CIGWELD

Welding Products Catalogue
Dennis Klanjscek Managing Director
Moving forward
With the industrialised world shifting its focus to globalisation in manufacturing and the opening up of new markets, CIGWELD, a Thermadyne Group Company, is well positioned to lead the way. We strive to distinguish ourselves from our competitors through market leading brands, a full range of top quality products, competitive prices, exceptional delivery performance and customer service backed up by technical support which is second to none. Restructured and streamlined operations in our technical, manufacturing and administration centres, both here in Australia and in Asia, have set the course for a bright future.
CONTENTS
CONTENTS
STATE OF THE ART WELDING TECHNOLOGY AT YOUR FINGERTIPS

SECTION ONE
ARC WELDING EQUIPMENT
Manual Welding Equipment GMAW (MIG) Equipment Wire Feeders GMAW (MIG) Guns & Consumables GTAW (TIG) Equipment GTAW (TIG) Torches & Consumables Multi Process Equipment Welding Engine Drives Plasma Cutting Equipment Plasma Torches & Consumables Arc Welding Accessories Page Page Page Page Page Page Page Page Page Page Page 7 21 31 39 55 63 69 73 79 86 95
SECTION TWO
GAS WELDING EQUIPMENT
Kits Regulators Blowpipes and Attachments Cutting & Special Nozzles Welding & Heating Tips Portable Cutting Systems Hoses & Fittings Accessories & Parts TurboTorch Manifolds & Accessories Page 107 Page 111 Page 122 Page 129 Page 132 Page 137 Page 139 Page 141 Page 150 Page 151
SECTION THREE
WELDING CONSUMABLES
Mild Steel & Iron Powder Electrodes Hydrogen Controlled Electrodes Stainless Steel & Special Electrodes Gouging Carbons Cobalarc Hardfacing Consumables Gas Metal Arc Welding Wires Flux Cored Arc Welding Wires Submerged Arc Wires & Flux Gas TIG Welding Consumables Solders & Flux Miscellaneous Products Deposition Data Page 165 Page 169 Page 173 Page 177 Page 178 Page 185 Page 191 Page 203 Page 204 Page 213 Page 217 Page 220
SECTION FOUR
In the interest of continuous improvement, COMWELD GROUP Pty. Ltd. reserves the right to change the specifications or design of any of its products without prior notice. Copyright 2001 Comweld Group Pty. Ltd. A.B.N. 56 226 815. All rights reserved.
SAFETY EQUIPMENT SPRAY EQUIPMENT GENERAL INFORMATION
Page 221 Page 235 Page 236
ARC EQUIPMENT PROCESS REFERENCE
WELDING PROCESS SELECTION

WHATS THE BEST PROCESS FOR YOUR REQUIREMENTS?
This chart is to assist selection of the process that matches the metals you want to cut or weld. METAL TYPE Aluminium Magnesium Alloys Titanium Copper, Brass Steel Stainless Steel Cast Iron All Metal Skill Level Key: Recommended Moderate Low Moderate Moderate High High MMAW GMAW FCAW SAW AC-GTAW DC-GTAW
ARC EQUIPMENT
Plasma Cutting Low
INDIVIDUAL PROCESS ADVANTAGES AND BENEFITS:

Review the panel below and match the graphic icon with the welding or cutting process suitable for your required application. There is no single process suitable for all applications. Many factors need to be taken into account. This information serves as a basic reference where one can consider the advantages of one process over another.
WELDING AND CUTTING GMAW (MIG)

v Simple welding process to learn v Fast welding speeds possible v Cleaner welds with no slag to clean v Same equipment is used for Flux cored welding v All positional capabilities v Provides greater control on thinner metals
ENGINE DRIVES
v For locations where mains power is not available v Petrol or diesel welding power supply or auxiliary power 415 Volt or 240 Volts
FCAW (Flux Cored Arc Welding)

v Works as well as MMAW on rusty or mill scale surface v Out-of-position welding capabilities v Deep penetration for welding thick sections v Improved metal deposition rate v Gas or gasless capabilities
PAC (Plasma Arc Cutting and Gouging)

v Used to cut any metal v Small and precise cut v Small heat-affected zone which minimises warping or paint damage
GTAW (TIG)
v Provides highest quality and most precise welds v Highly aesthetic weld beads v Allows adjustment of heat input while welding via a remote control device v Spatter free welds v All positional capabilities
CAG (CARBON ARC GOUGING)

v Used with high output DC welding plants-generally 500 amps plus v Used primarily for removing cracked or defective weld metals in carbon steel
MMAW (Stick)
v All positional capabilities v Good choice for site welding v Low cost equipment v Suitable for windy, outdoor conditions v Suitable for welding on rusty or mill scale surface Notice about CIGWELD Welding products: The information in this catalogue has been prepared as a reference only for use exclusively with the products identified in it. Each user should properly assess the information in the specific context of the intended application. Throughout this catalogue there are specific safety warnings. Disobeying or failing to heed these warnings, can result (in some circumstances) in the unchecked emission of poisonous gases, or burns from explosion or electric shock. Although care has been taken in compiling this information, CIGWELD will not be liable for any direct, indirect, special or consequential damage (including damage resulting from its negligence), arising out of, or connected with the use of, or reliance on, this information except for liability imposed by legislation (including the Trades Practices Act), that cannot be excluded. CIGWELD does not make or give any express or implied warranties or representations except for those that are implied by legislation (including the Trades Practices Act), that cannot be excluded. Where the preceding paragraph cannot legally operate, and to the extent permitted by law, CIGWELDs liability for breach of any term or warranty implied by law is limited to and completely discharged at CIGWELDs option, by either: (a) replacement of the catalogue in hard copy form or (b) payment of the cost of replacing the catalogue or acquiring an equivalent one.
Email: cigweldsales@cigweld.com.au
POWER SOURCES
CONTENTS
WELDING PROCESS SELECTION
SELECTING A POWER SOURCE TO SUIT YOUR REQUIREMENTS
What are the most commonly asked questions?
What should I know about Duty Cycles?

Duty cycle is the amount of arc-on time (actual welding or cutting time) during a 5 or 10 minute period that the machine can operate at its rated output without damaging internal components. For example, the updated Transmig 265se is designed for a 50% duty cycle at 250 amps. This means that it has been designed and built to provide the rated amperage, 250 amps, for 5 minutes continuously out of every 10 minute period. During the other 5 minute period the Transmig 265se must idle and be allowed to cool. When fitted, the thermal cutout will operate if the duty cycle is exceeded. As a general rule, a machine rated at 50 to 60% duty cycle would be more than ample duty cycle for the majority of general purpose, non-automatic welding or cutting applications. For higher current or automatic welding applications, power sources such as the Transmig 400 (rated at 290 amps @ 100% duty cycle) or Transmig 500 (rated at 390 amps @ 100% duty cycle) are recommended. Note that all duty cycles are calculated for a maximum ambient temperature of 40C as per AS1966. Duty cycles must be reduced, i.e. reduce the arc-on time, when the ambient temperature exceeds 40C.
What
kind of input power do I have?
To select the right product, you need to know the type of primary power available. 1 Phase Single-phase 230/240 volt products require single-phase input power, typically found in homes and garages. 3 Phase Three-phase 415 volt products require three-phase input power which is common in an industrial workshop. For locations where an electrical supply is not practical, consider a petrol or diesel-powered, engine driven unit to supply welding and auxiliary power. Is
portability required?
Can you bring the work to the welding plant, or does the power source need to go to the work? Here are some options to consider when determining your portability requirements? v Hand-portable welding power sources are typically under 25kgs. v For products over 25kgs in-shop mobility is available as all units have wheeling kits. v Many engine-driven units fit in the back of a 1 tonne utility enabling them to be transported wherever welding is needed.
How much welding output do I need?

On the cover page of each section we have tabled the complete range divided up into the following three segments. Light Industrial equipment is designed for ease of operation, budget conscious users and has welding current up to 180 amps with duty cycles from 5 to 40%. This equipment is suitable for home projects and occasional use. Industrial equipment is designed for nonautomated production, consistent quality and has welding current from 160 to 350 amps with duty cycles from 30 to 60%. This equipment is an appropriate choice for professional tradespeople. Heavy Industrial equipment is designed for high volume automated production, processing thicker materials, exceptional arc characteristics and has welding current greater than 330 amps with duty cycles from 50 to 100%. This equipment has many builtin features and is the preferred choice of professional/expert tradespeople.
Do I need a 2 roll or a 4 roll wire feeder?

Most GMAW machines have only 2 roll wire feeders. Some machines however are available with 4 roll feeders. The main consideration is the type of consumables to be used. If the machine was purchased for mainly Flux Cored wires or aluminium welding, 4 roll would be the preferred choice. The 4 roll system provides a more positive drive, resulting in less feedability problems.
How
thick will my Plasma cut?
CIGWELD uses two ratings. A-Severance cut = maximum cut. B-Commercial cut = High quality minimal clean up cut. This commercial cutting thickness is based on a 250mm per minute cutting speed with mild steel. All machines are rated on cutting mild steel. When cutting materials such as aluminium, the thickness capacity is reduced. eg. If the unit is rated to cut 12mm mild steel, the capacity to cut aluminium is reduced to 6mm.
Auxiliary Power
In the field, you may need an engine-driven welding unit to supply 240 volts or 415 volts power to run tools, lights or run another welder. CIGWELD engine drives provide up to 20 kVA of power.
PROCESS AND APPLICATION ICONS

MAIN SECTION ICONS ARC WELDING
CONTENTS
GMAW
GTAW
MMAW
PLASMA CUTTING
MULTI PROCESS
ENGINE DRIVEN WELDING
TOOLS & ACCESSORIES
TOOLBAR ICONS ARC WELDING SECTION
PRODUCT
q
MAIN SECTION ICON
TOOLBAR ICONS
COLOUR CODED SECTION INDICATOR TAB

q
Two roll
Alternating Current
240V 12kVA
AUX
240 volt auxiliary rating
Four roll
Direct Current
415V AUX 5kVA
415 volt auxiliary rating
DC + DC
Direct Current electrode positive
Fan cooled
Single phase
DC
OUTPUT
Direct Current Output
415
V
415 volt input
Direct current electrode negative
Gas
CUT 3.2mm
Rated cutting capacity
2
PHASE
Two phase
AC
AUX
Auxiliary Alternating Current
240
V
240 volt input
Alternating Current and Direct Current output Constant Current and Constant Voltage
No4
No gas
EURO
Euro connection
Three phase
Constant Voltage
OCV
45
Open Circuit Voltage Rating
Tweco connections
High Frequency
12
AMP
Maximum Current
Constant Current
MAIN SECTION ICONS GAS EQUIPMENT
GAS EQUIPMENT
TOOLBAR ICONS GAS EQUIPMENT SECTION
PRODUCT
q
MAIN SECTION ICON
TOOLBAR ICONS

q
GAS EQUIPMENT
SECTION TWO
Suitable for cutting Suitable for heating Two stage regulator
q
GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

q
Genuine COMET 500 OXYGEN & ACETYLENE

Part No. Gas Oxygen Oxygen Oxygen Acetylene Acetylene Acetylene Max. Outlet Pressure (kPa) 400 400 400 150 150 150 Rated Air Flow3 (l/min) 230 230 230 100 100 100 Gauge Range (kPa) Inlet Outlet 30,000 1,000 30,000 1,000 4,000 300 4,000 300 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) VI1 AS 2473 Type 20 (5/8" BSP LH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext
AS4267 compatible
AS4603 compatible
Valve-in-Valve
301523 301604 301781 301524 301605 301782
Suitable for heating Australian Standards Mark (as indicated)
Suitable for welding/brazing 5 Year Warranty (as indicated)
High flow regulator
v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the
Applications:
The Genuine COMET 500 has been designed for use with
CONTENTS
MAIN SECTION ICONS WELDING CONSUMABLES
GTAW
MMAW
SOLDERING
GMAW
GAS WELDING
SUBMERGED ARC WELDING
WELDING RODS & WIRE
TOOLBAR ICONS WELDING CONSUMABLES SECTION
PRODUCT
q
MAIN SECTION ICON
TOOLBAR ICONS

q
Alternating Current
DC +/
Direct Current negative or positive Alternating or Direct Current electrode positive Alternating or Direct Current
DC
OCV
Direct Current electrode negative
Direct Current Alternating and Direct Current
Open Current Voltage
Requires no gas shielding
electrode negative
OCV
45
Open Circuit Voltage rating Weld Metal hardness
Requires gas shielding
DC AC
Alternating or Direct Current
DC +
Direct Current electrode positive
00%
Thermal conductivity
Melting
000 point
MAIN SECTION ICONS SAFETY EQUIPMENT
PROTECTIVE SAFETY WEAR
TOOLBAR ICONS SAFETY EQUIPMENT
PRODUCT
q
MAIN SECTION ICON
TOOLBAR ICONS

q
Australian Standards Mark (as indicated) Respiratory protection
Eye protection
Hearing protection
Face protection
DIN plus Certification (European Standard)
General information
EASYFIND WELDING PROCESS SELECTION CHART
WELDING PROCESS SELECTION CHART

Power Source Model Family MPM5/190 (636800) Engine Driven MPM8/255 (636808) MPM8/270 (636809) MPM12/400 (636804) MPM20/500 (636805) Compact (620465) Compact Turbo (620466) Easywelder Turbo (620467) Tradesman HD (625730) MMAW (Stick) LS300 (OTD10/3042) Transarc 400S (625730) Transarc 131i (625755) NEW Transarc 141SMi (625760) NEW Transarc 161SMi (625766) NEW Transtig 16Pi (700641) GTAW (TIG) Transtig 150AC/DC/HF (700360) Transtig 160AC/DC/HF (700700) NEW Transtig 280AC/DC/HF (700690) LT300 (OTD10/3033) 300GTWS (OTD10/3036) Wire Wasp (705200) Transmig 130 Twin (704777) Transmig 160i (7065454) NEW Transmig 165 (706555) NEW Transmig 180se Compact (706276) GMAW (MIG) Transmig 215se Compact (706109) Transmig 215se Remote (706111) Transmig 265se Compact (706116) Transmig 265se Remote (706118) Transmig 330se Compact (706126) Transmig 330se Remote (706128) Transmig 400 (704685) Transmig 400se (706405) 400GMS (OTD10/3044) Transmig 500 (703371) Multi Process Transmig 160i (7065454) NEW 400GMS (OTD10/3044) Power Source GMAW (MIG) FCAW MMAW Type CC=Constant Current Short Globular Spray Gas Gasless Stick CV=Constant Voltage Arc Shielded CC CC/CV CC/CV CC/CV CC/CV CC CC CC CC CC CC CC CC CC CC CC CC CC CC CC CV CV CC/CV CV CV CV CV CV CV CV CV CV CV CC/CV CV CC/CV CC/CV
sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv sv
GTAW (TIG) DC Scratch Start TIG DC Lift TIG Start DC HF Start AC TIG
CAG Carbon Arc Gouging
s Usable within the Power Sources capacity & duty cycle but not the prime choice for process v An arc voltage sensing wirefeeder, eg VSF2, must be used with CC power sources for processes up to a maximum welding current of 330 amps. Recommended for use within the Power Sources capacity & duty cycle
Throughout this welding products catalogue you will encounter EASYFIND listings. These sections detail simple to read ordering information for optimum process and machine set-up.
Arc Welding Equipment

TRANSARC TRANSMIG TRANSTIG ARCAIR TWECO THERMAL ARC THERMAL DYNAMICS SURELOK SAFEMODE
Certified Quality Management System
MMAW
(Stick Welding)
Welds
Steel, stainless steel, cast iron
Typical Usage
Fabricated plate work, metal tanks/hoppers, farm equipment construction, and general metal fabrication
Performance on demand!
The manual metal arc welding process combined with CIGWELD stick electrodes is the ultimate choice for on-site welding where versatility and flexibility are required to get the job done. CIGWELDs new generation Professional Series SMi (SafeMode inverters) are designed to meet the most demanding conditions with high duty cycles and built-in voltage reduction devices for enhanced operator safety. With all manual metal arc welding machines you demand performance and reliability. CIGWELD delivers with safety to match.
REMEMBER: safety is not an option demand CIGWELD SMi (SafeMode inverters).

MMAW SELECTION GUIDE:
Stick Stick TIG TIG MIG Page AC DC AC DC CV 9 9 Welding Amperage Range
Model Transarc Compact Transarc Compact Turbo
Weldable Metals
Portable
Special Features Operates from 10 amp power point, ready to weld out of the box Fan cooled, operates from 10 amp power point, ready to weld out of the box Runs 2.0 to 4.0mm electrodes, wheels, ready to weld out of the box,high output Robust plastic tool box, excellent welding characteristics, lightweight, ready to weld Built-in voltage reduction, lightweight, excellent welding characteristics, robust Built-in voltage reduction, lightweight, excellent welding characteristics, robust Excellent welding characteristics, lightweight AC and DC welding, variable Arc Force, over load protection AC and DC welding, lightweight, excellent welding characteristics, robust Light weight, robust, excellent welding characteristics, MIG capabilities Runs all 2.5 to 5.0mm electrodes, wheels, over load protection AC and DC welding, heavy duty construction, over load protection Excellent welding characteristics, Arc Force and Hot Start controls, lightweight Excellent welding characteristics, Arc Force and Hot Start controls, lightweight AC and DC welding, AC frequency control, digital meter Excellent welding characteristics, Arc Force and Hot Start controls, lightweight, digital meter Runs all 2.0 to 6.0mm electrodes, wheels, lifting eyes, heavy duty
Typical Applications Ideally suited for home projects Ideally suited for home projects, light duty farm maintenance Maintenance, farm maintenance, repair/breakdowns Maintenance/site work, repair/breakdowns Mine sites, pipe lines, maintenance, shipyards, repair/breakdowns Mine sites, pipe lines, maintenance, shipyards, repair/breakdowns Maintenance, site work, pipe fabrication Maintenance, light fabrication, repair/breakdowns, farm maintenance Maintenance, light fabrication, repair/breakdowns, farm maintenance Maintenance, light fabrication, repair/breakdowns, farm maintenance Site work, pipe lines, maintenance, shipyards, foundries, heavy duty farm maintenance Maintenance, medium fabrication, pipe lines, repair/breakdowns Maintenance, medium fabrication, repair/breakdowns, pipe lines, shipyards Maintenance, medium fabrication, repair/breakdowns, pipe lines, shipyards Maintenance, medium fabrication, repair/breakdowns, pipe lines, shipyards Maintenance, medium fabrication, repair/breakdowns, pipe lines, shipyards Site work, pipe lines, maintenance, shipyards, foundries, heavy duty farm maintenance
Carbon/stainless steel 50 - 120 AC Carbon/stainless steel 50- 130 AC Carbon/stainless steel 35 - 170 AC Carbon/stainless steel 5 - 130 DC Carbon/stainless steel 5 - 140 DC Carbon/stainless steel 5 - 160 DC Carbon/stainless steel 5 - 160 DC Most metals Most metals 13 - 150 AC/DC 5 - 160 AC/DC
Transarc Easywelder Turbo 10 Transarc 131i tool box 1-Phase Transarc 141SMi Transarc 161SMi Transtig 16Pi Transtig 150 AC/DC/HF Transtig 160 AC/DC/HF Transmig 160i Transarc Tradesman HD Transtig 280 Pro lite LT300 3-Phase Pro lite LS300 Pro lite 300GTSW Pro plus 400GMS Transarc 400S 11 13 13 11 14 14 15 10 16 17 17 16 18 18
Carbon/stainless steel 5 - 160 DC Carbon/stainless steel 60 - 320 AC Most metals 5 - 310 AC/DC
Carbon/stainless steel 5 - 300 DC Carbon/stainless steel 5 - 300 DC Most metals Most metals 5 - 300 AC/DC 5 - 400 DC
Carbon/stainless steel 55 - 400 AC
CLASS: Light Industrial Industrial Heavy Industrial
QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
ARC EQUIPMENT
SECTION ONE
TRANSARC COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 10 amps COOLING: Convection MINIMUM RECOMMENDED GENERATOR: 6.1 kVA for maximum welding current WELDING CURRENT RANGE: 50-120 amps
WELDING EQUIPMENT MANUAL METAL ARC WELDING

Light Industrial
OPEN CIRCUIT VOLTAGE: 48 volts POWER SOURCE WEIGHT: 14kg DIMENSIONS: H290mm x W215mm x D370mm
120
AMP
APPROVALS: Australian Standard AS3195
240
V
This compact, portable, home welder has infinitely adjustable welding current from 50 to 120 amps and is designed to operate from a domestic 240 volt, 10 amp power point. It runs standard general purpose 2.5mm electrodes for light gauge work , generally less than 3.0mm thick, and 3.2mm electrodes for heavier materials. Features:
v Operates from a standard 240 volt , 10 amp power point v Welding current is infinitely adjustable from 50 to 120 amps v Runs a wide range of electrodes from 2.5mm to 3.2mm v Thermal Protection v Australia wide service and back up support with a 12 months Replacement warranty v Designed to Australian Standards
Compact Plant Contents:

Compact Welder, Sample Electrodes, Electrode Lead, Wire Brush / Chipping Hammer, Work Lead, Face Shield,Operating Manual / Welding Guide
Ordering Information:
Compact Part No. 620465 Part No. 453833
Optional Accessories:
Hiderok Helmet
For the full accessory range turn to the accessories section of this book.
TRANSARC COMPACT TURBO

SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 10 amps COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 6.7 kVA for maximum welding current WELDING CURRENT RANGE: 50-130 amps
Light Industrial
OPEN CIRCUIT VOLTAGE: 48 volts POWER SOURCE WEIGHT: 17kg DIMENSIONS: H315mm x H255mm x D410mm
130
AMP
APPROVALS: Australian Standard AS3195
240
V
This compact heavy duty, fan cooled, portable, home arc welder has infinitely adjustable welding current from 50 to 130 amps and is designed to operate from a domestic 240 volt, 10 amp power point. It runs standard general purpose 2.5mm electrodes for light gauge work , generally less than 3.0mm thick, and 3.2mm electrodes for heavier materials. Features:
v Fan cooled portable arc welder v Operates from a standard 240 volt , 10 amp power point v Welding current is infinitely adjustable from 50 to 130 amps v Runs a wide range of electrodes from 2.5mm to 3.2mm v Thermal Protection v Australia wide service and back up support with a 12 months replacement warranty v Designed to Australian Standards
Compact Turbo Plant Contents:

Compact Turbo Welder, Sample Electrodes, Electrode Lead, Wire Brush / Chipping Hammer, Work Lead, Face Shield, Operating Manual / Welding Guide, Wheeling Kit
Compact Turbo Part No. 620466 Part No. 453833
Hiderok Helmet
EASYWELD PRODUCTS
CIGWELD, the market leader in welding consumables, have now made the most popular Satincraft, Ferrocraft, Satincrome and Weldall electrodes available in convenient Easyweld Blisterpacks. With the CIGWELD DIY Welding Bar the selection and purchasing of Easyweld Blisterpacks for the tradesman or handy person couldnt be easier. It covers the widest range of applications and is distinctively packaged and colour coded for simple selection.
Satincraft 13 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 12XP 10 x 2.5mm/ 5 x 3.2mm Part No: 322203 Part No: 322213 Ferrocraft 21 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 16TXP 10 x 2.5mm/ 5 x 3.2mm Satincrome 316L-17 10 x 2.5mm/ 5 x 3.2mm Weldall 10 x 2.5mm/ 5 x 3.2mm Castcraft 100 10 x 2.5mm/ 5 x 3.2mm Cobalarc 750 10 x 3.2mm Part No: 322205 Part No: 322214 Part No: 322215 Part No: 322216 Part No: 322217 Part No: 322218
ARC EQUIPMENT

TRANSARC EASYWELDER TURBO
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 15 amps COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.5 kVA for maximum welding current WELDING CURRENT RANGE: 35-170 amps
SECTION ONE
Industrial
170
AMP
DIMENSIONS: H360mm x W270mm x D525mm APPROVALS: Australian Standard AS3195
240
V
OPEN CIRCUIT VOLTAGE RANGE: 48-72 volts POWER SOURCE WEIGHT: 23kg
This heavy duty, dual range, fan cooled, portable arc welder has infinitely adjustable welding current from 35 to 170 amps and is designed to operate from a domestic 240 volt, 15 amp power point. It is designed to meet the requirements of tradesman, maintenance personnel, farmers and home projects. The dual range welding output accommodates a wide material range including mild steel, stainless steel, alloy steel, cast iron and copper alloys for electrodes sizes 2.5mm to 4.0mm. Features:
v Fan cooled portable arc welder v Designed to operate from a standard 240 volt, 15 amp power point v Welding current is infinitely adjustable from 35 to 170 amps v Runs a wide range of electrodes from 2.5mm to 4.0mm v Heavy duty construction v Thermal Protection v Australia wide service and back up support with a 12 months replacement warranty v Designed to Australian Standards
Easywelder Turbo Plant Contents:

Easywelder Turbo Welder, Sample Electrodes, Electrode Lead, Wire Brush / Chipping Hammer, Work Lead, Face Shield, Operating Manual / Welding Guide, Wheeling Kit
Easywelder Part No. 620467 Part No. 453833 Part No. 646215 Part No. 646363
Hiderok Helmet Chipping Hammer Wire Brush (4 row)
TRANSARC TRADESMAN HD
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 2 phase 50Hz SUPPLY LEAD: 25 amps DUTY CYCLE: 35% @ 320 amps COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 18 kVA for maximum welding current
Industrial
320
AMP
2
PHASE
DIMENSIONS: H490mm x W395mm x D800mm
415
V
WELDING CURRENT RANGE: 60-320 amps OPEN CIRCUIT VOLTAGE RANGE: 52-72 volts POWER SOURCE WEIGHT: 67kg
This heavy duty, dual range, fan cooled, industrial arc welder has infinitely adjustable welding current from 60 to 320 amps and is designed to operate from a 415V volt, 32 amp outlet. It is designed to meet the requirements of tradesman, maintenance personnel and farmers. The dual range welding output accommodates a wide material range including mild steel, stainless steel, alloy steel, cast iron and copper alloys for electrodes sizes from 2.5mm to 5.0mm. Features:
v Fan cooled portable arc welder v Welding current is infinitely adjustable from 60 to 320 amps v Runs a wide range of electrodes from 2.5mm to 5.0mm v Heavy duty construction v Thermal Protection v Australia wide service and back up support v Designed to Australian Standards
Tradesman HD Power Source Contents:

Tradesman HD Welder, Operating Manual / Welding Guide, Wheeling Kit.
Tradesman HD Part No. 625730 Part No. 453833 Part No. 646215 Part No. 646363 Part No. 646325
Hiderok Helmet Chipping Hammer Wire Brush (4 row) Lead Set 400 amp (8M)
10
ARC EQUIPMENT
SECTION ONE
TRANSARC 131i/Tool Box Kit
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 10 amp

Industrial
DUTY CYCLES: 27% @ 130 amps (STICK) 37% @ 130 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
130
AMP
POWER SOURCE WEIGHT: 5.2kg POWER SOURCE DIMENSIONS: H245mm x W110mm x D205mm
240
V
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 130 amps
The Transarc 131i Tool Box Kit is the complete portable, professional kit. Including the lightweight 130 amp inverter power plant that will run from any 10 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 10 amp 240 volt power point v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 130 amps
Transarc 131i/ Plant (Tool Box Kit) Transarc 131i (Power Source only) Part No. 625757 Part No. 625755
Refer to Easyfind page 19 for optimum setup
Recommended Process:
DC Stick DC GTAW Scratch Start
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706
Transarc 131i Plant Contents:

Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, complete lead set, helmet, chipping hammer and wire brush in a robust tool box.
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
Transarc 131i Power Source Contents:

Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, 25mm2 dinse connectors.
TRANSTIG 16Pi
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 15 amp
Industrial
MINIMUM RECOMMENDED GENERATOR: 9.6 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps DUTY CYCLES: 40% at 160 amps
160
AMP
DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 7.75kg POWER SOURCE DIMENSIONS: H240mm x W130mm x D300mm
240
H F
The Transtig 16Pi inverter is primarily designed for precision TIG welding of stainless steel and other DC weldable materials. TIG welding process is made much easier with such features as higher frequency start, lift arc start, up/down slope, gas solenoid control, crater fill plus 2 frequency ranges. The Transtig 16Pi is also designed to weld a wide range of MMAW electrodes. Features:
v Designed to operate on a 15 amp 240 volt power point v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Two Pulse Frequency Ranges v Automatic Post Flow Control v Up Slope/Down Slope v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection
Transarc 16Pi Part No. 700641 Refer to Easyfind page 19 for optimum setup
DC GTAW - Lift Arc Start, HF Start, TIG Pulse DC Stick
Manual Arc Lead Set 150 amp TIG Torch TIG Torch Accessories Kit Hiderok Helmet Flowmeter / Regulator Dinse Plug Connector Part No. 646323 Part No. 304710402 Part No. BGSAK2 Part No. 453833 Part No. 301526 Part No. 705152*
Transtig 16Pi Plant Contents:

Transtig 16Pi Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage, Torch Switch, TIG Torch, Accessory Torch Kit, Regulator/Flowmeter, Work lead, Gas hose.
11
Demand CIGWELD SafeMode Inverters
ARC EQUIPMENT
SECTION ONE
TRANSARC 141SMi

Industrial
MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 140 amps DUTY CYCLES: 60% at 140 amps (STICK) 70% at 140 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
140
AMP
240
V
The Transarc 141SMi Professional Series features the latest technology in operator SAFETY. This Ultra Safe unit has SafeMode built-in, which reduces the open circuit voltage to less than 10 volts. Heavy duty, robust construction, 140 amps at 70% duty cycle makes this unit the professionals choice. Features:
v Built-in voltage reduction SafeMode v Designed to operate on a 15 amp 240 volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 140 amps v 140 amps @ 70% duty cycle
Transarc 141SMi Part No. 625760 Refer to Easyfind page 19 for optimum setup
DC Stick DC GTAW - Lift Arc Start
Manual Arc Lead Set Hiderok Helmet 150 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) Part No. 646323 Part No. 453833 Part No. 305710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638

Transarc 141SMi Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage
TRANSARC 161SMi
Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
160
AMP
240
V
The Transarc 161SMi Professional Series features the latest technology in operator SAFETY. This Ultra safe unit has SafeMode built-in, which reduces the open circuit voltage to less than 10 volts. Heavy duty robust construction, 160 amps at 70% duty cycle makes this unit the professional choice. Features:
v Built-in voltage reduction SafeMode v Designed to operate on a 15 amp 240 Volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v 160 amps @ 70% duty cycle
DC Stick DC GTAW Lift Arc Start
Manual Arc Lead Set Hiderok Helmet 150 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) Part No. 646323 Part No. 453833 Part No. 305710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638
Transarc 161SMi Power Source Contents:

13
ARC EQUIPMENT

TRANSTIG 150 AC/DC/HF
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG & LEAD: 15 amp
SECTION ONE
150
AMP
DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 95kg POWER SOURCE DIMENSIONS: H790mm x W490mm x D850mm
Industrial
240
H F
The Transarc 150 AC/DC/HF has a wide TIG and Manual Arc Welding ability. It is capable of TIG welding most ferrous and non-ferrous materials. Its Electronic Square Wave technology provides improved arc stability and increased tungsten electrode life. Features:
v Designed to operate on a 15 amp 240 volt power point v DC and AC Square Wave output v Excellent DC MMAW welding characteristics v Pre and Post flow gas control v Anti-stick in MMAW mode v 13mm Stud Welding Terminals v Infinitely Variable Welding Current Control from 13 to 150 amps v Overload protection
Transtig 150 Part No. 700360 Refer to Easyfind page 19 for optimum setup
DC Stick AC Stick DC GTAW - HF Start AC HF GTAW
Manual Arc Lead Set Work Lead 4M Foot control Torch Slider control Flowmeter / Regulator Part No. 646323 Part No. 700638 Part No. 646321 Part No. 700490 Part No 301526
Transtig 150 Plant Contents:

Power Source, TIG torch, accessory kit, wheeling kit and cylinder tray, regulator flowmeter, torch control switch, work lead, electrode holder lead and gas hose.

Industrial
160
AMP
DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS (H X W X D): H385mm x W230mm x D430mm
240
H F
The Transarc 160 AC/DC/HF is a light weight, single phase, constant current power source incorporating the latest inverter technology to provide outstanding arc characteristics across a wide range of Manual Metal Arc Welding (MMAW) electrodes. It also features Electronic square wave AC HF Gas Tungsten Arc Welding (GTAW) and lift arc start (GTAW). Features:
v Designed to operate on a 15 amp 240 volt power point v AC square wave and DC output v Down slope v Post flow v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection
Transarc 160 AC/DC/HF Part No. 700700 Refer to Easyfind page 19 for optimum setup
DC Stick AC Stick DC GTAW - Lift Arc Start, HF Start AC HF GTAW
Manual Arc Lead Set 150 amp TIG Torch Remote Control Remote Foot Control TIG Pulse Module Gas Connection 5/8-18RH TIG Torch Accessories Kit Flowmeter / Regulator Dinse Plug Connector TIG Welding Kit (ref page) Work Lead (4M) Part No. 646323 Part No. 304710402 Part No. 700708 Part No. 700709 Part No. 700710 Part No. LP112 Part No. BGSAK2 Part No. 301526 Part No. 705152 Part No. 700707 Part No. 700638
Transarc 160 AC/DC/HF Power Source Contents:

Transarc 160 AC/DC/HF Power Source, 25mm2 dinse connectors, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage, Gas Fitting and 4 pin plug
14
ARC EQUIPMENT
SECTION ONE
TRANSMIG 160i COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5-160 amps SUPPLY PLUG AND LEAD: 15 amp DUTY CYCLES: 70% at 160 amps

Light Industrial
240
V
The Transmig 160i Compact is a lightweight 240 volt full Multi Process machine capable of GMAW, GTAW (HF) and DC MMAW welding process. Completely self contained with a built-in wire feeder makes this an extremely versatile machine and an ideal choice for maintenance and sheet metal work. Features:
v Designed to operate on a 15 amp 240 volt power point v Compact, lightweight & portable v Built-in wire feeder v High Frequency start for DC GTAW v Infinitely Variable Welding Current Control from 5-160 amps v Post gas flow v Down slope v Thermal overload protection v MIG, TIG and Stick capabilities v Anti-stick in MMAW mode
Transmig 160i Compact Part No. 706545 Refer to Easyfind page 19 for optimum setup
DC Stick DC GTAW - HF Start or Lift TIG GMAW (MIG), FCAW (Flux core)
Manual Arc Lead Set Flowmeter/Regulator MIG kit (complete starting set) TIG kit (complete starting set) 150 amp TIG Torch TIG Torch Accessories Kit Remote Hand Control Remote Foot Control TIG Pulse Module Gas Connection 5/8-18 RH 25mm2 Dinse Connector Work Lead (4M)
*Supplied with Plant Contents
Part No. 646323 Part No. 301526 Part No. 706542 Part No. 700707 Part No. 304710402 Part No. BGSAK2 Part No. 700708 Part No. 700709 Part No. 700710 Part No. LP112 Part No. 705152 Part No. 700638
Transmig 160i Compact Contents:

Transmig 160i Compact Power Source, Primary Lead with Factory Preset Supply Voltage, Operating Instructions, 4 pin plug, output gas fittings, 25mm2 Dinse connectors
ering Information
ARC WELDING TECHNIQUE

A Word to Beginners: For those who have not done any welding, the simplest way to commence is to run beads on a piece of scrap plate. Use mild steel plate about 6.0mm thick and a 3.2mm electrode. Clean any paint, loose scale or grease off the plate and set it firmly on the work bench so that welding can be carried out in the downhand position. Make sure that the work clamp is making good electrical contact with the work, either directly or through the work table. For light gauge material, always clamp the work lead directly to the job, otherwise a poor circuit will probably result. The Welder: Place yourself in a comfortable position before beginning to weld. Get a seat of suitable height and do as much work as possible sitting down. Dont hold your body tense. A taut attitude of mind and a tensed body will soon make you feel tired. Relax and you will find that the job becomes much easier. You can add much to your peace of mind by wearing a leather apron and gauntlets. You wont be worrying then about being burnt or sparks setting alight to your clothes. Place the work so that the direction of welding is across, rather than to or from, your body. the electrode holder lead should be clear of any obstruction so that you can move your arm freely along as the electrode burns down. If the lead is slung over your shoulder, it allows greater freedom of movement and takes a lot of weight off your hand. Be sure the insulation on your cable and electrode holder is not faulty, otherwise you are risking an electric shock.
Striking the Arc: Practice this on a piece of scrap plate before going on to more exacting work. You may at first experience difficulty due to the tip of the electrode sticking to the work piece. This is cause by making too heavy contact with the work and failing to withdraw the electrode quickly enough. A low amperage will accentuate it. This freezing-on of the tip may be overcome by scratching the electrode along the plate surface in the same way as a match is struck. As soon as the arc is established, maintain a 1.6mm to 3.2mm gap between the burning electrode end and the parent metal. Draw the electrode slowly along as it melts down. Another difficulty you may meet is the tendency, after the arc is struck, to withdraw the electrode so far that the arc is broken again. A little practice will soon remedy both of these faults.
Striking an arc
20
1.6mm (1/16)
15
ARC EQUIPMENT

SPECIFICATIONS SUPPLY VOLTAGE: 415/500 volts Two Phase 50/60Hz INPUT CURRENT: 31 amps @ 155 amps 50 amps @ 250 amps 62 amps @ 310 amps RECOMMENDED FUSE SIZE: 60 amps @ 415 volts RECOMMENDED OUTLET SIZE: 35 amps @ 415 volts
SECTION ONE
310
AMP
H F
MAXIMUM OPEN CIRCUIT VOLTAGE: 80 volts DUTY CYCLE TEST PERIOD: 5 or 10 minutes PRE-FLOW GAS TIME: 0.1-5 seconds POST-FLOW GAS TIME: 3-50 seconds CRATER FILL TIME: 0.5-15 seconds SPOT TIME (OPTIONAL ACCESSORY): 0.25-6 seconds
Heavy Industrial
2
PHASE
POWER SOURCE WEIGHT: 170kg POWER SOURCE DIMENSIONS: H807mm x W483mm x D705mm
415
V
MINIMUM RECOMMENDED GENERATOR: 26 kVA for maximum welding current AUXILIARY VOLTAGE: 2 x 115 volt AC outlets, 1.0 kVA maximum WELDING CURRENT RANGE: 5-310 amps DUTY CYCLES: 60% at 200 amps @ 28 volts 40% at 250 amps @ 30 volts 26% at 310 amps @ 32.4 volts
The Transtig 280 AC/DC/HF is a constant current AC/DC power source. This model is ideal for both DC Gas Tungsten Arc Welding (GTAW) and AC GTAW welding with adjustable square wave, crater fill, trigger hold, pre/post flow and arc controls. It also yields welds with superior purity and exceptionally clean appearance. The Transtig 280 AC/DC/HF also has excellent arc characteristics for AC/DC Manual Metal Arc Welding (MMAW) with arc force control. Features:
v Constant AC/DC Current for GTAW & MMAW v Infinite Welding Current Control from 5 to 310 amps v Gas Solenoid with Adjustable Pre-flow and PostFlow v Adjustable Crater Fill Control v Trigger Hold Control v Dual 115 Volt AC auxiliary power (1.0 kVA maximum) v Overload protection v Extra heavy duty chassis Transtig 280 Contents
Transtig 280 AC/DC/HF Part No. 700690 Refer to Easyfind page 20 for optimum setup
DC Stick AC Stick DC GTAW - High Frequency Start, Scratch Start AC GTAW - High Frequency DC GMAW - Using VSF-2 Wire feeder
Tweco Water Cooler 110/240 volt Remote Foot Control with 7.6M Cable: Remote Torch Slider Control with 8.5M Cable: Remote Torch Slider Control with 8.5M Cable: Spot Timer Kit Meter Kit Part No. TC900-G Part No. 200460-001 Part No. 203912-002 Part No. 203912-003 Part No. 203672-001 Part No. 203696-001
Refer to page 63 for our range of air and water cooled torches
Transtig 280 AC/DC Plant Contents:

Transtig 280 AC/DC Power Source, 4 Metre Worklead, Wheeling Kit/Cylinder Tray, Argon Regulator, Argon Flowmeter, Combination Spanner, Cylinder Key, Power Cable Adaptor, Gas Hose, Remote Torch Trigger Switch, Operating Instructions.Ordering Information
PRO LITE 300GTSW

SPECIFICATIONS SUPPLY VOLTAGE: 380/450 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA for maximum welding current
Heavy Industrial
WELDING CURRENT RANGE: 5 - 300 amps SUPPLY LEAD: 15 amp RECOMMENDED FUSE SIZE: 30 amps
300
AMP
DUTY CYCLES: 25% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 21kg
415
H F
POWER SOURCE DIMENSIONS: H430mm x W210mm x D420mm
The 300GTSW offers the highest value and performance in GTAW welding power source. The design of the 300GTSW offers both AC/DC welding and handles just about any welding job down to 5 amps. Inverter TIG power supplies allow for incredible control over the entire range, making them perfect for the most delicate welding. The 300 GTSW yields welds with superior purity and exceptionally clean appearance, as well as x-ray quality welds on all metals. Features:
v High Quality Aluminum Welds v True Square Wave AC Output v No Continuous HF required for Aluminium Welding v Easy to Carry at 31kg v Energy Saving Inverter Technology v Three Phase Input
300GTSW Part No.OTD10/3036 Refer to Easyfind page 20 for optimum setup
DC Stick AC Stick DC GTAW - Lift Start, High Frequency Start AC GTAW - High Frequency DC GMAW - Using VSF-2 Wire feeder
Digital meter kit Slide control with 7.6M cable Foot control with 7.6M cable Hand Pendant with 7.6M cable Tweco Water Cooler 110/240 volt Part No. OTD10/4000 Part No. OTD10/4013 Part No. OTD10/4016 Part No. OTD10/4014 Part No. TC900-G
Pro Lite 300GTSW Power Source Contents:

Pro Lite 300GTSW Power Source, 50mm2 dinse connectors, Input lead, Operating Instructions.Ordering Information
16
ARC EQUIPMENT
SECTION ONE
PRO LITE LS300
SPECIFICATIONS SUPPLY VOLTAGE: 380/415 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 14.6 kVA for maximum welding current

Heavy Industrial
WELDING CURRENT RANGE: 5 - 300 amps SUPPLY LEAD: 15 amp RECOMMENDED FUSE SIZE: 30 amps DUTY CYCLES: 25% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 18kg
300
AMP
415
V
The Pro Lite LS300 offers the highest value and performance in GTAW welding. The design offers DC welding down to 5 amps. Inverter power supplies allow for incredible control over the entire range, making them perfect for the most delicate welding. The LS300 is suitable for x-ray quality welds on most metals. Features:
v Lightweight and ultra portable v Lift arc start for DC GTAW v Hot start and Arc Force for MMAW v Superior Arc Characterises and Performance v Energy Saving Inverter Technology
Pro Lite LS300 Part No. OTD10/3042 Refer to Easyfind page 20 for optimum setup
DC Stick DC TIG - Lift Start DC GMAW - Using VSF-2 Wire feeder
Digital meter kit Slide control with 7.6M cable Foot control with 7.6M cable Hand Pendant with 7.6 cable Tweco Water Cooler 110/240 volt Part No. OTD10/4000 Part No. OTD10/4013 Part No. OTD10/4016 Part No. OTD10/4014 Part No. TC900-G
Pro Lite LS300 Power Source Contents:

Pro Lite LS 300 Power Source, 50mm2 dinse connectors, Input lead, Operating Instructions.
Information
PRO LITE LT300

SPECIFICATIONS SUPPLY VOLTAGE: 380-415 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 14.6 kVA for maximum welding current
Heavy Industrial
300
AMP
415
H F
The LT300 is a multi-purpose DC TIG machine with process selection between Stick, Lift arc Start TIG and HF Start TIG and includes a built-in sloper, pulser, gas valve, pre-flow and post-flow and high frequency starting for those TIG applications which require precise control for high quality results. The lightweight 20kg compact design and easy to carry handle make the machine excellent for construction, maintenance, utility, fabrication, contractor and manufacturing applications. Features:
v Superior Arc Characteristics and Performance v Lift arc start for DC GTAW v HF Start for DC GTAW v Two Pulse Frequency Ranges v Up slope/Down Slope v Hot Start and Arc Force for MMAW v Lightweight and Ultra Portable v Energy Saving Technology
Pro Lite LT300 Part No. OTD10/3033 Refer to Easyfind page 20 for optimum setup
DC Stick DC GTAW - High Frequency Start, Lift Arc DC GMAW - Using VSF-2 Wire feeder
Pro Lite LT300 Power Source Contents:

Pro Lite LT300 Power Source input lead, 50mm2 dinse connectors, Operating instructions.Ordering nformation
17
ARC EQUIPMENT

TRANSARC 400S
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 2 phase 50Hz SUPPLY LEAD: 32 amps DUTY CYCLE: 45% @ 400 amps RECOMMENDED FUSE SIZE: 60 amps COOLING: Fan Cooled
SECTION ONE
Heavy Industrial
400
AMP
2
PHASE
POWER SOURCE WEIGHT: 106kg DIMENSIONS: H550mm x W410mm x D920mm
415
V
MINIMUM RECOMMENDED GENERATOR: 23 kVA for maximum welding current WELDING CURRENT RANGE: 55-400 amps OPEN CIRCUIT VOLTAGE RANGE: 54-79 Volts
This heavy duty, dual range, fan cooled, industrial arc welder has infinitely adjustable welding current from 55 to 400 amps and is designed to operate from a 415 volt, 32 amp outlet. It is designed to meet the requirements of tradesman, maintenance personnel and farmers. The dual range welding output accommodates a wide material range including mild steel, stainless steel, alloy steel, cast iron and copper alloys for electrodes sizes from 2.0mm to 6.0mm. Features:
v Fan cooled portable arc welder v Welding current is infinitely adjustable from 55 to 400 amps v Runs a wide range of electrodes from 2.0 to 6.0mm v Heavy duty construction v Australia wide service and back up support v Designed to Australian Standards
Transarc 400S Power Source Contents:

Transarc 400S Welder, Operating Manual / Welding Guide, Wheeling Kit
Transarc 400S Part No. 625740
Part No. 453833 Part No. 646215 Part No. 646363 Part No. 646325
Hiderok Helmet Chipping Hammer Wire Brush (4 row) Lead Set 400 amp (8M)
PRO PLUS 400GMS

SPECIFICATIONS SUPPLY VOLTAGE: 380/415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 22 kVA for maximum welding current
Heavy Industrial
WELDING CURRENT RANGE: 5-400 amps SUPPLY LEAD: 15 amp RECOMMENDED FUSE SIZE: 30 amps DUTY CYCLES: 25% at 400 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 21kg
400
AMP
POWER SOURCE DIMENSIONS: H430mm x W210 mm x D420mm
415
V
The 400GMS provides superior welding performance up to 400 amps. Its multi process capabilities extend to GMAW, FCAW, GTAW (Liftarc) and MMAW. The lightweight 21kg compact design and easy to carry handle make these machines the ideal choice for construction, maintenance, and manufacturing applications.
Pro Plus 400GMS Part No. OTD10/3044 Refer to Easyfind page 20 for optimum setup
DC Stick DC GTAW - Lift Start GMAW (MIG), FCAW (Flux core)
Optional Accessories: Features:

v Superior performance for GMAW, GTAW and MMAW v Portable, lightweight, 21kg v High 400 Amp Output v Infinitely Variable 5 to 400 amps v Energy saving technology
Manual Arc Lead Set Part No. 646325 Flowmeter/Regulator Part No. 301526 250 amp TIG Torch Part No. 305720401 TIG Torch Accessories Kit Part No. BGSAK2 Gas Hose Kit Part No. 700433 On/Off Switch Part No. OTD10/2001 Slide Control Part No. OTD10/2004 Hand Pendant Part No. OTD10/2005 Foot Control Part No. OTD10/2007 VRF-4 Wirefeeder Part No. 705775 Part No. OTWX412/3545 Tweco No.4 MIG Gun Work Lead (8M) Part No. 705161 Refer to page 20 for comprehensive EASYFIND ordering information.
Pro Plus 400GMS Plant Contents:

Pro Plus 400GMS Power Source, Primary Lead with Factory Preset Supply Voltage, Operating Instructions, 50mm2 dinse connectors.mation
18
ORDERING INFORMATION FOR 240 VOLT MACHINES

Optional Accessories
Transtig 160 & Transmig 160i Description: TIG Welding Kit Remote Control Unit Remote Foot Control TIG Pluse Module Part Number: 700707 700708 700709 700710
INVERTER RANGE MMAW/GTAW Power Source
CIGWELD accessories required for optimum performance broken down by process.

