to order y,oulr IUn~tedl tates G,ol!di 'Coins direct S from our [Maiinl 'Vault F'ac:iliit.y""at-cost" for tlh'9 am,Bzing price ot olnly $139,.2:6, per com. Sps .. , c;ialarranqements can be maida 'for Gold purchases o'ver$,50"OOO. Ordery,our G,oll:d todayl
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Perfectio'D 'from '1t'beIab8,rat·o·ry~, We named our b.rillialIiit' cut stones 'D~8!~ondA Uf"-a.~! because, .tJ'_bey daz-zle just
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carats each, ,Ad.d.hlJJ 'to your ·4 CiS", we win include the Dla:moill1,dA,Uf;Q: stud ,ea:r.d:n.gs for FllE.FJ Try the :OiJam.'QindA ~I~Q,. 3=S'tone Classtqne Ring fOOl' ,30 dar.ys.. ]'f
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like o.a,toI3] diJamnnds 'burtwithout the outragioous, cost ~., e will :oot bore you W wi.t~l :maed[blie det~ilLs,of th,e sci·ent·"le the
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,SOOO~f..Tbis (:an on~.ybe' accomplished :iuside SODlJ;ev'ery modern and expensive ~abo'r.atory equipment. After several additlona] steps, seien tksts fi:naUy created a clear marvel that looks, even better tnan 'the vast' majo.d,ty of min,ed, dlam,Oll1.ds~ .A.coord:i.ng to the book .Iew'(!l,ry aH'd GCJr.l'li= ,th'e .Bu,y,i1lg' G',I'j'de, the technique used In Oiam.on.dA.JJra; oilers" tiThe best d'ia,ff.fo.nd
sifl,~~da'ti'onto date~ alld ,e'r-eH' J.ewt!~'e.-rshave l'HistAke.n. these
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CGOK~~,S SAW' MFG ..~ I!....I....'O P-or~wh;3i ,W'Il'rIill$~lEdgers, .. ~ S.MarpeFEr~f l~oo 8lades ... Free ataJog. Video ,a'4'aila_b~.CWRTe Nolo 1AO~, THE ,~~ 1i!'i:~1iI,'"SMlAiIJi ''!li!I~_ JIiI!i;.iiIL'E;ftIiI 0 ....I 1:1.... "" .trn1~S1Jf I" ~~I!lI$ ' - ·n,· _~ - I - __ ~ lFU" nYLI:er ~s ,8f'I(] other quaJ~ty woOOWO~kln:gll'OOfs and a'OG~rtes. CI'r-ele
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IIlustr"Bitesttte 'f'ea!~!Uf't,$ and bEirtefl1;$ for' all F'rei!.ad saw blades- Cirefe, RA, 2'tl!J .. IFREU,D RQUiiIi"ER laRS #J~ Freud router t~ils rgpresentEd 1[[1 ~ 'lliiis ~-r>lge cawr.og~ !neluding mor,e thalil 130 new ~'lSc8nd setsIKUFf8Lb ifOD(lS ~ Ooarbide G~ated tool'S tm ~-, me.tal~, Everyltiing fur ~rvJl1g1, sMpjl1(Q. cut:lk~' iGiI_M sandi~JJ.
GIRlie, 60\0,231' ..
SAWS1iOP' SaWSlOpI~ble S-a'lN$cS'top t~le, Ib!ad$'upoti oontm,Ct w11t1 n, CJrcle No. IB'O~ ~ So.MME!RFiElLpi',$ 1I0GL.' FOR' woo;., FI'(n_dl~r Bfis. Bla~~ TooJsan.dT'lp6~FREEeata~ a mlpping! CI'rcle. No" :l84~
WOODLlI HE V,rSA Aoo~r ta'bl~! rbU~~rs~rooWr llaS,darnmI' ~' ~des and mOf~, cmrcle No~ :It 0,.,
