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MSC-05161 ..
SUPPLEMENT 3
NATIONAL
AERONAUTICS
AND
SPACE ADMINISTRATION
SUPPLEMENT3
.
T__X_B92v,4)
_oLLO
15 BISS!ON
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_5371
MSC-05161
Su_p!ement
SUPPLEMENT
ASCENT PROPULSION
._2
TRW Systems
_-
_:
__
PREPARED BY
if2
_,.
APPROVED BY
Owen G. Morris
Manager, Apollo Spacecraft
Program
20r)29-HO62-RO-O0
l l
'
PROJECTTECHNICALREPORT
APOLLO15
LM-IO
ASCENT PROPULSIONSYSTEM
FINAL FLIGHTEVALUATION
i
It
l
I l
NAS 9-12330
MARCH 1972
Preparedfor
NATIONALAERONAUTICSAND SPACEADMINISTRATION
MANNED SPACECRAFTCENTER
HOUSTON,TEXAS
l'_
Preparedby
W. G. Griffin
PropulsionSystemsSection
Applied I_chanics Department
NASA_
Concurredby:Z,_II.
_/C-_k;_/_..._/_c,_
Kir lind, Head
SystemsAnalysisSection
TRW SYSTEMS
Approvedby:R'.
/t_
"y,T.
_-._ Man'ager
(_-/-"
d'. Smith,
Task E-99
l_.E. Taylor,Mana,,r
Concurredby:,4_AN,,--_..
Ascent Propulsion
_ SubsystemApprovedby:_
P_ pul_ystems
"
T:d
Jo
Concurredby:L/_/_c, /_ &/_,._wL._
C.W. Yodzis,C))lef
7
Primary Propul_'i on Branch
Section
Approvedby_}.)_'_,
i
R.G. Payne,_4anager " '
Applied Mech_ics Department
CONTENTS
Page
,
L]/
1.
PURPOSEANDSCOPE .......................
L.
SUMMARY ............................
"_. INTRODUCT
ION .........................
4.
STEADY-STATE
PERFORMANCE
ANALYSIS...............
AnalysisTechnique
......................
4
4
, _
Flight
i_-
Comparisonwith PreflightPerformancePrediction
........
EnginePerfomance at StandardInterfaceConditions......
_?_
w_-
_..
_._"
r_
Data Analysis
PRESSURIZATION
SYSTEM....................
11
11
HeliumRegulatorPerformance
11
II
II,
li,,,,
M,_,il_,Id
PressureDuringCoast .............
11
t,
13
7.
14
"
15
REFERFN_.ES
..........................
16
_,_"_-
',<-t
z!.'_
_2_
_.
_,
TABLES
I.
2.
IB
3.
Ig
4.
LM-IOAPS STEADY-STATEPERFORMANCE.............
20
w,
II
i
CONTENTS
(Continued)
ILLUSTRATIONS
#
,'
,_
?J
",
_
i
l
",
9. FUEL FLOWPJ_TE
DURINGAPS BURN ...................
pl
'I
"
:}
II CHAMBERPRESSUREDURINGTHE IGNITIONTRANSIENT
............
29
3F_
_I
32
33
I
)
1
I
ttt
I. PURPOSEAND SCOPE
/
"_.
_
=_
_'_
_/.L
performanceanalysis.
5) Transientperformanceanalysis.
2. SUMMARY
The duty cycle for
stage liftoff
an ascent
(TPI)
satisfactory.
No propulsion data were received from the second APS burn;
burn. APS performance for the first
firing was evaluated and found to b_
however, all indications were that the burn was nominal.
Engine ignition
!
Calculatedthroat erosionat enginecutoff for the LM-IOAPS was approximately3 percentgreaterthan predicted.
I
2
L.
IL........
i ........
3. INTRODUCTION
liftoffburn and a TerminalPhase Initiation(TPI)burn. Total burn duration for the two firingswas 4335 seconds
equippedwith RocketdyneEngine S/N OOl4C. APS engine performancecharacterizationequationsused in preflightanalysesand as a basis for the
postflightevaluationare found in Reference2. Engine acceptancetest
!
data used in the determinationof performanceare from Reference3.
I
Physicalcharacteristics
of the enqine and feed system are presentedin
Table I.
)
'i
_
j
the moon. The secondAPS burn was the 2.6 SecondTerminalPhase (TPI)
.i
.I
(
,,
changesare shownbelow:
Burn
'
Ignition
Hr:min:sec.