240 volt machines
Transarc 131i Transarc 13i; Transarc 141SMi; Transarc 16i; Transarc 161SMi; Transtig 16Pi; Transmig 160i
Welders Capable of: v v v v v v v v v v v v v v

DC MMAW DC Scratch Start GTAW DC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC HF Start GTAW DC or AC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC HF Start GTAW AC HF GTAW
Transarc 13i, 131i, 141SMi, 161SMi & 16i Description: TIG Welding Kit Transarc 150 Description: Foot Control Torch Slider Control Part Number: 646321 700490 Part Number: 700706
Transtig 150; Transtig 160
Transarc 161SMi
Part No. 625766
Manual Metal Arc
Air Cooled TIG
250 amp Lead Set Part No. 646323
150 amp SA17V Cooled TIG Torch
Description: Lead Set (5M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable
Part Number: 646323 646165 646348 KP2453 (for clamp) 705152 (x 2 required) 7901043 (Note 1)
Regulator Part No. 301527*
Flowmeter Part No. 301710*
Notes: 1. 7901043 is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre. 2. For complete TIG torch range refer to TIG Torch section in this manual.
Description: TIG Welding Kit(V) TIG Welding Kit(S) GTAW Torch Accessory Kit Gas Hose *Regulator *Flowmeter Work Lead (4M) or Work Clamp Crimp Lug Welding Cable
Part Number: 700706 700707 305710402 (Note 2) BGSAK2 700433 301527 301710 700638 646348 KP2453 (for clamp) 7901043 (Note 1)
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
19
ORDERING INFORMATION FOR 415 VOLT MACHINES

INVERTER RANGE MMAW/GTAW Power Source
Pro Lite LS300, LT300, 300GTSW Description: Digital Meter Kit Slide Control Hand Pendant Foot Control Extension Cable Tweco Water Cooler 110/240 Pro Plus 400GMS Description: Digital Meter Kit Slide Control Hand Pendant Foot Control Torch Switch Part Number: OTD10/4000 OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2001
Transtig 280;300GTSW
Part Number: OTD10/4000 OTD10/4013 OTD10/4014 OTD10/4016 OTD10/4019 TC900-G

415 volts machine
LS300; 400GMS
Welders Capable of: v v v v v v v v v v v v

DC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC HF Start GTAW DC or AC MMAW DC Scratch Start GTAW DC Lift Arc GTAW DC HF Start GTAW AC HF GTAW
LT300
Prolite 300GTSW
Part No.: OTD10/3036 Manual Metal Arc GTAW Air Cooled TIG GTAW Water Cooled TIG Gas Metal Arc Welding
Lead Set
250 amp SA26V Air Cooled TIG Torch
350 amp SA18V Water Cooled TIG Torch
VSF-2 wirefeeder (Note 1)
No4
Tweco No. 4 Gun Part No. 717201
Notes: 1. The machines listed are all CC output only, therefore the only possible way to set up the MIG or Fluxcored process is via a voltage sensing wire feeder such as the VSF-2 2. 7901045 is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre * These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526 Description: GTAW Torch Accessory Kit Gas Hose *Regulator *Flowmeter Work Lead (8M) Part Number: 305720401 BGSAK2 700433 301527 301710 705161
Description: GTAW Torch Accessory Kit Water Connection Nipple Nut On/Off Switch Gas Hose *Regulator *Flowmeter Work Lead (8M)
Part Number: 302710400 BGSAK2 BG18DWC 699744 699745 See accessories 700433 301527 301710 705161
Description: Tweco No. 4 Gun Work Lead (8M) *Regulator *Flowmeter VSF-2 Welding Cable Crimp Lug Cable Connector
Part Number: 717201 705161 301527 301711 OTD12/1002 7901045 (Note 2) KP774 704461
20
GMAW
(MIG Welding)
Welds
Steel, stainless steel, aluminium, copper
Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing
DEPOSITION:
the best just got better!
The outstanding Transmig range has stood the test of time. But the best just got better! an expanded range with new 160, 165, 215, 265, 400 and 500 amp units, upgraded TWECO torches, spool covers, and higher outputs. From the most demanding production environment to the home hobbyist, CIGWELD has you covered. Fitted with the popular range of Tweco MIG guns, these machines are designed and built tough for Australian Conditions. For your production reliability trust only the best!
GMAW SELECTION GUIDE:
Model Page MIG Flux core gas shielded 22 23 29 24 24 25 25 26 26 27 27 28 28 29 30 Flux core self shielded Weldable Metals Welding Output Range 22 to 80 amps Portable Special Features Typical Applications
Wire Wasp Transmig 130 Twin Transmig 160i Compact Transmig 165 1-Phase Transmig 180se Transmig 215se Compact Transmig 215se Remote Transmig 265se Compact Transmig 265se Remote Transmig 330se Compact Transmig 330se Remote Transmig 400se Remote 3-Phase Transmig 400 Pro Plus 400GMS Transmig 500 CLASS: Light Industrial Industrial Heavy Industrial
Steel
Compact, portable Compact, portable, gas and gasless Compact, portable, full multi process Compact, portable, gas and gasless Takes 300mm Dia spools 210 amps @ 40%, spoolcovers 210 amps @ 40%, spoolcovers 250 amps @ 50%, 4 roll wire feeder 250 amps @ 50%, 4 roll wire feeder Digital meters, 24 voltage settings Digital meters, 24 voltage settings 36 voltage settings, 4 roll feeder High duty cycle, high output Power efficient, high output High duty cycle, high output
Up to 3mm maint/repair, auto body, hobby Maint/repair, hobby, auto body Up to 6mm fab, farm, garage/body shops Up to 6mm fab, farm, garage/body shops Up to 6mm fab, farm, garage/body shops Up to 10mm ind prod/fab, farm Up to 10mm ind prod/fab, farm Up to 12.5mm ind prod/fab, farm Up to 12.5mm ind prod/fab, farm Equip/auto mfg. metal fab, const, agri equip Equip/auto mfg. metal fab, const, agri equip Equip/auto mfg. metal fab, const, agri equip Equip/auto mfg. metal fab, const, agri equip Equip/auto mfg. metal fab, const, agri equip Equip/auto mfg. metal fab, const, agri equip
Steel, stainless, alum 37 to 130 amps Steel, stainless, alum 20 to 160 amps Steel, stainless, alum 30 to 165 amps Steel, stainless, alum 30 to 180 amps Steel, stainless, alum 25 to 215 amps Steel, stainless, alum 25 to 215 amps Steel, stainless, alum 30 to 265 amps Steel, stainless, alum 30 to 265 amps Most metals Most metals Most metals Most metals Most metals Most metals 25 to 330 amps 25 to 330 amps 25 to 400 amps 25 to 400 amps 20 to 400 amps 60 to 500 amps
21
ARC EQUIPMENT
WELDING EQUIPMENT GAS METAL ARC WELDING

WIRE WASP
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz MINIMUM GENERATOR REQUIREMENTS: 2.5 kVA SUPPLY PLUG AND LEAD: 10 amp RECOMMENDED FUSE SIZE: 15 amps WELDING CURRENT RANGE: 22-80 amps
SECTION ONE
Light Industrial
DUTY CYCLE: 10% @ 70 amp DUTY CYCLE TEST PERIOD: 5 and 10 minutes WIRE DIAMETER: (Cored) 0.8-0.9mm POWER SOURCE DIMENSIONS: H360mm x W250mm x D440mm WIRE SPOOL SIZE: 200mm or 100mm WEIGHT: 20kg
240
V
The CIGWELD Wire Wasp is a gasless wire welding machine, ideal for the hobbyist or small repair shop. Suitable for thin gauge material up to 3mm.
Features:
v Ready to Weld Package v Easy to use gasless wire welding operation v Dual Voltage selection for different thickness material v Thermal overload protection v Suitable for thin gauge material up to 3mm
Wire Wasp Plant Contents:

Power Source, MIG Gun, Work Lead, Welding Mask, Combination Brush and Chipping Hammer, Starter Spool of Gasless Mild Steel Wire.
Wire Wasp Gasless Wire Welder Part No. 705200
Part No. OCE3080388** Part No. OCE8153100
Feed Rolls:
Cored Wire: MIG Gun V Groove
*Supplied with Plant Contents. **The wirefeed motor must be changed over to OCE5710106
Minispool Handispool Contact Tip 0.8mm Contact Tip 0.9mm Torch Gas Nozzle
200mm
Part No.
OTW11/30 OTW11/35* OCE1311*
16mm
100mm
52mm
Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Minispools 0.8mm Shield-Cor 15 Gasless Mild Steel Handispool 0.8mm Handispool 0.9mm Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting
0.45kg 721956 4.5kg 4.5kg 721923 721924 Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required. No shielding gas required
DC Electrode Negative
22
ARC EQUIPMENT
SECTION ONE
TRANSMIG 130 TWIN
SPECIFICATIONS SUPPLY VOLTAGE: 240 Volt 1 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 5.5 kVA for maximum welding current SUPPLY PLUG AND LEAD: 10 amp RECOMMENDED FUSE SIZE: 15 amps WELDING CURRENT RANGE: 37-130 amps

Light Industrial
DUTY CYCLES: 20% at 90 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.8-0.9mm (Cored) 0.8-0.9mm POWER SOURCE DIMENSIONS: H360mm x W250mm x D440mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 22.5kg
240
V
With the Transmig 130 Twin, sheetmetal welding down to light gauge is easy. For outside applications, versatile gasless wire can be used on mild steel. With its Twin process capabilities, the Transmig 130 Twin can also perform gas shielded, stainless steel and aluminium welding with ease. The Transmig 130 Twin comes ready for gasless welding and is complete with a quality CIGWELD Gas Regulator. Features:
v Ready to Weld Package v Welds Mild Steel,Stainless Steel And Aluminium v Reverse polarity for gas/gasless MIG welding v Weld setting selection chart v Fan cooled v Thermal Overload protection
Transmig 130 Twin Plant Contents:

Power Source with Torch, Welding Mask, Brush/Chipping Hammer, Gas Regulator/Flowmeter, Gas Hose, Work Lead, Gasless Welding Wire.
Transmig 130 Twin Minispool Handispool Part No. 704777
V Grooved Part No. OCE3080388* Part No OCE8153100* Part No 301526*
Feed Rolls:
Hard/Cored Wire: MIG Gun Regulator/Flowmeter 200mm
16mm
100mm
52mm
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Torch Gas Nozzle
Part No.
OTW11/23 OTW11/30 OTW11/35* OTW11/40 OCE1311*
Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Minispool 0.6mm Autocraft LW1-6 for Mild Steel Handispool 0.6mm Handispool 0.8mm Minispool 0.8mm Shield-Cor 15 Gasless Mild Steel Autocraft 316LSi for Stainless Steel Handispool 0.9mm Net Wt. Part No. Applications Recommended Shielding Gases Argoshield 50, Argoshield 51 and Argoshield 100 No shielding gas required Argoshield 60, Argoshield 61 and Argoshield 62 Machine Polarity Setting
0.8kg 720104 5kg 5kg 720108 720109 Suitable for the general purpose fillet and butt welding of mild steel components including sheet and tubular sections such as tanks, hoppers, ductwork, trailers, gates, pipes, frames and furniture, etc. DC Electrode Positive
0.8kg 720105 4.5kg 721924 Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required. Recommended for the critical welding of matching 316/316L stainless steels. Also suitable for the general purpose welding of austenitic stainless steel grades including 301, 302, 304/304L, etc.
DC Electrode Negative DC Electrode Positive
Minispool 0.8mm Handispool 0.9mm
1kg 5kg
720285 720283
23
ARC EQUIPMENT

TRANSMIG 165
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 10 amps MINIMUM RECOMMENDED GENERATOR: 6.2 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 6
SECTION ONE
Light Industrial
240
V
WIRE DIAMETER: (Hard) 0.6-0.9 mm (Soft) 0.8-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 33kg POWER SOURCE DIMENSIONS: H301mm x W244mm x D438mm PACKED DIMENSIONS: H375mm x W250mm x D440mm
WELDING CURRENT RANGE: 30-165 amps WIRE SPEED: 1.0-13 m/min DUTY CYCLES: 20% at 150 amps WELDING ARC VOLTAGE RANGE: 16-21 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
The Transmig 165 is a single phase, lightweight compact portable GMAW (MIG) welding machine, ideally suited to light fabrication, automotive repair, home workshop, light rural and maintenance applications. Features:
v 6 Fine welding voltage control settings v Reverse polarity for gas/gasless welding v Fan cooled v Compact and portable v Thermal 0verload protection v 3 year gold warranty**
Ordering Information: Transmig 165 Part No. 706555

Part No. 310224
Regulator/Flowmeter
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.9mm 0.8 / 1.0mm 0.6 / 0.9mm 1.0 / 1.2mm V Groove U Groove V Knurl V Knurl Part No. 33805059 Part No. 33805027 Part No. 33805001 Part No. 33805063 Part No. 717586 Part No. 310224
Cored Wire MIG Gun (3M) Regulator/Flowmeter
Transmig 165 Plant Contents:

Power Source, Gun (3M), Worklead (3M), Operating Instructions, Primary lead for factory preset supply voltage.
100 80
Duty Cycle (%)
60 40 20 0
0 20 40 60 80 100 120 140 160 180
Safe Operating ZONE
** Refer to Warranty Schedule
Welding Current (Amps)
TRANSMIG 180se
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 6.6 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 8 WELDING CURRENT RANGE: 30-180 amps WIRE SPEED: 1.0-15 m/min DUTY CYCLES: 18% at 180 amps WELDING ARC VOLTAGE RANGE: 16-21 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
Light Industrial
WIRE DIAMETER: (Hard) 0.6-0.9 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 75kg POWER SOURCE DIMENSIONS: H805mm x W385mm x D825mm PACKED DIMENSIONS: H1000mm x W425mm x D900mm
240
V
The Transmig 180se is a multi-voltage, single phase, constant voltage DC power source ideally suited to light fabrication, automotive repair, home workshops, light rural and maintenance applications. Features:
v 8 Fine welding voltage control settings v Multi-voltage supply capabilities v Reverse polarity for gas/gasless welding v Large wire spool, 300mm, capability v Overload protection, thermostat with warning light v Adjustable Burnback Control v Refined capacitance & inductance provides excellent arc characteristics on CO2 and mixed gases v 3 year gold warranty**
Transmig 180se Part No. 706276
V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660 Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. 7977486 Part No.717579* Part No. 310224*
Feed Rolls:
Hard Wire: Soft Wire: Cored Wire 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm 0.8 / 0.9mm 1.2 / 1.6mm
Inlet Guide:
0.6-1.6mm Tweco Gun (3M) Regulator/Flowmeter
100 80
Transmig 180se Plant Contents:

Power Source, Gun (3M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Mini Spool Clip, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll
Duty Cycle (%)
60 40 20 0
0 20 40 60 80 100 120 140 160 180
Safe Operating ZONE
24
ARC EQUIPMENT
SECTION ONE
TRANSMIG 215se COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 200/220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 9 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 25-215 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 40% at 210 amps WELDING ARC VOLTAGE RANGE: 16 -24 volts DUTY CYCLE TEST PERIOD: 5 & 10 minutes

Industrial
WIRE DIAMETER: (Hard) 0.6-0.9 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 95kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED DIMENSIONS: H910mm x W365mm x D900mm
240
V
The Transmig 215se upgraded is a multi-voltage, single phase, constant voltage DC power source ideally suited to light fabrication, automotive repair, home workshop, light rural and maintenance applications. Features Features:
v 16 fine welding voltage control settings v Multi-voltage supply capabilities v Reverse polarity for gas/gasless welding v Large wire spool, 300mm, capability v Overload protection, thermostat with warning light v Adjustable Burnback Control v 3 year gold warranty**
Transmig 215se Compact Part No. 706109
Part No. 706135 Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No.717578* Part No.301526*
Digital Meter Kit
Inlet Guide:
0.6-1.6mm
Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
Hard Wire:
Transmig 215se Compact Plant Contents:

Power Source, Tweco Eliminator MIG Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll
100 80
Duty Cycle (%)
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220
Safe Operating ZONE
TRANSMIG 215se REMOTE

SPECIFICATIONS SUPPLY VOLTAGE: 200/220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 9 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 25-215 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 40% at 210 amps WELDING VOLTAGE RANGE: 16-24 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
Industrial
WIRE DIAMETER: (Hard) 0.6-0.9 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 105kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm
240
V
The Transmig 215se upgrade is a multi-voltage, single phase, constant voltage DC power source ideally suited to light fabrication, automotive repair, home workshop, light rural and maintenance applications. The Transmig 215se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding (FCAW) with or without gas. Features:
v 16 fine welding voltage control settings v Fully enclosed spool cover v Multi-voltage supply capabilities v Reverse polarity for gas/gasless GMAW welding v Remote enclosed wire feeder v 8M interconnection cable v Large wire spool, 300mm, capability v Overload protection, thermostat with warning light v Adjustable Burnback Control v 3 year gold warranty**
Transmig 215se Remote Part No. 706111es
Part No. 706135 Part No. 704913 Part No. 706202 Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. 717578* Part No. 301526*
Digital Meter Kit Wire feeder Trolley 8 metre Interconnection Extension
Inlet Guide:
0.6-1.6mm
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
Transmig 215se Remote Plant Contents:

Power Source, Tweco Gun (3.6M), Separate 2R Wire feeder Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll
Duty Cycle (%)
100 80 60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220
Safe Operating ZONE
25
ARC EQUIPMENT

SPECIFICATIONS SUPPLY VOLTAGE: 200/220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 12 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-265 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 50% at 250 amps WELDING ARC VOLTAGE RANGE: 18-27 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
SECTION ONE
Industrial
240
V
The Transmig 265se is a multi-voltage, single phase, MIG plant ideally suited to light fabrication, and heavier maintenance applications. The Transmig 265se boasts one of the highest outputs and duty cycles on the market and provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding with(FCAW). Features:
v 16 fine welding voltage control settings v New 4 roll feeder v Multi-voltage supply capabilities v Reverse polarity for gas/gasless GMAW welding v Overload protection, thermostat with warning light v Adjustable Burnback Control v 3 year gold warranty**
Part No. 706135
Digital Meter Kit
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. 717578* Part No. 301526*
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter

Power Source, Tweco Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed roll, 0.9/1.2 Feed Roll
Duty Cycle (%)
100 80 60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
Safe Operating ZONE

SPECIFICATIONS SUPPLY VOLTAGE: 200/220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 12 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-265 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 50% at 250 amps WELDING ARC VOLTAGE RANGE: 18-27 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
Industrial
240
V
The Transmig 265se upgrade is a multi-voltage, single phase, MIG plant ideally suited to the rural sector due to its outstanding high output and duty cycle together with a 4 roll drive system. The Transmig 265se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding with or without gas (FCAW). Features:
v 16 fine welding voltage control settings v Fully enclosed spool cover v New 4 roll feeder v Multi-voltage supply capabilities v Reverse polarity for gas/gasless GMAW welding v Remote enclosed wire feeder v Overload protection, thermostat with warning light v 8M interconnection cables v Adjustable Burnback Control v 3 year gold warranty**
Transmig 265se Remote Part No. 706118
Part No. 706135 Part No. 704913 Part No. 706202
Digital Meter Kit Wire feeder Trolley 8 metre Interconnection Extension
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977229 Part No. 7977703* Part No. 7977733 Part No. 7977730 Part No. 7977734 Part No. 7977347 Part No. 717578* Part No. 301526*
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter

Power Source, Tweco Gun (3.6M), Separate 4R Wire Feeder, Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll
Duty Cycle (%)
100 80 60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
Safe Operating ZONE
26
ARC EQUIPMENT
SECTION ONE

Industrial
415
V
The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**
Part No. 706135 Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526*
Digital Meter Kit
Inlet Guide:
0.6-1.6mm
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm Cored Wire: 0.8 / 0.9mm 1.0 to 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
100 80

Power Source, Tweco Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll
Duty Cycle (%)
60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330
Safe Operating ZONE

Industrial
415
V
The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Fully enclosed spool cover v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**
Transmig 330se Remote Part No. 706128
Part No. 704913 Part No. 706205 Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526
Wire feeder Trolley 8M Interconnection Extension
Inlet Guide:
0.6-1.6mm
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6 Cored Wire: 0.8 / 0.9mm 1.0 to 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter

Power Source, Tweco Gun (3.6M), Separate 2R Wire Feeder, Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.6.0.8 Feed Roll, 0.9/1.2 Feed Roll
100 80
Duty Cycle (%)
60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330
Safe Operating ZONE
27
ARC EQUIPMENT

SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 20 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 30-400 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLES: 60% at 300 amps 30% at 400 amps WELDING ARC VOLTAGE RANGE: 16-33 volt
SECTION ONE
Industrial
DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-2.0mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 122kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm
415
V
The Transmig 400se is a new multi-voltage, three phase, constant voltage DC power source ideally suited to the fabrication industry. Performance, ruggedness and simplicity have been combined in this versatile MIG plant. Features:
v 36 fine welding voltage control settings v Digital meters v Fully enclosed spool cover v 4 roll wire feed system v 3 year gold warranty**
Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977229 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No. T161565367* Part No. 301526*
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.6 to 2.4mm
Soft Wire:
Cored Wire:

Power Source, Tweco Gun (3.6M),Separate 4R Wire feeder (8M interconnection), Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll
Twe No.4 3.6M Regulator/Flowmeter

100 80
Transmig 400se Part No. 706405
Part No. 706205 Part No. 704913
Duty Cycle (%)
60 40 20 0 0 50 100 150 200 250 300 350 400
8M Interconnection Extension
Safe Operating ZONE
Wire Feeder Trolley
TRANSMIG 400 REMOTE

SPECIFICATIONS SUPPLY VOLTAGE: 380 / 415Volt 3 phase 50Hz SUPPLY LEAD: 20 amps MINIMUM RECOMMENDED GENERATOR: 20 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 22-400 amps WIRE SPEED: 2.0-20 m/min DUTY CYCLES: 60% at 350 amps 46% at 400 amps WELDING ARC VOLTAGE RANGE: 16-33 Volt
Heavy Industrial
DUTY CYCLE TEST PERIOD: 5 minutes WIRE DIAMETER: (Hard) 0.8-1.6 mm (Soft) 0.8-1.6mm (Cored) 0.8-2.4mm WIRE SPOOL SIZE: 300mm or 200mm & 400mm coil PACKED WEIGHT: 140kg
415
V
POWER SOURCE ASSEMBLED DIMENSIONS: H840mm x W440mm x D1050mm 4R FEEDER DIMENSIONS: H294mm x W243mm x D555mm
The Transmig 400 MIG Welding plant has been designed to increase the productivity of the metal fabrication industry. Performance, Ruggedness and Simplicity have been combined in this versatile MIG welding plant. Solid wires up to 1.6mm, diameter can be run at high duty cycles together with the ability to provide high deposition performance with flux cored wires of up to 2.4mm. Features:
v 36 fine welding voltage control settings v Trigger latching v Heavy duty design and construction v Dual inductance v Volt and Amp Meters v 4 Roll Wire Feeder v 3 year gold warranty**
Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977229 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No 704356* Part No 717201* Part No 301527* Part No 301711*
Feed Rolls:
Hard Wire: 0.8 / 1.0mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.4 to 2.4mm
Soft Wire:
Cored Wire:
Wire Feeder Tweco MIG Gun (3.6M) Regulator/Flowmeter Flow Meter


Power Source, Wire Feeder, Tweco MIG Gun (3.6M), Separate 4R Wire Feeder, Regulator/Flowmeter, Worklead 8M, Wheeling Kit/Cylinder Tray, Operating Instructions. 0.9/1.2 Feed Rool
100 80
Duty Cycle (%)
60 40 20 0
Transmig 400 Plant Part No. 704685
Part No. 704630 Part No. 704465 Part No. 704913
Safe Operating ZONE
Tweco No 5 Torch Adaptor 8 metre Interconnection Extension Wire feeder Trolley
50
100
150
200
250
300
350
400
28
ARC EQUIPMENT
SECTION ONE

Light Industrial
240
V

ering Information
PRO PLUS 400GMS

Heavy Industrial
400
AMP
415
V
Pro Plus 400GMS Part No. OTD10/3044
Manual Arc Lead Set Part No. 646325 Flowmeter/Regulator Part No. 301526 250 amp TIG Torch Part No. 305720401 TIG Torch Accessories Kit Part No. BGSAK2 Gas Hose Kit Part No. 700433 On/Off Switch Part No. OTD10/2001 Slide Control Part No. OTD10/2004 Hand Pendant Part No. OTD10/2005 Foot Control Part No. OTD10/2007 VRF-4 Wire feeder Part No. 705775 Part No. OTWX412/3545 Tweco No.4 MIG Gun Work Lead (8M) Part No. 705161 Refer to page 70 for comprehensive EASYFIND ordering information.
Features:
Pro Plus 400GMS Contents:

Pro Plus 400GMS Power Source, Primary Lead with Factory Preset Supply Voltage, Operating Instructions, 50mm2 Dinse connectors.mation
29
ARC EQUIPMENT

TRANSMIG 500 REMOTE
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 32 amps MINIMUM RECOMMENDED GENERATOR: 40 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 35-500 amps WIRE SPEED: 2.0-20 m/min DUTY CYCLES: 60% at 500 amps 100% at 390 amps WELDING ARC VOLTAGE RANGE: 18-38 volt
SECTION ONE
Heavy Industrial
DUTY CYCLE TEST PERIOD: 5 minutes WIRE DIAMETER: (Hard) 0.8-1.6 mm (Soft) 0.8-1.6mm (Cored) 0.8-2.4mm WIRE SPOOL SIZE: 200mm or 300mm or 400mm coil PACKED WEIGHT: 280kg
415
V
POWER SOURCE ASSEMBLED DIMENSIONS: H870mm x W560mm x D1250mm 4R FEEDER DIMENSIONS: H294mm x W243mm x D555mm
This heavy duty welding packages matches the rugged proven Transmig 500 power source with a versatile 4 roll heavy duty wire feeder.This package is specifically designed for high speed, high output, high deposition rate welding. Performance and horse power in a proven simple workhorse GMAW, and FCAW (Flux cored) welding plant. Transmig 500 has ample capacity for welding in heavy industries such as civil construction, rolling stock and earth moving equipment. Features:
v 36 fine welding voltage control settings v Heavy duty workhorse v New Supra XT Tweco gun v Reverse polarity for gas/gasless MIG welding v Volt and Amp Meters v Robust design and construction v 4 Roll Wire Feeder v 110 volt at 5 amps Auxilliary Power for Water Recirculator or CO2 Heater v 3 year gold warranty**

Power Source, Wire Feeder, Tweco Supra XT MIG Gun (4M), Separate 4R Wire Feeder (8 M interconnection), Regulator/Flowmeter, Flow Meter, Worklead 4m, Wheeling Kit, Operating Instructions, 0.9.1.2 Feed Roll, 1.2/1.6 Feed Roll
Transmig 500 Plant Part No. 706577
Part No. 704630 Part No. 704465 Part No. 704913 Part No. T161565367 Part No. 717201 Part No. 717211 Part No. 705700* Part No. SE4004M16* Part No. 301527* Part No. 301711* Part No. 7977486 Part No. 7977488 V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703 Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No.. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No. 7977553
Tweco No 5 Torch Adaptor 8 metre Interconnection Extension Wire feeder Trolley TWE No. 4 gun 3.6M TWECO No. 4 gun 3.6M TWECO No. 5 gun 3.6M VAF-4 Wire feeder Tweco Supra XT MIG Gun 4M Regulator/Flowmeter Flow Meter
Inlet Guide:
0.6-1.6mm 0.6-1.6mm (intermediate)
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6 / 2.4mm 2.8 / 3.2mm
Soft Wire:
Flux Cored
100 80
Duty Cycle (%)
60 40 20 0 0 50 100 150 200 250 300 350 400 450 500
Safe Operating ZONE
30
Wire Feeders
Welds
Steel, stainless steel, aluminium, copper.
Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing.
No matter how skilled your operator is or how reliable your power source, efficient and productive semi automatic welding will always come down to the wire. Wire feed problems are a common cause of downtime in the MIG welding process. A quality wire drive system ensures consistent feeding and minimises the potential for lower profits through lost productivity.
DOWN . . . to the wire!

CIGWELD has a complete range of wire feeders that give you one less thing to worry about. Theyre easy to operate and simple to maintain. Hour after hour, job after job, year after year, products that have stood the test of time. The CIGWELD range of wire feeders deliver . . .
WIRE FEEDERS SELECTION GUIDE:

Wire types Model Page Connection MIG Flux core Input type voltage Power Hard Flux core Flux core Aluminium Source self gas Required shielded shielded CV Wire Diameter Portability Special Features Typical Applications
2Rse
32
Euro
24
(0.6-1.6mm).023-1/16 in
Lightweight and portable Lightweight and portable Quick change drive rolls complete enclosed
Construction, field maintenance Construction, field maintenance Construction, field maintenance, CV on engine drives
VRF-2
32
Euro
24
CV
(0.6-1.6mm).023-1/16 in
PORTA FEED 17A Constant Constant Voltage Voltage 4Rse
Tweco 34
110
CV
(0.6-2.0mm).023-5/64 in
33
Euro
24
CV
(0.6-2.4mm).023-3/32 in
4 roll wire drive
In-shop, midrange
VRF-4
33
Euro
24
CV
(0.6-2.4mm).023-3/32 in
4 roll wire drive
In-shop, mid-range
VAF-4
35
Tweco
110
CV
(0.6-2.4mm).023-3/32 in
4 roll wire drive
Heavy industrial
Voltage Sensing
VSF-2
34
Tweco
Weld CC or CV Voltage
(0.6-2.0mm).023-5/64 in
Quick change Construction, field drive rolls maintenance, CC or CV completely enclosed on engine drives
QUALITY KEY: Preferred Acceptable (indicates selection of wire feeder best suited for the process)
31
ARC EQUIPMENT
WELDING EQUIPMENT WIRE FEEDERS

TRANSMIG 2Rse
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 1.6mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D470mm
SECTION ONE
Industrial
EURO
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin BURNBACK TIME RANGE: 0.05-0.40 seconds
The 2Rse is a 2 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 2 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection
Transmig 2Rse Part No. 705997
Part No. 7977486* Part No. 7977487 Part No. 704913 Part No. T161565367 Part No. 705817 Part No. 704915
Inlet Guide:
0.6-1.6mm 1.6-2.4mm
Wirefeeder Trolley TWE No. 4 Gun 3.6M Euro Adaptor Tweco No. 4 Adaptor
*Supplied as standard
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036 Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277
Cored Wire
TRANSMIG VRF-2
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 1.6mm WIRE SPOOL SIZE: 200mm or 300mm or 400mm coil WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D564mm
Industrial
EURO
The VRF-2 is a 2 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 2 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection v Voltage Control v Remote Wirespeed and Voltage Option
Transmig VRF-2 Part No. 705771
Part No. 7977486* Part No. 7977487 Part No. 704913 Part No. 705467 Part No. 705912 Part No. T161565367 Part No. 705817 Part No. 706541 Part No.702451
Inlet Guide:
0.6-1.6mm 1.6-2.4mm
Wire feeder Trolley Remote Pendant Wirespeed and voltage (kit 705912 required for remote pendant) Remote Wirespeed and Voltage Kit TWE No. 4 Euro 3.6M Euro Adaptor Tweco No. 4 Adaptor 400mm Coil Holder
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036 Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277
Cored Wire
32
ARC EQUIPMENT
SECTION ONE
TRANSMIG 4Rse
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 2.4mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D654mm

Industrial
EURO
The 4Rse is a 4 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 4 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection
Transmig 4Rse Part No. 706543
1.6-2.4mm 7977487 1.6-2.4mm 7977489 Part No. 704913 Part No. T161565367 Part No. 705062 Part No. 705061
Guides:
Inlet 0.6-1.6mm 7977486* Intermediate 0.6-1.6mm 7977488*
Wire feeder Trolley TWE No. 4 Gun 3.6M Idler Roller Kit Geared Roller Kit
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372
Soft Wire:
Flux Cored
TRANSMIG VRF-4
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.6mm (Soft) 0.9 1.6mm (Cored) 0.8 2.4mm WIRE SPOOL SIZE: 200m or 300mm or 400mm coil WIRE FEEDER WEIGHT: 15.5kg without wire DIMENSIONS: H255mm x W230mm x D564mm
Heavy Industrial
EURO
The VRF-4 is a 4 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 4 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Permanent Interconnections v Burnback Control v Euro Connection v Voltage Control v Trigger Latch, Spot Weld, Inch and Gas Purge Controls v Remote Wirespeed/Voltage Control and Second Schedule Wirespeed/Voltage Option v Digital Meter / Creep Feed Option
Transmig VRF-4 Part No. 705775
1.6-2.4mm 7977487 1.6-2.4mm 7977489 Part No. 704913 Part No. 705467
Guides:
Inlet 0.6-1.6mm 7977486* Intermediate 0.6-1.6mm 7977488*
Wire feeder Trolley Remote Pendant Wirespeed and Voltage (kit 705909 required for remote pendant) Remote wirespeed, voltage and 2nd schedule kit TWE No. 4 Euro 3.6M Euro Adaptor Tweco No. 4 Adaptor Tweco No. 5 Adaptor Idle Roller Kit Geared Roller Kit Digital meter / Creep Feed 400mm Coil Holder
Part No. 705909 Part No. T161565367 Part No. 705817 Part No. 704521 Part No. 704630 Part No. 705062 Part No. 705061 Part No. 705911 Part No. 702451
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372
Soft Wire:
Flux Cored
33
ARC EQUIPMENT

VSF-2 VOLTAGE SENSING
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 15-100 volt DC CONTROL SUPPLY POWER: 120 volt amp WIRE SPEED: 1.3-17.8 m/min WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.2mm (Cored) 0.8 2.0mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 13.2kg without wire DIMENSIONS: H375mm x W226mm x D587mm
SECTION ONE
Industrial
No4
DUTY CYCLE: 60% @ 330 amps
The VSF-2 is a 2 roll, compact, fully enclosed, lightweight and easy to use wire feeder that is suited to constant voltage inverter or SCR controlled MIG power sources.This unit is also extremely popular for use with engine driven power supplies operating in either CC or CV mode. Features:
v CC/CV Operation v 330 amp Line Contrator v Fully Enclosed v Volt and Wire Speed Meters v Quick Change Drive Rolls v Inch/Purge Controls/Gas Solenoid v Gas Solenoid
Feed Rolls:
Hard Wire: Soft Wire: Flux Cored 0.8, 0.9mm 1.2 1.2 1.2 1.3/1.7 2.0 V Groove V Groove U Groove V Knurl V Knurl V Knurl Part No. 171435-002* Part No. 171435-004 Part No. 171435-015 Part No. 171435-016 Part No. 171435-011 Part No. 171435-018
VSF-2 Wire feeder Part No. OTD12/1002
Part No. 717201 Part No. T161565363
Tweco No. 4 3.6M TWE No 4. 3.6M
PORTA-FEED17A
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 110-120 volt AC CONTROL SUPPLY POWER: 180 volt amp WIRE SPEED: 0.8-16.5 m/min WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 2.0mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 13kg without wire DIMENSIONS: H375mm x W226mm x D587mm
Industrial
No4
The Porta-Feed 17A is a 2 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage inverter or SCR controlled MIG power sources with 110 volt supply. This wire feeder is also ideal for engine driven welding machines with CV output, Features:
v Designed for use with most CV Power Sources v Fully Enclosed Suitable Style v Quick Change Drive Roll System v Gas Valve Solenoid v On/Off Switch and Circuit Breaker v 8M Interconnection Cables
Feed Rolls:
Hard Wire: Soft Wire: Flux Cored 0.8, 0.9mm 1.2 1.2 1.2 1.3/1.7 2.0 V Groove V Groove U Groove V Knurl V Knurl V Knurl Part No .171435-002* Part No. 171435-004 Part No. 171435-015 Part No. 171435-016 Part No. 171435-011 Part No. 171435-018
Porta-Feed 17A Part No. OTD12/1017
Part No. 717201 Part No. T161565363
Tweco No. 4 3.6M TWE No. 4 3.6M
34
ARC EQUIPMENT
SECTION ONE
TRANSMIG VAF-4
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 110 volt AC CONTROL SUPPLY POWER: 180 volt amp WIRE SPEED: 2.0-20 m/min WIRE DIAMETER: (Hard) 0.6 1.6 mm (Soft) 0.9 1.6 mm (Cored) 0.8 2.4 mm WIRE SPOOL SIZE: 200 or 300mm or 400mm coil WIRE FEEDER WEIGHT: 30kg without wire DIMENSIONS: H294mm x W245mm x D555mm

Heavy Industrial
No4
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin
The VAF-4 is a heavy duty wire feeder designed to be on constant voltage inverter or SCR controlled MIG power sources with 110 volt supply. Features:
v Voltage Control at Feeder v Remote Pendant Option v Spot Welding Control (0-3 sec) v Connection Supplied Tweco 4 v 8M Interconnection v Trigger Latch, Purge and Wire Inch
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372
Soft Wire:
Flux Cored
VAF-4 Wire feeder Part No. 705700
Part No. 704913 Part No. 705467 Part No. 705470 Part No. 717201 Part No. SE4004MI6 Part No. 705471 Part No. 704521 Part No.704630
Wire feeder Trolley Remote Pendant option (kit 705470 required for remote pendant) Remote Wirespeed and Voltage kit Tweco No.4 3.6M Tweco Supra XT Gun 4M Euro Adaptor Tweco No.4 Adaptor Tweco No.5 Adaptor
*Supplied with Feeder
FEED ROLL STYLES

STYLE 1 SMALL HARD & SOFT WIRE FLAT STYLE 2 SMALL HARD & SOFT WIRE DOUBLE KNURLED VEE STYLE 3 SOFT WIRE DOUBLE U
GROOVE A
GROOVE B
DOUBLE SMOOTH VEE
DOUBLE KNURLED VEE
DOUBLE U
SIDE A
SIDE B
STYLE 1: V grooves are used for solid hard wires such as mild steel or stainless steel STYLE 2: V knurled grooves are used for flux cored wires STYLE 3: U grooves are used for solid soft wires such as aluminium NOTE: Number stamped on Side A indicates the wire size of Groove B and vice versa
35
ARC EQUIPMENT
SECTION ONE WIRE FEEDER COMPATIBILITY CHART

VSF-2 VRF 2 (705771) Euro 24 Volt AC 14 pin plug Transmig 2Rse Porta Feed 17A (705997) Euro 24 Volt AC 14 pin plug (OTD12/1017) Tweco 4 110 Volt AC 14 pin socket

Transmig 4R (704356) Tweco 4 24/32 Volt AC 7 pin plug
VAF-4 (705700) Tweco 4 110 Volt AC 14 pin plug

VRF4 (705775) Euro 24 Volt AC 14 pin plug
Transmig 4Rse (706543) Euro 24 Volt AC 14 pin plug
Model
Torch adaptor Operating voltage Control Plug pins MPM6/220 (Obsolete) MPM8/250 (Obsolete) MPM8/255 (636808) MPM8/270 (636809) NEW MPM8/300 (Obsolete) MPM12/400 (636804) MPM20/500 (636805) MPM20/600 (Obsolete) Transarc 450 DC (Obsolete) Transtig 280 (700690) Transtig 300 Pulse (Obsolete) Transmig 210se Remote (706111) Transmig 250se Remote (706118) Transmig 330se Remote (706128) Transmig 350 (Obsolete) Transmig 400 (704685) Transmig 500 (703371) Transmig 450CV (Obsolete) LS300 (OTD10/3042) LT300 (OTD10/3033) LM300 (Obsolete) 300GTWS (OTD10/3036) 400S (Obsolete) 400GTS (Obsolete) 400GMS (OTD10/3044) 400GTSW (Obsolete) 600GMS (Obsolete) Transmig 450CC/CV (Obsolete) Transmig 650CC/CV (Obsolete) Ultra Flex 350 Pulse (Obsolete)
(OTD12/1002) Tweco 4 Welding voltage No control plug

