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Concrete Mix Design

Concrete Mix Design

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Published by Uma Maheshwara

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Published by: Uma Maheshwara on Jul 02, 2011
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11/12/2012

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Concrete Mix Design ± M60 Grade Of Concrete (OPC 53Grade)
Concrete mix design ± M60 grade of concrete provided here is for reference purpose only.Actual site conditions vary and thus this should be adjusted as per the location and other factors.
A. Design Stipulation:
 Charastaristic comprehensive Strength @ 28 days = 60 N/mm
2
 Maximum size of aggregate = 20 mmDegree of workability = CollapsibleDegree of quality control = GoodType of exposure = SevereMinimum cement content as per is 456-2000
B. Test data for concrete ingredients
 Specific gravity of cement = 3.15Specific gravity of fly ash = 2.24Specific gravity of microsilica = 2.21Setting time of cement initial = 120 min, final = 185 minCement compressive strength =45.21 N/mm
2
@ 3 days54.82 N/mm
2
@ 7 days69.32 N/mm
2
@ 28 daysSpecific gravity of coarse aggregates (ca) and fine aggregates (fa)20 mm 2.72910 mm 2.747R/sand 2.751C/sand 2.697Water absorption20 mm 1.540, 10mm 1.780, R/sand 3.780, C/sand 4.490Characterstic strength @ 28 days 60 N/mm
2
 Target mean strength : Depend upon degree of quality control ³good´ and considering (std.Dev.As 5 N/mm
2
)Characteristic strength given by the relation 60 +(1.65 *5 ) = 68.25 N/mm
2
 
C. Quantities of ingredients ( by absolute volume Method )
 Actual cement used = 450 kg/cumActual fly ash used = 80 kg/cum
 
Actual microsilica used = 40 kg/cumW/C fixed = 0.24Absolute volume of cement = 0.143Absolute volume of air = 0.02Absolute vol of water. = 0.137Absolute vol of fly ash. = 0.036Absolute vol of microsilica = 0.018Total volume of CA and FA used = 1.00-(0.143+0.036+0.018+0.02 +0.137)= 0.619 Cum
D. Aggregate percent used.
 20 Mm = 31, 10 mm = 25, r/sand = 34, c/sand = 10(2.729*0.31) + (2.747*0.25) +(2.751* 0.34 )+(2.697*0.10) *0.619*1000546+444+604+174=1768Aggt: cement = 3.10 : 1
Mix proportion = 0.24:1:1.06:0.30:0.78:0.96
 
E. Abstract:
 20 mm 546 kg/cum10 mm 444 kg/cumr/sand 604 kg /cumc/sand 174 kg/cumwater 137 kg/cumAdmixture 1.80 % By wt of (C+F+MS) chemsonite SP 450XL-B
Cube Compressive Strength (N/mm
2
)
 3 days = 40.987 Days = 57.7128 Days = 70.96 Note: Mix design is same for crane bucket and pump concrete only admixture dosage will finetuned by 0.10%.
We are thankful to Deshmukh D S for submitting this very useful mix design information to us.
 
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Concrete Mix Design ± M70 Grade of Concrete (OPC 53Grade)
Concrete mix design ± M70 grade of concrete provided here is for reference purpose only.Actual site conditions vary and thus this should be adjusted as per the location and other factors.
A. Design Stipulation:
 Characteristic comprehensive Strength @ 28 days = 70 N/mm
2
 Maximum size of aggregate = 20 mmDegree of workability = CollapsibleDegree of quality control = GoodType of exposure = SevereMinimum cement content as per is 456-2000
B. Test data for concrete ingredients
 Specific gravity of cement = 3.15Specific gravity of fly ash = 2.24Specific gravity of microsilica = 2.21Setting time of cement initial = 165 min, final = 270minCement compressive strength =39.0 N/mm
2
@ 3 days51.0 N/mm
2
@ 7 days64.2 N/mm
2
@ 28 daysSpecific gravity of coarse aggregates (ca) and fine aggregates (fa)20 mm 2.72910 mm 2.747R/sand 2.751C/sand 2.697Water absorption20 mm 1.540, 10mm 1.780, R/sand 3.780, C/sand 4.490Characteristic strength @ 28 days 70 N/mm
2
 Target mean strength : Depend upon degree of quality control ³good´ and considering (std.Dev.As 5 N/mm
2
)Characteristic strength given by the relation 70 +(1.65 *5 ) = 78.25 N/mm
2
 

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