Engine Cutoff
Hr:min:sec.
Lunar Liftoff
171:37:23.2
171:44:34.l
TPI
172:29:40.0
172:29:42.6
Burn Time
Seconds
430.9
2.6
Velocity(1)
Change,ft/sec
6059
72.7
(1) ReferenceI
3
'\
i
!
!
4. STEADY-STATEPERFORMANCEANALYSIS
AnalysisTechnique
,
Determination
of APS steady-stateperformanceduringthe lunarorbit
i
I
'
The
insertion
430.9 seconds,engineon
to engineoff
insertion
burnburn
was durationwas
the primaryobjectiveof
the LM-IO postflightanalysis.
command. In additionto the orbitalinsertionmaneuverthe APS was used
to performthe TerminalPhase Initiation(TPI)burn. Burn durationfor
are availablefrom the TPI burn since the spacecraftwas behindthe moon.
',
!
t
}
i
!
}
plements.
;
.!
'
0
|
report.
i
i
T
i
;_
ignition,
cutoff
ignition
data filtering
resulting
The
to cutoff.
to engine
from
engine propellant
Propellant
performance.
APS
of the steadinelysts
to
secondsfrom ignition.
An extrapolationof the APS steady-stateanalysisto includethe entire
burn with the exceptionof ignitionand shutdowntransients resultedin
m J,
'i
l
!
i
!
.i
]
I
filtered
pressures.
Rawflight
wlth a sliding
interface
arc filter
pressure measure-
excessive distortion,
degree
curve ftt.
Stlulatton
of RCSact'_ttywas
eccmq)ltshedwtth
postfllghtreconstructions
and has yleld_dgood results. The inclusionof
4
]
"
was good. The use of the error model allows the uncertainty
the chamber pressure measurementto be significantly
the overall
associated with
m_ntmumvariance solution.
A small
7
-
mdel.
t
!
'
seemed to be lower than expected. These biases are w_ll within the measurement
accuracy for both the oxidizer (GP 1503) and fuel (GP 1501) interface
pressure measurements.
A vehicle weight reduction of 17 Ibm was determined from the PAP r(_construction. The best estimate of total ascent stage weight at lunar
liftoff is 10898 Ibm,
A measure of the quality of the match is given by the residual slope and
as
intercept
data
Figure
shown in
represent
Z.
These data
the ordinate
closer both these numbers are to zero, the more accurate is the match.
The
I'
)_
were used as time varying input to the Propulsion Analysis Program. Two
i_+
as program drivers.
and oxidizer
The other
i,:terface
two, acceleration
pressure,
were used
A
]_s a convention
data w_s reading
in this
less
report,
than its
a negative
b_as ;ndtcates
that measured
true value.
8
p
!
measurement data (after smoothing of the raw data), the curve fits of these
respectively.Figures4 and 5 containoxidizerand fuel interfacepressure
data inputto the ApolloPropulsionAnalysisProgram,and the residuals
values
for thrust,
specific
impulse,
and oxidizer
and fuel
flow-
,'
"
"
No attempt
prediction
to simulate
RCS operati
on.
Tabl_ 4 presents
:
a summary of actual
and predicted
APS performance
reconstruction
is greater
but is still
;j
,_
.EnginePerformanceat Standard,
InterfaceConditions
Expected APSengine flight
actertzatio,;
which uttltzed
-_,
9
!
_,_-,
'_"
._
i
acceptance tests.
temperature variations,
a commonbasis for
comparison.
Standard interface
data
thereby providing
conditions
are as
fol lows :
Oxidizer
interface
Fuel interface
Oxidizer
:
pressure,
pressure,
interface
Fuel interface
psia
psia
17_I.
temperature,
temperature,
170.
70.
70.
Oxidizer density,
Ibm/ft 3
90.21
,i
Fuel density,
Ibm/ft 3
56.39
'
Thrust acceleration,Ibf/Ibm
I.
16.48
Thrust,Ibf
*'
SpecificImpulse,Ibf-sec
Ibm
_
PropelIant MixtureRatio
3501.
310.0
1.597
FlightAnalysis
Results
%
Difference
3538.
I%
312'1
0.7%
I.597
0%
Reductionof engineperformanceto standardinterfaceconditionsand comparisonwith acceptancetest values showsgood agreementwith the largest
differencebeingin the engine thrust. All differencesare within two
,i
.,t
,o
t,
5. PRESSURIZATIONSYSTEM
Helium UtiIization
,;
;J
_i
2
-
1
J
HeliumRegulatorPerformance
Helium regulatorperformancewas approximatelyas predicted. The Class
OxidizerInterfacePressureDurin_ Coast
!