Note 1 Note 1 Note 1 Note 1 Note 1
Note 2 Note 2 Note 2

Note 2 Note 1 Note 1 Note 1 Note 2 Note 2, 1 Note 2, 1 Note 2, 1 Note 4 Note 4
Note 3 Note 3 Note 4
Note 4
Note 2 Note 2
Note 2, 1
Note 2
Note 2, 1 Note 2, 1 Note 2, 1 Note 2, 1
Usable within the welders capacity & duty cycle but not the prime choice Recommended for use within the Power Source's capacity & duty cycle
Note
1. Pins A & B (14 pin socket) OR pins B & E (8 pin socket) OR pins B & F (7 pin socket) must be short circuited together for the VSF-2 to operate. 2. The maximum welding current for the VSF-2 is 330 amps. 3. Transmig 500 manufactured pre 2001 require an Accredited CIGWELD Service Agent to change the 14 pin plug to an 8 pin plug. 4. Wire feeder will not operate on Transmig 500 manufactured pre 2001.
36
ARC EQUIPMENT
SECTION ONE WIRE FEEDER COMPATIBILITY CHART

VSF-2 Wire feeder (old model) pre July 2000 Transmig 350 Pulse with Transmatic 1 Heffty II Wire feeder (new model) VSF-2 Transmig 350EC with Transmatic 1 VAF4, VRF4, 4Rse, 4R Wire feeders Transmig 500 with 4R W/Feeder Transmig 180se, 180 Brumby VRF2, 2Rse, 2R Wire feeders
Porta Feed 17A Wire feeder
Transmig 195, 195RP, 275
Transmig AUTOPAK 200
Transmig AUTOPAK 150
Transmig 210 or 210se
NEW
NEW
Transmig 400, 400se
Transmig 130 TWIN
Transmig 130 Twin 0.6-1.0 HARD & F/COR
OCE3080388
+ + + + + + +
2 Roll Wire Drive System

0.6-0.9 HARD V 7977036 0.9-1.2 HARD V 7977660 0.8-0.9 SOFT U 7977731 0.9-1.2 SOFT U 7977264 1.2-1.6 SOFT U 7977728 0.8-0.9 F/COR V Knurled 7977732 1.2-1.6 F/COR V Knurled 704277 NA NA Drive Key 7977149 4 Roll Wire Drive System 0.6-0.8 HARD V 7977729 0.8-1.0 HARD V 7977344 0.9-1.2 HARD V 7977703 1.0-1.2 HARD V 7977345 1.2-1.6 HARD V 7977346 0.8-0.9 SOFT U 7977733 1.2-1.6 SOFT U 7977348 1.0-1.2 SOFT U 7977730 0.8-0.9 F/COR V Knurled 7977734 1.2-1.6 F/COR V Knurled 7977347 1.6-2.4 F/COR V Knurled 7977372 NA NA Knurled Pressure Roll 7977484 NA NA Plain Pressure Roll 7977485 NA NA Driven Idle Gear Kit 705061 NA NA Idle Roll Kit 705062 NA NA Drive Key 7977520 4 Roll HD Wire Drive System 0.6-0.8 HARD V 7977800 0.8-1.0 HARD V 7977801 1.0-1.2 HARD V 7977802 1.2-1.6 HARD V 7977803 1.0-1.2 SOFT U 7977805 1.2-1.6 SOFT U 7977806 1.0-1.2 F/COR V Knurled 7977807 1.4-1.6 F/COR V Knurled 7977808 2.0-2.4 F/COR V Knurled 7977809 NA NA Plain Pressure Roll 7977812 NA NA Geared Adaptor 7977819 Transmatic 3.2 Wire feeder 0.9 HARD V OME079/595 1.2 HARD V OME079/596 1.6 HARD V OME079/598 1.2 SOFT U OME079/599 1.6 SOFT U OME079/601 1.2 F/COR V Knurled OME079/607 1.6 F/COR U Cogged OME079/614 1.6 F/COR V Knurled OME079/609 2.0 F/COR V Knurled OME079/610 2.4 F/COR V Knurled OME079/611 VSF-2 Voltage Sensing Wire feeder 0.9 HARD OTD12/2009 1.2 HARD OTD12/2011 0.8-1.2 HARD-F/COR OTD12/2001 1.2 SOFT OTD12/2007 1.6-2.0 F/COR OTD12/2012 Hefty II, Porta Feed 17A & Ultrafeed 1000 Wire feeders 0.8-0.9 HARD V 171435-002 1.2 HARD V 171435-004 1.2 SOFT U 171435-015 1.2 F/COR V Knurled 171435-016 .3-1.7 F/COR V Knurled 171435-011 2.0 F/COR V Knurled 171435-018 Transmatic 1 Wire feeder 0.9 HARD V 703911 1.2 SOFT U 703905 1.2-1.6 F/COR V Knurled 704202
The Wirewasp wire feed motor must be changed over to OCE5710106 Two feed rolls required per wire size. + Four feed rolls required per wire size
4R HD Wire feeder
GROOVE STYLE
3.2 Wire feeder
PART NUMBER
Transmig 160i
Transmig S3C
Transmig 165
Transmig 310
Transmig 350
WIREWASP
WIRE TYPE
WIRE SIZE
37
38
GMAW GUNS
and Consumable Parts
REMEMBER:
look for the stamp on your consumable parts and . . . GET THE
REAL McCOY!
Inferior copies exist. This stamp ensures guaranteed quality with maximum parts life.
GENUINE CONSUMABLES
The Professionals Choice
39
ARC EQUIPMENT
WELDING EQUIPMENT GMAW (MIG) WELDING GUNS

TWECO TWE1
TORCH MODEL TWE1.3 F spring pins PART NUMBER T161545307 LENGTH 3.0M CONNECTION TYPE Euro DUTY CYCLE 60% @ 160 amps CONTACT TIP OTW11/40 WIRES DIA. (MM) 0.6-1.2
SECTION ONE
COOLING TYPE Air
TWE 1, 3 metre Euro Part No. T161545307
PART No OTW21/50/F OTW21/62/F Refer Easy Find Page 47 OTW51 T116103505 717590 717591 717524 717543
Torch Part Breakdown:

ITEM 1 1 2 3 4 5 6 7 7 DESCRIPTION Nozzle 13mm Nozzle 16mm Contact tip Diffuser Conductor tube Handle repair kit Euro back end kit Conduit liner 0.6-0.9 Conduit liner 1.2
4 3 2 5 5
6 7
6 6
TWECO TWE2
TORCH MODEL TWE2.3 F spring pins TWE2.36 F spring pins TWE2.36 F spring pins TWE2.36 TW TWE2.36 TW PART NUMBER T161555307 T161555367 T161558367 T161555303 T161555363 LENGTH 3.0M 3.6M 3.6M 3.0M 3.6M CONNECTION TYPE Euro Euro Euro Tweco Tweco DUTY CYCLE 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps CONTACT TIP OTW14H/40 OTW14H/40 EL1635 OTW14H/40 OTW14H/40 WIRES DIA. (MM) 0.6-1.2 0.6-1.2 0.6-1.2 0.6-1.2 0.6-1.2 COOLING TYPE Air Air Air Air Air
TWE 2, 3 metre Euro TWE 2, 3.6 metre Euro TWE 2, 3.6 metre Euro (Eliminator consumables) TWE 2, 3 metre TWECO TWE 2, 3.6 metre TWECO Part No. T161555307 Part No. T161555367 Part No. T161558367 Part No. T161555303 Part No. T161555363
PART No Refer Easy Find Page 49 OTW32 Refer Easy Find Page 47 OTW52 T116103506 717592 717591 Refer Easy Find Page 52 717593

ITEM 1 2 3 4 5 6 7 8 9 DESCRIPTION Nozzle Insulator Contact tip Diffuser Conductor tube Handle repair kit Euro back end kit Conduit liner Tweco back end kit
5 4 3 2 1 6 6
6 7 8 7 7 7 7 9 7 9 9 9
40
ARC EQUIPMENT
SECTION ONE
TWECO TWE4
TORCH MODEL TWE4.3 F spring pins TWE4.3 F spring pins TWE4.3 TW TWE4.36 TW PART NUMBER T161565307 T161565367 T161565303 T161565363 LENGTH 3.0M 3.6M 3.0M 3.6M CONNECTION TYPE Euro Euro Tweco Tweco
DUTY CYCLE 60% @ 400 amps 60% @ 400 amps 60% @ 400 amps 60% @ 400 amps
CONTACT TIP OTW14H/45 OTW14H/45 OTW14H/45 OTW14H/45
WIRES DIA. (MM) 0.6-2.0 0.6-2.0 0.6-2.0 0.6-2.0
COOLING TYPE Air Air Air Air
TWE4, 3 metre Euro TWE4, 3.6 metre Euro TWE4, 3 metre TWECO TWE4, 3.6 metre TWECO Part No. T161565307 Part No. T161565367 Part No. T161565303 Part No. T161565363
PART No Refer Easy Find Page 49 OTW34A Refer Easy Find Page 47 OTW54A T116103507 717592 717591 Refer Easy Find Page 52 717593 717540

ITEM 1 2 3 4 5 6 7 8 9 10 DESCRIPTION Nozzle Insulator Contact tip Diffuser Conductor tube Handle repair kit Euro back end kit Conduit liner TWECO back end kit Insulator CT
5 4 3 2 1 10 1 6 6
7 87
TWECO No. 2
TORCH MODEL Tweco No. 2 PART NUMBER 717162 LENGTH 3.6M CONNECTION TYPE Tweco DUTY CYCLE 60% @ 250 amps CONTACT TIP OTW14/35 WIRES DIA. (MM) 0.6-1.2 COOLING TYPE Air
TWECO No. 2, 3.6 metre Part No. 717162
PART No Refer Easy Find Page 49 Refer Easy Find Page 47 OTW52 OTW32 OTW62A/45 OTW62J/45 OTW 102 OTW 83 OTW92 OTW152 OTW142/6 OTW132/12 OTWM6RC OTW132/12 Refer Easy Find Page 52 OTW350174 OTW44C OTW224 OTWM170/2 OTW104 717594

ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION Nozzle Contact tip Diffuser Insulator Conductor tube Conductor tube Power connector Handle Trigger assembly Gun hanger Front cable support Front cable clamp Rear case Rear cable clamp Conduit Liner Connector plug Grub screw 8/32UNC O-ring Power cable adaptor Rear power connector Rear support
9 6 4 1 2 8 3 11 7
12 10 15 16 17 18 19 13
12
20
41
ARC EQUIPMENT

TWECO No. 4
TORCH MODEL Tweco No. 4 Tweco No. 4 Tweco No. 4 PART NUMBER 717201 717335 OTWX412/3545 LENGTH 3.6M 4.5M 3.6M CONNECTION TYPE Tweco 4 Tweco 4 Euro DUTY CYCLE 60% @ 400 amps 60% @ 400 amps 60% @ 400 amps CONTACT TIP OTW14/45 OTW14/45 OTW14/45
SECTION ONE
WIRES DIA. (MM) 0.8-2.0 0.8-2.0 0.8-2.0
COOLING TYPE Air Air Air
TWECO No. 4, 3.6 metre TWECO No. 4, 4.5 metre TWECO No. 4, 3.6 metre Part No. 717201 Part No. 717335 Part No. OTWX412/3545
PART No Refer Easy Find Page 49 Refer Easy Find Page 47 OTW54A OTW34A OTW64A/45 OTW64A/60 OTW64J/45 OTW64J/60 OTW104 OTW84A OTW94R OTW154 OTW144/6 OTW134/14 OTWM6RC OTW134/14 Refer Easy Find Page 52 OTW350174 OTW44C OTW224 OTWM170/2 OTW104 717594 OTW174X/2 OTW174EX/1C OTW174EX/1G OTW4M/S OTW174EX/1 OTW172X/M OTWX6RC

ITEM 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 DESCRIPTION Nozzle Contact tip Diffuser Insulator Conductor tube Conductor tube Conductor tube Conductor tube Power connector Handle Trigger assembly Gun hanger Front cable support Front cable clamp Rear case Rear cable clamp Conduit liner Connector plug Grub screw 8/32 UNC O-ring Power cable adaptor Rear power connector Rear support Connector nut Conduit cap O-ring Screw Rear connector Power connection Rear case
5 9 6 4 1 4 1 8 14 15 16 17 24 23 22 18 19 12 13 2 10 3 11 7
27
12
20
21
25
27 26 11
20
TWECO No. 5
TORCH MODEL Tweco No. 5 Tweco No. 5 PART NUMBER 717211 717212 LENGTH 3.6M 4.5M CONNECTION TYPE Tweco 5 Tweco 5 DUTY CYCLE 60% @ 500 amps 60% @ 500 amps CONTACT TIP OTW15H/45 OTW15H/45 WIRES DIA. (MM) 0.9-2.8 0.9-2.8 COOLING TYPE Air Air
TWECO No. 5, 3.6 metre TWECO No. 5, 4.5 metre Part No. 717211 Part No. 717212
PART No Refer Easy Find Page 49 Refer Easy Find Page 47 Refer Easy Find Page 46 717541 OTW65/45 OTW65/60 OTW65J/45 OTW65J/60 OTW104 OTW85 OTW94R OTW154 OTW145/6 OTW134/14 OTWM6RC OTW134/14 Refer Easy Find Page 52 OTW176S OTW44C OTW225 OTWM170/2 OTW104 717594

ITEM 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION Nozzle Contact tip Diffuser Insulator Conductor tube Conductor tube Conductor tube Conductor tube Power connector Handle Trigger assembly Gun hanger Front cable support Front cable clamp Rear case Rear cable clamp Conduit liner Connector plug Grub screw 8/32UNC O-ring Power cable adaptor Rear power connector Rear support
5 9 6 4 1 4 1 8 14 15 16 17 18 19 12 13 2 10 3 11 7
12 20
42
ARC EQUIPMENT
SECTION ONE
TWECO SUPRA XT
TORCH MODEL Supra XT PART NUMBER SE4004MI6 LENGTH 4.0M CONNECTION TYPE Tweco 4
DUTY CYCLE 60% @ 450 amps
CONTACT TIP OTW15H/116
WIRES DIA. (MM) 0.9-2.8
COOLING TYPE Air
Tweco SUPRA XT 4.0 metre Part No. SE4004M16
PART No Refer Easy Find Page 49 Refer Easy Find Page 47 OTW55SW 717541 OTWSE65J/45 OTWSE65J/60 OTW154 OTWSE86/H OTWSE66 OTWSE96/B OTW350/170K OTWSE96 OTWSE104 Refer Easy Find Page 52 OTW44C OTW224 OTW350/174 OTW176S OTWSGT6RC

ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 16 17 DESCRIPTION Nozzle Contact tip Diffuser Nozzle Insulator Conductor tube Conductor tube Gun hanger Handle Assembly Block Switch Rear connection assembly Trigger housing assembly Front connector assembly Conduit liner Set screw O-ring Connector plug No4 Connector plug No5 Rear case
8 4 3
1 2 13 14 15 16
17
10
11
12
QTR ROBOTIC/AUTOMATIC
TORCH MODEL QTR Torch Body QTRW Torch Body QTRW Torch Body QTRW Torch Body PART NUMBER QTR405X QTRW604 QTRW604X QTRW605 LENGTH 1.5M 1.2M 1.2M 1.5M CONNECTION TYPE Euro Tweco Euro Tweco DUTY CYCLE 60% @ 600 amps 60% @ 600 amps 60% @ 600 amps 60% @ 600 amps CONTACT TIP WIRE DIA. (MM) 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 COOLING TYPE Air Water Water Water
CONDUCTOR TUBE QTR 22 Metal Jacket QTR 180 Metal Jacket QTRW 22 Metal Jacket QTRW 22 Long Metal Jacket QTRW 22 Metal Jacket QTRW 45 Metal Jacket QTRW 180 Metal Jacket
PART NUMBER QTR66/22 QTR66/180 QTRW64/22 QTRW64/22L QTRW66/22 QTRW66/45 QTRW66/180
ANGLE 22 180 22 22 22 45 180
SUITS TORCH QTR range of Torches QTR range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches
DUTY CYCLE 60% @ 600 amps 60% @ 600 amps 60% @ 400 amps 60% @ 400 amps 60% @ 600 amps 60% @ 600 amps 60% @ 600 amps
CONTACT TIP Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series
WIRE DIA. (MM) 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6
COOLING TYPE Air Air Water Water Water Water Water
Note: All conductor tubes are shipped with Eliminator style diffusers and without contact tips or nozzles.
QTR Torch Body & Cable assy QTRW Torch Body & Cable assy QTRW Torch Body & Cable assy QTRW Torch Body & Cable assy QTR 22 Metal Jacket Conductor Tube QTR 180 Metal Jacket Conductor Tube QTRW 22 Metal Jacket Conductor Tube QTRW 22 Long Metal Jacket Conductor Tube QTRW 22 Metal Jacket Conductor Tube QTRW 45 Metal Jacket Conductor Tube QTRW 180 Metal Jacket Conductor Tube Part No. QTR405X Part No. QTRW604 Part No. QTRW604X Part No. QTRW605 Part No. QTR66/22 Part No. QTR66/180 Part No. QTRW64/22 Part No. QTRW64/22L Part No. QTRW66/22 Part No. QTRW66/45 Part No. QTRW66/180
43
ARC EQUIPMENT
SECTION ONE
SPARE PARTS
Transmig 130 Twin Gun (OCE8153100)
8 7 5 4 3 2 1 9 10
TRANSMIG 130 TWIN GUN SPARES:

ITEM 1 2 DESCRIPTION Gas Nozzle Contact Tip 0.6mm 0.8mm 0.9mm Complete Push Button Assy R/H Handle Conduit Liner Gas Hose Torch Hose L/H Handle Torch Trigger Lever PART No OCE1311 OTW11/23 OTW11/30 OTW11/35 OCE5750517 OCE3055612 OCE5580017 OCE5580005 OCE5580003 OCE3055613 OCE3120018
3 4 5 7 8 9 10
Transmig 180 Brumby (717579)
10 4 3 2 1 9 12
BRUMBY, TRANSMIG 180se GUN SPARES:

ITEM 1 2 3 4 7 8 9 10 11 12 DESCRIPTION Nozzle Contact Tip Gas Diffuser Conductor Tube Trigger Assembly Trigger Screw Handle Cap Cable Assembly Set Screw Conduit Assembly PART No EL22I50P EL16T35* EL52* OTW90810* 717523 OTW94D/1* OTW35/80A/1* OTW9080C* OTW44C 717524
7 8 11
HARD ELECTRODE WIRES:

WIRE SIZE 0.6-1.0MM 1.2mm
* Supplied Standard
PART No 717524* 717543
Transmig 210 to 330 Gun (717578) TRANSMIG 210-330 GUN SPARES:

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION Nozzle Contact Tip Gas Diffuser Conductor Tube 0-Ring, Gun Handle Handle Kit Trigger Lever Trigger Blades Cap Screw Conduit liner O-Ring, Connector Plug Set Screw 8/32 UNC Connector Plug Conduit PART No Refer Easy Find Page 50 Refer Easy Find Page 47 Refer Easy Find Page 46 MS6345 OTW45B* OTW90721H ELC94 ELC94B* ELC1042* OTW42/3035 OTW224 OTW44C OTW350174 Refer Easy Find Page 52
6 5 4 3 2 1
7 8
10
11 12 13
44
ARC EQUIPMENT
SECTION ONE
SPARE PARTS
Eliminator 250 AMPS, 450 AMPS, 600 AMPS ELIMINATOR SPARES:
ITEM 1 2 3 4 4 4 5 6 6 7 8 10 11 11 12 13 13 17 18 18 19 19 20 21 DESCRIPTION PART No Nozzle Refer Easy Find Page 50 Contact Tip Refer Easy Find Page 47 Gas Diffuser Refer Easy Find Page 46 Insulator assembly ELC250 & ELC350 63ELJ-3 Insulator assembly ELC450 & EL450 64ELJ-3 Insulator assembly EL600 66ELJ-3 Conductor tubes Refer Easy Find Page 51 Nut cover ring & sleeve ELC250 EL63-CR21 Nut cover ring & sleeve ELC450 & EL600 EL66-CR21 Nut cover insulator EL66-CR Hanger - ELC250 & ELC450 OTW152 Binder Post & Screw ELC250 & ELC450 ELC124FM Handle with screws ELC250 & ELC450 ELC84H Handle with screws EL450 & EL600 EL86H Trigger blade assembly - all models EL96B Trigger ELC250 & ELC450 ELC94 Trigger & EL600 EL96 Conduit Liner Refer Easy Find Page 52 Tweco connector plug ELC250, ELC450 OTW350174 Tweco connector plug EL600 OTW176S O-ring ELC250 & ELC450 OTW224 O-ring EL600 OTW225 Rear case assembly Tweco ELT6RC Set screw OTW44C
7 8 11 12 13
10
1 3 2
20 17 18 19
21
45
ARC EQUIPMENT
SECTION ONE GMAW GUN GAS DIFFUSERS

GMAW TORCH GAS DIFFUSERS ORIGINAL TWECO
ITEM PART NUMBER DESCRIPTION APPLICABLE TORCHES
717522
Gas Diffuser Mini Gun
Mini gun
OTW51
Gas Diffuser
Tweco No. 1; TWE No. 1
OTW52
Gas Diffuser
OTW54A
Gas Diffuser
OTW55SW
Gas Diffuser 0.9-1.6mm Conduits
Tweco No. 5; Supra XT
OTW55
OTW55H
EL52
Eliminator 250 amp Gas Diffuser Adjustable Nozzle
Eliminator 250
EL52CT
Eliminator 250 amp Gas Diffuser Fixed Nozzle
Eliminator 250
EL54CTSW
Eliminator 450 amp Gas Diffuser Fixed Nozzle 0.6-1.6mm
Eliminator 450
EL54CTH
Eliminator 450
EL54SW
Eliminator 450 amp Gas Diffuser Adjustable Nozzle 0.6-1.6mm
Eliminator 450
EL54H
Eliminator 450 amp Gas Diffuser Adjustable Nozzle 2.0-2.4mm
Eliminator 450
EL56SW
Eliminator 600
EL56H
Eliminator 600
46
ARC EQUIPMENT
SECTION ONE GMAW GUN CONTACT TIPS

GMAW TORCH CONTACT TIPS ORIGINAL TWECO
11 SERIES PART NUMBER
OTW11/23 OTW11/30 OTW11/35 OTW11/40 OTW11/45
DESCRIPTION
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm
APPLICABLE TORCHES
Tweco No. 1 Mini Gun TWE 1 Autopak 150; 200 Transmig 195 Transmig 165 Transmig 130 Twin Wire Wasp
14 SERIES
PART NUMBER
OTW14/23 OTW14/30 OTW14/35 OTW14/40 OTW14/45 OTW14/116 OTW14H/35 OTW14H/40 OTW14H/45 OTW14H/116 14H/116/78 OTW14H/564 717256 14AH/116 OTW14T/30 OTW14T/35 OTW14T/45
DESCRIPTION
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.6mm Heavy Duty Contact Tip 0.9mm Heavy Duty Contact Tip 1.0mm Heavy Duty Contact Tip 1.2mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 2.0mm Heavy Duty Contact Tip 1.2mm ALUM Heavy Duty Contact Tip 1.6mm ALUM Contact Tip 0.8mm Tapered Contact Tip 0.9mm Tapered Contact Tip 1.2mm Tapered
APPLICABLE TORCHES
Tweco No.2; TWE 2 Tweco No.4; TWE 4 Transmig 195 RP Transmig 200 Transmig 275 Transmig S3-C Transmig 185 S Transmig 185 SM Transmig 180 Transmig 240 Transmig 350
15 SERIES
PART NUMBER
OTW15H/35 OTW15H/45 OTW15H/116 OTW15H/564 OTW15H/332 OTW15H/764 717143 717149 15AHFC/364 15AHFC/116 717275
DESCRIPTION
Heavy Duty Contact Tip 0.9mm Heavy Duty Contact Tip 1.2mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 2.0mm Heavy Duty Contact Tip 2.4mm Heavy Duty Contact Tip 2.8mm Heavy Duty Contact Tip 1.2mm ALUM Heavy Duty Contact Tip 1.6mm F/COR Heavy Duty Contact Tip 1.2mm F/COR Heavy Duty Contact Tip 1.6mm F/COR Heavy Duty Contact Tip 2.0mm F/COR
APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500
ELIMINATOR
PART NUMBER
EL16T23 EL16T30 EL16T35 EL16T40 EL16T45 EL16T116 EL16A364 EL16A116 EL1630 EL1635 EL1640 EL1645 EL1652 EL16116 EL16564 EL16332
DESCRIPTION
Eliminator Contact Tip 0.6mm Tapered Eliminator Contact Tip 0.8mm Tapered Eliminator Contact Tip 0.9mm Tapered Eliminator Contact Tip 1.0mm Tapered Eliminator Contact Tip 1.2mm Tapered Eliminator Contact Tip 1.6mm Tapered Eliminator Contact Tip 1.2mm Alum. Eliminator Contact Tip 1.6mm Alum. Eliminator Contact Tip 0.8mm Eliminator Contact Tip 0.9mm Eliminator Contact Tip 1.0mm Eliminator Contact Tip 1.2mm Eliminator Contact Tip 1.3mm Eliminator Contact Tip 1.6mm Eliminator Contact Tip 2.0mm Eliminator Contact Tip 2.4mm
APPLICABLE TORCHES
Transmig 210; 250; 310; 330 Transmig 210se; 250se Transmig 330se pre-May 2001 Transmig 215se; 265se
FLUX CORED
PART NUMBER
14FC-045 14FC-068 14FC-564 14FC-332 16FC-564 16FC-332 16FC-764
DESCRIPTION
Contact Tip 1.2mm 350 amp Flux cored Gun Contact Tip 1.72mm 350 amp Flux cored Gun Contact Tip 2.0mm 350 amp Flux cored Gun Contact tip 2.4mm 350 amp Flux cored Gun Contact tip 2.0mm 450 amp Flux cored Gun Contact tip 2.4mm 450 amp Flux cored Gun Contact tip 2.8mm 450 amp Flux cored Gun
APPLICABLE TORCHES
350 amp Flux cored torches 450 amp Flux cored torches
47
ARC EQUIPMENT
SECTION ONE GMAW GUN GAS DIFFUSERS

INSULATORS
TWECO No. 2 and No. 4 PART NUMBER
OTW32 OTW34A
DESCRIPTION
Adjustable Insulator Tweco No. 2 Adjustable Insulator Tweco No. 4
APPLICABLE TORCHES
Tweco No. 2; TWE 2 Tweco No. 4; TWE 4
TWECO No. 5 and ELIMINATOR 600
PART NUMBER
717540 717541 OTW36CT
DESCRIPTION
Fixed Insulator for CT Nozzle Tweco No. 4 Fixed Insulator for CT Nozzle Tweco No. 5 Fixed Insulator for CT Nozzle Eliminator 600
APPLICABLE TORCHES
Tweco No. 4 Tweco No. 5 Supra XT Eliminator 600
GMAW QTR ROBOTIC AND AUTOMATIC GAS DIFFUSERS

QTR and QTRW PART NUMBER
QTREL54CT/SW QTREL54CT/H OTWWC56/EL/H OTWWC56/EL/SW QTRW56H QTRW56SW
DESCRIPTION
APPLICABLE TORCHES
Gas diffuser QTR Guns 0.9-1.6 wire All QTR / QTRW Automatic Gas diffuser QTR Guns 2.0-2.8 wire and Robotic Torches Gas diffuser 600 amp water cooled QTRW Guns HW 2.0-2.8 wire Gas diffuser 600 amp water cooled QTRW Guns SW 0.9-1.6 wire Gas diffuser 600 amp water cooled QTRW Guns 2.0-2.8 wire Gas diffuser 600 amp water cooled QTRW Guns 0.9-1.6 wire
48
ARC EQUIPMENT
SECTION ONE GMAW GUN NOZZLES

NOZZLE ORIGINAL TWECO
130 TWIN NOZZLE PART NUMBER
OCE1311
DESCRIPTION
Nozzle Transmig 130 Twin
APPLICABLE TORCHES
130 Twin Gun Wire Wasp Gun
TWECO NO. 1 and MINI GUN
PART NUMBER
OTW21/50/F OTW21/62/F
DESCRIPTION
Nozzle Tweco 1 Fixed 13mm Flush Tip Nozzle Tweco 1 Fixed 16mm Flush Tip
APPLICABLE TORCHES
Tweco No. 1 Mini MIG TWE 1 Autopak 150; 250 Transmig 195 Transmig 130 Twin Wire Wasp
TWECO NO. 2
PART NUMBER
OTW22/50 OTW22/62
DESCRIPTION
Tweco 2 Adjustable 13mm, 3mm Recess Tip Tweco 2 Adjustable 16mm, 3mm Recess Tip
APPLICABLE TORCHES
Tweco No. 2; TWE 2 Transmig 200; Transmig 240 Transmig 185 S Transmig 185 SM Transmig 180
TWECO NO. 4
PART NUMBER
OTW23/62/F
DESCRIPTION
Tweco No. 4 Fixed 16m Flush Tip
APPLICABLE TORCHES
Tweco No. 4; TWE 4
717309 OTW24A/50 OTW24A/62 OTW24AH/62 OTW24AH/75
Tweco No. 4 Short Stop Tapered 3mm Recess Tip Tweco No. 4 Adjustable 13mm Tweco No. 4 Adjustable 16mm Tweco No. 4 Adjustable Heavy Duty 16mm Tweco No. 4 Adjustable Heavy Duty 19mm
Transmig 195 RP Transmig S3-C Transmig 350 Transmig 400
717309
Tweco No. 4 Special Tapered 9.5mm, 3mm Recess Tip
717532 717534
Tweco No. 4 CT Nozzle Tip 16mm Fixed 3mm Recess Tip Tweco No. 4 CT Nozzle Tip 16mm Fixed 13mm Recess Tip
TWECO NO. 5
PART NUMBER
717538 717539
DESCRIPTION
Tweco No. 5 CT Nozzle Tip 16mm Fixed 3mm Recessed Tip Tweco No. 5 CT Nozzle Tip 19mm Fixed 3mm Recessed Tip
APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500
49
ARC EQUIPMENT
SECTION ONE GMAW GUN NOZZLES

NOZZLE ORIGINAL TWECO
ELIMINATOR PART NUMBER
EL22A37 EL22A50 EL22A50F EL22A62 EL22A62F EL22A75 EL22I50P EL22I62P EL22CT62 EL22CT62F EL24I37 EL24I50 EL24I50P EL24I62 EL24I62H EL24I62P EL24I75 EL24CT62 EL24CT62H EL24CT75 EL24CT75H OTW26I62 OTW26I75 OTW26I87 OTW26CT62 OTW26CT75
DESCRIPTION
Nozzle Eliminator 250 amp Adjustable 10mm Nozzle Eliminator 250 amp Adjustable 13mm Nozzle Eliminator 250 amp Adjustable 13mm Flush Nozzle Eliminator 250 amp Adjustable 16mm Nozzle Eliminator 250 amp Adjustable 16mm Flush Nozzle Eliminator 250 amp Adjustable 19mm Nozzle Eliminator 250 amp Adjustable 13mm Protruded tip Nozzle Eliminator 250 amp Adjustable 16mm Protruded tip Nozzle Eliminator 250 amp Fixed 16mm 3mm Recess tip Nozzle Eliminator 250 amp Fixed 16mm Flush tip Nozzle Eliminator 450 amp Adjust 10mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 13mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 13mm Protruded tip Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Adjust 16mm Nozzle Eliminator 450 amp Fixed 16mm Protruded tip Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450A amp Fixed 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Fixed 16mm Nozzle Eliminator 450 amp Fixed 19mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Fixed 19mm Nozzle Eliminator 600 amp Adjustable 16mm Nozzle Eliminator 600 amp Adjustable 19mm Nozzle Eliminator 600 amp Adjustable 22mm Nozzle Eliminator 600 amp Fixed 16mm Nozzle Eliminator 600 amp Fixed 19mm
APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se Transmig 215se; 265se Transmig 330se pre May 2001
Eliminator 450 Transmig 400 pre May 2001 Transmig 350ec; 350 Pulse
Eliminator 600 Transmig 500 pre June 2001
QTR AUTOMATIC/ROBOTIC
PART NUMBER
RWC24/62 RWC24/62F RWC24/75 RWC26/62 RWC26/62F
DESCRIPTION
Nozzle QTRW 400 amp Fixed 16mm 3mm Recess Tip Nozzle QTRW 400 amp Fixed 16mm Flush Tip Nozzle QTRW 400 amp Fixed 19mm 3mm Recess Tip Nozzle QTRW 600 amp Fixed 16mm 3mm Recess Tip Nozzle QTRW 600 amp Fixed 16mm Flush Tip
APPLICABLE TORCHES
All QTR/QTRW automatic and robotic torches
FLUX CORED GUNS
PART NUMBER
24FC-150 24FC-275 26FC-150 26FC-275
DESCRIPTION
Nozzle 350A Flux cored Gun 20mm stickout Nozzle 350A Flux cored Gun 38mm stickout Nozzle 450A Flux cored Gun 20mm stickout Nozzle 450A Flux cored Gun 38mm stickout
APPLICABLE TORCHES
350 and 450 amp Flux cored torches
50
ARC EQUIPMENT
SECTION ONE GMAW GUN CONDUCTOR TUBES

CONDUCTOR TUBES Original TWECO
TWECO No. 2 PART NUMBER
OTW62A/45 OTW62J/45
DESCRIPTION
Tweco No. 2, 45 Conductor Tube Tweco No. 2, 45 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 2
TWECO No. 4
PART NUMBER
OTW64A/45 OTW64A/60 OTW64J/45 OTW64J/60
DESCRIPTION
Tweco No. 4 45 Conductor Tube Tweco No. 4 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 4 60 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 4
TWECO No. 5
PART NUMBER
OTW65/45 OTW65/60 OTW65J/45 OTW65J/60
DESCRIPTION
Tweco No. 5 45 Conductor Tube Tweco No. 5 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 5 60 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 5
SUPRA XT
PART NUMBER
OTWSE65J/45 OTWSE65J/60
DESCRIPTION
Conductor Tube 45 Metal Jacket Conductor Tube 60 Metal Jacket
APPLICABLE TORCHES
Supra XT
ELIMINATOR
PART NUMBER
EL63J-45 EL63J-60 EL64J-45 EL64J-60 EL66J-45 EL66J-60
DESCRIPTION
Eliminator Conductor Tube 45 250 amp Metal Jacket Eliminator Conductor Tube 60 250 amp Metal Jacket Eliminator Conductor Tube 45 450 amp Metal Jacket Eliminator Conductor Tube 60 450 amp Metal Jacket Eliminator Conductor Tube 45 600 amp Metal Jacket Eliminator Conductor Tube 60 600 amp Metal Jacket
APPLICABLE TORCHES
Eliminator 250
Eliminator 450
Eliminator 600
QTR AUTOMATIC/ROBOTIC
PART NUMBER
QTR66/22 QTR66/180 QTRW64/22 QTRW64/22L QTRW66/22 QTRW66/45 QTRW66/180
DESCRIPTION
Conductor Tube 22 600 amp QTR Metal Jacket Conductor Tube 180 600 amp QTR Metal Jacket Conductor Tube 22 400 amp QTRW Metal Jacket Conductor Tube 22LG 400 amp QTRW Metal Jacket Conductor Tube 22 600 amp QTRW Metal Jacket Conductor Tube 45 600 amp QTRW Metal Jacket Conductor Tube 180 600 amp QTRW Metal Jacket
APPLICABLE TORCHES
QTR air torches
QTR water cooled torches
ALL OTHER TORCHES
PART NUMBER
T116103505 T116103506 T116103507 64FC-45 64FC-60 66FC-45 66FC-60 ELS6260 ELS6460 OTW90031 717565 EPG63J-180 EPG63J-45 MS6345
DESCRIPTION
Conductor Tube 45 Conductor Tube 45 Conductor Tube 45 Conductor Tube 45 350 amp Flux cored Conductor Tube 60 350 amp Flux cored Conductor Tube 60 450 amp Flux cored Conductor Tube 60 450 amp Flux cored Conductor Tube 60 250 amp Smoke Conductor Tube 60 400 amp Smoke Conductor Tube 250-60-60 60 250 amp Gun MIG195 Conductor Tube 350-60-60 60 350 amp Gun MIG275 Conductor Tube 180 Tweco PP Metal Jacket Conductor Tube 45 Tweco PP Metal Jacket Conductor Tube 45 250 amp Gun
APPLICABLE TORCHES
TWE 1 torch TWE 2 torch TWE 4 torch as detailed
Transmig 210 to 330
130 TWIN/WIRE WASP
PART NUMBER
OCE 5750517
DESCRIPTION
Conductor Tube and Torch Trigger Switch for 130 Twin and Wire Wasp
APPLICABLE TORCHES
Transmig 130 Twin Wire Wasp
51
ARC EQUIPMENT
GMAW GUN LINERS

MIG GUN LINERS Original TWECO
TWECO No. 2 PART NUMBER
OTW42/3035 OTW42/4045 OTW42N/3545
DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2

APPLICABLE TORCHES
Tweco No. 2; TWE 2
TWECO No. 4
PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4

APPLICABLE TORCHES
Tweco No. 4; TWE 4 Transmig 350; 350ec Transmig 350 Pulse Transmig 400
TWECO No. 5
PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5

APPLICABLE TORCHES
Tweco No. 5; Supra XT Transmig 500
ELIMINATOR 250
PART NUMBER
OTW42/3035 OTW42/4045 OTW42N/3545
DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2
APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se Transmig 215se; 265se
ELIMINATOR 450
PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4
APPLICABLE TORCHES
Eliminator 450 Transmig 350; 350ec Transmig 350 Pulse Transmig 400
ELIMINATOR 600
PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5
APPLICABLE TORCHES
Eliminator 600 Transmig 500
ALL OTHER LINERS
PART NUMBER
42TF-3545-25 44TF-116-25 43FC-332-15 44FC-18-15 717560 OTWAWC44116 EPG66-065 EPG66-085 717524 717543 OCE5580017
DESCRIPTION
APPLICABLE TORCHES
Tweco Conduit Liner 7.6M 0.9-1.2mm Teflon PushPull Tweco Conduit Liner 7.6M 1.6mm Teflon PushPull Tweco Conduit Liner 4.5M 2.4mm 350 amp Flux cored Gun Tweco Conduit Liner 4.5M 3.2mm 450 amp Flux cored Gun Tweco Conduit Liner 3.6M 0.9-1.2mm Hard MIG275 Tweco Conductor Tube Copper Jump Liner 1.6mm Tweco Conductor Tube Copper Jump Liner 1.2mm PushPull Tweco Conductor Tube Copper Jump Liner 1.6mm PushPull Tweco Conduit Liner 4.5M 0.8-0.9mm MiniGun Tweco Conduit Liner 4.5M 1.2mm MiniGun Conduit Liner (Non Tweco) 2M 0.6-1.2mm Wire Wasp & 130Twin
52
ARC EQUIPMENT
SECTION ONE MIG GUN PARTS

TWECO Transmig 210, 250, 310, 330
TWECO Eliminator 250
TWECO Rural Pal 195
TWECO Transmig 195
Transmig 130 Twin
Transmig Brumby
TWECO Part No. TRIGGER SWITV\CH ASSY 35/90 96KL/R
CIGWELD Part No.
TWECO Mini
Easy MIG
TWECO Autopack 150
TWECO Transmig 275
TWECO No. 4 Pistol
TWECO No. 5 Pistol
TWECO Smoke 250
TWECO No. 1
TWECO No. 2
TWECO No. 4
TWECO No. 5
TWECO Smoke 400
Remarks
717523 717563 OCE3120018 OTW92 OTW94R OTW94L OTW94P* ELC94 EL96 ELC96L OTW91C* OTW92C* OTW94C* ELC94B EL96B*
Std trigger Std trigger Std trigger Std trigger Std trigger Optional trigger lock Std pistol trigger Std trigger Std trigger Optional trigger lock
SWITCH / SWITCH BLADES
CONNECTOR PLUG OTW172 OTW174 OTW175 OTW350174 OTW176S CONNECTOR "O" RING OTW224 OTW225 CABLE HOZE SUPPORT-GUN END OTW146KL* OTW141/6* OTW142/6* OTW142/12* OTW144/6* OTW144/12* OTW145/6* OTW145/12* EL1446* ELC144* CABLE HOZE SUPPORT CONNECTOR END OTW231/12 OTW232/12 OTW234/12 OTW235/12 CONNECTOR BLOCK GUN END OTW101 OTW102 OTW104 CONNECTOR BLOCK CONNECTOR END OTW104 SCREWS HANDLE & CONNECTOR CASE OTW124FM* OTW122FM* OTW125FM* ELC124FM* CABLE HOZE CLAMP GUN END OTW132/12 OTW134/14
*Part number no longer available from CIGWELD. Reference only.
53
ARC EQUIPMENT
SECTION ONE MIG GUN PARTS

TWECO Transmig 210, 250, 310, 330
TWECO Rural Pal 195
TWECO Transmig 195
TWECO Smoke 250
TWECO No. CONDUCTOR TUBES 350/60/60 35/60/60
CIGWELD Part No.
TWECO Smoke 400
Transmig 130 Twin
Transmig Brumby
TWECO Mini
Easy MIG
TWECO Autopack 150
TWECO Transmig 275
TWECO No. 4 Pistol
TWECO No. 5 Pistol
TWECO No. 1
TWECO No. 2
TWECO No. 4
TWECO No. 5
Remarks
OCE5750517 717565 OTW90031 717521 OTW61/60 OTW62A/45 OTW62A/60 EL63J-45 EL63J-60 EL6245 OTW64A/45 OTW64A/60 OTW64A/180 OTW64J/45 OTW64J/60 EL6445 EL64J-45 EL64J-60 OTW65/45 OTW65/60 OTW65/80* OTW65/180* OTW65P/180* MS6345 EL6260* EL6460* EL66J-45 EL66J-60 EL66605R* EL66455R* ELS6460* 717567 OTW81 OTW82 OTW84A OTW84P OTW85 OTW85P OTW90721H ELS82 ELS86H EL86 ELC84H OCE3055613
45 Deg locking conductor tube 60 Deg locking conductor tube 45 Deg jacketed conductor tube
45 Deg jacketed conductor tube 60 Deg jacketed conductor tube 45 Deg jacketed & lock cond tube
HANDLE CASE 84KL
LEFT HAND SIDE RIGHT HAND SIDE OCE3055612 CABLE HOZE CLAMP CONNECTOR END OTW132/12 OTW134/14 CONNECTOR TAB BLOCK OTW104 GUN HANGER OCE3060333 OTW90814 OTW152 OTW154 CONDUCTOR TUBE INSULATION OTW74A OTW75
*Part number no longer available from CIGWELD. Reference only.
54
GTAW
(TIG Welding)
Welds
Steel, stainless steel, aluminium, copper, brass, titanium magnesium alloys
Typical Usage
Tool or die repair, aluminium castings, vessel/tank/boiler fabrication, pressure valves or regulators, pipe fittings, bicycles, airplanes/aerospace
Precision PLUS!
Repairing hairline cracks or building Formula 1 race cars, some jobs call for precision equipment. When you require this precision control, look no further than the complete Transtig range. Unsurpassed arc control and heat concentration allows you to weld ultra-thin materials or produce x-ray quality multiple pass welds in thicker sections. From the weekend hobbyist to the professional, we have the unit for you!
GTAW SELECTION GUIDE:

Stick Stick Lift arc AC DC Start DC TIG AC HF HF Start TIG Welding Amperage Range Portable
Model Transarc 131i tool box Transarc 141SMi Transmig 160i Compact 1-Phase Transarc 161SMi Transarc 16Pi Transtig 150 AC/DC/HF Transtig 160 AC/DC/HF Transtig 280 Pro lite LS300 3-Phase Pro lite LT300 Pro lite 300GTSW Pro plus 400GMS CLASS: Light Industrial Industrial Heavy Industrial
Page
Weldable Metals
Special Features
Typical Applications
56 56 57 57 58 58 59 59 60 60 61 61
Carb/stainless steel Carb/stainless steel Carb/stainless steel Carb/stainless steel Carb/stainless steel Most metals Most metals Most metals Carb/stainless steel Carb/stainless steel Most metals Carb/stainless steel
5 to 130 5 to 140 5 to 160 5 to 160 5 to 160 13 to 150 5 to 160 10 to 320 5 to 300 5 to 300 5 to 300 5 to 400
Compact in tool box kit complete with leads Mainte/repair, farm 140@70% duty cycle Safe Mode protection Full multi process capabilities 160@70% duty cycle Safe Mode protection Pipe line, Shipyard, const maint/repair, Maint/repair, farm Pipe line, Shipyard, const, maint/repair
Compact & lightweight pulse, crater fill modes Site erection, maint/repair Square wave AC,HF 240V supply, Light fab, maint/repair, farm
AC balanced control lightw & portable, 240V Light fab, maint/repair, farm High duty cycle, High output Metal fab, maint/repair, food processing Const, fab, maint/repair
Compact & lightweight high output
Compact & lightweight high output, HF, Pulse Metal fab, maint/repair, aero food processing Compt, lightw, HF pulse, crater mod, wave bal Metal fab, maint/repair, aerospace Power efficient, multi process Steel erection, pipe, fab, shipb, foundries
55
ARC EQUIPMENT
WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING

TRANSARC 131i/Tool Box Kit
SECTION ONE
130
AMP
DUTY CYCLES: 27% @ 130 amps (STICK) 37% @ 130 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 5.2kg POWER SOURCE DIMENSIONS: H245mm x W110mm x D205mm
Light Industrial
240
V
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 130 amps
The Transarc 131i Tool Box Kit is the complete portable, professional kit. Including the lightweight 130 amp inverter power plant that will run from any 10 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 10 amp 240 volt power point v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 130 amps
Transarc 131i/ Plant (Tool Box Kit) Transarc 131i (Power Source only) Part No. 625757 Part No. 625755
Refer to Easyfind page 19 for optimum setup
DC Stick DC GTAW Scratch Start
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706
Transarc 131i Plant Contents:

Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, complete lead set, helmet, chipping hammer and wire brush in a robust tool box.

Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, 25mm2 dinse connectors.
TRANSARC 141SMi
Industrial
MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 140 amps DUTY CYCLES: 60% at 140 amps (STICK) 70% at 140 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
140
AMP
240
V
The Transarc 141SMi Professional Series features the latest technology in operator SAFETY. This Ultra Safe unit has SafeMode built-in, which reduces the open circuit voltage to less than 10 volts. Heavy duty, robust construction, 140 amps at 70% duty cycle makes this unit the professionals choice. Features:
v Built-in voltage reduction SafeMode v Designed to operate on a 15 amp 240 volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 140 amps v 140 amps @ 70% duty cycle
DC Stick DC GTAW - Lift Arc Start
Manual Arc Lead Set Hiderok Helmet 150 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) Part No. 646323 Part No. 453833 Part No. 305710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638

56
ARC EQUIPMENT
SECTION ONE

Light Industrial
240
V

ering Information
TRANSARC 161SMi
Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
160
AMP
240
V
The Transarc 161SMi Professional Series features the latest technology in operator SAFETY. This Ultra safe unit has SafeMode built-in, which reduces the open circuit voltage to less than 10 volts. Heavy duty robust construction, 160 amps at 70% duty cycle makes this unit the professional choice. Features:
v Built-in voltage reduction SafeMode v Designed to operate on a 15 amp 240 Volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v 160 amps @ 70% duty cycle
DC Stick DC GTAW Lift Arc Start
Manual Arc Lead Set Hiderok Helmet 150 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) Part No. 646323 Part No. 453833 Part No. 305710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638
Transarc 161SMi Power Source Contents:

57
ARC EQUIPMENT

TRANSTIG 16Pi
SECTION ONE
160
AMP
DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 7.75kg POWER SOURCE DIMENSIONS: H240mm x W130mm x D300mm
Industrial
240
H F
The Transtig 16Pi inverter is primarily designed for precision TIG welding of stainless steel and other DC weldable materials. TIG welding process is made much easier with such features as higher frequency start, lift arc start, up/down slope, gas solenoid control, crater fill plus 2 frequency ranges. The Transtig 16Pi is also designed to weld a wide range of MMAW electrodes. Features:
v Designed to operate on a 15 amp 240 volt power point v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Anti-stick in MMAW mode v Two Pulse Frequency Ranges v Automatic Post Flow Control v Up Slope/Down Slope v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection
Transarc 16Pi Part No. 700641 Refer to Easyfind page 19 for optimum setup
DC GTAW - Lift Arc Start, HF Start, TIG Pulse DC Stick
Manual Arc Lead Set 150 amp TIG Torch TIG Torch Accessories Kit Hiderok Helmet Flowmeter / Regulator Dinse Plug Connector Part No. 646323 Part No. 304710402 Part No. BGSAK2 Part No. 453833 Part No. 301526 Part No. 705152*
Transtig 16Pi Plant Contents:

Transtig 16Pi Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage, Torch Switch, TIG Torch, Accessory Torch Kit, Regulator/Flowmeter, Work lead, Gas hose.

SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG & LEAD: 15 amp
Industrial
150
AMP
240
H F
The Transarc 150 AC/DC/HF has a wide TIG and Manual Arc Welding ability. It is capable of TIG welding most ferrous and non-ferrous materials. Its Electronic Square Wave technology provides improved arc stability and increased tungsten electrode life. Features:
v Designed to operate on a 15 amp 240 volt power point v DC and AC Square Wave output v Excellent DC MMAW welding characteristics v Pre and Post flow gas control v Anti-stick in MMAW mode v 13mm Stud Welding Terminals v Infinitely Variable Welding Current Control from 13 to 150 amps v Overload protection
Transtig 150 Part No. 700360 Refer to Easyfind page 19 for optimum setup
DC Stick AC Stick DC GTAW - HF Start AC HF GTAW
Manual Arc Lead Set Work Lead 4M Foot control Torch Slider control Flowmeter / Regulator Part No. 646323 Part No. 700638 Part No. 646321 Part No. 700490 Part No 301526
Transtig 150 Plant Contents:

Power Source, TIG torch, accessory kit, wheeling kit and cylinder tray, regulator flowmeter, torch control switch, work lead, electrode holder lead and gas hose.
58
ARC EQUIPMENT
SECTION ONE

Industrial
160
AMP
DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS (H X W X D): H385mm x W230mm x D430mm
240
H F
The Transarc 160 AC/DC/HF is a light weight, single phase, constant current power source incorporating the latest inverter technology to provide outstanding arc characteristics across a wide range of Manual Metal Arc Welding (MMAW) electrodes. It also features Electronic square wave AC HF Gas Tungsten Arc Welding (GTAW) and lift arc start (GTAW). Features:
v Designed to operate on a 15 amp 240 volt power point v AC square wave and DC output v Down slope v Post flow v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection
Transarc 160 AC/DC/HF Part No. 700700 Refer to Easyfind page 19 for optimum setup
DC Stick AC Stick DC GTAW - Lift Arc Start, HF Start AC HF GTAW
Manual Arc Lead Set 150 amp TIG Torch Remote Control Remote Foot Control TIG Pulse Module Gas Connection 5/8-18RH TIG Torch Accessories Kit Flowmeter / Regulator Dinse Plug Connector TIG Welding Kit (ref page) Work Lead (4M) Part No. 646323 Part No. 304710402 Part No. 700708 Part No. 700709 Part No. 700710 Part No. LP112 Part No. BGSAK2 Part No. 301526 Part No. 705152 Part No. 700707 Part No. 700638
Transarc 160 AC/DC/HF Power Source Contents:

Transarc 160 AC/DC/HF Power Source, 25mm2 dinse connectors, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage, Gas Fitting and 4 pin plug

SPECIFICATIONS SUPPLY VOLTAGE: 415/500 volts Two Phase 50/60Hz INPUT CURRENT: 31 amps @ 155 amps 50 amps @ 250 amps 62 amps @ 310 amps RECOMMENDED FUSE SIZE: 60 amps @ 415 volts
Heavy Industrial
310
AMP
H F
DUTY CYCLES: 60% at 200 amps @ 28 volts 40% at 250 amps @ 30 volts 26% at 310 amps @ 32.4 volts MAXIMUM OPEN CIRCUIT VOLTAGE: 80 volts DUTY CYCLE TEST PERIOD: 5 or 10 minutes PRE-FLOW GAS TIME: 0.1-5 seconds
2
PHASE
POST-FLOW GAS TIME: 3-50 seconds CRATER FILL TIME: 0.5-15 seconds SPOT TIME (OPTIONAL ACCESSORY): 0.25-6 seconds POWER SOURCE WEIGHT: 170kg POWER SOURCE DIMENSIONS: H807mm x W483mm x D705mm
415
V
RECOMMENDED OUTLET SIZE: 35 amps @ 415 volts MINIMUM RECOMMENDED GENERATOR: 26 kVA for maximum welding current AUXILIARY VOLTAGE: 2 x 115 volt AC outlets, 1.0 kVA maximum WELDING CURRENT RANGE: 5-310 amps
The Transtig 280 AC/DC/HF is a constant current AC/DC power source. This model is ideal for both DC Gas Tungsten Arc Welding (GTAW) and AC GTAW welding with adjustable square wave, crater fill, trigger hold, pre/post flow and arc controls. It also yields welds with superior purity and exceptionally clean appearance. The Transtig 280 AC/DC/HF also has excellent arc characteristics for AC/DC Manual Metal Arc Welding (MMAW) with arc force control. Features:
v Constant AC/DC Current for GTAW & MMAW v Infinite Welding Current Control from 5 to 310 amps v Gas Solenoid with Adjustable Pre-flow and PostFlow v Adjustable Crater Fill Control v Trigger Hold Control v Dual 115 Volt AC auxiliary power (1.0 kVA maximum) v Overload protection v Extra heavy duty chassis Transtig 280 Contents
Transtig 280 AC/DC/HF Part No. 700690 Refer to Easyfind page 20 for optimum setup
DC Stick AC Stick DC GTAW - High Frequency Start, Scratch Start AC GTAW - High Frequency DC GMAW - Using VSF-2 Wire feeder
Tweco Water Cooler 110/240 volt Remote Foot Control with 7.6M Cable: Remote Torch Slider Control with 8.5M Cable: Remote Torch Slider Control with 8.5M Cable: Spot Timer Kit Meter Kit Part No. TC900-G Part No. 200460-001 Part No. 203912-002 Part No. 203912-003 Part No. 203672-001 Part No. 203696-001
Transtig 280 AC/DC Plant Contents:

Transtig 280 AC/DC Power Source, 4 Metre Worklead, Wheeling Kit/Cylinder Tray, Argon Regulator, Argon Flowmeter, Combination Spanner, Cylinder Key, Power Cable Adaptor, Gas Hose, Remote Torch Trigger Switch, Operating Instructions.Ordering Information
59
ARC EQUIPMENT

PRO LITE LS300
SPECIFICATIONS SUPPLY VOLTAGE: 380/415 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 14.6 kVA for maximum welding current
SECTION ONE
300
AMP
DUTY CYCLES: 25% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 18kg POWER SOURCE DIMENSIONS: H430mm x W210mm x D420mm
Heavy Industrial
415
V
The Pro Lite LS300 offers the highest value and performance in GTAW welding. The design offers DC welding down to 5 amps. Inverter power supplies allow for incredible control over the entire range, making them perfect for the most delicate welding. The LS300 is suitable for x-ray quality welds on most metals. Features:
v Lightweight and ultra portable v Lift arc start for DC GTAW v Hot start and Arc Force for MMAW v Superior Arc Characterises and Performance v Energy Saving Inverter Technology
Pro Lite LS300 Part No. OTD10/3042 Refer to Easyfind page 20 for optimum setup
DC Stick DC TIG - Lift Start DC GMAW - Using VSF-2 Wire feeder
Digital meter kit Slide control with 7.6M cable Foot control with 7.6M cable Hand Pendant with 7.6 cable Tweco Water Cooler 110/240 volt Part No. OTD10/4000 Part No. OTD10/4013 Part No. OTD10/4016 Part No. OTD10/4014 Part No. TC900-G
Pro Lite LS300 Power Source Contents:

Pro Lite LS 300 Power Source, 50mm2 dinse connectors, Input lead, Operating Instructions.
Information
PRO LITE LT300

SPECIFICATIONS SUPPLY VOLTAGE: 380-415 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 14.6 kVA for maximum welding current
Heavy Industrial
300
AMP
415
H F
The LT300 is a multi-purpose DC TIG machine with process selection between Stick, Lift arc Start TIG and HF Start TIG and includes a built-in sloper, pulser, gas valve, pre-flow and post-flow and high frequency starting for those TIG applications which require precise control for high quality results. The lightweight 20kg compact design and easy to carry handle make the machine excellent for construction, maintenance, utility, fabrication, contractor and manufacturing applications. Features:
v Superior Arc Characteristics and Performance v Lift arc start for DC GTAW v HF Start for DC GTAW v Two Pulse Frequency Ranges v Up slope/Down Slope v Hot Start and Arc Force for MMAW v Lightweight and Ultra Portable v Energy Saving Technology
Pro Lite LT300 Part No. OTD10/3033 Refer to Easyfind page 20 for optimum setup
DC Stick DC GTAW - High Frequency Start, Lift Arc DC GMAW - Using VSF-2 Wire feeder
Pro Lite LT300 Power Source Contents:

Pro Lite LT300 Power Source input lead, 50mm2 dinse connectors, Operating instructions.Ordering nformation
60
ARC EQUIPMENT
SECTION ONE
PRO LITE 300GTSW
SPECIFICATIONS SUPPLY VOLTAGE: 380/450 volt 3 phase 50/60Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA for maximum welding current

Heavy Industrial
300
AMP
415
H F
The 300GTSW offers the highest value and performance in GTAW welding power source. The design of the 300GTSW offers both AC/DC welding and handles just about any welding job down to 5 amps. Inverter TIG power supplies allow for incredible control over the entire range, making them perfect for the most delicate welding. The 300 GTSW yields welds with superior purity and exceptionally clean appearance, as well as x-ray quality welds on all metals. Features:
v High Quality Aluminum Welds v True Square Wave AC Output v No Continuous HF required for Aluminium Welding v Easy to Carry at 31kg v Energy Saving Inverter Technology v Three Phase Input
300GTSW Part No.OTD10/3036 Refer to Easyfind page 20 for optimum setup
DC Stick AC Stick DC GTAW - Lift Start, High Frequency Start AC GTAW - High Frequency DC GMAW - Using VSF-2 Wire feeder
Pro Lite 300GTSW Power Source Contents:

Pro Lite 300GTSW Power Source, 50mm2 dinse connectors, Input lead, Operating Instructions.Ordering Information
PRO PLUS 400GMS

Heavy Industrial
400
AMP
415
V
Pro Plus 400GMS Part No. OTD10/3044 Refer to Easyfind page 20 for optimum setup

Manual Arc Lead Set Part No. 646325 Flowmeter/Regulator Part No. 301526 250 amp TIG Torch Part No. 305720401 TIG Torch Accessories Kit Part No. BGSAK2 Gas Hose Kit Part No. 700433 On/Off Switch Part No. OTD10/2001 Slide Control Part No. OTD10/2004 Hand Pendant Part No. OTD10/2005 Foot Control Part No. OTD10/2007 VRF-4 Wirefeeder Part No. 705775 Tweco No.4 MIG Gun Part No. OTWX412/3545 Work Lead (8M) Part No. 705161 Refer to page 20 for comprehensive EASYFIND ordering information.
Pro Plus 400GMS Plant Contents:

Pro Plus 400GMS Power Source, Primary Lead with Factory Preset Supply Voltage, Operating Instructions, 50mm2 dinse connectors.mation
61
ARC EQUIPMENT
SECTION ONE
GTAW WELDING (TIG)

When TIG welding, the operator has three choices of welding current. They are: direct current straight polarity (DC SP); direct current reverse polarity (DCRP); and alternating current (AC) with high frequency stabilization. The type of current used will have a great effect of the penetration pattern as well as the bead profile, as shown below.
TIG welding with DCSP produces deep penetration because it concentrates 70% of the arcs heat in the joint area. No cleaning action occurs with this polarity.
DC STRAIGHT POLARITY (ELECTRODE NEGATIVE)
TIG welding with DCRP produces good cleaning action as the argon ions flowing towards the work strike with sufficient force to break up oxides on the surface. The electrons flow towards the electrode which results in 70% of the arcs heat at the electrode and produces shallow penetration.
DC REVERSE POLARITY (ELECTRODE POSITIVE)
TIG welding with ACHF combines the good weld penetration on the negative half cycle with the desired cleaning action of the positive half cycle. High frequency re-establishes the arc during transition between positive and negative half cycles.
DC REVERSE POLARITY (ELECTRODE POSITIVE)
62
GTAW TORCHES
& Consumable Parts
63
ARC EQUIPMENT
WELDING EQUIPMENT GTAW (TIG) TORCHES

SA17 190 amp SERIES AIR COOLED
TORCH MODEL SA174D1 SA17F4D1 PART NUMBER 304710402 308710402 HEAD TYPE Rigid Neck Flex Neck LENGTH 4M 4M DUTY CYCLE 60% @ 190 amps 60% @ 150 amps TORCH SWITCH Yes Yes
SECTION ONE
GAS VALVE No No
BACK END 25mm2 Dinse 25mm2 Dinse
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 BG54N01 Refer Easy Find Page 67 BG18CG 316103501 316107501 BG57Y02 BG57Y04 699850 699851 699852 342100104 342100103 PART No. 706551 706552
Spare Parts Breakdown:

ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 14 15 16 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collect Cup Gasket Torch Head Rigid Torch Head Flex Long Back Cap Stubby Back Cap Handle Kit Cable Hose Kit 4M Cable Hose Kit 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose
Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse
12 11 8 5 4 3 1 2 7 6 9 13 13
13
13 14 14
5/8GAS
5/8GAS
M12x1
16
25mm2
15
14
50mm2
SA17V 190 amp SERIES AIR COOLED

TORCH MODEL SA17VF4D1 SA17V4D1 SA17V8D1 PART NUMBER 309710402 305710402 305710802 HEAD TYPE Flex Neck Rigid Neck Rigid Neck LENGTH 4M 4M 8M DUTY CYCLE 60% @ 150 amps 60% @ 190 amps 60% @ 190 amps TORCH SWITCH No No No GAS VALVE Yes Yes Yes BACK END 25mm2 Dinse 25mm2 Dinse 25mm2 Dinse
PART No. Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 BG54N01 Refer Easy Find Page 67 BG18CG 316103501 316107501 316125101 BG57Y02 BG57Y04 337102105 324010404 324010804 342100104 342100103 PART No. 706551 706552

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collect Cup Gasket Torch Head Rigid Torch Head Flex Torch Head Rigid with Valve Long Back Cap Stubby Back Cap Handle Cable Hose 4M Cable Hose 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose
12
16
11 8 7 6 2 1 9
5/8GAS
Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse
5/8GAS
5 4 3
10
1/4" GAS
10 10
13
14
M12x1
16
25mm2
15
50mm2
64
ARC EQUIPMENT
SECTION ONE
SA26 250 amp SERIES AIR COOLED
TORCH MODEL SA264D SA26F4D PART NUMBER 304720401 308720401 HEAD TYPE Rigid Neck Flex Neck LENGTH 4M 4M DUTY CYCLE 60% @ 250 amps 60% @ 250 amps
TORCH SWITCH Yes Yes
GAS VALVE No No
BACK END 50mm2 Dinse 50mm2 Dinse
PART No. Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 BG54N01 Refer Easy Find Page 67 BG18CG 316103502 316107502 BG57Y02 BG57Y04 699853 699854 699855 342100104 342100103 PART No. 706551 706552

ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 14 15 16 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collect Cup Gasket Torch Head Rigid Torch Head Flex Long Back Cap Stubby Back Cap Handle Kit Cable Hose Kit 4M Cable Hose Kit 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose
Adaptor:
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse
12 11 5 4 3 7 6 2 1 8 13 13 9
13
13 14 14
5/8GAS
5/8GAS
M12x
16
25mm2
15
14
50mm2
SA26V 250 amp SERIES AIR COOLED

TORCH MODEL SA26VF4D SA26V4D SA26V8D PART NUMBER 309720401 305720401 305720801 HEAD TYPE Flex Neck Rigid Neck Rigid Neck LENGTH 4M 4M 8M DUTY CYCLE 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps TORCH SWITCH No No No GAS VALVE Yes Yes Yes BACK END 50mm2 Dinse 50mm2 Dinse 50mm2 Dinse
PART No. Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 Refer Easy Find Page 67 BG54N01 Refer Easy Find Page 67 BG18CG 316103502 316107502 316105102 BG57Y02 BG57Y04 337102102 324030401 324030801 342100104 342100103 PART No. 706551 706552

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collect Cup Gasket Torch Head Rigid Torch Head Flex Torch Head Rigid with Valve Long Back Cap Stubby Back Cap Handle Cable Hose 4M Cable Hose 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose
12 11
16
Adaptor:
5 4 3 1 7 6 2 8 9
5/8GAS 5/8GAS
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse
10
10 10
13
14
M12x
16
25mm2
15
50mm2
65
ARC EQUIPMENT

SA18 350 amp SERIES WATER COOLED
TORCH MODEL SA184 SA188 PART NUMBER 302710400 302710300 HEAD TYPE Rigid Neck Rigid Neck LENGTH 4M 8M DUTY CYCLE 100% @ 350 amps 100% @ 350 amps TORCH SWITCH YES YES
SECTION ONE
GAS VALVE No No
BACK END 7/8 18UNF LH Male 7/8 18UNF LH Male
Torch Accessories Kit 50mm2 Dinse Connector Part No. BGSAK2 Part No. BG18DWG

ITEM 1 2 3 4 5 6 7 8 9 10 11 12(a) 12(b) DESCRIPTION PART No. Nozzle Refer Easy Find Page 67 Collet Body Refer Easy Find Page 67 Gas Lens Nozzle Refer Easy Find Page 67 Gas Lens Refer Easy Find Page 67 Gas lens Insulator BG54N01 Collect Refer Easy Find Page 67 Cup Gasket BG18CG Torch Head Rigid 316102501 Long Back Cap BG57Y02 Stubby Back Cap BG57Y04 Handle Kit 699853 Complete Cable Hose Assy 4M 699856 Complete Cable Hose Assy 8M 699857
Adaptor:
DESCRIPTION Power Adaptor PART No. BG45V11
10 9 13 13 5 8 4 6 3 2 1 7
13
13 12 12 12 12
WATER IN 5/8 18 UNF
12 12
GAS IN 5/8 18 UNF
12
WATER OUT 7/8 14 UNF
66
ARC EQUIPMENT
SECTION ONE TIG TORCH CONSUMABLES

TIG CONSUMABLES
NOZZLES ALUMINA PART NUMBER
BG10N49 BG10N48 BG10N47 BG10N46
DESCRIPTION
Nozzle Alumina 8.0mm TIG 17,18 & 26 Torches Nozzle Alumina 10.0mm TIG 17,18 & 26 Torches Nozzle Alumina 11.0mm TIG 17,18 & 26 Torches Nozzle Alumina 12.5mm TIG 17,18 & 26 Torches
NOZZLES ALUMINA GAS LENS
PART NUMBER
379103106 379103107 379103108
DESCRIPTION
Alumina Gas Lens 54N16 Bore Size 10mm Alumina Gas Lens 54N15 Bore Size 11mm Alumina Gas Lens 54N14 Bore Size 12.5mm
COLLET BODY
PART NUMBER
BG10N30 BG10N31 BG10N32 BG10N28 BG406488
DESCRIPTION
Collet Body 1.0mm TIG 17,18 & 26 Torches Collet Body 1.6mm TIG 17,18 & 26 Torches Collet Body 2.4mm TIG 17,18 & 26 Torches Collet Body 3.2mm TIG 17,18 & 26 Torches Collet Body 4.0mm TIG 17,18 & 26 Torches
GAS LENS COLLET BODIES
PART NUMBER
314102016 314102024 314102032 314102040
DESCRIPTION
Collet Body Gas Lens 45V25 1.6mm Collet Body Gas Lens 45V26 2.4mm Collet Body Gas Lens 45V27 3.2mm Collet Body Gas Lens 45V28 4.0mm
COLLET
PART NUMBER
BG10N22 BG10N23 BG10N24 BG10N25 BG54N20
DESCRIPTION
Collet 1.0mm TIG 17,18 & 26 Torches Collet 1.6mm TIG 17,18 & 26 Torches Collet 2.4mm TIG 17,18 & 26 Torches Collet 3.2mm TIG 17,18 & 26 Torches Collet 4.0mm TIG 17,18 & 26 Torches
CUP GASKET
PART NUMBER
BG18CG
DESCRIPTION
Cup Gasket Tweco TIG 17,18 & 26 Torches
STUBBY BACK CAP
PART NUMBER
BG57Y04
DESCRIPTION
Stubby Back Cap TIG 17,18 & 26 Torches
LONG BACK CAP
PART NUMBER
BG57Y02
DESCRIPTION
Back Cap Long TIG 17,18 & 26 Torches
GAS LENS INSULATOR
PART NUMBER
BG54N01
DESCRIPTION
Gas Lens Insulator TIG 9, 17, 18, & 26 Torches
67
ARC EQUIPMENT
SECTION ONE TIG TORCH CONSUMABLES

TIG CONSUMABLES
TUNGSTEN ELECTRODES PART NUMBER
VB1692 VB1693 VB1694 VB1702 VB1703 VB1704 VB1705 VB1706 699846 699847 699848
DESCRIPTION
ZIRCONIATED Electrode 1.6mm x 150mm AC White Tip ZIRCONIATED Electrode 2.4mm x 150mm AC White Tip ZIRCONIATED Electrode 3.2mm x 150mm AC White Tip THORIATED Electrode 1.0mm x 150mm DC Red Tip THORIATED Electrode 1.2mm x 150mm DC Red Tip THORIATED Electrode 1.6mm x 150mm DC Red Tip THORIATED Electrode 2.4mm x 150mm DC Red Tip THORIATED Electrode 3.2mm x 150mm DC Red Tip CERIATED Electrode 1.6mm x 175mm AC/DC Grey Tip CERIATED Electrode 2.4mm x 175mm AC/DC Grey Tip CERIATED Electrode 3.2mm x 175mm AC/DC Grey Tip
TIG ACCESSORIES (MPG 7162)

ACCESSORIES PART NUMBER
BGSAK2
DESCRIPTION
Accessory Kit for Tweco 17, 26 & 18 TIG Torches
ACCESSORIES
PART NUMBER
342100103
DESCRIPTION
Power Cable Adaptor, Tweco 17 & 26 TIG Torches to 25mm Dinse
BG105Z57
Power Cable Adaptor, Tweco 17 & 26 TIG Torches to 13mm Lug
342100104
Power Cable Adaptor, Tweco 17 & 26 TIG Torches to 50mm Dinse
BG45V11
Power Cable Adaptor, Tweco 18 TIG Torches to 13mm Lug
ADAPTORS LUG
PART NUMBER
706552
DESCRIPTION
Power Cable adaptor 13mm Lug to 25mm Dinse
706551
Power Cable adaptor 13mm Lug to 50mm Dinse
GAS HOSE
PART NUMBER
700433
DESCRIPTION
Gas Hose TIG Torch Kit Transarc 13i,16i,LS300,400S
WATER COOLER
SPECIFICATIONS SUPPLY VOLTAGE: 110/240 volt 1 phase 50/60Hz SUPPLY LEAD: 10 amps (2.4M) MAXIMUM WELDING CURRENT: 800 amps for MIG guns 500 amps for TIG torches FLOW RATES: 6.8 lpm @ 345 kPa 5.7 lpm @ 690 kPa COOLING EFFICIENCY: 1.5C drop/min from 60C to 38C depending on ambient temperature. RECOMMENDED COOLANT: Glycol based coolant RESERVOIR CAPACITY: 9.5 Litres INLET/OUTLET WATER CONNECTIONS: 5/8 18UNF RH male fittings WATER COOLER WEIGHT: 19kg WATER COOLER DIMENIONS: H314mm x W235nn x D547mm
The Tweco Water Cooler is a closed water cooling system used to cool down the torch head and cable of water cooled MIG and TIG torches. Its features include stainless steel construction which eliminates coolant contamination, high efficiency fan cooled radiator, thermal overload protection for pump motor, reservoir equipped with filter which enhances pump life and large coolant flow/level indicator.
Ordering Information: Tweco Water Cooler Part No. TC900-G
68
Multiple Process
Welds
Steel, stainless steel, aluminium, cast iron, copper, brass, magnesium alloys
Typical Usage
Fabrication using aluminium, stainless steel, carbon steel and exotic metals, trade colleges, and pressure pipe work.
Multi skilled.
Some jobs call for specialised equipment, others just a workhorse for reliable day after day performance. CIGWELDs two multi-talented, power sources fit the bill. Process capabilities including GMAW (MIG), GTAW (TIG), MMAW (Stick) You name it, they can do it! Light weight, compact, portable, highly efficient inverters they truly are state of the art technology. Why waste time changing machines when you dont have to? CHANGE TO MULTI-PROCESS!
MULTI PROCESS SELECTION GUIDE:

Weldable MIG Flux core AC TIG DC Lift TIG DC HF TIG Materials All metals Welding Output Range 13 - 26.4 V 5 - 160 A 10 - 36 V 5 - 400 A
Model 1-Phase Transmig 160i COMPACT Pro Plus 400GMS
Page Stick 71
Portable
Special Features Compact, with built in wire feeder Power efficient, robust
Typical Applications Sheet metal Fabrication, maintenance/repair Construction, fabrication, pipelines, maintenance/repair
3-Phase
71
All metals
69
ORDERING INFORMATION FULL MULTI PROCESS

Pro Plus 400GMS Description: On/Off Switch Slide Control Hand Pendant Foot Control Extension Cable Tweco Water Cooler 110/220 Volt Transmig 160i Compact Description: TIG Welding Kit Remote Control Kit Remote Foot Control TIG Pulse Unit MIG Welding Kit Part Number: 700707 700708 700709 700710 706542 Transmig 160i capable of: L L L L L DC HF Start GTAW DC Lift Arc GTAW DC MMAW DC GMAW DC FCAW Part Number: OTD10/2001 OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2032 TC900-G
INVERTER Multi Process Power Source

Pro Plus 400GMS capable of: L L L L DC Lift Arc GTAW DC MMAW DC GMAW DC FCAW
Pro Plus 400GMS

(Includes Digital Meter) Part No. OTD10/3044 Manual Metal Arc GTAW Air Cooled GTAW Water Cooled Gas Metal Arc Welding
Notes: 400 amp Lead Set 250 amp SA-26V Air Cooled TIG Torch 350 amp SA-18 Water Cooled TIG Torch 1. 7901045 is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre. 2. VSF-2 is a popular choice in many industrial applications due to its portability and ability to utilise a single cable to the power source. 3. Gas hose may not be required. It depends on the consumables used. e.g. Self Shielded Flux cored wire does not require a gas line
Part Number: 646325 646142 646349 KP774 (for clamp) 704461 (x 2 required supplied with machine) 7901045 (Note 1)
Description: GTAW Torch Accessory Kit Gas Hose Kit On/Off Switch *Regulator *Flowmeter Work Lead (8M)
Part Number: 305720401 BGSAK2 700433 OTD10/2001 301527 301710 705161
Description: GTAW Torch Accessory Kit Water Connection Nipple Nut LH Adaptor LH On/Off Switch Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 302710400 BGSAK2 BG18DWC 699744 699745 699630 OTD10/2001 700433 301527 301710 705161
Wire Feeder VSF-2 (note 2) Part No. OTD12/1002
Wire Portafeed 17A Part No. OTD12/1017
Wire Feeder VAF-4 Part No. 705700
Wire Feeder VRF-2 or VRF 4 Part No. 705771 or 705775
OR
OR
OR
Tweco No. 4
Tweco No. 4
Tweco No. 4
Tweco No. 4 Euro
No4
No4
No4
No4
70
Description: Part Number: 717201 Tweco No.4 Gun Work Lead (8M) 705161 *Regulator 301527 *Flowmeter 301711 2 50mm Dinse 704461 (con to 400GSM) Connector Welding Cable 7091045 (Note 1) Gas Hose 7904503 (Note 3) Gas Hose Connection LP112 (x 2 required) Adaptor Lug 50mm2 Dinse 706551
Description: Tweco 4 Gun Work Lead (8M) *Regulator *Flowmeter
Part Number: 717201 705161 301527 301711
Description: Tweco No.4 Gun Work Lead (8M) *Regulator *Flowmeter
Part Number: 717201 705161 301527 301711
Description: Tweco 4 Gun (Euro) Work Lead (8M) *Regulator *Flowmeter
Part Number: OTWX412/3545 705161 301527 301711
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
ARC EQUIPMENT
SECTION ONE
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz MINIMJM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current
WELDING EQUIPMENT MULTI PROCESS

Light Industrial
160
AMP
240
V
WELDING CURRENT RANGE: 5-160 amps SUPPLY PLUG AND LEAD: 15 amp DUTY CYCLES: 70% at 160 amps
L Designed to operate on a 15 amp 240 volt power point L Compact, lightweight & portable L Built-in wire feeder L High Frequency start for DC GTAW L Infinitely Variable Welding Current Control from 5-160 amps L Post gas flow L Down slope L Thermal overload protection L MIG, TIG and Stick capabilities L Anti-stick in MMAW mode
Transmig 160i Compact Part No. 706545 Refer to Easy Find pages 19 & 103 for optimum set-up

ering Information
PRO PLUS 400GMS

SPECIFICATIONS SUPPLY VOLTAGE: 380/415 volt 3 phase 50Hz MINIMJM RECOMMENDED GENERATOR: 22 kVA for maximum welding current
Heavy Industrial
400
AMP
415
V
Pro Plus 400GMS Part No. OTD10/3044 Refer to Easy Find page 70 for optimum set-up

L Superior performance for GMAW, GTAW and MMAW L Portable, lightweight, 21kg L High 400 amp Output L Infinitely Variable 5 to 400 amps L Energy saving technology
Manual Arc Lead Set Part No. 646325 Flowmeter/Regulator Part No. 301526 250 amp TIG Torch Part No. 305720401 TIG Torch Accessories Kit Part No. BGSAK2 Gas Hose Kit Part No. 700433 On/Off Switch Part No. OTD10/2001 Slide Control Part No. OTD10/2004 Hand Pendant Part No. OTD10/2005 Foot Control Part No. OTD10/2007 VRF-4 Wirefeeder Part No. 705775 Tweco No.4 MIG Gun Part No. OTWX412/3545 Work Lead (8M) Part No. 705161 Refer to page 70 for comprehensive EASYFIND ordering information.
Pro Plus 400GMS Contents:

Pro Plus 400GMS Power Source, Primary Lead with Factory Preset Supply Voltage, Operating Instructions, 50mm2 Dinse connectors.mation
71
72
Engine Drives
Welds
Steel, stainless steel, aluminium
Typical Usage
Welding beams, repairing construction equipment, bridge building, site construction
Wouldnt it be great if there was primary power at every location you needed to weld? Unfortunately, this is not the case. Fortunately, CIGWELD has a complete range of welding and power engine drives in both petrol and diesel.
GRUNT...
with power to spare!

CIGWELDs engine driven welders give you stacks of welding power with the bonus of up to 20 kVA auxilliary power at your disposal. Top quality, super silenced Honda, Yanmar, Kobota and Perkins engines deliver the reliability and performance in all environments and conditions. So no matter what the job, welding or just auxilliary power, CIGWELD will deliver power at your fingertips anywhere, anytime.
ENGINE DRIVE SELECTION GUIDE:

Model Page Stick MIG CV MIG from Flux core Flux core CC or CV DC Weldable Materials Welding 240 volt 415 volt with volt sensing CV with from volt Operation TIG Amperage Auxiliary Auxiliary EDW wirefeeder EDW sensing Range Power Power wirefeeder 75 CC Steel, stainless 40-190 4kVA 5kVA Engine Special Features Brand Typical Applications
MPM 5/190 Petrol
Honda
Farmers choice Compact, portable
Maintenance/repair, aux power
MPM 8/255
76
CC/CV
Steel, alum, stainless
25-255
7kVA
8kVA
Honda
Contractors choice CC/CV, high aux power
Fabrication, repair, aux power, rental
MPM 5/170
75
CC
Steel, stainless
40-170
4kVA
5kVA
Yanmar Contractors choice Lightweight, portable diesel Kubota Contractors choice For small Dia self shielded wires
Farm, maintenance
MPM 8/270 Diesel
76
CC/CV
Steel, alum, stainless
30-270
8.5kVA
Construction, fabrication, rental
MPM 12/400 77
CC/CV
Most metals
30-400
10kVA
12kVA
Kubota 400 amp output, 12kVA, 3 phase Aux power Perkins Heavy duty, rugged, with gouging capabilities
Construction, rental
MPM 20/500 77
CC/CV
Most metals
30-500
12kVA
20kVA
Construction, rental, mining
EDW = Engine Driven Welder
73
ORDERING INFORMATION
Optional Accessories Over 200 amp units Description: Slide Control Hand Pendant Foot Control Extension Cable Transcooler Part Number: OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2032 TC900-G
UNDER 200 amp Welding Output
Under 200amp Applicable to: - MPM5/190H - MPM5/170Y
MPM5/190H
Manual Metal Arc Part No. 636800 GTAW Air Cooled
OVER 200 amp Welding Output

Lead Set SA17 Air Cooled TIG Torch
Part Number: 646324 646165 646348 KP774 (for clamp) 704461 (x 2 required) supplied with plant 7901044 (Note 1)
Over 200amp Applicable to: - MPM8/255H - MPM8/270K - MPM12/400K - MPM20/500P
Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 305710402 BGSAK2 700433 301527 301710 705161
MPM12/400K
Manual Metal Arc GTAW Air Cooled Part No. 636804 GTAW Water Cooled GMAW/FCAW
400 amp Lead Set
SA26 Air Cooled TIG Torch
SA18 Water Cooled TIG Torch
Wire Feeder Part No. 705700
Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 305720401 BGSAK2 700433 301527 301710 705161
Description: GTAW Torch (4M) Accessory Kit Water Connection Nipple Nut On/Off Switch Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 320710400 BGSAK2 BG18DWC 699744 699745 OTD10/2001 700433 301527 301710 705161
Portafeed 17A Part No. OTD12/1017
Description: Part Number: Tweco 4 Gun (3.6m) 717201 Work Lead (8m) 705161 *Regulator 301527 *Flowmeter 301711 Crimp Lug KP774 (for clamp) Cable Connector 704461 Welding Cable 7091045 (note 1) 2 Adaptor Lug 50mm Dinse (for feeder) 706551 Gas Hose 7904503 (Note 3) Gas Hose Connection LP112 (x 2 RQD)
Tweco No. 4
VSF-2 Wire Feeder (Note 2) Part No. OTD12/1002
OR
No4
Description: Part Number: Tweco 4 Gun (3.6M)717201 Work Lead (8M) 705161 *Regulator 301527 *Flowmeter 301711
Tweco No. 4
No4
Notes: 1. 7901044 and 7901045 is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre. 2. The VSF-2 is a popular choice for use with engine driven equipment. Due to its portability and ability to utilise a single cable from the power source. 3. Gas hose may not be required, depending on the consumables used. e.g. Self Shielded Flux cored wire does not require a gas line 4. The MPM5/190 is capable of the Mig/Fluxcore process using 0.8 or 0.9 solid or 0.8,0.9,1.2 mm Flux cored wires via a VSF-2 Wire Feeder. * These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
74
ARC EQUIPMENT
SECTION ONE
MPM 5/190H Petrol
WELDING DC. Rated output at 35% duty cycle Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter: General Purpose Hydrogen controlled & Cellulose 190 amp - 28 volt 170 amp - 27 volt 40 - 190 amp 90 volt IP 23 Up to 4mm Up to 3.25mm ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Acoustic Noise @ 4M Honda GX 340 1 340 cc. 11HP at 3600 rpm 3000 rpm Air forced Unleaded petrol 6.5 litres 1.1 litres Manual Recoil 78dB
WELDING EQUIPMENT ENGINE DRIVES

415V AUX 5kVA 240V AUX 4kVA
AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight
DC
OUTPUT
5kVA 415 volt 4kVA 240 volt 50Hz H510mm x W480mm x D730mm 92Kg
The MPM 190 delivers excellent performance for Manual arc (stick) and Gas Tungsten arc (TIG) welding. It has a heavy duty design provides up to 190 amps welding output with ample auxiliary power making this portable unit the ideal selection for a contractor or man on the land.
Contents :
MPM 5/190H Welder, 50mm2 Dinse Connectors, Operating Manual.
MPM 5/190H Petrol Part No. 636800 Refer to Easy Find page 74 for optimum set-up
Features:
L HONDA Single Cylinder 3000 RPM Air Cooled Engine L Constant Current DC Output L 40 - 190 amps Welding Output L Twin 4 kVA 240 volt Auxiliary Power with ELCB protection L 5 kVA 415 volt Auxiliary Power with ELCB protection L Reliable & Efficient Asynchronous Alternator L Cellulose Compatible L Single Phase Voltmeter L Low oil cut-out L Heavy duty rollcage.
DC MMAW DC GTAW - Scratch Start TIG Self Shielded FCAW via volt Sensing Feeder (small dia wires)
Lead set (5M) Part No. 646324 Part No. OTD12/1002
Optional Wire Feeders:

VSF-2 CC/CV Wire feeder
MPM 5/170Y Diesel

WELDING DC. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter General Purpose Hydrogen controlled & Cellulose 170 amp - 27 volt 140 amp - 26 volt 40 - 170 amp 90 volt IP 23 Up to 4mm Up to 3.25mm ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M
415V AUX 5kVA

Yanmar L100 1 406 cc. 10 HP 3000 rpm Air forced Diesel 5.5 litres 2.5 litres Electric (and manual) 12 volt 78dB
240V AUX 4kVA

DC
OUTPUT
The MPM5/170Y is a unique Compact Portable Diesel, air cooled engine Drive. A patented alternator design delivers ultra smooth welding output, together with high efficiency, reduced maintenance and extended machine life. The heavyduty rugged roll case design is standard along with ELCB protection.
Contents:
MPM 5/170Y Welder, 50mm2 Dinse Connectors, Operating Manual.
MPM 5/170Y Diesel Part No. 636810 Refer to Easy Find page 74 for optimum set-up
Features:
L YANMAR 1 cylinder air cooled diesel L Constant Current DC Output L 40-170 amps Welding Output L 4 kVA 240 volt Auxiliary Power with ELCB protection L 5 kVA 415 volt Auxiliary Power with ELCB protection L Reliable & Efficient Asynchronous Alternator L Cellulose Compatible L Electric and Manual Starter L Engine protection system L Welding plugs supplied L Heavy duty rollcage L Lightweight and portable
DC MMAW DC GTAW - Scratch Start
Lead set (5M) Part No. 646324
75
ARC EQUIPMENT

MPM 8/255H Petrol
WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter General Purpose Hydrogen controlled & Cellulose CC mode CV mode 255 amp - 25 volt 250 amp - 25 volt 25 - 255 amp 65 volt IP 23 Up to 5mm Up to 4mm 25 - 255 amp 16 - 30 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Honda GX 620 2 614 cc. 18HP at 3000 rpm 3000 rpm Air Unleaded Petrol 37.5 litres 1.5 litres Electric 12 volt 79dB
SECTION ONE
DC
OUTPUT
8kVA 415 volt 7kVA 240 volt 50Hz
H710mm x W490mm x D1080mm 245Kg
The MPM 8/255H is an ideal unit for the farmer or light fabrication contractor. It has multiple process capabilities (MMAW, GMAW and GTAW) together with an ample 8kVA 3 phase and 7 kVA single phase auxiliary power. Powered by an ultra reliable 18HP Honda engine delivering 255 amps of welding power.
Contents:
MPM 8/270K Welder, 50mm2 Dinse Connectors, Operating Manual.
MPM 8/270K Petrol Part No. 636808 Refer to Easy Find page 74 for optimum set-up
Features:
L HONDA 2 Cylinder 3000 RPM Air Cooled Engine L Constant Current / Constant Voltage DC Output L 25 - 255 amps Welding Output L 7 kVA 240 volt Auxiliary Power with ELCB protection L 8 kVA 415 volt Auxiliary Power with ELCB protection L Reliable & Efficient Asynchronous Alternator L Cellulose Compatible L Arc Force L Remote control socket with 110 volt & 24 volt for wirefeeders L Automatic Idle Control L Hourmeter L Electric starter L E.P.S. (engine protection system)
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. OTD12/1017 Part No. 705700

VSF-2 CC/CV Wire feeder Porta-Feed 17A (CV) VAF-4 (CV)
MPM 8/270K Diesel

WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter: General Purpose Hydrogen controlled & Cellulose CC mode CV mode 270 amp - 25 volt 250 amp - 25 volt 30 - 270 amp 70 volt IP 23 Up to 6mm Up to 5mm 30 - 270 amp 15 - 30 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Kubota D722-E 3 719 cc. 17HP 3000 rpm Water Diesel 37.5 litres 3.1 litres Electric 12 volt 79dB
240V AUX 8.5kVA

AUXILIARY POWER Asynchronous alternator Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight
DC
OUTPUT
8.5kVA 240 volt 50Hz
H1300mm x W530mm x D850mm 302Kg.
The MPM 8/270K produces an outstanding 270 amps of welding power. Delivering multi process capabilities with high auxiliary power makes this unit an excellent choice for contractors wishing to run GMAW (MIG) to FCAW (Flux core) wires.
Contents :
MPM 8/270K Petrol Part No. 636809 Refer to Easy Find page 74 for optimum set-up
Features:
L KOBOTA D722-E watercooled engine L Constant Current / Constant Voltage DC Output L 30 - 270 amps Welding Output L 8.5 kVA 240 volt Auxiliary Power with ELCB protection L Reliable & Efficient Asynchronous Alternator L Cellulose Compatible L Arc Force L Remote control socket with 110 volt & 24 volt for wirefeeders L Automatic Idle Control L Hourmeter L Electric starter L E.P.S. (engine protection system)
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)

VSF-2 CC/CV Wire feeder Porta-Feed 17A (CV) VAF-4 (CV)
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ARC EQUIPMENT
SECTION ONE
MPM 12/400K Diesel
WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter CC mode CV mode 400 amp - 36 volt 350 amp - 34 volt 30 - 400 amp 70 volt IP 23 Up to 6 mm 30 - 400 amp 18 - 40 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Kubota D 1105-E 3 1124 cc 25 HP 3000 rpm Water Diesel 36.5 litres 5.1 litres Electric 12 volt 77dB

DC
OUTPUT
12kVA 415 volt 10kVA 240 volt 50Hz H920mm x W730mm D1590mm 460Kg
The MPM 12/400K is a super silence, lightweight and compact welding and power plant, featuring 400 amps welding output with 12 kVA of auxiliary power. Powered by an ultra reliable 3 cylinder water cooled Kubota engine.
Contents:
Features:
L KUBOTA 3 Cylinder 3000 rpm Water Cooled Engine L Constant Current / Constant Voltage DC Output L 30 - 400 amps Welding Output L 10 kVA 240 volt Auxiliary Power with ELCB protection L 12 kVA 415 volt Auxiliary Power with ELCB protection L Reliable & Efficient Asynchronous Alternator L Cellulose Compatible L Arc Force L Remote control socket with 110 volt & 24 volt for wirefeeders L Hourmeter L Electric Starter L Engine protection system for: battery charger, coolant temperature, low fuel, low oil pressure
MPM 12/400K Diesel Part No. 636804 Refer to Easy Find page 74 for optimum set-up
DC MMAW DC GTAW Scratch Start GMAW (MIG) FCAW (Flux core)

VSF-2 CC/CV Porta-feed 17A (CV) VAF-4 (CV)
MPM 20/500P Diesel

WELDING D.C. Maximum output Rated output at 100% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter CC mode CV mode 500 amp - 40 volt 400 amp - 36 volt 30 - 500 amp 70 volt IP 23 Up to 10mm 30 - 500 amp 18 - 40 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Perkins D3.152.4 3 2500 cc 36HP 1500 rpm Water Diesel 60 litres 6.3 litres Electric 12 volt 78dB
415V AUX 20kVA
240V AUX 12kVA

DC
OUTPUT
The top of the range 500 has the 36HP, 3 cylinder Perkins running at 1500 rpm. This work horse produces 500 amps of welding power and a whopping 20 kVA of auxiliary power. Featuring full multi process, including air carbon arc gouging together with the ability to run additional operations from the auxiliary power supply.
Contents:
MPM 20/500P Welder, Welding Plugs, Operating Manual.
MPM 20/500P Diesel Part No. 636805 Refer to Easy Find page 74 for optimum set-up
Features:
L PERKINS 3 Cylinder 1500 RPM Water Cooled Engine L Constant Current / Constant Voltage DC Output L 30 - 500 amps Welding Output L 12 kVA 240 volt Auxiliary Power L 20 kVA 415 volt Auxiliary Power L Reliable & Efficient Asynchronous Alternator L Exceptional Cellulose & Gouging Performance L Arc Force L Remote control socket with 110 volt & 24 volt for wirefeeders L Hourmeter L Electric starter L Engine protection system for: battery charger, coolant temperature, low fuel, ow oil pressure, over speed L Fuel Gauge
DC MMAW DC GTAW - Scratch Start GMAW - (MIG) FCAW - (Flux Cored) Arc Air Gouging
Lead set (8M) Cable connections Part No. 646325 Part No. 646284 Part No. OTD12/1002 Part No. OTD12/1017 Part No. 705700

VSF-2 (CC/CV) Porta-Feed 17A (CV) VAF-4 (CV)
77
78
Plasma Cutting
Cuts
Steel, stainless steel, aluminium, cast iron, copper brass, titanium, magnesium alloys
Typical Usage
Metal fabrication, construction, weld repair, automotive repair, automotive racing, art and sculpting
Whether youre cutting shapes in ultra thin sheet metal or cutting thick aluminium, chances are air plasma is the right tool for the job. Plasma cuts any electrically conductable material with easeand minimal distortion.
Go anywhere. Cut anything.