nI1RNliIilURE 'DEIIGN CD", 1:50 of' Amerr1~,~ 1~'Sl [umiture praM, oomprel'fenaw ~f15'truc~1IDn gUide. catalog, CiN:le, Nul.US .. MEISEL 'HA.RDWARE SP;ECJJl:All'IES 'CAliAL,OS 2',(00+ 'fLiIIi"' ~ p~ec~ plM$ .a;nd h:wd-'~~-'~M heMtwar;e" Clircle INa.. Alir"~, IU-BILDI WOODWOBJNQ PLANS eino~ 1948! l=Iunt1reds or 'fu[I-sJi2:a plans, ~OWJ1Io;adahle plaM" ~ pF,iGes., I'I:'fC~e .. 43-5~ G No
Al '_ERIC'OI
WOOD iM_lAGAZINE:'WOODWORKING
quality '[lfmfture. sh0p. aoo ya[d-f1'gure pans lJi'QITl~ WOO[)t' maaaei~. O$~LOg. 'Ci~I:e, N~\.,4D9~
PlAIiS
'1.200+ ,top·
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and ';acrae~~OJie$.ID.mlte, No,!, 111'40" STAJNLEJ;.BOSTJr~nCH FIN tcSH NLA~ LERS "& STAPleRS TI1i& pre:refmd brand amO':f'lg prolessionafs wMn it com;es ~;Q 'lff'li'sn nalfeffl'~ st~p~. Cj:r~le NGi~ 17\&a~ STEEL cln TraGi, 'WDRKS, W€, b11rlg you 'I:c!ds w1~tl mea!11rLgful tMtu~" a fair price. ,and the I:G~$I 'WatrVlly inlt!e' bustrt\3SS, CI'rele No" 11619" 'WOO\D ..M IIER PRODUVT,S 8i~ht IP~i1able Sawrnms A\(ana'b:l~ s13rHrlg vmh ti1e"L1'10 at $3-~195. 'Circle' INo." '11"105"
W~hat:is@tm~ It easier to 'fioo '~he most ml9_ble mac;h!Fl~ $)11 tile pla,J"Iet ,Oircle IND.; iIj,552 .. MDAlRCARVE M8.n~J~turer or sp~jSJlzOO' ood carvi~g w ck~pjiOO'I'Clm Glrc'lle, HOt" '11'173., ~ ;TQOLS, ,M\ADE 'BY WOCU)WORKJEAS New Errgland.,b,ssl9d RI~ON ~rr<Kils is,oomml:tmd to making ~f:Je,bootproducts '~Qr
its kJlt~ladg~bl®
N.~1491 .. TN E: N EJ,W DEWAll" CGMPA-CfT' ROU1'lEa 1F1flrodLrcingl a new kl1l1d'.of rOI!.n~rIhat h~ the pO'!#er tor t:o~h ~ ariid " leasy to rnnb'ol. 'Cinde NCf,~'tl,491:7'", G EiN'ERAIl., INIiliERNATIONAb USA I~NC,. Our 11~ II,S"
-sJabiliz« guides. and ffiW'IY ollier ~tcs. Cil!!Cle, HOt. t 893" 'TIME JDI, CQMPAHV 8pedaliztng fn the fin.-estair fjltra"~ianr aoo dust ooltectiCfn '~\Jiprtt~;wrt.'eire~e No" 'tIS7.~ L .. DOUGLA~, ILl.C, Unique and li5~1 tools: ;Qh~mal-e Jig, p.mt]!,ticltmmfiet, DtI1Igqpge.t. CiiRil'e' NO\1l t '992" Il..IGNOMlA'I U$A- lTD." ~f~rt.. r~i~; pi!1 and pJms.s m:Oisture meIer'S lor 'wood. Frtee 'C3!3'IGg. ermle No .. :10"1,3 .. ONEIDA AIR ~,' UrtC.,F~inft.l"na~' cata10gOOlltsIDS cI~ ~jCf1 ~t~s ard OOfIpl~~ ~I~. UiJe~e KD .. :2039. PENN S I 'oiIITEINDUS ,HIES ,A'j,I\!'t,......IV 'nni~!l9""11US1~€e'~OO. I Aj, ....... ' ,!', fl ______ '" ~ ~ ~_~II,;!i¥tl __ Odll~b::!rs! Pidla(Fles. Dlltlw~ and monte', CI'reme No~:1045" 3!M $AIIIUB LA~S1'lER:1I*IIIG6P\ERF.ORMlAINtE ABRA:5IVESi Sendblas~eF ~~ible ~rasw= Acc€sso:riSS' pr:C\iide ~ f~~ler 8!tart and prOOooe a finer 'I1nr~ta.Om.le, MIG. 2080;.