I
1
,
!i
i_
!
:7
]!
,,
i
!_
HeliumManifoldPressureDurinqCoast
A greaterthan expectedpressuredecayrate in the heliummanifoldwas
noted duringthe Apollo 15 translunarco_.st.The decay rate decreasedas
the flightprogressed, A pressureof I0 psia is requiredin the helium
manifoldprior to APS finalpressurizationin order to verifythe integrity
of the helium manifold.
helium regulator
outlet
i B..........
are expected.
.I
IZ
!.
6. PROPELLANTLOADINGAND USAGE
13
7. ENGINETRANSIENT._ALYSIS
"
14
8. CONCLUSIONS
_:
flightswere noted.
i
techniquesare warrantedat this time. This resultwill be verified
1
by incorporating
the resultsof futureAPS f11ght analysesas they become
-!
_
]
available.
\
15
I
I
REFERENCES
1.
2.
3.
4.
5.
6.
7.
8.
I
i
9.
1
,
I
,i
I
I
I,
I
'I
.J
3r
'
!
j.
,I
IAUL[ 1.
,, '___
,,,e
.'_)iTie _io.
Rocketdyne
S/H OOl4C
i_lecto<
Rocketdvne
S/[i 4097734
_ ,]']a!
.,
.
rio.
Cilamber Throat
Area ,(in 2_
j
16.378
749.508
[_Bt]_l
45.763
Expansion
l_jector
Ratio
Resistance
(]_f-sec2/Ibm-ft5)@
12420.7
Fuel
19886,7
l-eeg_
S_.ystem
Tr,tal
Volume (Pressurized,
Check Valves
to engine interface)(ft3)
(2)
Oxi di __er
36.95
Fuel
37. O0
Resistance,
face (Ibf-sec2/lbm-ft
5) at 70F (3)
Oxidizer
2459.52
Fue]
4065.12
(I)
Rocketdyne Log Book, "Acceptance Test Data Package for Rocket Engine
Assembly-Ascent LM-Part No. RS000580-001-04, Serial No. 0014,"
8 July 1969
(2)
(3)
(4)
The initial
throat
area dete_nined
was 16.432 in 2
Resistance
from postflight
LM 7, 8, 9,"
reconstruction
t
17
I
!
I
TABLE 2.
PROPELLANTCONSUMPTION
FROMAPS TANKS
Oxidizer
"_
Fuel
3225.6
2011.4
APS
2978.3
1854.8
RCS
Total
42.n
302Q.3
21.n
1875.8
2n5.3
135.6
Consumed D,i,'ing
TPI Burn - Ibm
APS
19.3
11.5
Total
,i
Propellant
Remaining
-lbm
18_.0
124.1
]
,I
!
!
.t
i
1
_
I
1
t
18
TABLE3.
Measurement
Number
Descri pti on
Range
GP2OIOP
Pressure,Thrust Chamber
GP1503P
Pressure,
face
Engine Oxidizer
GP1501P
Pressure,
GPOOZSP
SampleRate
Sample/sec
0-150psia
Inter-
200
0-250 psia
0-250 psia
Pressure,RegulatorOutletManlfold
0-300 psla
GPOOIBP
fold
Pressure,RegulatorOutletMani-
0-300psia
GPI218T
Temperature,OxidizerTank Bulk
20-120F
GPO718T
20-120F
GHI260X
Ascent EngineOn/Off
Off-On
50
GPOOOIP
Pressure,Helium SupplyTank
No. 1
0-4000
GPOOOZP
Pressure,Helium SupplyTank
NO. 2
0-4000
GPOO41P
Pressure
0-4000
10
!
I
'i
'I
t
1
i
!
"_
No. 1
:
.
._
GPOO42P
Pressure,Helium SupplyTank
No. 2
0-4000
I0
CGOOOIX*
PGNSOownllnkData
DigitalCode
50
*Acceleration
determinedfrom PlPA data.
19
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FOLDOUT FRAME
APPENDIX
FLIGHT DATA
Page
Figure
A-I
APS Thrust
Chamber Pressure
A-2
APS Oxidizer
A-3
A-4
A-5
APS Oxidizer
A-6
A-7
Isolation
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34
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35
36
37
38
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40
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41
A-9
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42
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43
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44
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33
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