From the unique Drag gun with built-in air compressor, which runs from a household 10 amp power point to the 100XL with its capacity to cut 32mm plate, we have a unit to fit your requirements.
PLASMA CUTTERS PRODUCT SELECTION:

Maximum Cutting Thickness*
Model Drag-Gun Drag-Gun 38 1-Phase AP40i Compact
Page
Gouging
Suitable Metals
Portable
Special Features
Typical Applications
80 80
4.0mm 11mm 12mm
Steel, alum, stainless steel Steel, alum, stainless steel Steel, alum, stainless steel
Built-in air compressor Built-in air compressor
Auto shops, sheetmetal, fabrication Fabrication, manufacturing Auto shops, remote fabrication, maintenance
81 PakMaster 50XL Plus PakMaster 75XL Plus 3-Phase PakMaster 100XL Plus PakMaster7e PakMaster 9e
*Maximum cutting capacity on mild steel
Lightweight, compact, ultra portable Lightweight, Inverter design NEW SureLok torch Lightweight, Inverter design NEW SureLok torch Lightweight, Inverter design NEW SureLok torch Robust conventional design NEW SureLok torch Robust conventional design NEW SureLok torch
83 83
19mm 25mm
Steel, alum, stainless steel Steel, alum, stainless steel
Fabrication, agriculture, auto shops Fabrication, manufacturing
84 85 85
32mm 25mm 32mm
Steel, alum, stainless steel Steel, alum, stainless steel Steel, alum, stainless steel
Heavy fabrication, construction, maintenance, weld repair Fabrication, manufacturing Heavy fabrication, construction, maintenance, weld repair
79
ARC EQUIPMENT
WELDING EQUIPMENT PLASMA

DRAG-GUN
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 10 amp DUTY CYCLE: 30% @ 12 amps GENUINE CUT: 3.2mm Mild Steel
SECTION ONE
Light Industrial
SEVERANCE CUT: 4.0mm PIERCE CAPACITY: 1.6mm
CUT 4.0mm
12
AMP
H F
WEIGHT: 25kg POWER SOURCE DIMENSIONS: H254mm x W229mm x D406mm
240
V
The Drag-Gun plasma cutting system with a built in air compressor brings complete portability to all of your sheet metal applications. The Drag-Gun delivers 1/8 cutting (3.2mm) capacity on carbon steel when operated on a 240 volt/10 amp circuit. The built- in air compressor assures clean dry air. This unique system, provides a full 12 amps of plasma cutting power. The Drag-Gun is out of the box ready to cut, JUST PLUG IT IN. The revolutionary Drag-Gun delivers price, performance and portability. The Smart Start Auto Pilot automatically restarts the cutting arc, making the Drag-Gun the ideal cutting tool for a wide variety of applications including expanded metal, HVAC spiral ducting, metal studs, construction and many more. Features:
L Built in air compressor L Designed to operate on a 240 volt 10 amp power point L Compact, lightweight & portable L External compressed air not required L Smart Start (auto pilot) L Auto restart Transtig 280 AC/DC Plant Contents
Drag-Gun
PCH-10 Breakdown
Part No. OTD1/1811
Plasma Cutting Torch Consumables:
DESCRIPTION 1 Shield Cup 2 Tip Air 3 Gas Distributor 4 Electrode 5 PCH-10 70 deg Torch Head PCH-10 Torch with 6.1M leads
ITEM
PART No. OTD9/6003 OTD9/6099* OTD9/6007* OTD9/6006* OTD9/0016 Part No OTD2/1020*
Plasma Cutting Guide Kit Part No. OTD7/8910
Drag-Gun Plant Contents:

Drag-Gun, Work cable 4.6M and clamp, PCH-10 Torch with 6.1M leads, Torch spares kit, Operating Manual.
DRAG-GUN 38
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 15 amp DUTY CYCLE: 40% @ 29 amps PANEL CONTROLS: on/off, 12-29 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power
Industrial
GENUINE CUT: 9.5mm mild steel SEVERANCE CUT: 11mm PIERCE CAPACITY: 4.7mm
CUT 11.0mm
29
AMP
H F
240
V
WEIGHT: 41kg POWER SOURCE DIMENSIONS: H960mm (with handle) x W580mm x D444mm
The Drag-Gun 38 brings high performance to the 10mm cutting class without the need of a separate source of compressed air. The system operates on 240 volt, 1 phase input power and provides 12-29 amps variable cutting control, resulting in clean cuts on most metals up to 9.5mm thick. The Parts-In-Place (PIP) circuit prevents the system from operating without the shield cup installed. Features:
L Built in air compressor L External compressed air supply not required L Maximum cut capacity 9.5mm on mild steel L Smart Start (auto pilot) L Designed to operate on a 240 volt 15 amp power point L Uses maximum life torch parts L Complete with wheels and handle L LED status lights L Rugged heavy duty construction Transtig
Drag-Gun 38
PCH-25/38 Breakdown
Part No. OTD1/8800
ITEM DESCRIPTION PART No. 1 Shield Cup OTD9/6003 2 Tip Air OTD9/6501* 3 Gas Distributor OTD9/6507* 4 Electrode OTD9/6506* 5 PCH-25/38 70 deg Torch Head OTD9/5807 PCH-25/38 Torch with 7.6M leads Part No OTD2/0251*
80AC/DC Plant Contents Drag-Gun 38 Plant Contents:
Drag-Gun 38, Work cable 6M and clamp, PCH-25/38 Torch with 7.6M leads, Torch spares kit, Operating Manual.
80
ARC EQUIPMENT
SECTION ONE
AP40i COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz POWER POINT: 15 amp DUTY CYCLE: 40% @ 40 amps output PANEL CONTROLS: 15-40 amp vatiable control PANEL INDICATORS: AC Power, Over Temperature, Gas, GENUINE CUT: 9.5mm mild steel

Light Industrial
PIERCE CAPACITY: 4.7mm SEVERANCE CUT: 12mm AIR PRESSURE: 482kPa
CUT 12mm
40
AMP
H F
AIR FLOW: 90 lpm WEIGHT: 10kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D460mm
240
V
The new 240 volt AP40i Compact is a lightweight compact and portable Air Plasma unit complete with adjustable output control (15-40 amps), pilot arc HF ignition and a pressure guage and filter. This inverter produces high quality cutting performance with a smooth stable, precise Plasma cutting stream. Pilot arc HF ignition system allows for easy ignition even with dirty surfaces.
Features:
L Light weight compact and portable L Adjustable current setting (15-40 amps) L Pilot arc HF ignition L Thermal and overload LED L Air pressure guage with filter L LED status lights L 4M torch, 6M work leads L Shoulder strapTranstig 280 AC/DC Plant
AP40i Compact
PCH/M35 Breakdown
1
Part No. 661540
2 3 4 5 6 7
Contents AP40i Compact Plant Contents:
AP40i Compact, 6M work cableand clamp, PCH-35 Torch with 4M leads, Operating Manual.
DESCRIPTION Shield Cup- Maxlife (requires OTD9/6003) 2 Shield Cup-Crown 3 Shield Cup 4 Drag Tip 4 Standoff Tip 5 Gas Distributor 6 Electrode 7 Torch Head 70 PCH-35 Torch with 4M leads 1
ITEM
PART No. OTD9/6503 OTD9/6004 OTD9/6003 OTD9/6501 OTD9/6500 OTD9/6507 OTD9/6506 OTD9/5807 Part No OTD2/15001
MANUAL PIERCING TECHNIQUE When piercing a hole through a piece of material, the torch should be laid over on approximately a 30 angle. The torch trigger switch is then depressed, introducing the arc and plasma cutting stream. Care should be taken as to the direction the torch head is facing as molten metal may be initially projected for several metres before the plasma stream pierces through the material. Once the plasma stream has pierced the material the torch should be raised up to a 90 position to complete the cut This technical tip will maximise the life of the torch consumable parts. Good cutting!
81
Introducing the NEW STANDARD in Plasma Torches featuring the new SureLok electrode design
The innovative new SureLok torch brings a new level of performance to plasma cutting. SureLok has a patent pending electrode locking system permitting quick, precise changes of consumable parts with no tools required. This new design provides more efficient cooling of the torch head and parts, resulting in electrode life that is superior to previous electrode designs.
The new SureLok technology is paired with proven Thermal Dynamics torch designs to produce our most efficient and low cost torch to date. The SureLok torch features the same ergonomic handle and heat resistant leads that make our PakMaster XL Plus torches so durable. The light, compact design results in maximum arc visibility and excellent operator control for precision plasma cutting.
FEATURES INCLUDE:
L L L
L L
L L L
New, innovative lock-in electrode New 1 year warranty New & improved parts life providing lower operating costs New tough, heat resistant leads Ergonomic Torch Handle for improved comfort & less fatigue Maximum arc visibility Excellent gouging capabilities Consumables from 40-100 amps
82
ARC EQUIPMENT
SECTION ONE
PAKMASTER 50XL PLUS
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz 415 volt 3 phase 50Hz DUTY CYCLES: 100% @ 40 amps PANEL CONTROLS: On/Off Switch RUN/SET/LATCH Switch Output 15-40 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power

Industrial
GENUINE CUT: 13mm mild steel SEVERANCE: 19mm AIR PRESSURE: 482kPa
CUT 19mm
40
AMP
H F
AIR FLOW: 95 lpm PACKED WEIGHT: 30kg POWER SOURCE DIMENSIONS: H406mm x W330mm x D630mm
240
V
The PakMaster 50XL PLus has combined the proven reliability and performance of the XL series, PLUS increased the output amperage, PLUS increased the warranty period to three years, PLUS added new features to create the new PakMaster 50XL PLUS series. This unit has additional output current for added speed while maintaining genuine cutting capacity. A new ergonomic torch handle and trigger latch circuit provides greater operator comfort and ease of operation. The Smart Start circuit allows for automatic arc re-initiation if the cutting arc is interrupted and the Tip Saver circuit, prevents excessive tip wear at higher amperages should the tip accidentally touch the metal. Features:
L Smart Logic Over Voltage Protection L Smart Start Auto Pilot Restart L Trigger Latch L Tip Saver Current Fold Back Circuit L Ergonomic Torch Handle L Genuine Cut Ratings L Gouging Capability L Continuously Variable Output Current Control
PakMaster 50XL Plus Part No. OTD1/5845
Plasma Cutting Guide Kit PCH/M-62 SureLok Breakdown Part No. OTD7/8910
PakMaster 50XL Plus Plant Contents:

PakMaster 50XL Plus, Work cable 6.1M and clamp, PCH-62 Torch with 6.1M leads, Torch spares kit, Operating ManualOrdering Information:
DESCRIPTION Stand-off Cutting Guide Shield Cup, 40 amp Coil Spring Tip, 40 amp, Drag Tip, 40 amp, Stand-off Tip, 40 amp, Gouging Gas Distributor 40 amp Electrode O-Ring PCH-62 Torch with 6.1M leads
PART No. OTD9/8415* OTD9/8400* OTD9/7501 OTD9/8411* OTD9/8412* OTD9/8416 OTD9/8401 OTD9/8402* OTD9/8532* Part No. OTD7/6220*
PAKMASTER 75XL PLUS

SPECIFICATIONS SUPPLY VOLTAGE: 415 Volt 3 phase 50Hz DUTY CYCLES: 65% @ 60 amps PANEL CONTROLS: On/Off Switch RUN/SET/LATCH Switch Output 15-60 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power
Industrial
CUT 25mm
60
AMP
H F
AIR FLOW: 142 lpm WEIGHT: 32.2kg POWER SOURCE DIMENSIONS: H406mm x W330mm x D630mm
415
V
L Smart Logic Over Voltage Protection L Smart Start Auto Pilot Restart L Trigger Latch L Tip Saver Current Fold Back Circuit L Ergonomic Torch Handle L Genuine Cut Ratings L Gouging Capability L Continuously Variable Output Current Control
PakMaster 75XL Plus Part No. OTD1/7865
Part No. OTD7/8910
Plasma Cutting Guide Kit PCH/M102 (60 amp) Surelok Breakdown

PakMaster 75XL Plus, Work cable 6.1M and clamp, PCH-102 Torch with 6.1M leads, Torch spares kit, Operating Manual.
DESCRIPTION Stand-off Cutting Guide Shield Cup, Crown Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode O-Ring PCH-102 Torch with 6.1M leads
PART No. OTD8/7575* OTD8/7507* OTD9/7501 OTD8/7503* OTD9/7726* OTD8/7506 OTD8/7501 OTD8/7508 OTD8/8402* OTD8/0532* Part No. OTD7/7530SL*
OInformation
83
ARC EQUIPMENT

PAKMASTER 100XL PLUS
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3ph, 50Hz DUTY CYCLE: 40% @ 80 amps output PANEL CONTROLS: On/Off, output amps, gas flow 15-80 amp viarable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power
SECTION ONE
Heavy Industrial
CUT 32mm
80
AMP
H F
AIR FLOW: 190 lpm WEIGHT: 34kg POWER SOURCE DIMENSIONS: H406mm x W330mm x D630mm
415
V
L Smart Logic Over Voltage Protection L Smart Start Auto Pilot Restart L Trigger Latch L Tip Saver Current Fold Back Circuit L Ergonomic Torch Handle L Leads & Spare Parts Kit Storage L Gouging capacity L Continuously variable output
PakMaster 100XL Plus
Torch with 7.6M leads
Part No. OTD1/0885

Part No OTD2/6660*
Plasma Cutting Tourch Consumables:

PCH/M102 (80 amp) SurLok Breakdown

PakMaster 100XL PLus, Work cable 6.1M and clamp, PCH-102 Torch with 6.1M leads, Torch spares kit, Operating Manual.
DESCRIPTION Stand-off Cutting Guide Shield Cup, Crown Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode O-Ring PCH-102 Torch with 6.1M leads
PART No. OTD8/7575* OTD8/7507 OTD8/7500 OTD9/7501* OTD8/7503* OTD9/7726 OTD9/7728* OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402* OTD8/0532* Part No.OTD7/7532SL*
THE
ADVANTAGE
L Tapered shield cup and small torch head allow excellent control when bevelling and gouging. SureLoks size, shape and long arc also make PakMaster XL PLUS an excellent tool for cutting and gouging in tight spaces where other torches will not fit. L Long arc length SureLok torches produce excellent cuts across a wide range of cutting conditions, from drag cutting with the tip directly on the material, to bevelling and gouging, where the tip must be held further away from material. SureLoks strong pilot arc and focused cutting power produce a long arc that gives operators more flexibility and control in demanding situations.
Thermal Dynamics SureLok torch technology is used throughout the PakMaster XL PLUS family. SureLok torches and consumable parts offer important advantages for hand or mechanised plasma cutting. L Improved cutting performance the patented electrode insertion design results in exact positioning of consumable parts, every time, with no special tools. This means a precise, well-defined cutting arc and more precise cuts. L Improved torch cooling means longer consumable parts life and lower operating costs. L Extended tip For maximum visibility and optimum performance in drag cutting. the extended tip provides a clear view of the cut in stand-off or drag cutting. Drag cutting with the tip in contact with the metal results in a narrow kerf, helps eliminate dross and results in greater precision on sheet metal.
84
ARC EQUIPMENT
SECTION ONE
PAKMASTER 7e
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3ph, 50Hz DUTY CYCLE: 50% @ 70 amps PANEL CONTROLS: On/Off, Switch Output, Pressure gauge PANEL INDICATORS: AC Power, Over Temperature, Gasr GENUINE CUT: 19mm mild steel

Industrial
SEVERANCE: 25mm AIR PRESSURE: 482kPA AIR FLOW: 170 LPM
CUT 25mm
70
AMP
H F
WEIGHT: 81kg POWER SOURCE DIMENSIONS: H610mm x W470mm x D715mm
415
V
The PakMaster 7e is a conventional, robust low cost workhorse Plasma cutter. With its cutting capacity of up to 25mm (mild steel) makes this unit an ideal choice for the general fabricator. It features the latest in torch design and technology with the SureLok system. Providing ultra long life consumable parts and therefore reduced overall cutting costs. Features:
L Two year warranty L SureLok torch 6M L SureLok longlife parts L Torch leads storage L Robust construction L Wheeling kit included
PakMaster 7e Part No. OTD1/0711E

PakMaster 7e Plant Contents:

PakMaster 7e, Work cable and clamp, PCH/M102EC Torch with 6M leads, Operating Manual.In
DESCRIPTION Stand-off Cutting Guide Shield Cup, Cutting Shield Cup, Crown Coil Spring Tip, Cutting, 80 amp, Air/N2 Tip, Cutting, 60 amp, Air/N2 Tip, Cutting, 40 amp, Drag Tip, Gouging Gas Distrtibutor, Cutting Gas Distributor, Gouging Electrode, Air N2 O-Ring Torch Head 70 Torch with 6M leads
PART No. OTD8/7575 OTD8/7500 OTD8/7507 OTD9/7501E OTD9/7728 OTD9/07726 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402 OTD8/0532 OTD9/8405 Part No OTD0/7062EC*
formation
PAKMASTER 9e
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3ph, 50Hz DUTY CYCLES: 40% @ 90 amps 60% @ 70 amps PANEL CONTROLS: On/Off, Switch Output, Pressure gauge PANEL INDICATORS: AC Power, Over Temperature, Gas GENUINE CUT: 25mm mild steel
Heavy Industrial
SEVERANCE: 32mm AIR PRESSURE: 482kPa AIR FLOW: 190 lpm
CUT 32mm
90
AMP
H F
WEIGHT: 113kg POWER SOURCE DIMENSIONS: H670mm X W500mm x D790mm
415
V
The PakMaster 9e is a conventional robust, heavy duty Plasma cutter. With a cutting capacity of up to 32mm (mild steel), makes this unit the top choice for heavy duty, high duty cycle cutting. It features the latest in torch design and technology with the SureLok system providing ultra long life consumable parts and therfore reduced overall cutting costs. Features:
L Two year warranty L SureLok torch 6M L SureLok longlife parts L Torch leads storage L Robust construction L Wheeling kit included
PakMaster 9e Part No. OTD1/0911E

PakMaster 9e Plant Contents:

PakMaster 9e, Work cable and clamp, PCH/M102EC Torch with 6M leads, Operating Manual.I
DESCRIPTION Stand-off Cutting Guide Shield Cup, Cutting Shield Cup, Crown Coil Spring Tip, Cutting, 80 amp, Air/N2 Tip, Cutting, 60 amp, Air/N2 Tip, Cutting, 40 amp, Drag Tip, Gouging Gas Distrtibutor, Cutting Gas Distributor, Gouging Electrode, Air N2 O-Ring Torch Head 70 Torch with 6M leads
PART No. OTD8/7575 OTD8/7500 OTD8/7507 OTD9/7501E OTD9/7728 OTD8/7726 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402 OTD8/0532 OTD9/8405 Part No OTD0/7062EC*
nformation Email: cigweldsales@cigweld.com.au
85
Plasma Torches & Consumable Parts
REMEMBER:
look for the mark on your plasma consumable parts and . . . GET WHAT YOURE PAYING FOR!
GENUINE
CONSUMABLES
86
ARC EQUIPMENT
SECTION ONE
PLASMA TORCHES AND CONSUMABLES
WHEN WAS YOUR TORCH MADE?
PRE JANUARY 2000 SERIAL NUMBER IDENTIFICATION OF CUTTING TORCHES

Serial Number Example:
6 T 74 0021 6 T 74 0021 The first digit of a serial number identifies the year of manufacture. In the examples case, the 6 indicates the year 1996. 6 T 74 0021 The second digit (letter) of a serial number identifies the month of manufacture using the following chart.
Example T = January T - January H - February E - March R - April M - May A - June L - July D - August Y - September N - October C - November O - December
6 T 74 0021 The first two digits (numbers) after the month identify the actual model of torch, using the following reference chart.
Example 74 = PCH-M52 00 01 24 25 37 38 41 42 43 44 47 48 49 50 55 56 61 62 M200 U-51 PCH-20 (Supersede by 25) PCH/M-20 PCH/M30 (Supersede by 38) PCH/M30 4A (offset) 4A 4B 4BT PCH/M51 (Supersede by 49) PCH/M51 (Supersede by 49) PCH/M51 RTH-40S//PCH/M55P PCH50 (Supersede by 56) PCH/M50 6A 6B 63 68 73 74 75 76 80 81 82 83 84 85 86 87 88 89 91 92 PCM600 PCH/M150 PCH/M52 (Supersede by 74) PCH/M52 PCH/M53 (wo/ parts in place) PCH/M53 (w/ parts in place) PCH/M100 (Supersede by 82) PCH/M100 (Supersede by 82) PCH/M100 PCH/M35 PCH/M70 PCH/M140 PCH/M145 (Supersede by 88) PCH/M145 (Supersede by 89) PCH/M145 PCH145 PCH/M75 (Supersede by 92) PCH/M75
6 T 74 0021 The last four digits represents the unique torch serial number.
WHAT TORCH SHOULD YOUR MACHINE HAVE FOR OPTIMUM PERFORMANCE? Unit/Torch Comparison for Thermal Dynamics Cutting Systems:
UNIT Drag-Gun Drag-Gun 38 PakMaster 50XL Plus (pre January 2001) PakMaster75XL Plus (pre January 2001) PakMaster 50XL Plus (early 2001) PakMaster 75XL Plus (early 2001) PakMaster 100XL Plus (earlt 2001) PakMaster 7e PakMaster 9e AP40i Compact PakMaster 25 PakMaster 50 PakMaster 75 TORCH PCH-10 PCH-25/38 PCH/M-40 PCH/M-60 PCH/M-62 (SureLok) PCH/M-102 (SureLok) PCH/M-102 (SureLok) PCH/M-102EC (SureLok) PCH/M-102EC (SureLok) PCH/M-35 PCH-25 PCH/M-35 PCH/M-75 UNIT PakMaster 50XL PakMaster 75XL PakMaster 100XL Pak 5 Pak 5XR, Pak-625XR Pak 10XR Pak 1250XR Stak Pak II Pak-15XC Pak-44, Pak 45 TORCH PCH/M-28 PCH/M-75 PCH/M-100XL PCH-50 , PCM-4BT PCH/M-51, PCH/M-52, PCH/M-75 PCH/M-52, PCH/M-100 PCH/M-52 PCH/M-35, PCH/M-70, PCH/M-140 PCH/M-150 PCH/M-6B
PakMaster 100XL Plus (pre January 2001) PCH/M-80
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PCH-10 for Drag-Gun PCH-10 Consumables:
ITEM 1 2 3 4 5
SECTION ONE
DESCRIPTION Shield Cup Tip Air Gas Distributor Electrode PCH-10 70 deg Torch Head
PART No. OTD9/6003 OTD9/6099 OTD9/6007 OTD9/6006 OTD9/0016
PCH-25 for PakMaster 25 PCH-25 Consumables:

ITEM 1 2 3 4 5 DESCRIPTION Shield Cup Tip Air Gas Distributor Electrode PCH-25 70 deg Torch Head PART No. OTD9/6003 OTD9/4476 OTD9/6007 OTD9/6006 OTD9/5807
PCH-25/38 PakMaster for Drag-Gun 38 PCH-25/38 Consumables:

ITEM 1 2 3 4 5 DESCRIPTION Shield Cup Tip Air Gas Distributor Electrode PCH-25/38 70 deg Torch Head PART No. OTD9/6003 OTD9/6501 OTD9/6507 OTD9/6506 OTD9/5807
PCH/M-28 for PakMaster 50 XLi PCH/M-35 for AP40i Compact, PakMaster 50, Stak Pak II PCH/M-28 & PCH/M-35 Consumables:
ITEM 1 2 3 4 4 4 5 6 7 7
DESCRIPTION Shield Cup - Maximum Life (requires 9/6003) Shield Cup - Crown (requires 9/6003) Shield Cup - Standard Tip, Drag Tip, Stand-off Tip, Gouging Gas Distributor Electrode PCH-28 70 deg Torch Head PCH-35 70 deg Torch Head
PART No. OTD9/6503 OTD9/6004 OTD9/6003 OTD9/6501 OTD9/6500 OTD9/6502 OTD9/6507 OTD9/6506 OTD9/5807 OTD9/5807
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SECTION ONE
AP30 for Transplasma AP30
AP 30 Consumables:
ITEM 1 2 3 DESCRIPTION Drag Tip Electrode Gas Diffuser PART No. 676501 676502 676503
PCH/M-40 for PakMaster 50XL Plus (Pre January 2001) PCH/M-40 Consumables:
ITEM 1 1 2 2 2 3 4 5 DESCRIPTION Shield Cup Crown Shield Cup Standoff Tip Drag Tip Gouging Tip Gas Distributor Electrode Torch Head 70 PART No. OTD9/6003 OTD9/6004 OTD9/6500 OTD9/6501 OTD9/6502 OTD9/6507 OTD9/6506 OTD9/8055
PCH-50 for Pak 5 PCH-50 Consumables:
2 3 4 5 6 7
ITEM 1 2 3 4 5 6 N/S 7
DESCRIPTION Shield Cup - Standard Ceramic Shield Cup - Crown Ceramic Tip Electrode Liner (includes O-Ring) Sleeve Collet PCH-50 70 deg Torch Head
PART No. OTD8/5505* OTD8/5519* OTD8/5507* OTD8/5508* OTD8/5520* OTD8/5510* OTD8/5506* OTD8/5501
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
PCH/M-51 Pak 5XR, Pak 625XR PCH/M-50 Consumables:
ITEM 1 2 3 4 4 5 6 6 6 6 7 7 8 8 8
2 3 4
DESCRIPTION Shield Cup-Crown (fits over OTD8/2159) Shield Cup - Crown Ceramic Shield Cup Ceramic Shield Cup - Vespel - Long Shield Cup - Vespel - Std Shield Cup - Phenolic - Std Tip, Gouging .078 Tip 10-40 amp Air Tip 10-60 amp Air Tip 65 amp Air Electrode Electrode PCH-51 70 deg Torch head PCH-51 90 deg Torch head PCM-51 180 deg Torch head
PART No. OTD9/5779* OTD8/5526 OTD9/5630 OTD8/2151* OTD8/2152* OTD8/2159 OTD9/5724* OTD9/5718* OTD9/5631 OTD8/3321* OTD9/5633 OTD9/5720* OTD9/5635 OTD9/4344* OTD9/5634
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PCH/M-52 for Pak 625XR, Pak 1250XR, Pak 10XR
SECTION ONE
3 4 1 2
PCH/M-52 Consumables:
ITEM 1 2 3 3 4 5 6 6 6 6 6 6 6 6 6 7 7 7 8 8 8 DESCRIPTION Shield Cup-Crown (fits over OTD9/5781) Shield Cup - Crown Cermaic Shield Cup - Drag - Vespel Shield Cup - Gouging Ceramic Shield Cup - Phenolic-Std Shield Cup - Std Ceramic Tip 35 amp Air Tip 45-55 amp Air Tip 60-70 amp Air Tip 80 amp Air Tip 105 amp Air Tip Gouging Tip, Gouging 70 amp .078 Tip, Gouging 105 amp .093 Tip, Gouging 105 amp .113 Electrode-Air Electrode-Air (Plated) Electrode-Multi-Gas PCH-52 70 deg Torch Head PCH-52 90 deg Torch Head CM-52 180 deg Torch Head PART No. OTD9/5780* OTD9/5694 OTD8/5712* OTD9/5128* OTD9/5781 OTD9/5617 OTD9/5702 OTD9/5618* OTD9/5707 OTD9/5782* OTD9/5708 OTD8/5129* OTD9/5709* OTD9/5710 OTD9/5713 OTD8/3331* OTD9/5619 OTD9/5711 OTD9/5642 OTD9/5854* OTD9/5643
PCH/M-60 PakMaster 75XL Plus (Pre January 2001) PCH/M-60 Consumables:

ITEM 1 1 2 3 3 3 4 4 5 6 7 DESCRIPTION Shield Cup Shield Cup Crown Coil Spring Tip, Cutting, 60 amp, Air/N2 Tip, Cutting 35 amp, Drag Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode, Air/N2 O-Ring Torch Head 70 PART No. OTD8/7500 OTD8/7507 OTD9/7501 OTD9/7726 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/0532 OTD9/8075
2 1
5 3 4 6
PCH/M-62 for PakMaster 50XL Plus (Early 2001) PCH/M-62 Consumables:

ITEM 1 2 3 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, 40 amp Coil Spring Tip, 40 amp, Drag Tip, 40 amp, Stand-off Tip, 40 amp, Gouging Gas Distributor 40 amp Electrode O-Ring PART No. OTD9/8415 OTD9/8400 OTD9/7501 OTD9/8411 OTD9/8412 OTD9/8416 OTD9/8401 OTD9/8402 OTD8/0532
5 2 1 3 4
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SECTION ONE
PCH/M-70 and PCH/M-140 for Stack Pak II
ITEM 1 1 2 3 4 4 4 4 4 4 5 6 6 6 6 7 7 7 ITEM 1 3 3 4 5 5 5 5 5 5 5 5 5 5 5 6 7 8 8 8 8 9 9 9
DESCRIPTION Shield Cup - Standoff-Long Shield Cup - Gouging Shield Cup - Standoff-Std. Shield Cup - Crown Tip Cutting 35 amp Air/N2/O2 Tip Cutting 70 amp Air/N2/O2 Tip Cutting 70 amp Ar/H2 Tip Gouging .089 Tip Gouging .104 Tip Gouging .125 Gas Distributor Electrode-Cutting, Air/N2/O2 Electrode-Cutting, Ar/H2 Electrode-Gouging, Air/N2/O2 Electrode-Gouging, Ar/H2 PCH-70 70 deg Torch head PCH-70 90 deg Torch head PCM-70 180 deg Torch head DESCRIPTION Shield Cup - Gouging Shield Cup - Standoff - Std Shield Cup - Standoff - Long Shield Cup - Crown Tip Cutting 35 amp Air/N2 Tip Cutting 70 amp Air/N2 Tip Cutting 105 amp Air/N2 Tip Cutting 140 amp Air/N2 Tip Cutting 70 amp Ar/H2 Tip Cutting 105 amp Ar/H2 Tip Cutting 140 amp Ar/H2 Tip Gouging .110 Tip Gouging .125 Tip Gouging .156 Tip Gouging .171 Gas Distributor -Gouging Gas Distributor -Cutting Electrode-Cutting, Air/N2/O2 Electrode-Cutting, Ar/H2 Electrode-Gouging, Air/N2/O2 Electrode-Gouging, Ar/H2 PCH-140 70 deg Torch head PCH-140 90 deg Torch head PCM-140 180 deg Torch head
PART No. OTD9/6024* OTD9/6018* OTD9/6016* OTD9/6017* OTD9/6008* OTD9/6009 OTD9/6013* OTD9/6014* OTD9/6015* OTD9/6109* OTD9/6022* OTD9/6019* OTD9/6021* OTD9/6107* OTD9/6108* OTD9/5810* OTD9/5811* OTD9/5812* PART No. OTD9/6047 OTD9/6045 OTD9/6054 OTD9/6046 OTD9/6025* OTD9/6026 OTD9/6027 OTD9/6028 OTD9/6034* OTD9/6035* OTD9/6036* OTD9/6037* OTD9/6038* OTD9/6039* OTD9/6040 OTD9/6112 OTD9/6051 OTD9/6048 OTD9/6050* OTD9/6110 OTD9/6111* OTD9/5813* OTD9/5814* OTD9/5815*
6 7
PCH/M-75 for PackMaster 75XL, Pak-625XR, PakMaster 75, Pak 5XR
1 2 3 4 5 6 7 8
ITEM 1 2 3 4 5 5 5 6 6 7 8 8 DESCRIPTION Shield Cup - Standard Shield Cup - Crown Shield Cup - Maximum Life Canted Coil Spring Tip, Drag 35 amp Tip, Stand-off 55 amp Tip, Gouging Gas Distributor - Cutting Gas Distributor - Gouging Electrode PCH-75 70 deg Torch Head PCH-75 180 deg Torch Head PART No. OTD8/7500 OTD8/7507 OTD8/7496 OTD9/7501 OTD8/7503 OTD8/7504 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/7510 OTD8/7512
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PCH/M-80 for PakMaster 100XL Plus (Pre January 2001)
SECTION ONE
ITEM 1 1 2 3 3 3 3 4 4 5 6 DESCRIPTION Shield Cup Crown Shield Cup Coil Spring Tip, Cutting, 80 amp, Air/N2 Tip, Cutting, 55 amp, Air/N2 Tip, Cutting, 35 amp, Drag Tip, Gouging Gas Distrtibutor, Cutting Gas Distributor, Gouging Electrode, Air N2 O-Ring PART No. OTD8/7500 OTD8/7507 OTD9/7501 OTD9/7728 OTD8/7504 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/0532
2 1
5 3 4 6
PCH/M-100 for Pak 10XR PCH/M-100 Consumables:
1 2
3 4 5
ITEM 1 1 2 3 3 5 4 5 6 7 8 8
DESCRIPTION Shield Cup - Standard Shield Cup - Match Shield Cup - Crown Tip, 35 amp Air Tip, 70 amp Air Tip, 105 amp Air Electrode Liner Gas Distributor Electrode Holder PCH-100 70 deg Torch Head PCH-100 180 deg Torch Head
PART No. OTD8/1100* OTD9/4345 OTD8/1101* OTD9/4343 OTD9/4342* OTD9/4341 OTD9/4340 OTD8/1106* OTD9/4339 OTD8/1108* OTD8/1113* OTD8/1112
PCH/M-100XL for PakMaster 100 XL PCH/M-100XL Consumables:
3 4 5 6 7 8
ITEM 1 2 3 4 5 5 5 5 6 6 7 8 8
DESCRIPTION Shield Cup - Standard Shield Cup - Crown Shield Cup - Maximum Life Canted Coil Spring Tip, Drag 35 amp Tip, Stand-off 55 amp Tip, Stand-off 70 amp Tip, Gouging Gas Distributor - Cutting Gas Distributor - Gouging Electrode PCH-100XL 70 deg Torch Head PCH-100XL 180 deg Torch Head
PART No. OTD8/7500 OTD8/7507 OTD8/7496 OTD9/7501 OTD8/7503 OTD8/7504 OTD8/7505 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/7510 OTD8/7512
PCH/M-102 for PakMaster 75XL Plus (Early 2001), PakMaster 100XL Plus (Early 2001) PCH/M-102 Consumables:
ITEM 1 1 2 3 4 4 4 4 5 5 6 7 DESCRIPTION Stand-off Cutting Guide CrownShield Cup Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode O-Ring PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501 OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402 OTD8/0532
5 2 1 3 4
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SECTION ONE
PCH/M-102EC for PakMaster 7e, PakMaster 9e
PCH/M-102EC Consumables:
ITEM 1 1 2 3 4 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, Crown Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Electrode O-Ring PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501E OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD9/8402 OTD8/0532
5 2 1
PCH/M-150 for Pak 15XC
2 3 4
ITEM 1 1 2 2 N/S 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 5 5 5 5
DESCRIPTION Shield Cup - Std - Ceramic Front Shield Cup - Std - Metal Front Shield Cup - Copper (Tip Exp.) Shield Cup - Ceramic (Tip Exp.) Shield Cup-Gouging Tip 50 amp Air Tip 100 amp Air Tip 150 amp Air Tip 50 amp O2 Tip 100 amp O2 Tip 150 amp O2 Tip 50 amp N2 Tip 100 amp N2 Tip 150 amp N2 Tip 150 amp Ar/H2 Tip, Gouging 85 amp .078 Tip, Gouging 150 amp .120 Electrode-Air Electrode-O2 Electrode-N2, Ar-H2 PCH-150 70 deg Torch head PCH-150 90 deg Torch head PCM-150 180 deg Torch head PCM-145 180 deg Torch head
PART No. OTD9/5750 OTD9/5790 OTD9/5801* OTD9/5758 OTD9/5774 OTD9/5748 OTD9/5747 OTD9/5746 OTD9/5753* OTD9/5752* OTD9/5751* OTD9/5765* OTD9/5766* OTD9/5767 OTD9/5775* OTD9/5756* OTD9/5755 OTD9/5749 OTD9/5760* OTD9/5754* OTD9/5743 OTD9/5744* OTD9/5745* OTD9/6410*
* Please note these parts are no longer available from CIGWELD these are original US catalogue numbers and are in this book as a refernece only.
PCM-4B(T) for Pak 10XR, Pak 5 PCM-4B(T) Consumables:
34
10
11
ITEM 1 2 3 3 3 4 5 6 7 8 8 9 10 11 11 11
DESCRIPTION Shield Cup - Std - Ceramic Shield Cup - Crown Ceramic Tip Lo-amp .059 Tip Lo-amp - Std .030 (4BT/5) Tip Std .046 (4BT/5) Gas DiElectrode electrode Liner Sleeve Collet (4BT-only) Collet - Std Spring Back Cap NS PCH-4B 70 deg Torch Head PCH-4B 90 deg Torch Head PCM-4BT 180 deg Torch Head
PART No. OTD8/4088 OTD8/4213* OTD8/4153 OTD8/4189* OTD8/4211 OTD9/2421 OTD8/4073 OTD8/4154 OTD8/4182 OTD8/4197* OTD8/4156* OTD8/4050* OTD8/4158* OTD8/4160* OTD8/4161* OTD8/4196*
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PCH/M-6B for Pak 44, Pak 45
SECTION ONE
PCH/M-6B Consumables:
ITEM 1 2 3 4 4 4 4 5 5 6 7 8 N/S 9 9 9 DESCRIPTION End Cap End Piece Outer Insulator Tip 100 amp Tip 200 amp Tip 300 amp Tip 400 amp Electrode-Lo-Amp Electrode-Gen Purpose Liner Gas Distributor Electrode Holder Gasket PCH-6B 70 deg Torch Head PCH-6B 90 deg Torch Head PCM-6B 180 deg Torch Head PART No. OTD8/6515 OTD8/6514 OTD8/6581 OTD8/6580* OTD8/6575 OTD8/6582 OTD8/6572 OTD8/6586* OTD8/6578 OTD8/6571 OTD8/6569 OTD8/6615 OTD8/6512 OTD8/6583* OTD8/6584* OTD8/6577
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SECTION ONE
ELECTRODE HOLDERS
Twistlock Electrode Holder 250 AMP Part No. 646165
WELDING EQUIPMENT ACCESSORIES
L Electrode capacity up to 5mm L Fully insulated L High quality L Durable holder L Manufactured by CIGWELD
Twistlock Electrode Holder 400 AMP Part No. 646142 L Electrode capacity up to 8mm L Fully insulated L High quality L Durable holde L Manufactured by CIGWELD
Twistlock Electrode Holder 600 AMP Part No. 646343

