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CSWIP Welding Inspection Notes and Questions

CSWIP Welding Inspection Notes and Questions

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Published by lram70
CSWIP 3.1 Lecture notes
CSWIP 3.1 Lecture notes

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Published by: lram70 on Jun 03, 2011
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03/17/2015

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WELDING INSPECTION - STEELS
CONTENTS
PAGETERMINOLOGY 3THE DUTIES OF A WELDING INSPECTOR 9CODES AND STANDARDS 12THE WELDING PROCEDURE 14DESTRUCTIVE TESTING 20SYMBOLS 27MATERIALS 32FOUR FACTORS FOR ESTABLISHING A WELD 37 WELDABILITY 38RESIDUAL STRESS AND DISTORTION 44HEAT TREATMENT 47CALIBRATION 49DEFECTS DETECTED BY SURFACE INSPECTION 50INTERNAL DEFECTS 54MACRO EXAMINATION 58 NON-DESTRUCTIVE TESTING 61REPAIR BY WELDING 66CONSUMABLES 70WELDING POSITIONS 75WELDING PROCESSESMANUAL METAL ARC WELDING 78
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TUNGSTEN INERT GAS WELDING 83METAL INERT GAS WELDING 88SUBMERGED ARC WELDING 94AUTOMATIC METAL ARC WELDING101ELECTRON BEAM WELDING 103ELECTRO-SLAG WELDING 105
TERMINOLOGY
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Use of the correct terminology is important. CSWIP uses BS 499 standard. Frequently the terms‘weld’ and ‘joint’ are used incorrectly. Exact definitions are given in BS 499 PT 1 1983 - ‘Weldingterminology’ and BS 499 Pt 2: 1980 ‘Weld symbols’.TYPES OF WELDButt Weld
 
Fillet Weld
 
Edge Weld
Small indentationsat each weld 
Spot Weld
 
(Illustration depicts resistance weld.Spot welds can be made with MIGor TIG processes.)The four basic welds can be used to join various types of joints.TYPES OF JOINT The following are some typical joints:
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