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PRO FmLTERS,VVin'IJ I~rlSt.reamr~ H EIPA O
WDOdtllming SuPtPli:es
BEREA HAADWOID!i Qtmli~ pen :kits and other '~umin9 klts, Chfr~l~ N'Q~ 2'127 ~ 1*1 UT' PFliODiUC,TS waoo;~, aorylics, Find. ®uppi~ for pen WlQ game ci:ll ~umi'P1g. iCl'R!le Rolo 213a~ 'U)VA~SMARr T'OO,L_$., lPOWER~b SOLUTIONS NOVA rathes" dloo~_:s and acc~orioo OQ~:en[1y I'~ too way i'J'iI I11Ii'i1(}'1J8tL~desl@tJ1 ~Mth£l1elr unQus mil:: o~ powe.rnl' -rea!~l.:Ir:es ano . ~;i; g~'~L ,.:..1 .,. ~i~ ,Jle N,· \01. ~iiliiii,3-'4L. 1,l'~U;D. "",_m~ !1110 I. _'_
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MtCKARD WOODWOlRKS Free Ca1aiQ§Jor WOODTLJRN~S~ - ,Quality Latlli:es. 100lSi and ~ppl-res. CJre:le No .. 21,43 .. PEiNN STA1'1E INDUS1iRIEl5 l~n@ supplier Of lO(nirrg Proo'ucffi. P.en kits, project. 'filimit!$, andi mere. Cllrcfe N'OI. 215'11 ~
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190~,irp aoc~ie-s
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fREE: Gat-alog. ~-
Our pf'E)mil!.llrlrf!
SCM LA8AU'IIHI,& SONS CI'QC:k$. ligiS ~~ '!NOooWOrKil1g parts. Mag:l:i2ine, hardwal't G'OffI:poI"!en Gil'!ele No. 66:3 .. 1'$, WOODCRAFT' HPPLY CORR 'OVlM 15,,000trJP qualfly w~orking todl$! supplies" BOOaOGessmiBs~ CI'rch! No .. 7'00.
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4519
'11064 '113,Or1
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'TGOL WORKS Marrufa.cwlieJ ~f QtBJity hand 'lQi01s and p:r.tId\Ict:s 'fo( ~n.€:'lm~[f'!g. ~ootl"!f; w~r~'fl' C:ircle 'No..134 .. KIH2liGJ 'fOOL, 00\" "tour (lf1e sficp shop for ~\.I\€!r)It!iilng,Poo'I¢e1,E'-..-- .., .-.-.I ...... i..-.~ CI~-~~I'- l.... ,-_-__ o;;;IIiw'l~~" ~'~~lll:.'l\.!l. _rCL8 N - '8~D~ _,_-.0 ,!!II;"
170 1101
193, '205, '208
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3110
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163
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182.0
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I I TO IENIUR! :P,I!IOMPlIUN DUNG OF' YOUR I IRDIR, PLEASE: ". ' " , '. _ '. I
(,7 r5Sl!Irei,)!,
• Send unl 'lD -'WOOF Magallme,jl Dept WON010,j' P.o., 1bJ: 5135,11 BuIffa~o, NY 14205"51131 • illl'ow 4... weeks: '~ordeliNery & • Tblls _tidl expires ,A,pt11 12, Z9:1' 1__ .. 1Iiiii
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worth iO~' Illii!,gh,·dollir ,moldiing in mi IUIWs" M'a;ke 'oV'e'r SOO patte ms, Ipillus curved] m,o~ldiilln!gj to'm1~J!n~ , ,gmrrY!e., & pidJu re 'hlm.a ,stoc~, IcustoM dlesigns" QUICKLY' CONVERTS, '~;. Mo~de;r IP,I aner '~O II!)'FUmI ,Sandle]r' I~U'Mult.i~,Bllade RI'psaw. Made, in U.S.A" ,s.;Y*='aJ'Warm I1IJty. 12~' ,or ,2Su mod~'s a,vat~ab1'e. i' fa})
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VIISAlMC, 1-800-292-8296
A.rmor Box 576
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Gasil~ati'on fu Ii"I181CH8
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'~Fewtools attempt to' ,COV1SIF such a bro,a.dlspectrum ()f JO!ints as R()utew Boss It's, one, of the~MIDst ,elecitiv;e Jo'hilt' .. .~,. .' "1 'Ji.'..,. ... ... '~.." .~ ma"ulQI .SO_Udons on tho.~... m,arl!\iel~., ,
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Pjlayrao. st'o:ra.gle' Henls ,~'~(]iy.0ox:ha ndsom e' enotwglh that you ca n 0] rn~e~ it to hol di~ng'lblank~~s
after the. kid s grow u P,.Sc~ew- tlogle~her _Join ery mal~els,~i~'sna p fl@b u nd ,~
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IFh]d OUIW' mds-on slhio Pitests tOf '~odayj5 top-sE'1 ~'~Ing~ 0 s~l~idiiinrgOlmlpoun di ha c mit'ersaw5., Ihen learn mOlp tricks fror gettilnlg ma'xlmum iilCICUJracy frl(Hin your' madilne a mid how to (Jut IP,redse half-lila p jc~imu~ry ~I~ln w one.
W~'ve' UlrI(l]rvered '~h,e '~OII]II:s,and (lJ((esso!rjles that wmll sh alke: IUp the woodlwl~l'rkin'g wo~\~di11the ye,ar a he~ld.,
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