L Electrode capacity up to 8mm L Heavy duty high quality construction L Fully insulated L High performance holder L Heat resistant fibreglass handle
Tweco Tong Electrode Holder 400 AMP Part No. 646344

L EXTRA HEAVY DUTY L Electrode capacity up to 6mm L Fully insulated holder L All position electrode grip featuring ultra quick electrode change L Top quality Tweco tong holder long life cool running
Tong Electrode Holder 400 AMP Part No. 646214

L Electrode capacity up to 6mm L Economical tong holder L Fully insulated L All position electrode grip featuring ultra quick electrode change
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CHIPPING HAMMERS
Chipping Hammer Part No. 646215
L Shock resistant wire spring handle
SECTION ONE
L Hardened steel head,featuring pointed and chisel ends
STEEL BRISTLE WIRE BRUSH

Stainless Steel Bristle Wire Brush FOUR ROW STRAIGHT
Part No. 646363
Stainless Steel Bristle Wire Brush THREE ROW CONVERGING

Part No. 646364
Stainless Steel Bristle Wire Brush FOUR ROW STRAIGHT

Part No. 646365
CABLE CONNECTORS
CABLE CONNECTOR 300 AMP Tapered Twist Lock Up to 50mm2 CABLE CONNECTOR 500 AMP Tapered Twist Lock Up to 70mm2 DINSE CABLE CONNECTOR 25mm2 MALE DINSE CABLE CONNECTOR 25mm2 FEMALE DINSE CABLE CONNECTOR 50mm2 MALE DINSE CABLE CONNECTOR 50mm2 FEMALE DINSE CABLE CONNECTOR 70mm2 MALE DINSE CABLE CONNECTOR 70mm2 FEMALE DINSE PANEL SOCKET 25mm2 DINSE PANEL SOCKET 50mm2 Part No. 646161 Part No. 646162 Part No. 705152 Part No. 705153 Part No. 704461 Part No. 705154 Part No. 705155 Part No. 705156 Part No. 7977159 Part No. 704460
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SECTION ONE
CRIMPED FITTED CABLE LUGS
CABLE SIZE UP TO 16-25mm2 Holse size 13mm CABLE SIZE UP TO 25-50mm2 Hole size 13mm CABLE SIZE UP TO 50-70mm2 Hole size 13mm CABLE SIZE UP TO 70-95mm2 Hole size 19mm
Part No. KP2453 Part No. KP774 Part No. KP887 Part No. KP892
WORK CLAMPS
SPRING LOADED 200 AMP SPRING LOADED 400 AMP SPRING LOADED 600 AMP G TYPE 500 AMP TONG TYPE 500 AMP SPRING LOADED 200 AMP Part No. 646348 Part No. 646349 Part No. 646350 Part No. 646351 Part No. 646352 Part No. KP301
ROTARY WORK CLAMP

ROTAGROUND 250 AMP ROTAGROUND 500 AMP ROTAGROUND 1000 AMP Part No. 646353 Part No. 646354 Part No. 646355
WELD MEASUREMENT GAUGE

NAKA GAUGE Measures leg length, root gap, plate thickness, convexity, Wire and rod diameter, height of welds Part No. 646265
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SPATTER-SAFE
Spatter release agent. Ozone safe, User safe, Non flammable, Low toxicity, effective and econonical. 400mL PUMP CAN 1 LITRE 5 LITRE 20 LITRE 400mL Pump Sprayer
SECTION ONE
Part No. 704814 Part No. 704815 Part No. 704816 Part No. 704817 Part No. 704818
Genuine COMET 500 MIG AND TIG REGULATORS AND FLOWMETRES

Regulator/Flowmeter MIG and TIG Argon type with flowmeter guage Part No. 301526
Regulator MIG and TIG Pre set at 200kPa, for use with 301711, 301710, 310277, 310276
Part No. 301527
Flowmeter TIG Flow rates are 1-15 litres/min Part No. 301710
Flowmeter MIG Flow rates are 10-40 litres/min Part No. 301711
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SECTION ONE
Genuine COMET 500 MIG AND TIG REGULATORS AND FLOWMETERS

Flowmeter Set Flow Restrictors PART No. 310277 310276 DESCRIPTION MIG TIG FLOW RATE 15lpm @ 200kPa 8lpm @ 200kPa
CO2 Welding Regulator PART No. 310100 DESCRIPTION 310SR High Flow CO2 Regulators FLOW RATE 60 lpm
Refer to Gas Equipment Section 2 page 118 & 121 for more detailed information and the full range of Regulators and Flowmeters
DRYING OVENS
Portable Drying Oven: Part No. VB1689 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. ELECTRODE CAPACITY: 11kg. DIMENSIONS: VB1689 EXTERNAL INTERNAL Width 178mm 137mm Height 165mm 124mm Depth 556mm 489mm WEIGHT: 11kg Supply required 240 volts 50Hz AC Maximum temperature:120 Deg. C Bench Drying Oven: Part No. VB1690 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. Has a double walled insulated cabinet with bottom mounted elements to ensure even heat distribution. The oven has four open rod shelves, and an adjustable thermostat to maintain the selected temperature. ELECTRODE CAPACITY: 112kg. DIMENSIONS: VB1690 EXTERNAL INTERNAL Width 584mm 445mm Height 711mm 496mm Depth 635mm 533mm WEIGHT: 76kg Supply required 240 volts 50Hz AC Maximum temperature:260 Deg. C
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WELDING LEAD SETS
SECTION ONE
Transarc Super-Flex welding cable is available ready made welding lead sets. Using premium quality work clamps, electrode holders and connectors these 5 metre long sets provide a quality option for replacement or for purchase with new machines. 240 amp LEAD SET (complete 5M long) 25mm2 dinse Part No. 646323 300 amp LEAD SET (complete 5M long) lug Part No. 646324 400 amp LEAD SET (complete 8M long) lug Part No. 646325
SUPER-FLEX WELDING CABLES

Transarc Super-Flex is a premium grade copper welding cable which offers flexibility over a wide range enviromental conditions. Featuring V90 PVC Nitrite insulation with ultra fine 0.2mm copper wire producing high conductivity with exceptional flexibility. STANDARD ORANGE SINGLE INSULATED 16mm2 150M Drum 25mm2 150M Drum 35mm2 150M Drum 50mm2 150M Drum 70mm2 100M Drum 95mm2 50M Drum Part No. 7901042 Part No. 7901043 Part No. 7901044 Part No. 7901045 Part No. 7901046 Part No. 7901047
MIG PLIERS
A universal tool suitable for loosening or tightening contact tips,rapid and precise cutting of welding wire,time-saving cleaning of protective gas nozzles and removal of protective gas nozzles Size No 1 - Nozzle I.D.12-15mm Size No 2 - Nozzle I.D.15mm & above Part No. 705000 Part No. 705001
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SECTION ONE
ADAPTORS
Lug to 25mm2 Dinse:
Part No. 706552
Lug to 50mm2 Dinse: Part No. 706551
ROLLER GUIDE KIT

This complete plasma roller guide kit can be used in conjunction with all Thermal Dynamics and many other brands of plasma torch. Cutting of shapes, circles or just straight lines become quick and easy with the roller guide system. Optimum tip height above the work piece is maintained at all times, improving efficiency and maximising the torch consumable parts life. Part No. OTD7/8910
L Allows constant, optimum tip height L Improved cut quality L Enhanced tip life L Adaptable for cutting straight lines, circles and bevelling L Magnetic pivots for steel cutting L Suction pivots for non ferrous metals L Fits all thermal Dynamics torches and most other brands of torches
TRI-ARC FOUNDRY TORCH

The Arcair Tri-Arc Torch is designed for foundry applications. This multi-purpose tool cuts inventory and maintenance costs by taking the place of several ordinary cleaning room air carbon arc torches. The Tri-Arc Torch has a heavy duty all purpose body which accepts your choice of interchangeable heads to remove defects, wash pads and perform general purpose cleaning (see below). Maintenance is simpler and a smaller stock of replacement parts is required. The Tri-Arc Torch is 31.8cm long and weighs only 1.09kg without the concentric cable. The standard Concentric Cable Assembly is available. along with a water-cooled Cable Assembly.
General Purpose Heads:

For removal of defects, fin removal, padwashing and piercing applications. A choice of four head assemblies to accept electrode diameters: 12.70mm, 15.88mm, 19.05mm and 25.40mm.
Torch and Cable 2.1M No Head Torch only Torch and 2.1M Cable ELECTRODE SIZE 12.5mm 15.6mm 19mm Part No. AA62991417 Part No. AA02991411 Part No. AA74143607 HEAD ASSEMBLY Part No. AA94378267 Part No. AA94378270 Part No. AA94378273
DESCRIPTION Insulator Assembly Lever Assembly Arm Upper Tube Air Spring Jumper Assembly (2 required) Valve Assembly Body Handle Sleeve PART No. AA94433118 AA94476034 AA94048110 AA94893183 AA94800088 AA96458018 AA94104023 AA94103221 AA94370079 AA94784045
Spare Parts:
ITEM 1 2 3 4 5 6 7 7 8 8
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ARC EQUIPMENT

ARC AIR GOUGING TORCHES
Angle Arc K3000 and K4000
SECTION ONE
The K3000 is the medium-duty torch of the Angle-Arc Family. This torch is built for repair and maintenance jobs in areas such as mining, construction and all types of metal fabrication. With the K3000 torch, electrodes ranging from 4mm to 9.5mm flats can be used. The torch is rated 600 A 100%. It uses compressed air at 550 kPa and 620 lpm. The torch and cable weigh 1.8kg.
K3000 Ordering Information:

K3000 Torch only K3000 Torch and 2.1M Cable K3000 Torch and 3M Cable K3000 2.1M Cable only K3000 3M Cable only Part No. AA01065000 Part No. AA61065000 Part No. AA61065001 Part No. AA70088107 Part No. AA70088110
K3000 Torch
The K4000 torch is made for heavy duty metal removal applications such as weld preparations in pressure vessel shops and shipyards. The torch accepts both round and flat electrodes, ranging in size from 4mm through 12.7mm round and 9.5mm and 16mm flat Copperclad electrodes. The K4000 is rated to 1000 amperes. It uses compressed air at 550 to 690 kPa and 850 to 990 lpm. The torch and cable weight 2.4kg.
K4000 Ordering Information:

K4000 Torch only K4000 Torch and 2.1M Cable K4000 Torch and 3M Cable K4000 2.1M Cable only K4000 3M Cable only Part No. AA01082000 Part No. AA61082000 Part No. AA61082001 Part No. AA70084207 Part No. AA70084210
K4000 Torch
K3000 and K4000 Accessories:
2.1M Heavy Duty K4000 Cable 3M Heavy Duty K4000 Cable K4000 Heavy Duty Cable Adaptor 360 Cable/K-3 Torch Adaptor Part No. AA70128507 Part No. AA70128510 Part No. AA96013006 Part No. AA94013100
Cable Spare Parts
Cable Spare Parts:

ITEM 1 2 3 4 5 6 7 7 8 8 9 10 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Retainer, Screw O-Ring Connector Washer, Spring Washer, Flat Clamp (2 required) 2.1M Conductor Assembly 3M Conductor Assembly 2.1M Replacement Cover 3M Replacement Cover Boot, Insulating Connector, Female DESCRIPTION Insulator Assembly Screw Lever Assembly Screw Valve Bonnet Assembly (Item 5-8) Wrench Bonnet Spool Assembly (Items 7 and 8) O-Rings (2 required) Spool Upper Arm Heavy Assembly Screw Body Hinge Pin Spring Handle
K3000
PART No. AA94695054 AA94710027 AA94170178 AA94940104 AA94940103 AA98167010 AA96130314 AA96130315 AA94171273 AA94171274 AA94105014 AA94170150
K4000
PART No. AA94695044 AA94710027 AA94565087 AA94940104 AA94940103 AA98167010 AA96130263 AA96130261 AA94171273 AA94171274 AA94105014 AA94170150
Torch Spare Parts:
K3000
PART No. AA94433193 AA97142009 AA94476080 AA94104016 AA94960001 AA94104012 AA94710036 AA94801010 AA94048120 AA94378355 AA97192022 AA94103232 AA94632101 AA94800191 AA94370179
K4000
Part No. AA94433183 AA97142009 AA94476066 AA94104016 AA94960001 AA94104012 AA94710036 AA94801010 AA94048088 AA94378334 AA97192022 AA94103206 AA94632094 AA94800077 AA94370163
Torch Spare Parts
102
ARC EQUIPMENT
SECTION ONE
TIG WELDING KIT with GAS VALVE and 25mm2 DINSE CONNECTOR
TIG Welding Kit (v)
Part No. 700706

Part No. 305710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112
Contents:
SA17VFDI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH
TIG WELDING KIT with TORCH SWITCH and 25mm2 DINSE CONNECTOR
TIG Welding Kit (s) Part No. 700707
Part No. 304710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112
Contents:
SA17VFI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH
MIG WELDING KIT 160amp with EURO ADAPTOR

MIG Welding Kit Part No. 706542
Part No. T161545307 Part No. 700638 Part No. 301526 Part No. LP112
Contents:
TWE 1.3F MIG Gun Work Lead (4M) Regulator / Flowmeter Gas Connection 5/8-18 UNF
103
104
Gas Equipment
Genuine COMET SABRE VECTOR VANGUARD COMPACT COMWELD HOSE
* *
*As indicated
*As indicated
105
GAS EQUIPMENT
G Genuine COMET Welding, Cutting & Heating Equipment G Genuine COMET Accessories G Manifolds
GUIDE FOR COMMONLY USED Genuine COMET GAS EQUIPMENT RANGE

Genuine COMET Outfits
Part No. Description Page No:
308313 308314 308345 308315 308316 308336 308317 308318 308344
Genuine COMET 3 Professional Plus Outfit Genuine COMET 3 Commander Outfit Genuine COMET 3 Commander Outfit Oxy/LPG Genuine COMET 3 Starter Pack Oxy/Acetylene Genuine COMET 3 Starter Pack Oxy/LPG Genuine COMET 3 Cutting Pack Oxy/Acetylene Genuine COMET SABRE Cutting Outfit Oxy/Acetylene Genuine COMET SABRE Cutting Outfit Oxy/LPG Genuine COMET VECTOR Welding Kit Oxy/Acetylene
Description
108 108 108 108 108 109 109 109 109

Page No:
Genuine COMET Regulators

Part No.
301637 301532 301531 301524 301523 301525 301526 301528 301527 301683 301710 301711
Genuine COMET 700 Oxygen VI 1,000 kPa Genuine COMET 700 Acetylene VI Genuine COMET 700 Oxygen VI 400 kPa Genuine COMET 500 Acetylene VI Genuine COMET 500 Oxygen VI Genuine COMET 500 LPG RI Single Gauge Genuine COMET 500 Argon/CO2 VI 400 kPa Twin Gauge Genuine COMET 500 CO2 SI 400 kPa Twin Gauge Genuine COMET 500 Argon/CO2 VI 200 kPa Pre-set Single Gauge Genuine COMET 500 CO2 SI 200 kPa Pre-set Single Gauge Genuine COMET Flowmeter 2-14 L/min (TIG) Genuine COMET Flowmeter 10-40 L/min (MIG/TIG)
Description
114 114 114 117 117 117 118 118 118 118 118 118
Page No:
NOTE: Genuine COMET Gas Welding, Cutting & Heating Equipment not specified in this guide appears elsewhere in this section.
Genuine COMET Blowpipe and Attachments

Part No.
304001 304005 304002 304003 304166 TH7 304167 304168 304169 304070 304141 304161 304143 304171
Genuine COMET 3 Blowpipe Genuine COMET 3 Cutting Attachment for type 40 nozzles Genuine COMET 3 Mixer-Weld/Heat Oxy/Fuel Type 550 Genuine COMET 3 Mixer Heat Oxy/Fuel SHA1/2-SHP1/2 Genuine COMET 3 Mixer, Heating Oxy/LPG for SHP3/4 Genuine COMET 3 Powder Facing Attachment Oxy/Acet Genuine COMET Vector Blowpipe Oxy/Fuel Genuine COMET Vector Cutting Attachment for type 40 nozzles Genuine COMET Vector Mixer-Weld/Heat Oxy/Fuel Type 560 Genuine COMET SABRE Cutting Torch Genuine COMET Multipurpose Blowpipe Oxy/Fuel Genuine COMET Multipurpose Blowpipe Brass Handle Oxy/Fuel Genuine COMET Multipurpose Blowpipe 900mm Straight Head Oxy/Fuel Genuine COMET VanGuard Cutting Torch
Description
125 126 125 125 125 126 124 124 124 127 127 127 127 128
Genuine COMET Special Nozzles

Part No. Description
Page No:
Genuine COMET Cutting Nozzles

Part No.
Page No:
306035 306036 306037 306038 306054 306055 306056 306033
Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 48GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 64GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GS Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 48GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 64GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GS
Description
130 130 130 130 131 131 131 131

Page No:
Genuine COMET Welding and Super Heating Tips

130 130 130 130 130 130 130 130 131 131 131 131 131 131 131
Part No.
306046 306047 306048 306049 306050 306051 306052 306053 306025 306026 306028 306029 306030 306031 306032
Genuine COMET Oxy/Acet, Type 41, Size 6 Genuine COMET Oxy/Acet, Type 41, Size 8 Genuine COMET Oxy/Acet, Type 41, Size 12 Genuine COMET Oxy/Acet, Type 41, Size 15 Genuine COMET Oxy/Acet, Type 41, Size 20 Genuine COMET Oxy/Acet, Type 41, Size 24 Genuine COMET Oxy/Acet, Type 41, Size 32 Genuine COMET Oxy/Acet, Type 41, Size 48 Genuine COMET Oxy/LPGas, Type 44, Size 6 Genuine COMET Oxy/LPGas, Type 44, Size 8 Genuine COMET Oxy/LPGas, Type 44, Size 12 Genuine COMET Oxy/LPGas, Type 44, Size 15 Genuine COMET Oxy/LPGas, Type 44, Size 20 Genuine COMET Oxy/LPGas, Type 44, Size 24 Genuine COMET Oxy/LPGas, Type 44, Size 32
307056 307057 307000 307001 307002 307003 307004 307005 307006 307068 307809 307059 307810 307811 307007 307121 307122 307120 307119 307118 307117 307124 307125 307123
Genuine COMET Welding Tip Oxy/Acet Type 551 Size 4 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 6 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 8 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 10 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 12 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 15 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 20 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 26 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 32 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 8 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 12 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 15 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 20 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 32 Genuine COMET Heating Tip Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA1 Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA2 Oxy/Acet Size 12x12HT Genuine COMET SuperHeating Tip SHP1 Oxy/LPG Size 18x12HT Genuine COMET SuperHeating Tip SHP2 Oxy/LPG Size 36x12HT Genuine COMET SuperHeating Tip SHP3 Oxy/LPG Size 48x12HT Genuine COMET SuperHeating Tip SHP4 Oxy/LPG Size 48x15HT Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 450mm Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 700mm Genuine COMET SuperHeating Barrel, S/Steel, Straight 735mm
133 133 133 133 133 133 133 133 133 133 133 133 133 133 134 134 134 135 135 135 135 136 136 136
106
GAS EQUIPMENT
SECTION TWO
Genuine COMET 3 KITS
CIGWELD Genuine COMET gas welding, cutting and heating kits combine all the quality components required to perform tasks ranging from brazing through to cutting steel. CIGWELD first began manufacturing Gas Equipment in 1922 and has been at the leading edge in design, safety and production since then. The Genuine COMET 3 torch and Genuine COMET regulator range is at the heart of this experience and continues to be the market leader in its field due to an unwavering commitment to manufacturing products of unrivalled quality.
GAS EQUIPMENT KITS
As operators have different equipment use requirements, CIGWELD packages kits that are tailored to individual needs. Listed below is a cross-reference matrix that tables all the components that go into each of the different kits. For more detail on these and other kits please refer to the pages following.
Genuine COMET 3 KIT CONTENTS

Part Number 304001 304005 304002 301637 301532 301525 306046 306047 306048 306049 306025 306026 306028 306029 307001 307002 307003 307004 307005 307007 307068 307059 308693 308755 308777 308778 308729 454031 454040 308789 309258 309275 308036 312943 Description Genuine COMET 3 blowpipe Genuine COMET 3 cutting attachment Genuine COMET 3 mixer type 551 Genuine COMET 700 Oxygen regulator Genuine COMET 600 Oxygen regulator Genuine COMET 700 Acetylene regulator Genuine COMET 600 Acetylene regulator Genuine COMET 500 LPG regulator Genuine COMET cutting nozzle, Type 41 size 6 Genuine COMET cutting nozzle, Type 41 size 8 Genuine COMET cutting nozzle, Type 41 size 12 Genuine COMET cutting nozzle, Type 41 size 15 Genuine COMET cutting nozzle, Type 44 size 6 Genuine COMET cutting nozzle, Type 44 size 8 Genuine COMET cutting nozzle, Type 44 size 12 Genuine COMET cutting nozzle, Type 44 size 15 Genuine COMET welding tip, oxy-acetylene size 8 Genuine COMET welding tip, oxy-acetylene size 10 Genuine COMET welding tip, oxy-acetylene size 12 Genuine COMET welding tip, oxy-acetylene size 15 Genuine COMET welding tip, oxy-acetylene size 20 Genuine COMET heating tip, oxy-acetylene size 8x12 Genuine COMET brazing tip, oxy-LPG size 8 Genuine COMET brazing tip, oxy-LPG size 15 Genuine COMET fitted 5 metre twin hose for oxy-acetylene Genuine COMET fitted 5 metre twin hose for oxy-LPG Genuine COMET F6 oxygen flashback arrestor Genuine COMET F6 fuel flashback arrestor Roller guide Flip front gas goggle, shade 5 Wide view gas goggle, shade 5 Flint lighter, single cup type Combination spanner Cylinder key Tip cleaner set Gas Welding & Cutting Hints Handbook Professional Plus P/N 308313 G G G G G Commander Oxy/Acetylene P/N 308314 G G G G G G G G G G G G G G G G G G G G G G G G G G G G Commander Oxy/LPG P/N 308345 G G G G Starter Oxy/Acetylene P/N 308315 G G G G G G G Starter Oxy/LPG P/N 308316 G G G G Cutting Pack P/N 308336 G G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G
KIT SELECTION CHART BY INDUSTRY APPLICATION

Industry Application Fabrication Construction Plumbing Cutting Preheating Maintenance and repair Rural applications Metal workshops Demolition and scrapyards Handyman Airconditioning Refrigeration Emergency service Step Brazing Jewellery manufacture Auto repair G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Professional Plus G G G Commander Oxy/Acetylene G G G Commander Oxy/LPG G G G G G Starter Oxy/Acetylene G G Starter Oxy/LPG G G G G G G G G G Cutting Pack Sabre Cutting Vector Turbo Torch Air/Acetylene Turbo Torch Air/LPG
NB: Kit selection is based on the best fit for the application. Other kits can be selected however components may need to be purchased separately to accomplish all tasks that may need to be undertaken.
107
GAS EQUIPMENT
GAS EQUIPMENT KITS

Genuine COMET GAS OUTFITS
Professional Plus Outfit
SECTION TWO
A complete outfit containing everything the professional tradesman or other discerning buyer could possibly want with respect to gas cutting, welding and heating equipment. The components in this outfit provide incredible value for money.
Contents:
This outfit also includes F6 flashback arrestors, roller guide, heating tip (Size 8x12 HT), 5 welding tips (Size 8,10,12,15,20) and 4 cutting nozzles (Size 6,8,12,15), as well as the accessories pictured.
Professional Plus Outfit Part No. 308313 Part No. 308322 (N.Z.)
Commander Outfit
The logical choice for those who want to replace or update their existing Genuine COMETTM equipment range and may already have the extra components supplied in the PROFESSIONAL PLUS.
Contents:
This value for money outfit also includes 4 welding tips (Size 8,10,12,15 LPG version has size 8 & 15 only) and 4 cutting nozzles (Size 6,8, 12,15), as well as the accessories pictured.
Commander Outfit Oxygen/Acetylene Oxygen/Acetylene Oxygen/LPG Part No. 308314 Part No. 308323 (N.Z.) Part No. 308345
Starter Pack
For those just starting out, or who require the basic components for gas cutting and welding, the Starter Pack is the ideal option. Available in either Oxygen/Acetylene (pictured) or Oxygen/LPG* versions.
Contents:
This pack also includes gas hose, a cutting nozzle (Size 12) and welding tip (Size 12 Acet., Size 8 LPG).
Starter Pack Oxygen/Acetylene Oxygen/Acetylene Starter Pack Oxygen/LPG Oxygen/LPG Part No. 308315 Part No. 308324 (N.Z.) Part No. 308316 Part No. 308325 (N.Z.)
108
GAS EQUIPMENT
SECTION TWO
Genuine COMET GAS OUTFITS
Cutting Pack
GAS EQUIPMENT KITS
Introducing a brand new oxy/acetylene gas kit from CIGWELD. The Genuine COMETTM 3 Cutting Pack is a perfect kit for the professional fabricator or tradesman who requires the basic gas equipment components and only wishes to cut. Simply add a hose length that best suits your requirement. (See page 139).
C Contents:
The Genuine COMET 3 Cutting Pack comes complete with the original Genuine COMET 3 blowpipe and cutting attachment and is complemented by new Genuine COMET 600 regulators for oxygen and acetylene. The kit is further rounded out with a Genuine COMET size 12 cutting nozzle.
contents Ordering Information:

Genuine COMETTM 3 Cutting Pack Part No. 308336
SABRE Cutting Outfit

The ideal outfit for those simply needing to cut or heat steel plate, pipe or scrap without the need for gas welding. The Genuine COMETTM SABRETM torch is suitable for direct use with most Oxy/Fuel gases and cuts steel up to 200mm (8) thick. The outfit comes in two dedicated versions either Oxygen/Acetylene (pictured) or Oxygen/LP Gas.
Industry Applications:
A dedicated, specialist gas cutting outfit suited to applications requiring medium duty cutting of steel up to 200mm (8). The outfit also contains a special heating nozzle. It is ideal for use in the following industries and applications, as well as many more:
Contents:
This outfit contains CIGWELDs renowned Genuine COMETTM 700 regulators*, and Genuine COMETTM SABRETM cutting torch. It also includes 4 cutting nozzles (Size 6,8,12,15), a heating nozzle (Size 10x12 HT for Acet outfit, Size 20X9 HT for LPG outfit), F6 flashback arrestors, roller guide, circle cutting radius bar and pivot, as well as the accessories pictured.
SABRE Cutting Outfit Oxygen/Acetylene Oxygen/Acetylene SABRE Cutting Outfit Oxygen/LPG Oxygen/LPG Part No. 308317 Part No. 308326 (N.Z.) Part No. 308318 Part No. 308327 (N.Z.)
VECTOR Outfit
The Genuine COMETTM VECTORTM is a lightweight outfit providing a highly portable, manoeuvrable, welding and heating outfit. Capable of welding to 10mm (3/8).
Industry Applications:
The Genuine COMETTM VECTORTM when combined with D or E size Oxygen and Acetylene cylinders and a suitable cylinder trolley is ideally suited to those engaged in plumbing, air conditioning, refrigeration and installation.
Contents:
This outfit contains CIGWELDs Genuine COMETTM 600 regulators, Genuine COMETTM VECTORTM Blowpipe and Welding Attachment as well as a welding tip (Size 8), gas welding goggles, 3 metres of twin welding hose and flint lighter.
Genuine COMETTM VECTORTM Outfit Part No. 308344
109
GAS EQUIPMENT
GAS EQUIPMENT KITS

Genuine COMET LPG CONVERSION KIT
PART NUMBER 308134 DESCRIPTION Conversion Kit LPG KIT CONSISTS OF: PART NUMBER 301525 306029 307059 308755 308013
SECTION TWO
DESCRIPTION Genuine COMET 500 LPG regulator Genuine COMET oxy-LPG cutting nozzle size 15 Genuine COMET oxy-LPG brazing tip size 15 Genuine COMET 5 metre oxy-LPG twin hose LPG nozzle cleaning wires
Want to change fuel gases and save dollars on cylinder rental and fuel costs? Well this is the ideal kit for you. CIGWELD has put all the items you need into one easy kit. Genuine COMET3 equipment performs as well on LPG as it does on acetylene all you need to do is change the regulator, nozzle and hose from acetylene to LPG and its all right here in the one kit! The only thing you cannot do with oxy/LPG is fusion weld with mild steel (black) wire (it will braze). Youll be surprised how quickly your change to LPG will pay for your investment.
110
GAS EQUIPMENT
SECTION TWO
SELECTION CHART
Gas Oxygen Model Genuine COMET 700 VI Genuine COMET 700 SI Genuine COMET 700 VI Genuine COMET 700 SI Genuine COMET 700 Gaugeless VI Genuine COMET 700 Gaugeless SI Genuine COMET 700 Point valve Genuine COMET 500 VI Genuine COMET 500 SI Genuine COMET 500 Gaugeless Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMPACT High flow (cylinder connection), HP supply Genuine COMPACT High flow (pipeline connection), LP supply Genuine COMET 750 Dual stage VI Genuine COMET 750 Dual stage SI Acetylene Genuine COMET 700 Genuine COMET 700 Gaugeless Genuine COMET 700 Point valve Genuine COMET 500 VI Genuine COMET 500 SI Genuine COMET 500 Gaugeless Genuine COMPACT High flow LPG Argon & Argon/CO2 Genuine COMET 500 Genuine COMET 500 Gaugeless (Preset) Genuine COMET 500 VI Genuine COMET 500 SI Genuine COMET 500 Flow gauge VI Genuine COMET 500 Flow gauge SI Genuine COMET 500 Flow orifice Genuine COMET 750 Dual Stage, flow gauge Carbon Dioxide3 Genuine COMET 700 Genuine COMET 500 Welding Genuine COMET 500 Flow gauge Genuine COMET 500 Beverage Cylinder Genuine COMET 500 Beverage manifold Genuine COMET 500 Beverage manifold Genuine COMET 310SR CO2 Twin Gauge (High flow) Genuine COMET 310SR CO2 Flowmeter (High flow) Genuine COMET 310SR CO2 Flow gauge (High flow) Genuine COMET 750 Dual stage Air, Inert gases, & mixtures Genuine COMET 500 Beverage cylinder Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMET 750 Dual stage Genuine COMET 750 Dual stage Hydrogen, Ethylene, Carbon Monoxide Ethylene Nitrous Oxide
3
Order Part No. 301637 301657 301531 301595 301533 301603 301535 301523 301604 301781 301560 301561 301562 TR92 TR64 301871 301597 301532 301534 301536 301524 301605 301782 TR93 301525 301702 301527 301794 301526 301600 310224 310225 301796 301528 301683 301681 301682 301859 310099 310100 310102 301872 301778 301800 301563 301564 301565 301873 301874 301797 301722 301875 301799 301877
Max. inlet pressure (kPa) 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 25,000 @ 15C 17,500 @ 15C 2,500 @ 15C 20,000 @ 15C 20,000 @ 15C 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 31,500 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 21,000 21,000
Max. outlet pressure (kPa) 1000 1000 400 400 1000 1000 1000 400 400 400 3,000 7,000 20,000 1,100 1,100 1,000 1,000 150 150 150 150 150 150 150 400 400 Preset 200 Preset 200 Preset 400 400 400 400 800 200 Preset 200 400 400 400 400 400 Preset 400 400 400 800 3,000 7,000 20,000 1,000 400 800 7,000 800 300 800
Air flow (l/min) @ Outlet (kPa)2 1,200 @ 650 1,200 @ 650 500 @ 370 500 @ 370 1,200 @ 650 1,200 @ 650 1,200 @ 650 230 @ 320 230 @ 320 230 @ 320 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,0004 3,200 @ 600 2,100 @ 400 800 @ 760 800 @ 760 200 @ 85 200 @ 85 200 @ 85 100 @ 85 100 @ 85 100 @ 85 500 @ 50 340 @ 200 340 @ 200 230 @ 160 230 @ 160 40 (No back pressure)1 40 (No back pressure)1 40 (No back pressure)1 40 (No back pressure)1 900 @ 6403 200 @ 1503 20 (No back pressure)1,3 200 @ 3003 250 @ 3503 300 @ 3703 450 @ 3603 60 l/min3 50 (No back pressure)1,3 200 @ 3603 100 @ 350 700 @ 700 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,0004 700 @ 780 300 @ 340 900 @ 340 2,200 @ 2,5004 750 @ 350 30 (No back pressure)1 600 @ 6403
Inlet test pressure (kPa) to achieve column on left 1,700 1,700 900 900 1,700 1,700 1,700 1,000 1,000 1,000 8,000 8,000 10,000 1,500 1,000 2,100 2,100 400 400 400 400 400 400 500 700 700 1,000 1,000 N/A N/A N/A N/A 1,700 400 N/A 900 900 690 90 N/A 900 400 1,700 8,000 8,000 10,000 2,100 900 1,700 8,000 1,700 N/A 1,700
Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 750 Dual stage Genuine COMET 700 Flow gauge Genuine COMET 750 Dual stage
Important: All regulators are to be used only with the gases for which they were designed. VI = Vertical Inlet, SI = Side Inlet # Maximum inlet pressure at 15C is equivalent to cylinder fill pressure. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature.
Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted. Conversion Coefficient (Multiply Air flow by coefficient) Test Gas Air 2. 3. Air 1 Oxygen 0.950 Nitrogen 1.02 Argon 0.851 Hydrogen 3.81 Helium 2.695 Acetylene 1.05 LPG 0.8 Carbon Dioxide 0.808 Methane 0.74 Carbon Monoxide 1.02 Nitrous Oxide 0.8 Ethylene 1.02
Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinders contents. Higher flows can be obtained from full cylinders refer to the performance curves for each regulator. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturers specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulators over all performance.
111
GAS EQUIPMENT

Genuine CIGWELD REGULATORS
Genuine COMET 700, 500, 750 & 5000 REGULATORS SAFETY BY DESIGN A top quality regulator is one which is safe and compatible with the gases with which it will be used. The gas which presents the greatest danger and the greatest design challenge is Oxygen. The reason for this is that under high pressure and in the presence of a combustible material (hydrocarbons) such as grease, oil, coal dust, etc., Oxygen can, in certain circumstances, cause an ignition in the high pressure side of an Oxygen regulator. This normally occurs in the vicinity of the seat. The likelihood of ignition, and its end result if one occurs, depends significantly on the quality of design of the regulator, and the materials of construction used in the high pressure side of the regulator. National and International Standards contain a number of design and test requirements for regulators used in Oxygen service. However none of these evaluate directly the result of an Oxygen ignition. As a result of its design and manufacturing expertise, CIGWELD developed a test which simulates a seat ignition in any regulator the Promoted Ignition Test. This test was developed to improve the regulator design to a point where the effect of the seat ignition was negligible. The damage produced by the ignition should be designed to be contained safely within the regulator so that no fires or projected parts result that is, a FAILSAFE condition. For your peace of mind these Genuine COMET regulators have passed the FAILSAFE Promoted Ignition Test. Some other regulators MAY NOT FAILSAFE when subjected to an Oxygen seat ignition, which could be catastrophic and render the regulator into a mass of molten metal. If an operator is present at the time of the seat ignition (which is highly likely as the majority of seat ignitions occur upon opening of the cylinder valve) serious injuries can result. The Promoted Oxygen Ignition type test is detailed in the Australian Standard AS 4267 - 1995 as an informative appendix. INDEPENDENTLY CERTIFIED TO AS4267 CIGWELD has raised the bar another notch by having the Oxygen and Acetylene gauged regulators independently certified to AS4267 by the highly regarded Quality Assurance Services Pty Ltd (QAS), a subsidiary of Standards Australia. This means these regulators now carry the prestigious StandardsMark and a Licence number (2040). It is your guarantee that the regulator you purchase has passed all the safety and performance specifications listed in AS4267 - 1995 - but don't take our word for it take QAS's!
SECTION TWO
Genuine COMET 700, 500 & 750 regulators are engineered to comply with AS 4267 (Genuine COMET 700 and 500 Oxygen and Acetylene regulators are independently certified to AS4267) and all of this range shares common safety and performance features. The technically sophisticated but simple design of these Genuine COMET regulators ensures years of trouble free service. This regulator range has been designed for up to 30,000 kPa service, enough for the higher cylinder pressures of the future. Features: 1. Body: Solid forged brass tested to ensure a safety factor of over 3 times the cylinder pressure. 2. Bonnet: A strong zinc diecasting. In the unlikely case of seat failure, the assembly can safely vent up to full cylinder pressure, ensuring safety of the operator. 3. Diaphragm: Made of gas compatible elastomer. Its large surface area reduces pressure rise and provides a sensitive pressure flow control. A brass diaphragm protection plate also provides flame protection in the unlikely event of an internal fire from flashback. 4. Seats: Factory tested sealed seat capsule incorporating its own filter ensures reliability and is easy to replace. 5. Control Knob: Colour coded for instant gas service recognition. Hi-tech reinforced, fire retardant nylon with easygrip fins. Also captive to prevent loss or inter-changing. 6. Inlet Nipple: O-ring seal on the inlet nipple further ensures against costly and dangerous gas leaks. 7. Inlet Connection: Non-interchangeable for safety reasons. Inlets for each gas are selected from AS 2473. 8. Identification Labels: Gas identification by colour and name, including information on maximum pressures for safety. 9. Filters: Double filter system (excluding Genuine COMET 500) ensures trouble-free operation. A filter in the inlet nipple and in each seat prevents entry of contamination when in use and when serviced. 10. Pressure Gauges: Solid baffle wall between the pressure measuring components and the dial face prevents any parts being thrown forward if a pressure overload causes the Bourdon tube to burst. Safety backs ensure pressure is relieved safely away from operator. Complies with AS 1349. Dial faces incorporate coloured markings to assist in setting correct pressures for operation.
10 Pressure Gauges
For Genuine COMET 700 & 500 Gauged Oxygen & Acetylene Regulators only
Body
Diaphragm Bonnet Control Knob Identification Label 8 5
3 2 9 Filter 8 Identification Label 4 Seat 6 Inlet Nipple 7 Inlet Nut 9 Filter
Please Note: AS 2473-1996, Clause 12 States: PROGRAM OF AIR AND INERT GAS OUTLET CONVERSION. A programme of conversion for certain types of gas outlets is being undertaken. This undertaking will cover the conversion of Type 10 outlets to Type 60 for air and Type 50 for inert gas (including shielding gases). This program will take place over a period of time. Information concerning the progress of this program will be available from the gas manufacturers. CIGWELD will provide regulators with these connections once cylinders are available from gas suppliers.
Genuine COMETTM Cross section Genuine COMET regulators cater for the majority of gas applications due to the fluoropolymer seat material which is compatible with most gases. This regulator should be used where good control of outlet pressure is required. They are suitable for most cutting, welding, heating applications and non welding gas applications.
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GAS EQUIPMENT
SECTION TWO
Genuine COMET 700, 500, 750 & 5000 REGULATORS

Fully-sealed Encapsulated Seat Technology (EST) Gas regulators are typically subjected to very tough environmental conditions. The stringent requirements for gas control expected by end-users means that regulators need to incorporate high levels of safety, accuracy, performance and low maintenance in their design. To meet this requirement, CIGWELD has developed a unique regulator seat the Genuine COMET Fully-Sealed Encapsulated Seat. Each Encapsulated Seat is painstakingly assembled and factory tested under strict conditions prior to being assembled into a regulator. After assembly all Genuine COMET regulators are 100% factory tested; the Encapsulated Seat thus receives a second test resulting in a regulator with long term reliability and performance.
Special Alloy Body
A CIGWELD Genuine COMET Fully-Sealed Encapsulated Seat.

Seat Fluoropolymer
Fluoropolymer Seat CIGWELD uses high density fluoropolymer material as the standard seat material because being inert it will not react or contaminate any gas. Temperature changes can also affect seating materials, however fluoropolymers retain their sealing properties over a wide temperature range. This is especially important for withstanding an Oxygen ignition now a required safety test written into most national and international regulator standards. The Genuine COMET Encapsulated Seat has been tested in Oxygen to 30,000 kPa. Capsules are assembled in 30,000, 25,000, 20,000 and 2,500 kPa regulator configurations for different applications. High Load Special Alloy Spring The Encapsulated Seat springs purpose is to close the seat within the Seat Capsule independently of the gas pressure. The innovative Genuine COMET Encapsulated Seat utilises a high force scragged special alloy spring to create a gas tight seal every time. This special alloy was chosen for its suitability with high pressure Oxygen. Oxygen Compatible Sintered Filter The fine Oxygen compatible sintered filter ensures microscopic (> 50) particles dont enter the capsule. Yet its increased surface area minimises flow restrictions and pressure drops. The filter is an integral part of the capsule, and as a result, the seat is always protected against foreign particles whether in or out of the regulator body. Dual High Pressure Sealing System To eliminate all possible high pressure leak paths the Genuine COMET Encapsulated Seat has a dual sealing system built-in. The first seal is metal to metal. An Oxygen ignition resistant Oring in a specially recessed wedge around the capsule provides a back-up second seal.
Plated Seat Holder
Special Alloy Spring
Sintered Filter
Lateral Flow Passages In many seat designs gas flow impinges directly onto the diaphragm. Using the Genuine COMET Encapsulated Seat, the gas enters the low pressure side of the regulator via a side passage ensuring a smooth transfer from high pressure to low pressure. This lateral flow transition helps to protect the diaphragm by keeping it away from the direct gas flow. Multiple Seat Capsules There are a number of Genuine COMET Encapsulated Seats to cater for different applications depending on: v gas flow (high or low flows determine capsule size) v gas type (different components of manufacture for different gases eg. Stainless Steel for CO2 beverage regulator use)
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GAS EQUIPMENT

Part No. 301637 301657 301531 301595 301532 Gas Oxygen Oxygen Oxygen Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 1000 400 400 150 Rated Air Flow3 (l/min) 1,200 1,200 500 500 200 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 1,600 30,000 600 30,000 600 4,000 300 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext)
SECTION TWO
Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext
v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Oxygen and Acetylene under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Independently tested to AS4267 -1995.
Applications:
The new Genuine COMET 700 regulators are suitable for the majority of cutting, welding and heating applications. Ideally suited for use with G and E size Oxygen and Acetylene cylinders.
Important: The above regulators are to be used only with the gases for which they were designed.
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Gauge 600 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH Part No. 301626 Part No. 301660 Part No. 301623 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Genuine COMET 700 GAUGELESS OXYGEN & ACETYLENE

Part No. 301533 301603 301534 Gas Oxygen Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 1000 150 Rated Air Flow3 (l/min) 1,200 1,200 200 Gauge Range (kPa) Inlet Outlet Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext
v Based in the Genuine COMET 700 single stage regulator design, but without pressure gauges fitted. v Cylinder pressure is indicated by a pin indicator on the side of the regulator. v The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min.
Applications:
Gaugeless models indicate pressure by a strong durable brass pin indicator on the side of the regulator. The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. Suitable for most medium to heavy duty applications where tough working environments mean it is subjected to abuse or rough treatment and gauges are often damaged.
Note: Gaugeless regulators are not included in AS4267-1995.
Spare Parts:
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent. Pin indicator kit Oxygen Pin indicator kit Acetylene Part No. 301631 Part No. 301632
Genuine COMET 700 POINT VALVE OXYGEN & ACETYLENE

Part No. 301535 301536 Gas Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 150 Rated Air Flow3 (l/min) 1,200 200 Gauge Range (kPa) Inlet Outlet 1,000 300 Connections Inlet AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext
v These Genuine COMET 700 regulators are designed for use on pipeline systems where the inlet pressure remain between 1000-1400 kPa for Oxygen and 100 kPa for acetylene. v Encapsulated Seat Technology (EST) offers steady, precise pressure and flow control. v Fitted with a clear, easy-to-read, colour coded delivery pressure gauge which allows for precise, accurate setting of required working pressure. v An inlet pressure gauge is not required as the pressure in pipelines is constant. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 160 l/min. v Independently tested to AS4267 -1995.
Applications:
Suitable for use on pipeline systems where the inlet pressures remain between 1,000-1,400 kPa for Oxygen and 150 kPa for Acetylene. An inlet pressure gauge is not required as the pressure in the pipeline is constant. Ideal for educational institutions, workshops and assembly lines.
Spare Parts:
Gauge 1,600 kPa Oxy Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH Part No. 301660 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210
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SECTION TWO
Genuine COMET 700 INDUSTRIAL GAS REGULATORS

Part No. 301800 301796 301797 301799 Gas Air & Inert gases CO2 Hydrogen Ethylene Max. Outlet Pressure (kPa) 800 800 800 300 Rated Air Flow3 (l/min) 700 9002 900 30 Gauge Range (kPa) Inlet Outlet 30,000 1,000 30,000 1,000 30,000 1,000 30,000 30 l/min Connections Inlet AS 2473 Type 10 (5/8" BSP RH Ext) AS2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 20 (5/8" BSP LH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext Barbed nipple push button
v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Industrial gases under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Applications:
Non-fuel gas models (Air and Inert gases, CO2) are fitted with pressure relief valves (protects against the unlikely event of minor seat failures).
Air and Inert Gases

Suitable for use with Air and Inert gases such as Nitrogen, Helium, Argon and Inert gas mixtures. They are not intended for use with Oxygen. Suitable for most general purpose industrial and laboratory gas control applications.
Carbon Dioxide
Used for beverage dispensing and gas shielding of MIG welding.
Hydrogen
Typical applications include cutting, underwater cutting, lead burning, plasma arc cutting, chemical processing, and laboratory applications.
Ethylene
Used extensively in the fruit industry for ripening and colouring applications. Can also be used in industrial applications involving plastics. Gas flow from the outlet is controlled by a push button combined into the hose nipple. This special safety feature is an automatic shut-off which prevents toxic gas from escaping into the atmosphere.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 1,000 kPa Gauge Flow Ethylene Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Outlet connection RH Outlet connection LH Outlet connection Ethylene C02 Inlet Washer Part No. 301628 Part No. 301822 Part No. 301856 Part No. 301308 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 302624 Part No. 302625 Part No. R25 Part No. 303209 Part No. 303210 Part No. 303729 Part No. RG134
Pressure/flow curve
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GAS EQUIPMENT

Genuine COMET 750 DUAL STAGE OXYGEN REGULATORS
Part No. 301871 301597 Gas Oxygen Oxygen Max. Outlet Pressure (kPa) 1,000 1,000 Rated Air Flow3 (l/min) 800 800 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 1,600 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1
SECTION TWO
Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext
v Optimum safety through pre-set first stage pressure reduction (approx. 4500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of outlet and inlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents. The first stage reduces pressure to 1,500 kPa.
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Inlet nipple type 10.5 Inlet nut type 10.5 Outlet connection RH Part No. 301626 Part No. 301853 Part No. 301917 Part No. 315039 Part No. 303209
Genuine COMET 750 DUAL STAGE INDUSTRIAL GAS REGULATORS

Part No. 301873 301874 301872 301875 301877 Gas Air & Inert gases Air & Inert gases CO2 Hydrogen Nitrous Oxide2 Max. Outlet Pressure (kPa) 1,000 400 400 800 800 Rated Air Flow3 (l/min) 700 300 2002 750 600 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 600 30,000 600 30,000 1,000 20,000 1,000 Connections Inlet AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 20 (5/8" BSP LH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 1/2" BSP RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF RH Ext
MIG & TIG Shielding Gases 310225 Argon, Ar/CO2
400
40
30,000
55 l/min
AS 2473 Type 10 (5/8" BSP RH Ext)
5/8"-18 UNF RH Ext
v Optimum safety through pre-set first stage pressure reduction (approx. 1500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both the first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of inlet and outlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473. v Safety ensured with internal and external relief devices.
Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents. The first stage reduces pressure to 1,500 kPa.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 20,000 kPa (N20) Gauge 600 kPa Gauge 1,600 kPa Gauge 1,000 kPa Gauge 1,000 kPa (N20) Gauge flow 55 lpm Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Outlet connection RH Outlet connection LH Outlet connection C02 Part No. 301628 Part No. 301822 Part No. 301299 Part No. 301854 Part No. 301857 Part No. 301856 Part No. 301290 Part No. 301625 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 302624 Part No. 302625 Part No. R25 Part No. 303209 Part No. 303210 Part No. 303596
Pressure/flow curve
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GAS EQUIPMENT
SECTION TWO

Part No. 301523 301604 301781 301524 301605 301782 Gas Oxygen Oxygen Oxygen Acetylene Acetylene Acetylene Max. Outlet Pressure (kPa) 400 400 400 150 150 150 Rated Air Flow3 (l/min) 230 230 230 100 100 100 Gauge Range (kPa) Inlet Outlet 30,000 1,000 30,000 1,000 4,000 300 4,000 300 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) VI1 AS 2473 Type 20 (5/8" BSP LH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext
v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v The regulators feature the same colour coded gauges, eye catching gas colour coding, and incorporate the revolutionary encapsulated seat. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Oxygen max. rated flow 230 l/min. Acetylene max. rated flow 100 l/min. v Independently certified to AS4267-1995.
Applications:
The Genuine COMET 500 has been designed for use with the range of Genuine COMET, VECTOR blowpipe equipment, and can be used for most light to medium duty cutting, welding and heating applications.
Note: Gaugeless regulators are not included in AS4267-1995.A
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,000 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH Part No. 301626 Part No. 301623 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210
Genuine COMET 500 LP GAS

Part No. 301525 Gas LPG Max. Outlet Pressure (kPa) 400 Rated Air Flow3 (l/min) 340 Gauge Range (kPa) Inlet Outlet 600 Connections Inlet AS 2473 Type 21 (0.880"-14 NGO LH Ext) Outlet 5/8"-18 UNF LH Ext
v This small, compact regulator offers steady, accurate pressure and flow control, and is simple to use. v The required outlet pressure can be easily set by the control knob and read at a glance on a large clear pressure gauge. v The rear inlet design and compact size allows the regulator to be connected to the majority of LP Gas cylinders which are fitted with POL type cylinder valves. v Maximum rated flow 340 l/min. v The pressure adjustment knob and regulator labelling is colour coded orange for easy gas identification. v Gauges comply to AS1349. Inlet connection complies to AS2473.
Applications:
The Genuine COMET 500 LPG Gas regulator has been designed for use with the range of Genuine COMET blowpipe equipment, and can be used for most cutting, welding and heating applications.A
Spare Parts:
Gauge 600 kPa Inlet nipple Inlet nut type 21 Outlet connection LH Part No. 301854 Part No. 310283 Part No. AW46 Part No. 303210
Pressure/flow curve
See page 111 for notes detail on flowrates for other gases.
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GAS EQUIPMENT

Genuine COMET 500 MIG & TIG SHIELDING GASES
Part No. 301527 301794 301526 301600 310224 310225 301528 301683 Gas Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 CO2 CO2 Max. Outlet Pressure (kPa) 200 Preset 200 Preset 400 400 400 400 200 Preset 200 Rated Air Flow3 (l/min) 230 230 40 40 40 40 2004 204 Gauge Range (kPa) Inlet 30,000 30,000 30,000 30,000 30,000 30,000 30,000 30,000 Outlet 55 l/min 55 l/min 55 l/min 55 l/min Inlet AS 2473 Type 10 (5/8" BSP RH Ext) VI1 AS 2473 Type 10 (5/8" BSP RH Ext) SI1 AS 2473 Type 10 (5/8" BSP RH Ext) VI1 AS 2473 Type 10 (5/8" BSP RH Ext) SI1 AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) DS1 AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int) Connections Outlet
SECTION TWO
5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext
301527 Argon Preset
v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v P.T.F.E. coated neoprene diaphragms to enhance chemical resistance from gas, ensuring long term reliability. v Encapsulated Seat Technology (EST) ensures superior performance, accuracy and resistance to surging. v The regulators feature colour coded gauges and eye catching gas colour coding. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Type tested for conformance to AS4267-1995.
Applications:
Argon and Argon/CO2 mixture regulators are designed for use with MIG and TIG welding processes. CO2 regulators are designed for flux cored arc and solid MIG arc welding processes. Flow gauges are suitable for broad flow control applications. Flow meters (see below) are used where more accurate, sensitive control of shielding gases is required; they are also ideal for low flow TIG applications.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge Flow 55 lpm Inlet nipple type 10 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 30 Outlet connection RH Outlet connection RH flow C02 Inlet Washer Part No. 301628 Part No. 301822 Part No. 301625 Part No. 301790 Part No. 310288 Part No. 302624 Part No. R25 Part No. 303209 Part No. 303249 Part No. RG134
301526 Argon Flow
301683 CO2 Flow
301528 CO2 Preset
Genuine COMET WELDING FLOWMETERS

Part No. 301710 301711 Gas Argon Argon & CO2 Max. Outlet Pressure (kPa) Rated Air Flow3 (l/min) 1-15 l/min 10-40 l/min Gauge Range (kPa) Inlet Outlet Connections Inlet 5/8"-18 UNF RH Int 5/8"-18 UNF RH Int Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext
v Incorporates durable impact resistant polycarbonate outer and metering tubes, an inlet filter and a fail safe shroud which will vent excessive pressure should it occur within the flowmeter assembly. v Initially designed for medical application, Genuine COMET welding flowmeters have built in safety, reliability and accuracy. v Not sensitive to back pressure. v Maximum working pressure 600 kPa. Calibrated for 200 kPa. v Fine flow adjustment valve which also provides an ON-OFF facility. 301710 1 - 15 l/min 301711 10 - 40 l/min
Applications:
Two models are available to provide fine adjustment control and flow measurement for shielding gases in MIG and TIG welding or other specialised low flow gas applications.
Spare Parts:
Flow tube kit 1-15 lpm Flow tube kit 10-40 lpm Control valve kit Shroud kit Part No. 310281 Part No. 310282 Part No. 310825 Part No. 310827
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GAS EQUIPMENT
SECTION TWO
Genuine COMET 5000 HIGH OUTLET PRESSURE REGULATORS

Part No. 301560 301561 3015621 301563 301564 3015651 301722 Gas Oxygen Oxygen Oxygen Air & Inert gases Air & Inert gases Air & Inert gases Hydrogen Max. Outlet Pressure (kPa) 3,000 7,000 20,000 3,000 7,000 20,000 7,000 Rated Air Flow3 (l/min) 1,600 1,600 2,000 1,600 1,600 2,000 2,200 Gauge Range (kPa) Inlet 30,000 30,000 40,000 30,000 30,000 50,000 30,000 Outlet 4,000 10,000 30,000 4,000 10,000 30,000 10,000 Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 11 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 11 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) Connections Outlet 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting
v Based on the Genuine COMET regulator design. Provides safe and accurate control of pressures up to 20,000kPa (2,800psi). v Pressure relief valves for the 3,000kPa and 7,000kPa delivery regulators. v 20,000 kPa models are fitted with a Type II inlet nut for EHP cylinder connection. v Special hardened diaphragms for strength and accuracy. v T screw control permits easy pressure settings and clear, easy-to-read safety gauges. v Tube outlet connectors prevent accidental connection to low pressure equipment. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Applications:
Ideally suited for industrial or laboratory work, pneumatic loading of test apparatus, static testing of pressure components, pressurising high pressure systems or high pressure decanting.
Spare Parts:
Gauge 30,000 kPa Gauge 40,000 kPa Gauge 50,000 kPa Gauge 4,000 kPa Oxygen Gauge 10,000 kPa Oxygen Gauge 30,000 kPa Oxygen Gauge 4,000 kPa Gauge 10,000 kPa Inlet nipple type 10 Inlet nipple type 11Oxygen Inlet nipple type 11 Inert Inlet nut type 10 Inlet nut type 10.5 Inlet nut type 11 Outlet connection 1/4 tube Part No. 301626 Part No. 301823 Part No. 301824 Part No. 301816 Part No. 301819 Part No. 301858 Part No. 301817 Part No. 301818 Part No. 301917 Part No. 310284 Part No. 310285 Part No. 302624 Part No. 315039 Part No. RG40 Part No. 303710
Warning: Pressure relief valves for 301560 and 301561 are set to relieve outlet pressures marginally in excess of 3000kPa and 7000kPa respectively. 301562 is not fitted with a pressure relief valve. When using these regulators to pressurise a closed system it is recommended to fit an independent safety valve to protect downstream equipment and ensure operator safety. This safety valve must be set at or below the maximum test pressure of the system and equipment. NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Pressure/flow curve
119
GAS EQUIPMENT

Genuine COMPACT HIGH FLOW REGULATOR OXYGEN
Part No. TR92 Gas Oxygen Max. Outlet Pressure (kPa) 1,100 Rated Air Flow3 (l/min) 3,200 Gauge Range (kPa) Inlet Outlet 30,000 2,500 Connections Inlet 1" BSP RH Int Outlet 5/8" BSP RH Ext
SECTION TWO
v Designed for use on either cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations. v T Screw control gives positive, precise adjustment. v Use adaptor Part No. 360117 (1 BSP RH Ext to 5/8 BSP RH Ext), for cylinder connection.
Note: TR92 incorporates a special compensation device which automatically reduces outlet pressure variance as the cylinder empties. Regulator is Australian made, and manufactured to a CIGWELD standard which ensures safety and quality.
Applications:
This high flow regulator is suitable for most manifold high flow applications such as heavy heating, machine cutting, heavy cutting (i.e. above 400 mm), plate splitting, mechanical welding, J grooving, etc. The TR92 is particularly suited to Oxygen enrichment or Oxygen injection applications. Ideally suited to high pressure manifold systems and G size cylinder packs.
Spare Parts:
Gauge 30,000 kPa Gauge 1,600 kPa Adaptor for cylinder connection Part No 301626 Part No 301853 Part No 360117
Genuine COMPACT HIGH FLOW REGULATOR OXYGEN (Pipeline)

Part No. TR64 Gas Oxygen Max. Outlet Pressure (kPa) 1,100 Rated Air Flow3 (l/min) 2,100 Gauge Range (kPa) Inlet Outlet 1,600 Connections Inlet 1" BSP RH Int Outlet 5/8" BSP RH Ext
v Designed to supply and accurately control high flow rates where the inlet pressures remain between 1000-2500 kPa e.g. liquid vessel supply. v Fitted with a clear, easy to read outlet pressure gauge. v Inlet pressure gauge not required because inlet pressure is constant in pipelines. v Rear entry connection provides easy fitting to permanent installations. v Regulator is manufactured to a CIGWELD standard which ensures safety and quality.
Applications:
This regulator is suited for use on all Oxygen high flow pipelines. Particularly suited to heavy heating, machine cutting where multiple blowpipes are used. Also suitable for heavy cutting, plate splitting, mechanical welding and J grooving. Ideal for large industrial applications.
Spare Parts:
Gauge 1,600 kPa Part No 301853 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Genuine COMPACT HIGH FLOW REGULATORS ACETYLENE

Part No. TR93 Gas Acetylene Max. Outlet Pressure (kPa) 150 Rated Air Flow3 (l/min) 500 Gauge Range (kPa) Inlet Outlet 4,000 300 Connections Inlet AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF LH Ext
v Designed for use on either acetylene cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations and gas cylinder packs. v High flow rate up to 525 l/min.
Applications:
This high flow regulator is ideal for most applications such as heavy heating, machine cutting, plate splitting, mechanical welding, J grooving, etc.
Spare Parts:
Gauge 4,000 kPa Gauge 300 kPa Part No 301627 Part No 301624
120
GAS EQUIPMENT
SECTION TWO
Genuine COMET 500 BEVERAGE DISPENSING GASES

Part No. #3016812 3018592 3016822 #3017782 301744 301252 301712 301753 Gas CO2 CO2 CO2 Nitrogen/CO2 CO2 CO2 CO2 CO2 Max. Outlet Pressure (kPa) 400 400 400 400 800 400 800 400 Rated Air Flow3 (l/min) 2004 3004 2504 100 200 200 Gauge Range (kPa) Inlet Outlet 30,000 600 600 600 30,000 600 30,000 1,000 600 30,000 800 600 Connections Inlet AS 2473 Type 30 (.860"-14 TPI RH Int) 7/8"-14 WHIT RH Int 7/8"-14 WHIT RH Int AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) 7/8"-14 WHIT RH Int 1/2"-20 UNF RH Int 7/8"-14 WHIT RH Int Outlet 5/8"-18 UNF RH Ext 5/16" Tube Fitting 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 1/4" Tube RH 1/2" BSP RH Ext 1/4" Tube RH Ext 1/2" BSP RH Ext NRV Other PRV PRV PRV PRV PRV PRV PRV(2) PRV
v Specially designed for controlled delivery of CO2 and Nitrogen/CO2 mixtures to beverage dispensing systems from cylinder or pipeline supply. v Stainless steel seat capsule for high wear resistance, with fine mesh filter and fluoropolymer seat v PTFE coated diaphragm to protect against CO2 v Non Return Valve (NRV) options to protect against backflow of liquids v Pressure relief valves to protect against over pressurisation of regulator. v Unique design allows the same regulator to perform equally as well on a beer board or cylinder.
Applications:
Self-contained beer dispensing (party regulator); beer dispensing systems (as OEM component in manifolds, complete systems, etc); soft drink dispensing systems (as OEM component); other OEM drink dispensing applications eg wine.
# Note: Regulators marked with an # are type-tested for conformance to AS4267-1995. Regulators with other inlet connections are not covered by AS4267-1995 as they are not intended for cylinder connection.
Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge 1,600 kPa Inlet nipple type 30 Inlet nut type 30 C02 Inlet Washer Part No. 301822 Part No. 301854 Part No. 301857 Part No. 310288 Part No. R25 Part No. RG134
Genuine COMET 310SR HIGH FLOW CO2 REGULATORS

Part No. 310099 310100 310102 Gas CO2 CO2 CO2 Max. Outlet Pressure (kPa) 400 (Adjustable) 400 (Preset) 400 (Adjustable) Rated Air Flow3 (l/min) 450 Flowmeter 60 l/min 50 Gauge Range (kPa) Inlet Outlet 30,000 600 30,000 30,000 50 l/min Flow Gauge Connections Inlet AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext
v Designed specifically for highflow CO2 applications. v Unique design eliminates the need for a heater. v Factory set maximum outlet pressure (captive control knob on adjustable models prevents loss and tampering). v Machined Aluminium body and bonnet. v Relief valve protects against minor seat failures (not designed to protect downstream equipment). v Sintered inlet filter. v Maximum working pressure compatible with AS2473 inlet fittings. v Part Numbers 310100 and 310102 are recommended for MIG welding applications.
Applications:
CO2 shielding gas applications (particularly high gas flow requirements such as heavy flux cored welding); high flow beverage dispensing; scientific and experimental applications/laboratories; and general industry CO2 applications.
Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge flow Inlet nipple type 30 Inlet nut type 30 Outlet connection for P/N 310099, 310100 Outlet connection for P/N 310102 Part No 301822 Part No 301854 Part No 301625 Part No 310288 Part No R25 Part No 303209 Part No 303249
121
GAS EQUIPMENT
GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS

Genuine COMET 3 BLOWPIPE SYSTEM
Acetylene Swaged Welding Tips
Size 32 307006 Size 26 307005 Size 20 307004 Size 15 307003 Size 12 307002 Size 10 307001 Size 8 307000 Size 6 307057 Size 4 307056
SECTION TWO
LPG Swaged Welding Tips

Size 15 305059 Size 8 307068
Air-Acetylene Brazing Tip
3 NEW SIZES AVAILABLE see page 133
AT49
Nozzles
Heating (Acet)
Heating (LPG)
Rivet Gouging (Acet)
Sheet Metal
Cutting Cutting (LPG) (Acet)
Gouging (Acet)
Gouging (LPG)
Roller Guide
308729
H Radius Bar
308752
Acetylene Heating Tips

SHA1 307121 SHA2 307122 450mm 307124
Barrels
LPG Heating Tips

SHP2 307119 SHP1 307120
700mm 307125 735mm 307123
Barrels LPG Heating Tips

SHP4 307117 SHP3 307118 450mm 307124 700mm 307125 735mm 307123
Barrels
450mm 307124 307049 700mm 307125
Connector
307128
735mm 307123
Acetylene Sw
307048
Acetylene Descaling Tips
122
GAS EQUIPMENT
SECTION TWO
Genuine COMET 3 BLOWPIPE SYSTEM
Genuine COMET Accessories

TM
Mixer 10mm (3/8) Type 550
Welding
304002
Gas Economiser (Acet. or LPG)

308503
Genuine COMET 3 Cutting Attachment (Multi Fuel)
304005
Cutting Gouging Heating
Genuine COMET Tool Box

TM
Flint Lighter
308789
Heating Tip
307007
Three Flint Lighter

308832
Heating
304002
Electronic Lighter
308700
Genuine COMET 3 Blowpipe

TM
P/N. 304001 F6 - 308777
304003
F6 - 308778
Injector 13mm (1/2) LP Gas/Nat. Gas Type 574
Super Heating
F2B - 308854
304166
Genuine COMET Blowpipe Mounted Flashback Arrestors
F2B - 308853
Cleaning
304003
Powder Facing Attachment

307003 307002
F6 Kwik-Connect Set - 308837
waged Welding Tips
Powder Facing
85-10B - 308861 TH7
85-10B - 308862
123
GAS EQUIPMENT

Genuine COMET VECTOR BLOWPIPE LIGHT DUTY
SPECIFICATIONS Part no. 304167 Description Genuine COMET VECTOR Blowpipe Fuel gas type All (Natural Gas at 14 kPa or more) Connections 5/8' 18UNF Weight 396 g
SECTION TWO
The Genuine COMET VECTOR Blowpipe incorporates decades of gas welding and cutting technology into a torch ideally suited for light duty applications. v Rugged design which is ideally suited for the industrial welding and cutting environment v Threaded assembly designs allows parts to be replaced quickly and economically v Tube-within-a tube design provides greater strength through grater wall thickness and a more compact, lower weight blowpipe v Heavy ribbed handle provides ventilation and better grip for the operator v Control valves with stainless steel ball stems have teflon packing for smooth operation v Die forged brass body threaded for easy service
Applications:
Suitable for fusion welding, braze welding, brazing, heating and hand cutting with cutting attachment fitted.
Spare Parts:
Control valve kit Part No 304237 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Genuine COMET VECTOR CUTTING ATTACHMENT

SPECIFICATIONS Part no. 304168 Description Genuine COMET VECTOR Cutting Attachment Cutting Capacity 100mm Cutting nozzles Type 41 & 44 Fuel gas type All (Natural Gas at 14 kPa or more) Weight 396 g
v Rugged design which is ideally suited for industrial welding and cutting environments. v Threaded assembly designs allows parts to be replaced quickly and economically. v Die-forged brass head for maximum durability, brazed to stainless steels tubes. v Stainless steel tubes for added torch strength and heat resistance. v Ease-on cutting oxygen valve for precise oxygen control and performance piercing. v Stainless steel cutting oxygen lever for extra durability and operator comfort. v Spiral tube mixer blends oxygen and fuel for optimum performance. v Brass coupling nut and double O ring seal provides quick gas tight connection to blowpipe without the need for a wrench. v Weight and size of the cutting attachment is perfectly balanced for operator comfort. v For use with Type 40 nozzles (see page 130 for details).
Applications:
Suitable for the following processes: hand cutting, sheetmetal cutting, rivet cutting, heating and gouging.
Spare Parts:
Cutting valve kit Nozzle nut Part No 304240 Part No 304576
Genuine COMET VECTOR MIXER

SPECIFICATIONS Part no. 304168 Description Genuine COMET VECTOR Mixer Welding Capacity 10mm Heating output Up to 34 MJ/HR Fuel gas type All (Natural Gas at 14 kPa or more) Weight 50 g
v Connects to VECTOR Blowpipe. v O ring seals allow hand tightening and simple repositioning even when lit. v Can be used with welding or heating tips. v Can be operated with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Connects to Colt type 560 tips (see page 133 for welding and heating tip details).
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GAS EQUIPMENT
SECTION TWO
Genuine COMET 3 BLOWPIPE HEAVY DUTY
SPECIFICATIONS Part no. 304001 Description Genuine COMET 3 Blowpipe Fuel gas type All Connections 5/8 - 18UNF Weight 620 g
v Two stage valve gives precise gas control from the smallest welding tip to the largest heating tip. v Permits fine sensitive control for delicate welding jobs and easy lighting up, to flows of up to 600 l/min for the heaviest heating job. v A non-rotating valve spindle drastically minimises wear. v Mixer provides the optimum gas mixture for every flow setting. v Mixer can be used with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v The mixer design helps reduce backfire. v Due to O ring seals, only hand tightening is required to connect mixer and cutting attachment to the handle. v Locking teeth secure re-positioning with hand tightening. v Handle shape gives comfortable positive grip. v Left hand/right hand threads prevent incorrect hose connection. v Colour coded control knobs are fitted for maximum safety and ease, even when wearing welding gloves. v Can be purchased as a single item or as part of a cutting and welding plant.
Applications:
The Genuine COMET 3 blowpipe when used with appropriate attachments is suitable for fusion welding, braze welding, brazing, soldering, heating, hand cutting, sheet metal cutting, rivet cutting, powder facing and flame cleaning.
Spare Parts:
Control valve kit Handle halves kit Part No 304009 Part No 304012
valve-in-valve
SMALL SEAT OPEN LARGE SEAT CLOSED Spring prevents large seat from opening while adjustment is made with small seat. This gives exceptionally sensitive control for fine flame adjustment. BOTH SEATS OPEN FOR LARGE FLOWS When small seat opens fully, large seat then starts to operate, quickly provides large flows to approximately 130 l/min (270 cu ft/h) of acetylene and oxygen in approximately one turn. Intermediate springloaded seat is free to rotate, saves wear on fixed seat.
Genuine COMET 3 MIXER

SPECIFICATIONS Part no. 304002 304003 304166 Description Genuine COMET 3 Mixer Type 550 Genuine COMET 3 Mixer Type 570 Genuine COMET 3 Mixer Type 574 Fuel gas type All All LPG/Natural Gas Welding capacity up to 25mm Heating output 180 MJ/HR 420 MJ/HR 840 MJ/HR Weight 165 g 163 g 278 g
v Hand tightening for easy attachment onto Comet 3 Blowpipe. (O ring seals ensure a perfect gas-tight connection every time.) v Large flutes on mixer give easy positive handling, even when wearing welding gloves. Type 550 v Mixer 550 and 570 can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Mixer 574 is an injector mixer design for Oxy/LPG or Oxy/Natural gas, heavy duty highflow applications. For use with SHP3 and SHP4 only. v No change required when altering fuel gas, other than the type of tip and hose required. Type 570 v High resistance to backfire, regardless of the gas type or flow setting.
Applications:
Mixer 550 is used for welding and light heating. Mixers 570 and 574 are used for heating and cleaning.
Spare Parts:
Small O-ring for attachments / mixers Large O-ring for attachments / mixers OR28 7964006
Type 574
125
GAS EQUIPMENT

Genuine COMET 3 HEAVY DUTY CUTTING ATTACHMENT
SPECIFICATIONS Part no. 304005 Description Genuine COMET 3 Cutting Attachment HD Fuel gas type All Cutting capacity up to 150mm Cutting nozzles Type 41 & 44 Weight 663 g
SECTION TWO
v Attaches quickly and easily to Genuine COMET 3 Blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned. v Tapered seat head allows multi-positioning of gouging nozzles. v Cutting oxygen lever securely fitted to the body for ease of operation. v Twin tube construction gives good visibility. v Unique multi-mixer design accommodates Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v For use with Type 40 nozzles (see page 130 for details).
Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
Spare Parts:
Control valve kit Cutting Oxygen valve kit Lever replacement kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers Part No 304010 Part No 304015 Part No 304011 Part No 304576 Part No OR28 Part No 7964006
Genuine COMET 3 EXTRA HEAVY DUTY CUTTING ATTACHMENT

SPECIFICATIONS Part no. 304191 Description Genuine COMET 3 Cutting Attachment EHD Fuel gas type LPG/Natural Gas Cutting capacity up to 200mm Cutting nozzles Type 44 Weight 809 g
v Cuts up to 200mm (8) with a size 24 nozzle. v Attaches quickly and simply to the Genuine COMET 3 blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned at any angle. v Taper seat head allows multi-positioning of gouging nozzles. v Head mix design within a solid manganese bronze head allows cutting of up to 200mm (8). v Cutting oxygen lever securely fitted to the body for ease of operation. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v Dedicated for LPG or Natural Gas use.Applications
Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
Spare Parts:
Control valve kit Lever kit LPG/Natural Gas mixer kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers Part No. 304074 Part No. 304140 Part No. CB152 Part No. 304576 Part No. OR28 Part No. 7964006
Genuine COMET 3 POWDER FACING ATTACHMENT

SPECIFICATIONS Part no. TH7 Description Genuine COMET 3 Powder Facing Attachment Fuel gas type Acetylene Weight 408 g
v Designed to be used with the Genuine COMET 3 Blowpipe. v Can be fitted by hand O ring seals maintain a perfect gas-tight connection. v Substantially faster and more controllable than conventional rod and flux hard facing. v The process involves powder being drawn from the hopper by suction action created by the flowing gas. The powder is then fed on to the surface via the Oxy/Acetylene flame. the thickness of the deposit can be controlled with great accuracy which results in a finish that is smoother, thoroughly fused and completely free of ripples, porosity and undercutting. v Can be used with either size 12 or 15 swaged welding tips.
Applications:
Rebuilding worn surfaces and hardening of load bearing surfaces.
Ordering Information other

Genuine COMET Oxy/Acetylene Type 551 Welding Tip Genuine COMET Oxy/Acetylene Type 551 Welding Tip Part No 307002 Part No 307003 Part No 308337 Part No 308338 Part No 304013
Spare Parts:
Hopper and lid kit Lever kit O-ring kit
126
GAS EQUIPMENT
SECTION TWO
Genuine COMET SABRE CUTTING TORCH
SPECIFICATIONS Part no. 304070 Description Genuine COMET SABRE Fuel gas type All Fuels Cutting capacity Up to 200mm Cutting nozzles Type 41 & 44
Connections 5/8' 18UNF
Weight 1.27kg
v A medium duty twin tube cutting blowpipe based on standard Genuine COMET componentry for ease of repair. The mixer which can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas, is located behind the head to prevent overheating and offers high resistance to backfire.
Applications:
Suitable for standard hand cutting, gouging and heating, scrap cutting, metal fabrication, heavy engineering, construction industries.
Spare Parts:
Control valve kit Cutting Oxygen valve kit Handle kit Cutting lever kit Nozzle nut Part No 304074 Part No 304015 Part No 304076 Part No 304075 Part No 304576
Genuine COMET MULTI-PURPOSE CUTTING TORCH

SPECIFICATIONS Part no. 304141 304161 304143 Description Genuine COMET Multipurpose Genuine COMET Multipurpose Genuine COMET Multipurpose Fuel gas type All Fuels All Fuels All Fuels Handle Aluminium Brass Aluminium Length* 520mm 520mm 900mm Head 90 90 180 Cutting capacity Up to 300mm Up to 300mm Up to 300mm Cutting nozzles Type 41 & 44 Type 41 & 44 Type 41 & 44 Connections 5/8'' 18UNF 5/8'' 18UNF 5/8'' 18UNF Weight 1.6kg 1.6kg 2.2kg
*Extended lengths are available at your local Authorised CIGWELD Gas Equipment Service Agent.
v Designed and manufactured by CIGWELD. v Heavy duty manganese bronze head, designed to resist tough environmental working conditions. v Gas mixing takes place in the blowpipe head, providing the operator with maximum protection against the unlikely occurrence of backres or ashbacks. v Stainless steel triangular tube construction, provides the ultimate in strength. v Lightweight aluminium handle, which has been treated to minimise corrosion in the working environment. Brass handle for extra strength and mining operations. v The cutting oxygen valve has been designed to allow ow control from slow bleed to full capacity ideal for piercing work. v Stainless steel cutting oxygen lever, incorporating a locking button for extended cutting, gouging or heating. v Inlet connection lters, to prevent foreign particles entering the blowpipe, which reduces valve seat wear and the chance of blowpipe blockage. v Each blowpipe comes complete with a separate mixer kit to change fuel gases between Acetylene and LPG or Natural Gas.
Applications:
Suitable for the majority of heavy-duty cutting, gouging and heating processes.
Spare Parts:
Control valve kit Lever kit Acetylene mixer kit LPG/Natural Gas mixer kit Nozzle nut Part No 304074 Part No 304140 Part No CB148 Part No CB152 Part No 304576
mm 520
mm 520
900mm
127
GAS EQUIPMENT

Genuine COMET VANGUARD CUTTING TORCH
SPECIFICATIONS Part No. Description Fuel gas type All Fuels Handle Brass Cutting capacity Up to 300mm Head 90 Cutting nozzles Type 41 & 44 Connections 5/8' 18UNF
SECTION TWO
Weight 1.53kg
304171 Genuine COMET VanGuard Cutting Torch
The Genuine COMET VanGuard Cutting Torch provides the operator with the ultimate in safety protection with built-in flashback arrestors and check valves. This heavy duty cutting torch is designed to meet exacting demands of todays end users both in cutting performance and safety. VanGuard is the future of oxy/fuel cutting. v Built-in flashback arrestors provide tamper proof flashback protection for the operator. v Built-in flashback arrestors are replaceable if they become clogged or reduce flow rates. v Built-in flashback arrestors provide a balanced torch without extra length associated with accessory models. v Built-in check valves provide reverse flow protection to prevent the possibility of mixed gases in upstream apparatus. v Built-in check valves for added operator safety without performance inhibiting flow restrictions. v Stainless steel tubes for added torch strength and heat resistance, are silver soldered at both ends. v Ease-on cutting oxygen valve for precise oxygen control and performance piercing. v Stainless steel cutting oxygen lever for extra durability and operator comfort. v Drop-in, spiral tube mixer blends oxygen and fuel for optimum performance. v Ribbed, sure-grip handle provides comfortable feel for the operator. v Durable, die-forged brass torch head provides optimum strength and service life. v Gas service: Acetylene, LPG, Natural gas (14kPa or more), Hydrogen.
Applications:
Suitable for the majority of heavy duty cutting, gouging and heating processes.
Spare Parts:
Cutting valve kit Lever kit Control valve kit Nozzle nut Part No. 304282 Part No. 304283 Part No. 304281 Part No. 304285
Sectioned VanGuard showing built-in flashback arrestors.
Sectioned VanGuard mixer tube showing spiral mixer design.
128
GAS EQUIPMENT
SECTION TWO
Genuine COMET TAPER SEAT CUTTING NOZZLES
GAS EQUIPMENT CUTTING NOZZLES
Nozzles are the vital component of flame cutting equipment. They provide the preheating flames to raise the steel to ignition temperatures and direct the jet of oxygen on to the heated area to perform the cutting process. To achieve this result in the most efficient way, Genuine COMET nozzles have the following features: v Longer Nozzle life the high brass content and advanced manufacturing techniques give Genuine COMET taper seat nozzles an inbuilt quality. v Better quality cutting the mirror smooth finish of the gas ports assures stable gas flows and superior cutting oxygen stream. Cuts are clean and smooth with the narrowest kerf width. v Less slag adhesion high copper content of sizes 20, 24 etc conducts heat away from the nozzle face. The nozzle keeps relatively cool and slag adherence to the nozzle face is reduced. v LPG (propane) flames do not blow off taper seat LPG nozzles have slotted preheat ports which cause a turbulence in the gas flow enabling the flame to hang on to the nozzles. v Faster nozzle attachment easy change of position for bent nozzles. Only one nut is tightened to give perfect seating with taper seat nozzles. v Small sizes of taper seat acetylene nozzles are machined from high quality brass so that the small preheat holes will withstand continuous cleaning. Brass nozzles stay better longer for these moderate heat applications. v In all nozzles preheat gas consumption is reduced because high velocity preheat ports ensure that the flame travels at high speed from the exit ports to the work. v Wider seating areas ensures gas tight seals with less tightening. v Protective flange to safeguard tapered seat from damage. (See diagram below. Points A and B equal seats). v Individual flame testing of Genuine COMET nozzles guarantees consistent high quality performance.
One-Piece Acetylene Nozzle
Two-Piece LP Gas Nozzle
Standard Nozzles
Uncontrolled expansion of cutting oxygen
Cutting oxygen controlled in tapered passage
CIGWELD standard taper seat nozzles are primarily designed for hand cutting and precision machine cutting. The number of preheat holes provide for a better distribution of the preheat flames required in profile cutting. Standard nozzles produce a very uniform kerf surface and kerf width under any recommended conditions.
Hi-Speed Nozzles
Where speed is the prime consideration, when machine cutting e.g. in plate splitting operations, Hi-Speed nozzles offer very definite economies. Hi-Speed nozzles cut a narrower kerf, less metal is consumed and consequently less cutting oxygen is required. Gas savings of between 20% and 40% per metre of steel cut are consistently gained with up to 50% increase in cutting speed, with no loss of quality.
Standard Tip
Hi-speed Tip
Maintenance Instruction for Nozzles

Do not mistreat the nozzle. Do not use it as a hammer or as a lever to prise away cut portions of metal. To clear the orifices, special nozzle cleaning reamers are obtainable from Cigweld Distributors. It is strongly recommended that these be used in preference to other means. Should nozzle cleaning reamers not be available, then use a drill one size smaller than the orifice and work it up and down without twisting. The drill should be held in a pin vice, if it does not enter easily, start with a smaller drill with the same procedure, increasing the size of drill until the correct size is used. It is most important that the small holes at the seating end of the nozzles are not enlarged in any way. After prolonged use the nozzle may become dirty, in which case it should be immersed for two hours in a solution of the COMWELD NOZZLE Cleaning Compound. For very dirty nozzles the period of immersion should be doubled. NOTE: the correct strength of cleaning solution is obtained by using one ounce of compound to one pint of water. Effective pre-heat flame shape and cutting oxygen stream can only be maintained when the edges of the orifice are sharp and square. If a nozzle becomes damaged on the end, rub it down with a piece of fine emery paper over a plate of glass, holding the nozzle at right angles to the glass. The orifices should be cleaned out as described above. Provision is made in the design of the nozzle to make reconditioning possible, as much as 3mm may be removed before the nozzle becomes unserviceable. DO NOT use old pieces of wire, reamers or brooches to clean out pre-heat and cutting stream orifices. DO NOT interfere in any way with the seating surfaces either on the nozzles or in the blowpipe head.
129
GAS EQUIPMENT

Genuine COMET TYPE 41 CUTTING NOZZLES
Standard Speed Cutting Nozzles Oxy / Acetylene Ordering Information:
CIGWELD Type 41 Standard - for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306046 306047 306048 306049 306050 306051* 306052* 306053* Size 6 8 12 15 20 24 32 48 Plate Thickness 1-6 6-10 12-20 25-75 100-125 150-200 225-300 300-400 Fuel gas flow l/min @ 100 kPa 2.0 3.5 4.0 7.0 9.0 12.5 20.0 45.0
SECTION TWO
Total Oxygen Flow & Pressure l/min @ 100 kPa 11 (200) 20 (200) 38 (200) 75 (350) 134 (400) 232 (500) 420 (600) 945 (650)
Hi-Speed Cutting Nozzles Oxy / Acetylene Ordering Information:

CIGWELD Type 41 High speed for use with cutting machines Part Plate Fuel gas flow Number Size Thickness l/min @ 100 kPa 306069 6HS 6-8 6.0 306070 8HS 8-20 6.0 306071 12HS 25-75 10.0 306072 15HS 75-150 12.0 306073* 20HS 150-250 13.0 306074* 24HS 250-300 18.0 *NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa Total Oxygen Flow & Pressure l/min @ 100 kPa 31 (650) 50 (650) 107 (650) 158 (650) 250 (650) 320 (650) Cutting Speed mm/min. 700 700-550 500-300 300-200 200-100 90
Gouging Nozzles Oxy / Acetylene Ordering Information:

CIGWELD Type 41 Gouging - for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306035 306036* 306037* 306038 306077* Size 32GB 48GB 64GB 32GS 60DG Plate Thickness Fuel gas flow l/min @ 100 kPa 15.0 18.0 20.0 15.0 16.0 Total Oxygen Flow & Pressure l/min @ 100 kPa 61 (500) 85 (600) 112 (650) 61 (500) 260 (300)
Sheet Metal Nozzle Oxy / Acetylene Ordering Information:

CIGWELD Type 41 Sheet metal for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306067 Size 6SM Plate Thickness Fuel gas flow l/min @ 100 kPa 1.5 Total Oxygen Flow & Pressure l/min @ 100 kPa 9 (200)
Rivet Cutting Nozzle Oxy / Acetylene Ordering Information:

CIGWELD Type 41 Rivet cutting for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306076* Size 15 RC Plate Thickness Fuel gas flow l/min @ 100 kPa 10.0 Total Oxygen Flow & Pressure l/min @ 100 kPa 80 (400)
* Manufactured from copper.

For use with Genuine COMET MULTI PURPOSE only. Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition variations could be expected due to actual working conditions. NB Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.
130
GAS EQUIPMENT
SECTION TWO
Genuine COMET TYPE 44 CUTTING NOZZLES
Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
CIGWELD Type 44 Standard Part Number 306025 306026 306028 306029 306030 306031 306032 Size 6 8 12 15 20 24 32 Plate Thickness 3-6 6-12 12-20 25-75 100-125 150-200 225-300 Fuel gas flow l/min @ 100 kPa 2.0 3.5 4.5 5.5 6.5 9.0 14.0 Total Oxygen Flow & Pressure l/min @ 100 kPa 17 (200) 30 (200) 58 (250) 99 (400) 171 (400) 256 (500) 456 (600)
Hi-Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:

CIGWELD Type 44 High speed for use with cutting machines Part Plate Fuel gas flow Number Size Thickness l/min @ 100 kPa 306018 6HS 6-8 5.0 306019 8HS 8-20 5.0 306021 12HS 25-75 6.5 306022 15HS 75-150 7.0 306023 20HS 150-250 8.0 306024 24HS 250-300 12.0 *NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa Total Oxygen Flow & Pressure l/min @ 100 kPa 45 (650) 64 (650) 122 (650) 173 (650) 267 (650) 350 (650) Cutting Speed mm/min. 550 550-500 500-300 300-200 200-100 90
Gouging Nozzles Oxy / LPG Ordering Information:

CIGWELD Type 44 Gouging Part Number 306033 306054 306055 306056 Size 32GS 32GB 48GB 64GB Plate Thickness Fuel gas flow l/min @ 100 kPa 12.0 12.0 13.0 15.0 Total Oxygen Flow & Pressure l/min @ 100 kPa 94 (500) 94 (500) 120 (600) 150 (650)
Flame Washing Nozzle Oxy / LPG Ordering Information:

CIGWELD Type 44 Flame Washing
Part Number Size 306078 15x15FW
Plate Thickness
Fuel gas flow l/min @ 100 kPa 12.0
Total Oxygen Flow & Pressure l/min @ 100 kPa 200 (600)
DG = Deep Gouging, GB = Gouging-Bent, GS = Gouging-Straight, SM = Sheet Metal, RC = Rivet Cutting, FW = Flame Washing, HS = High Speed For use with Genuine COMET MULTIPURPOSE only.
Genuine COLT TYPE 90 CUTTING NOZZLES

Cutting Nozzles Oxy / Acetylene Ordering Information:
CIGWELD Type 91 For use with the COLT cutting attachment and COLT Blowpipe Part Number 306011 306012 306013 306014 Size 8 12 15 6SM Plate Thickness 6-12 12-20 25-50 1-6 Fuel gas flow l/min @ 100 kPa 3.0 4.0 7.0 1.5 Total Oxygen Flow & Pressure l/min @ 100 kPa 19 (200) 38 (200) 75 (350) 9 (200)
Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:

CIGWELD Type 94 For use with the COLT cutting attachment and COLT Blowpipe Part Number 306015* 306016* 306017* Size 8 12 15 Plate Thickness 6-12 12-20 25-50 Fuel gas flow l/min @ 100 kPa 3.5 4.0 4.5 Total Oxygen Flow & Pressure l/min @ 100 kPa 30 (200) 50 (200) 90 (350)
*Manufactured from Copper, SM = Sheet Metal. NB: Type 91 are for Oxy-Acetylene. Type 94 are for Oxy/LP Gas.
Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition variations could be expected due to actual working conditions. NB: Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.
131
GAS EQUIPMENT
GAS EQUIPMENT WELDING AND HEATING TIPS

3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING
CIGWELD has a long established relationship with Koike Senso in Japan. Koike has developed a world-wide reputation as a leading manufacturer of gas cutting machines. Much of this reputation stems from their ability to manufacture cutting nozzles of the highest quality specifically for use with cutting machines, for example Koike high speed cutting nozzles are of a divergent type with a stainless steel insert screwed into the tip end of the cutting oxygen port. This maintains a constant high quality cutting performance that also improves nozzle life up to 5 times that of a conventional nozzle. Features:
v Small Kerf. v Limited under slag. v Limited upper edge melt. v Limited upper edge slag. v Cutting operation with high speed. v Steady and safe cutting operation. v Cutting operation with a small amount of gas.
SECTION TWO
v High speed divergent nozzles with stainless steel insert for improved performance and nozzle life.
Standard Speed Cutting Nozzles Oxy / Acetylene Ordering Information:

Part Number 306114 306115 306116 306117 306118 306119 306120 306121 306122 306123 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 250-300 Tip No. Size 00 0 1 2 3 4 5 6 7 8 Cutting Speed (mm) -600 660-550 550-490 490-400 400-350 350-320 320-200 200-150 150-80 80-45 OXYGEN kPa Cutting PR-Heat 140 200 280 300 300 300 400 450 450 450 140 200 280 300 300 300 400 450 450 450 Fuel kPa 20 20 20 20 20 25 35 40 40 40 Kerf Width (mm) 1.0 1.3 1.8 2.0 2.3 2.8 3.0 3.6 4.1 4.3
Hi-Speed Cutting Nozzles Oxy / Acetylene Ordering Information:

Part Number 306124 306125 306126 306127 306128 306129 306130 306131 306132 306133 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 250-300 Tip No. Size 00 0 1 2 3 4 5 6 7 8 Cutting Speed (mm) -750 700-680 680-600 600-500 500-450 450-400 400-260 260-180 180-110 110-100 OXYGEN kPa Cutting PR-Heat 700 700 700 700 700 700 700 700 700 700 140 200 280 300 300 300 400 450 450 450 Fuel kPa 20 20 20 20 20 25 35 40 40 40 Kerf Width (mm) .8 1.3 1.3 1.8 2.0 2.6 2.8 3.6 4.6 6.1
Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
Part Number 306096 306097 306098 306099 306100 306101 306102 306103 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 Tip No. Size 00 0 1 2 3 4 5 6 Cutting Speed (mm) -660 660-550 550-490 490-400 400-350 350-320 320-200 200-150 OXYGEN kPa Cutting PR-Heat 140 210 280 315 315 315 385 455 140 200 280 315 315 315 385 455 Fuel kPa 20 20 20 20 20 25 35 40 Kerf Width (mm) 1.0 1.3 1.8 2.0 2.3 2.8 3.0 3.6
Hi-Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:

Part Number 306104 306105 306106 306107 306108 306109 306110 306111 306112 306113 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 250-300 Tip No. Size 00 0 1 2 3 4 5 6 7 8 Cutting Speed (mm) -750 700-680 680-600 600-500 500-450 450-400 400-260 260-180 180-110 100-70 OXYGEN kPa Cutting PR-Heat 700 700 700 700 700 700 700 700 700 700 140 200 280 315 315 315 485 455 455 455 Fuel kPa 20 20 20 20 20 25 35 40 40 40 Kerf Width (mm) .8 1.3 1.3 1.8 2.0 2.6 2.8 3.6 4.6 6.1
132
GAS EQUIPMENT
SECTION TWO
Genuine COMET OXY/ACETYLENE WELDING TIPS
Steel thickness MM 0.9 1.2 2 2.6 3.2 4.0 5.0 6.5 8.2 10.0 13 19 25 2-25 Tip size 4 6 8 10 12 15 20 26 32 8, 10, 12, 15, 20, 26, 32 Model number 551 551 551 551 551 551 551 551 551 551 Part number 307056 307057 307000 307001 307002 307003 307004 307005 307006 307026
PERFORMANCE DATA 551 (OXY ACETYLENE) Pressure Pressure kPa kPa oxygen acetylene 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 100 -
Consumption each gas litres/min 1.5 1.5 2.0 3.0 4.0 6.5 12.0 22 38.0 -
Welding blowpipe (all tips)
Genuine COMET 3 Genuine COMET 2

(mixer 304002)
size 32 size 26 size 20 size 15 size 12 size 10 size 8 size 6 size 4
Genuine COMET OXY/LPG BRAZING TIPS

Steel thickness MM 2 3.2-4.0 5.0-6.5 8.2-10.0 25 Tip size 8 12 15 20 32 Model number 554 554 554 554 554 Part number 307068 307809 307059 307810 307811 PERFORMANCE DATA 554 (OXY LPG) Pressure Pressure kPa kPa oxygen LPG 50 50 50 50 50 50 50 50 50 100 Welding blowpipe (all tips)
Genuine COMET 3 Genuine COMET 2

(mixer 304002)
Genuine COLT SHEETMETAL WELDING, BRAZING AND HEATING TIPS

Steel thickness MM 0.9 1.2 2 2.6 3.2 4.0 5.0 6.5 Heating Tip size 4 6 8 10 12 15 4x10 Model number 561 561 561 561 561 561 561 Part number 307058 307032 307033 307034 307035 307036 307045 PERFORMANCE DATA 561 (OXY-ACETYLENE) Pressure Pressure Consumption kPa kPa each gas oxygen acetylene litres/min 50 50 1.5 50 50 1.5 50 50 2.0 50 50 3.0 100 100 4.0 100 100 6.5 100 100 10.0 PERFORMANCE 564 DATA (OXY-LPG) 2 5.0 6.5 Heating 8 15 12x10 564 564 564 307037 307038 307044 50 50 50 50 50 50 0.5 3.0 6.5 VECTOR (Mixer 304169) COLT (Mixer 304036 34 Welding blowpipe (all tips) VECTOR (Mixer 304169) COLT (Mixer 304036 Sprint Junior Prince 34
Heat output MJ/hr
size 15 size 12 size 10 size 8 size 6 size 4
size 15
size 12 x 10 Type 564
size 8 Type 564
size 4 x 10 Type 561
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GAS EQUIPMENT

Genuine COMET SUPERHEATING TIPS OXY/ACETYLENE
PERFORMANCE DATA ACETYLENE Model Tip Part Operating pressure kPa Gas consumption l/min number size number oxy fuel oxy fuel 10x12 HT 10 x 12 306068 350 100 23 22 8x12 HT 8 x 12 307007 150 100 4558 4155 SHA1 8 x 12 307121 150 100 4558 4155 SHA2 12 x 12 307122 200 100 74 65 *Connect part number 306068 directly into the Genuine COMET 3 cutting attachment, 304005. Heat output MJ/hr 75 180 180 215 Blowpipe Genuine COMET 3* Genuine COMET 3 Genuine COMET 3 Genuine COMET 3 Mixer 304002 304003 304003
SECTION TWO
Extension barrel 307123, 307124, 307125 307123, 307124, 307125
OXY-ACETYLENE SUPERHEATING TIPS

Concentrated high temperature heat. Compact simple design for ease of cleaning. Heavy copper construction helps conduct heat away from the tip face, keeps the tip cool and prevents flashbacks. A small projection in the middle of the tip face (307007, SHA1 and SHA2) also prevents backfires should the tip be inadvertently touched on the job. Spanner adjustment flats milled into tip. gas pressure and identification stamped on every SHA tip. Connect SHA1 and SHA2 directly onto your choice of Stainless Steel Superheating barrel. Connect part number 306068 directly into the cutting attachment.
WARNING At no time should the withdrawal rate of an individual acetylene cylinder exceed 1/7 of the cylinder contents per hour. If additional flow capacity is required use an acetylene manifold system of sufficient size to supply the necessary volume. CIGWELD supplies both temporary and permanent gas manifolds for installation. Contact your nearest CIGWELD distributor or Gas Supplier.
8 X 12 HEATING TIP
For connection to the standard Genuine COMET 3 Mixer (304002)
8 x 12 Heating Tip Part No. 307007
SHA1
Connect SHA1 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA1 has the same heating performance as 307007 v Delivers up to 180 MJ/hr
SHA1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307121 Part No. 307123 Part No. 307125 Part No. 307124
SHA2
Connect SHA2 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA2 replaces 307046 v Delivers up to 215 MJ/hr
SHA2 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307122 Part No. 307123 Part No. 307125 Part No. 307124
HEATING NOZZLE
For connection directly into the cutting attachment or cutting torch. v Oxy-Acetylene v Delivers up to 75 MJ/hr
Heating Nozzle Acetylene Part No. 306068
HEATING NOZZLE LPG

For connection directly into the cutting attachment or cutting torch. v Oxy-LPG v Oxy-Natural Gas v Delivers up to 40 MJ/hr
Heating Nozzle LPG Part No. 306034
For performance data please refer to next page
134
GAS EQUIPMENT
SECTION TWO
Genuine COMET SUPERHEATING TIPS OXY/LPG
PERFORMANCE DATA LPG
Model Tip Part Operating pressure kPa Gas consumption l/min Heat output Blowpipe Mixer Extension barrel number size number oxy fuel oxy fuel MJ/hr 20x9 HT 20x9 306034 500 100 48 12 40 Genuine COMET 3** SHP1 18x12 307120 500 100 200 50 280 Genuine COMET 3 304003 307123, 307124, 307125 SHP2 36x12 307119 600 100 300 75 420 Genuine COMET 3 304003 307123, 307124, 307125 SHP3 48x12 307118 600 100 400 100 560 Genuine COMET 3 304166 307123, 307124, 307125 * SHP4 48x15 307117 1000 300 600 150 840 Genuine COMET 3 304166 307123, 307124, 307125 *NB: When used with 10mm tubing, higher flows and heat output may be obtained (over 1056 MJ). **Connect part number 306034 directly into the Genuine COMET 3 Cutting Attachment.
OXY-LPG SUPERHEATING TIPS

v Provides efficient, economical high intensity heat. v Excellent flame stability. v Heavy copper head for heat and wear resistance. v Simple design for ease of cleaning. v Castellations on SHP range as an extra resistance to backfire. v Spanner adjustment flats milled into tip. v Gas pressure and identification stamped on every SHP tip.
SHP1
For garage, farm equipment and many other applications. Heat output 280 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 280 MJ/hr
SHP1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307120 Part No. 307123 Part No. 307125 Part No. 307124
SHP2
For boiler and engineering shops, maintenance, general workshop use. Heat output 420 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 420 MJ/hr
SHP3
On heavy plate in shipbuilding and heavy engineering. Heat output 560 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 560 MJ/hr
SHP4
For continued heavy heating usage. Heat output 840 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 840 MJ/hr
135
GAS EQUIPMENT

Genuine COMET SUPERHEATING BARRELS
SUPERHEATING BARRELS Tubular stainless steel construction gives excellent strength and heat conductivity. Screw fittings ensure an easy leak-free connection between mixers 570 Part No. 304003 or 574 Part No. 304166 and a Superheating tip.
SECTION TWO
Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307123 Part No. 307125 Part No. 307124
FLAME CLEANING AND SPALLING

PERFORMANCE DATA 541 (OXY-ACETYLENE) Model number 541 541 Tip size 75mm 175mm Part number 307049 307048 Operating pressure kPa oxy fuel 100 100 200 100 Gas consumption l/min oxy fuel 27 26 77 70 Blowpipe Genuine COMET 3/2 Genuine COMET 3/2 Mixer 304003 304003 Extension barrel 307123, 307124, 307125 307123, 307124, 307125
OXY-ACETYLENE FLAME CLEANING

The effective method of preparing steel surfaces for painting. COMET 3s high temperature, high velocity flame removes all loose scale, rust and partially weathered mill scale. Every trace of surface moisture is dried out so a\that the paint dries faster and bonds better when applied to a warm and dry surface. This results in longer lasting protection against corrosion. The Genuine COMET 3 welding blowpipe with a heavy duty mixer is the basis for the equipment which includes a choice of stainless extension barrel and either a 75 mm or 175 mm wide flat flame cleaning tip. Adaptor 307128 required. 307048 and 307049 flat tips have guides to maintain the correct height above the surface being cleaned, and are designed to work on even surfaces free of projections. They can be used either for Flame Cleaning or for Flame Spalling.
Applications:
The Genuine COMET 3 flame cleaning equipment is light, easy to handle and simple to operate. It can be used on all steel plates and sections used in structural engineering and shipbuilding.
OXY-ACETYLENE FLAME SPALLING

A. Part number 307125 B. Part number 307128 C. Part number 307049
Applications:
Flame Spalling leaves an excellent bonding surface and is suitable for preparing woolshed, cowshed or garage floors for resurfacing, or swimming pools for replastering/retiling. Always wear protective clothing when using this equipment.
The easy way to roughen concrete or cement surfaces which have become worn and slippery. The tips intense flame heat breaks away a thin layer of concrete or cement and exposes a fresh, rough surface. No preparation of the surface is needed except to clear heavy grease deposits. Flame Spalling is fast and effective even on damp or wet surfaces.
A. B. C. D. Part No. 307125 Part No. 307128 Part No. 307049 Part No. 307048
D. Part number 307048
AIR-FUEL TIPS
PERFORMANCE DATA (AIR-ACETYLENE) Part number AT49 Tip size 6 x 31 Gas consumption (CFM) 4 l/min(@100kPa)
COMET AIR-ACETYLENE BRAZING TIP

For direct connection to the standard Genuine COMET 3 Mixer (P/N 304002), this delivers a short, intensely hot flame. Gases are swirled and passed through a propeller like vane at the base of the tip, producing a concentrated flame. The protected high velocity flame will not blow out in windy conditions. Unit comes complete with right hand plug to seal off oxygen connection. For other air-fuel options refer to the TurboTorch range of products on page 150.
Applications:
Suitable for soldering, brazing, pipe bending and many heating applications.
COMET Air-Acetylene Brazing Tip Part No. AT49
136
GAS EQUIPMENT
SECTION TWO
PIPEMATE
SPECIFICATIONS Pipe diameter: Pipe Wall thickness: 100-600mm up to 50mm WEIGHT: 9kg
GAS EQUIPMENT CUTTING EQUIPMENT
v Accurate square and bevel edge circumferential flame cutting. v Smooth dependable drive. v Designed for optimum stability. v Control valves located away from heat. v Designed for simple operation. v Fully adjustable to any cutting length. v Graduated scale for accurate bevelling. v Quick changeover between differing diameters.
PIPEMATE Part No. 338534 Includes acetylene nozzle size 1, tip cleaners and spanners. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 00, 0mm-5 mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119 Part No. 306096 306097 306098 306099 306100 306101 Part No. 333094
For more information on 3 seat Cutting Nozzles refer page 132
Additional 2M Chain
PLATEMATE 2
SPECIFICATIONS WEIGHT (one torch set): 9.5 kg LENGTH: 350 mm WHEEL WIDTH: 160mm MOTOR MODEL: Condenser-induction POWER SOURCE: 240V, 50 Hz REVOLUTION: 1500rpm (no load) REDUCTION GEAR: Single cone system CUTTING SPEED: 150-800mm/min CUTTING THICKNESS: 5mm-50mm CUTTING EDGE SHAPE: Square cutting, V-bevel cutting
v Automatically cuts straight lines, circles and bevels. v Lightweight. v Portable. v Compact construction. v Designed for simple operation. v High stability for long distance cutting.
PLATEMATE 2 Part No. 338536 Includes acetylene nozzle size 1, tip cleaners and spanners. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119
Two-Torch Set
This set allows parallel and bevel cutting with spacing of 80 mm-300 mm. Includes: 1 x cutting torch, 1 x torch adjustment bracket, 1 x extended racking bar, 1 x counterweight, 1 x gas distribution manifold, 1 x set of gas hoses.
Circle Cutting Attachments

This attachment allows cutting of circles from 30mm-2400mm. Includes: 1 x circle cutting attachment, 1 x counterweight. Additional Rail Additional 1.8M rails may be added to achieve any desired cutting length.
Part No. 306096 306097 306098 306099 306100 306101 Part No. 335287 338538 338539
For more information on 3 seat Cutting Nozzles refer page 132
Rail 1.8M long Two Torch Set Circle Cutting Attachment
137
GAS EQUIPMENT
GAS EQUIPMENT CUTTING SYSTEM

ARCAIR SLICE CUTTING SYSTEM
PART NUMBER: OTW63/991036 STOCK UNIT: SLICE Cutting System
SECTION TWO
CIGWELD introduces the SLICE Cutting System manufactured by ARCAIR. Unlike any other cutting technology used today, the new Arcair SLICE Cutting System can cut, burn or pierce virtually any metallic, non-metallic or composite material. Cuts right through hard-to-cut materials. Such as mild stainless and alloy steels. Cast iron Aluminium, magnesium, other non-ferrous metals, slag and refractory materials. Can punch through concrete or brick, even if its caked with rust, mud or other corrosion. You can cut through nearly anything with the SLICE System. The SLICE system uses a special Arcair torch that feeds oxygen and electrical power to a patented SLICE exothermic cutting rod. You supply oxygen and or 12 volt battery or a welding machine (CC). The battery gives you fast ignition and portability. The welding machine lets you maintain a continuous arc (up to 200amps) with conductive materials for cutting temperatures over 5500C v Cuts through almost anything. v No pre-heating required. v Protective hand guard and spark arrestor built in. v Up to 3 times faster than oxy fuel. v Lightweight complete SLICE plant only 14 kg. v Comfortable and easy to use. v Portable comes with toolbox.
Slice Cutting System Plant Includes:

SLICE battery pack 240 VAC/50Hz 7mm cutting rods (Qty. 25) Literature pack Tool box Striker assembly Torch assembly Collet extension assembly Extension shield Oxygen hose (3m) Charging cable, 240 VAC/50Hz (3m) Coupling Instruction Manual
Note: The SLICE torch comes standard with the 7mm Collet Chuck and Collet Nut. To utilise the 10mm rods the user must order the 10mm rod conversion kit which includes the 10mm Collet Chuck and Collet Nut.
Spare Parts Ordering Information:

Striker assembly Torch assembly Collet extension assembly Extension shield Replacement battery only 10mm conversion kit Shield Washer 7mm Collet Chuck 10mm Collet Chuck Flashback Arrestor 7mm Collet Nut Assembly 10mm Collet Nut Assembly Diameter x length 7 x 559mm 7 x 559mm 7 x 1118mm 10 x 457mm 10 x 914mm Qty 50 100 25 50 25 40-45 sec 80-90 sec 30-35 sec 60-70 sec Part No. OTW72/012002 Part No. OTW03/003009 Part No. OTW94/168023 Part No. OTW94/777111 Part No. OTW96/076018 Part No. OTW94/463032 Part No. OTW94/777109 Part No. OTW94/940109 Part No. OTW94/158048 Part No. OTW94/158045 Part No. OTW94/305009 Part No. OTW94/168022 Part No. OTW94/168024
Cutting Rods Ordering Information:

Part No. OTW43/049002 Part No. OTW43/049003 Part No. OTW43/049005 Part No. OTW43/049007 Part No. OTW43/049009
Additional Equipment Required:

Genuine COMET 700 oxygen regulator (Part Number 301637) set at 550 kPa Industrial grade oxygen
Applications:
Use the Arcair SLICE system in the shop or in the field. This unique system is a natural for plant maintenance, building renovation or demolition, scrap cleanup and salvage work. It removes edges on loaders for repair or replacement.
Rod Burntime:
7 x 559mm 7 x 1118mm 10 x 457mm 10 x 914mm
138
GAS EQUIPMENT
SECTION TWO
FITTED HOSES AND HOSE FITTINGS
FACTORY FITTED HOSE ASSEMBLIES Part No. 308693 308694 308624 308815 308755 308834 Single/ twin T T T T T T Gas type Oxy/Acetylene Oxy/Acetylene Oxy/Acetylene Oxy/Acetylene Oxy/LPG Oxy/LPG Colour Blue/Red Blue/Red Blue/Red Blue/Red Blue/Orange Blue/Orange Length (m) 5 10 15 20 5 15 Nominal bore diameter (mm) 5 5 5 5 5 5
GAS EQUIPMENT HOSE
Fittings 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 5/8" 18 RH + LH both ends 5/8" 18 RH + LH both ends Standard AS1335 AS1335 AS1335 AS1335 AS1335/1869 AS1335/1869
Hose The Essential Link

It is important to use the correct type of hose for the required gas(es) to be used. Any non-standard application should always be checked by and approved before being put into operation. Pressure drops will occur through hoses and hose fittings, therefore allowances must be made to compensate for this when setting up equipment and adjusting regulators. 10 mm or 13 mm bore hose should be used for large flow applications and where long lengths of hose are to be used. (N.B. 13 mm hose available for Oxygen only). Colour coding of hoses and different threads for fuel and Oxygen prevents incorrect connections of hoses to the wrong gas type. CIGWELD twin hoses help to keep the work area tidy, which reduces the risk of hose damage.
Features:
v All Genuine COMET hoses undergo stringent quality checks, ensuring quality and compatibility with relevant Genuine COMET hose fittings. v Colour coding of hoses and different threads for fuel and oxygen prevents incorrect connections of hoses to the wrong gas type. v Genuine COMET factory fitted hose assemblies are available in twin hose configurations. This helps keep the work area tidy and reduces the risk of damage. v Secure, specifically designed hose fittings ensure operator safety.
Specifications:
Oxygen and Acetylene hoses, conform to Australian standard AS1335-1995.
Spare Parts:
CRIMPING TOOL For 5mm and 10mm ferrules Part No. 308647
Colour Coding:
Gas Oxygen Acetylene LP Gas Colour Blue Red Orange
CIGWELD hose can be purchased either as a complete assembly with fittings or in single length plus appropriate fittings.
FITTINGS 5 mm ID Hose Connector kit, 5/8 18UNF RH (Screwed) Connector kit, 5/8 18UNF LH (Screwed) Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) 10 mm ID Hose Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) HOSE JOINERS 5 mm ID Hose Screwed Crimped 10 mm ID Hose Crimped FITTED HOSE JOINERS 5 mm and 10 mm ID Hose 5/8 18UNF RH 5/8 18UNF LH ADAPTORS Y-Piece adaptor for regulator outlets with 5/8 18 UNF RH Connections Y-Piece adaptor for regulator outlets with 5/8 18 UNF LH Connections Right angle connector, 5/8 18 UNF RH threads both ends Right angle connector, 5/8 18 UNF LH threads both ends Part No. WB34 WB35 Part No. LP265 308686 Part No. 308687 Part No. LP112 LP240 308689 308690 Part No. 308691 308692
R121
R215
308670
308671
139
GAS EQUIPMENT
GAS EQUIPMENT HOSE

Genuine COMET BULK HOSES
Part No. 7904501 7904509 7904506 7904508 7904505 7904507 Single/ twin T T S S S S Gas type Oxy/Acetylene Oxy/LPG Oxygen Oxygen Acetylene LPG Colour Blue/Red Blue/Orange Blue Blue Red Orange Length (m) 150 100 100 100 100 100 Nominal bore diameter (mm) 5 5 10 13 10 10 Standard AS1335 AS1335/AS1869 AS1335 AS1335 AS1335 AS1869
SECTION TWO
CIGWELD DISTRIBUTORS sell bulk hose by the metre. Look for COMWELD or CIGWELDmarkings on the hose to ensure you are getting quality AS1335 or AS1869 gas welding hose.
Want to know how long your hoses should be for a certain tip or nozzle size? Turn to page 144
10mm Acetylene
10mm LPG
10mm Oxygen
12.5mm Oxygen
5mm Oxy/Acetylene
5mm Oxy/LPG
HOSE Handling and Care

Long lengths of hose are not desirable. They tend to kink, are vulnerable to mistreatment. When long lengths must be used, be sure all connections are tight and ensure hose is protected from being stepped on, run over, kinked or tangled. Never use wire or insulation tape to fasten hose to connections nor to couple lengths of hose. Use only CIGWELD hose connections and couplings. Protect hose from sparks, hot slag, hot edges or open flames. Keep hose away from grease and oil. All new hose should be blown out before connecting welding equipment to remove talc, dust or water. Do not crimp hose to stop flow of gases temporarily when, for example, changing blowpipe. Red hose should always be used for fuel gas blue hose for oxygen. Use only hose designed specially for oxygen and fuel gases. Hose specially manufactured for the purpose should only be used in cases where it may come into contact with liquid LP gas, such as when used with cylinders fitted with eductor tubes. Purge each length of hose before lighting the blowpipe. In other words, when hose is to be reconnected, treat it as you would new hose; before lighting up, pass through it some of the gas with which it is to be used. Examine all hose periodically for leaks, worn parts, and loose connections. Test for leaks by immersing the hose in water. Carry out this test at normal working pressures. Should leaks or worn parts be found, at once cut out the section containing them. Remake joints with CIGWELD hose couplings. The following procedure is adopted when re-fitting a connection to rubber hose: (a) Slide connection taper sleeve over rubber hose. (b) Attach nut and nipple to a blowpipe inlet connection. (c) Hold the taper sleeve on the hose firmly with one hand and screw the blowpipe, with nut and nipple attached, into the sleeve and hose. Never use a steel or copper pipe to make a joint- either temporary or permanent. Do not try to repair hose with tape. If hose is burned in a flashback, discard that length of hose. Flashbacks may burn inner walls, making hose unsafe or cause further instability to the blowpipe equipment by blockage.
140
GAS EQUIPMENT
SECTION TWO
GAS EQUIPMENT ACCESSORIES AND PARTS
Genuine COMET FLASHBACK ARRESTOR MODEL F1 SUPER (regulator mounted)

Part number 308799 308800 Model F1 Super F1 Super Gas Oxygen Fuel Connections 5/8 18UNF RH 5/8 18UNF LH Connection to: Regulator outlet Regulator outlet Pressire Rating 1000 kPa 500 kPa (150 kPa Acetylene) Max Airflow l/min 1122 557 170
Designed for connection to the outlet of regulators, incorporating the following features: v Pressure actuated cut-off valve to prevent further gas flow after a flashback occurs. Operation is indicated by a signal level. After resetting the lever it is ready for immediate re-use. v Non-return valve. v Large surface stainless steel conical flame arrestor. v Pressure relief valve to vent excessive pressure. v Temperature activated shut-off valve. v Supplied with inlet filter. v Complies to AS4603. v Conforms to EN730/DIN 8521, UL, ISO 5175 class I (fittings to AS4267-1995). v Tested by BAM.
OXYGEN Flashback Arrestor Model F1 Super (Regulator Mounted) FUEL Flashback Arrestor Model F1 Super (Regulator Mounted) Part No. 308800 Part No. 308799
Genuine COMET FLASHBACK ARRESTOR MODEL F2R (regulator mounted)

Part number 308734 308735 Model F2R F2R Gas Oxygen Fuel Connections 5/8 18UNF RH 5/8 18UNF LH Connection to: Regulator outlet Regulator outlet Pressure Rating 1000 kPa 500 kPa (150 kPa Acetylene) Max Airflow l/min 1133 533 187
Designed for connection to the outlet of regulators and pipelines, incorporating the following features: v Non-return valve. v Large cylindrical stainless steel flame arrestor. v Medium-flow capacity. v Supplied with inlet filter. v Temperature actuated cut-off valve. v Complies to AS4603. v Conforms to EN730/DIN 8521, UL, ISO 5175 class I (fittings to AS4267-1995). v Tested by BAM.
NB: the thermal cut-off sealing element is not in the gas stream and is shrouded from flashbacks. The cut-off valve closes in the direction of flow assisted by a strong spring at an internal temperature of approximately 90C. Operation is not indicated and the cut-off valve is not resettable by the user.
OXYGEN Flashback Arrestor Model F2R (Regulator Mounted) FUEL Flashback Arrestor Model F2R (Regulator Mounted) Part No. 308735 Part No. 308734
SET Contains one of each F2R Oxygen and Part No. 308890 F2R Fuel
Genuine COMET FLASHBACK ARRESTOR MODEL F2B (blowpipe mounted)

Part number 308854 308853 Model F2B F2B Gas Oxygen Fuel Connections 5/8 18UNF RH 5/8 18UNF LH Connection to: Blowpipe Inlet Blowpipe Inlet Pressure Rating 1000 kPa 500 kPa (150 kPa Acetylene) Max Airflow l/min 1250 693 220
Designed for connection to the inlet of blowpipes where medium flow is required (hand held and machine),, incorporating the following features: v Non-return valve. v Large cylindrical stainless steel flame arrestor. v Medium-flow capacity. v Complies to AS4603. v Conforms to EN730/DIN 8521, UL, ISO 5175 class I (fittings to AS4267-1995). v Tested by BAM.
OXYGEN Flashback Arrestor Model F2B (Blowpipe Mounted) FUEL Flashback Arrestor Model F2B (Blowpipe Mounted) Part No. 308853 Part No. 308854
SET Contains one of each F2B Oxygen and Part No. 308891 F2B Fuel
141
GAS EQUIPMENT

Genuine COMET FLASHBACK ARRESTOR MODEL F6 (blowpipe mounted)
Part number 308777 308778 Model F6 F6 Gas Oxygen Fuel Connections 5/8 18UNF RH 5/8 18UNF LH Connection to: Blowpipe Inlet Blowpipe Inlet Pressure Rating 2000 kPa 500 kPa (150 kPa Acetylene) Max Airflow l/min 1000 463 148
SECTION TWO
Designed for connection to the inlet of blowpipes (hand held and machine),, incorporating the following features: v Non-return valve. v Cylindrical stainless steel flame arrestor. v Supplied with inlet filter. v Complies to AS4603. v Conforms to EN730/DIN 8521, UL, ISO 5175 class I (fittings to AS4267-1995). v Tested by BAM.
OXYGEN Flashback Arrestor Model F6 (Blowpipe Mounted) FUEL Flashback Arrestor Model F6 (Blowpipe Mounted) SET Contains one of each F6 Oxygen and F6 Fuel FBAs Part No. 308778 Part No. 308777
Part No. 308889
Genuine COMET FLASHBACK ARRESTOR FLAME BUSTER F6 KWIK-CONNECT (blowpipe mounted)

Part number Model Gas 308803 Flamebuster F6 Kwik-Connect Oxygen 308806 Flamebuster F6 Kwik-Connect Acetylene/LPG/Hydrogen Connections 5/8 18UNF RH 5/8 18UNF LH Connection to: Blowpipe Inlet Blowpipe Inlet Pressure Rating 1000 350 (150 kPa Acetylene) Max Airflow l/min 570 380 208
v Designed for use with hand blowpipes by placing the F6 Kwik-Connect flashback arrestor at the inlet of these devices. v Kwik-Connect feature allows for quick, safe set-up and removal of the blowpipe from the hose even if the hose is pressurised. v Kwik-Connect device utilises an integral check valve device which prevents the escape of gases when the blowpipe has been removed from the hose. v Kwik-Connect devices utilise unique oxygen and fuel connections to prevent improper mating of the blowpipe to the hose. v Kwik-Connect male barb has a hardness of minimum 25 Rockwell. v Compact, lightweight design (160gms each). v Conforms to UL (fittings to AS4267-1995).
OXYGEN Flashback Arrestor and Barb FUEL Flashback Arrestor and Barb SET Contains one of each F6 KC Oxygen and Fuel FBAs Part No. 308803 Part No. 308806
Part No. 308837
142
GAS EQUIPMENT
SECTION TWO
Genuine COMET FLASHBACK ARRESTOR MODEL 85-10
Part number 308831/308859/308861/308882 308830/308860/308862/308883 Model 85-10 85-10 Gas Oxygen Fuel Connections Various Various
Connection to: See ordering details
Pressire Rating 3000 kPa 500 kPa (150 kPa Acetylene)
Max Airflow l/min 5500 1040 337
Designed for high flow applications: Blowpipe mounting (85-10B), Regulator mounting (85-10R) and Pipeline installations (85-10P). They incorporate the following features: v Non-return valve. v Large cylindrical stainless steel flame arrestor. v High-flow capacity. v Temperature activated cut-off valve. v 85-10R and 85-10P supplied with inlet filter. v The 85-10B has offset connections to accommodate their size onto the blowpipe. 85-10P v The 85-10R takes full advantage of the CIGWELD highflow regulators (TR92 Oxygen, TR93 Acetylene) with their 5/8 BSP high flow outlet connection. v The 85-10R-LP is suitable for use with Genuine COMET regulators fitted with the standard welding hose connection 5/8-18 UNF. v Conforms to EN730, ISO5175 class 1. v Tested by BAM.
Note: The thermal cut-off sealing element is not in the gas stream and is shrouded from flashbacks. The cut-off valve closes in the direction of flow assisted by a strong spring at an internal temperature of approximately 90C. Operation is not indicated and the cut-off valve is not resettable by the user. P = Pipeline (High flow) R = Regulator Mounted (High flow) 5/8BSP 5/8-18UNF B = Blowpipe Mounted (High flow) LP = Regulator Mounted (High flow) 5/8-18UNF 5/8-18UNF
OXYGEN Flashback Arrestor Model 85-10P (5/8BSP) Flashback Arrestor Model 85-10R (5/8BSP 5/8-18UNF) Flashback Arrestor Model 85-10B (5/8-18UNF) Part No. 308831 Part No. 308859 Part No. 308861
Flashback Arrestor Model 85-10R-LP (5/8-18UNF) Part No. 308882 FUEL Flashback Arrestor Model 85-10P (5/8BSP) Flashback Arrestor Model 85-10R (5/8BSP 5/8-18UNF) Flashback Arrestor Model 85-10B (5/8-18UNF) Part No. 308830 Part No. 308860 Part No. 308862
Flashback Arrestor Model 85-10R-LP (5/8-18UNF) Part No. 308883
85-10B
85-10R
85-10LP
PIPELINE FLASHBACK ARRESTOR Model 85-30

Part number 308878 308879 Model Pipeline 85-30 Pipeline 85-30 Gas Oxygen Fuel Connections 3/4 BSP 3/4 BSP Connection to: Pipelines Pipelines Pressire Rating 2000 kPa 500 kPa (LPG) 400 kPa (Hydrogen) 150 kPa (Acetylene) Max Airflow l/min 15,835 3500 2880 1055
This pipeline FBA is available for special pipeline and manifold installations requiring very high gas demands. v Incorporates a spring loaded non-return valve. v Temperature activated cut-off valve v 3 cylindrical flame traps. v Very high-flow capacity. v Dirt filter. v Requiring no special maintenance procedures. v Conforms to EN730, ISO5175 Class 1. v Tested by BAM
Note: FBA unit is supplied with adaptors that provide reduction from 1 BSP to 3/4BSP inlet and outlet connections.
Pipeline Flashback Arrestor Oxygen Pipeline Flashback Arrestor Fuel Part No. 308878 Part No. 308879
143
GAS EQUIPMENT

SELECTION CHART
Process Part Number 307056, 307057 307000-307005 307006 306068 306034 HEATING TIPS 307007 307121 307122 307120 Nozzle/Tip Size Regulator (Outlet pressure kPa) Genuine COMET 700 Oxy (4-15:50, 20-26:100) Genuine COMET 700 Acet (4-15:50, 20-26:100) Genuine COMET 700 Oxy (150) Genuine COMET 700 Acet (100) Genuine COMET 700 Oxy (350) Genuine COMET 700 Acet (100) Genuine COMET 700 Oxy (500) Genuine COMET 500 LPG (100) Genuine COMET 700 Oxy (150) Genuine COMET 700 Acet (100) Genuine COMET 700 Oxy (150) Genuine COMET 700 Acet (100) Genuine COMET 700 Oxy (200) Genuine COMET 700 Acet (100) Genuine COMET 700 Oxy (500) Genuine COMET 500 LPG (100) TR92 Oxy (1000) Genuine COMET 500 LPG (300) Genuine COMET 700 Oxy (600) Genuine COMET 500 LPG (100) Regulator Mounted Flashback Arrestor F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) HOSE Min ID Max (mm) Length(m) 5 20 5 10 5 5 5 10 5 10 10 5 5 10 10 10 10 10 10 5 20 20 20 5 20 5 20 20 10 10 20 20 10 10 10 20
SECTION TWO
Blowpipe Mounted Flashback Arrestor F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B
WELDING
4 to 26 32 10 x 12 HT 20 x 9 HT 8 x12 HT 8 X 12 (SHA1) 12 x 12 (SHA2) 18 x 12 (SHP1)
HEATING NOZZLES
307119
36 x 12 (SHP2)
307118
307117
CUTTING
306046-306050 306025, 306026, 306028-306030, 306067 SM 306051, 306052 306031, 306032
RIVET CUTTING GOUGING
FLAME WASHING FLAME CLEANING
306076 306035-7, 306054-6 306038, 306033 306077 306078 307049 307048
TR92 Oxy (1000) Genuine COMET 700 (1000) Genuine COMET 500 LPG (300) 48 x 12 (SHP3) Genuine COMET 700 Oxy (800) Genuine COMET 500 LPG (150) TR92 Oxy (1000) Genuine COMET 700 (1000) Genuine COMET 500 LPG (300) 48 x 15 (SHP4) TR92 Oxy (1000) Genuine COMET 700 (1000) Genuine COMET 500 LPG (300) Type 41 & 44 Oxy: Genuine COMET 700 Oxy - 6, 8, 12, 15, 20 (up to 220l/min@450) (up to 150mm Fuel: 41 - Genuine COMET 700 Acet (100), plate thickness) 44 - Genuine COMET 500 LPG (100) TYPE 41 & 44 Oxy: Genuine COMET 700 Oxy - 24, 32 (up to 450l/min@800) (greater than 150mm Fuel: 41 - Genuine COMET 700 Acet (150), plate thickness) 44 - Genuine COMET 500 LPG (150) Oxy: TR92 Oxy (1000) Genuine COMET 700 (1000) Fuel: 41 - Genuine COMET 700 Acet (150), 44 - Genuine COMET 500 LPG (150) 15RC Oxy: Genuine COMET 700 Oxy (500) 32GB, 48GB, 64GB Fuel: 41 - Genuine COMET 700 Acet (100), 32GS 44 - Genuine COMET 500 LPG (100) 60DG 15 x 51 FW Oxy: TR92 Oxy (1000) Genuine COMET 700 (1000) 75mm Fuel: 41 - Genuine COMET 700 Acet (100), 175mm 44 - Genuine COMET 500 LPG (300)
F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP)
10 10
10 20
F2B, 85-10B F6, F/Buster F6, F2B, 85-10B
F2R, F1 SUPER, 85-10R(-LP)
10
20
F/Buster F6, F2B, 85-10B
F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP)
5 5 10 5 10
10 10 20 20 10
F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B
F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP) F2R, F1 SUPER, 85-10R(-LP)
10 5 5 5 10 5 10 5
20 20 10 10 20 20 20 20
F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B F6, F/Buster F6, F2B, 85-10B
KEY TO THE CHART

Flashback arrestor model, placement, hose length, hose diameter, regulator outlet pressure and application inlet pressure are interrelated. For full protection it is essential all components have adequate flow capacity when used as an inter-connected system. Operation outside the recommendations eg. smaller hose diameter, longer length of hose, no flashback arrestor or smaller than indicated flashback arrestor could lead to flame instability and tip starvation. This increases the likelihood of a flashback. Combinations in the table above fall under two different categories: White Box Full protection is provided with both regulator mounted and blowpipe mounted flashback arrestors providing sufficient inlet pressure for the application to have optimum flow and flame stability. This should be selected wherever possible. Blue Box Only blowpipe mounted flashback arrestors can be fitted to allow sufficient inlet pressure for the application. These combinations should be used only when those highlighted green are not practical or possible. Note the level of protection will not be optimal. The maximum recommended safe length of hose is 30M. Greater lengths than this are not recommended due to pressure drop and the operator being too far from the cylinders. This table is for hand held blowpipe applications only, not for machine cutting applications. For more detailed information consult the flow charts of the relevant flashback arrestors.
144
GAS EQUIPMENT
SECTION TWO
GAS EQUIPMENT ACCESSORIES
RADIUS BAR AND PIVOT
To be used in conjunction with Roller Guide (308729). The Radius Bar, when fitted to the Roller Guide, enables circles of up to 960 mm diameter to be cut.
Radius Bar and Pivot Part No. 308752
ROLLER GUIDE
Suits Genuine COMET 3, VECTOR, COLT, SABRE, Spectra, Multi-purpose and Firefox blowpipes. Roller guide attaches to cutting nozzle and permits easy cutting of straight lines. The unit is fully adjustable, allowing it to be raised or lowered, or tilted for angle cutting.
Roller Guide Part No. 308729
GAS ECONOMISER (Acetylene or LP Gas)

Allows the operator to extinguish and relight the blowpipe simply and quickly without having to touch the regulator or blowpipe valve settings. Flame will always relight to original settings. Will operate with either Acetylene or LP Gas. Factory adjusted to shut-off fuel gas, the Qxygen to prevent flame from snapping when extinguished. Unique spring adjustment means positive shut-off even with very light or heavy blowpipes. Solid brass construction with holes for bench mounting provided. Pilot burns with a clean smokeless flame. Ideally suited for applications where constant relighting is required in such locations as technical schools, light production lines, workshops, test benches, etc.
Gas Economiser (Acetylene or LP Gas) Part No. 308503
CIGWELD Gas Welding and Cutting Hints Handbook

Everything you need to know about Genuine COMET equipment including safety, set up, lighting procedures, closing down procedures, welding and cutting procedures, equipment and charts.
CIGWELD Gas Welding and Cutting Hints Handbook Part No. 312943
KOOLSTER Bandanna for instant relief from hot conditions

v A fashionable bandanna worn in work or leisure situations that will ease discomfort of extreme heat and help you perform better. v Worn around the forehead, neck, inside your hat, or with working equipment or sports apparel, sustained relief from heat can be achieved up to a maximum of 12 hours. v Soak your KOOLSTERTM bandanna and wear it immediately. v Heat relief is instant. v Constant re-soaking will make your KOOLSTERTM even more effective. v Your KOOLSTERTM is reusable time and time again and you can wear more than one KOOLSTERTM at the same time.
Koolster Part No. 455596
145
GAS EQUIPMENT

FLINT LIGHTER
Metal Cup Type with replaceable flint. Ensures quick, easy lighting up.
SECTION TWO
Flint Lighter Part No. 308789
FLINTS (PACKET OF 10)

Suits flint lighter (308789).
Flints (Packet of 10) Part No. 308790
THREE FLINT LIGHTER

Rigid arm design concentrates more force onto the flint. End cup pockets the gas for quicker lighting. Spare flints dialled into position via adjusting nut. Flint centred on abrasion cylinder for even wear. Simple ergonomic design.
Three Flint Lighter Part No. 308832
FLINTS (PACKET OF 5)
Suits Three flint Lighter (308832).
Flints (Packet of 5) Part No. 308833
ELECTRONIC LIGHTER
This rugged, all steel construction piece, electronic lighter is guaranteed to work every time and is easy to hold and use. Suitable for use with all Air/Fuel and Oxy/Fuel equipment. Continuous sparking when lever depressed.
Electronic lighter Part No. 308700
COMBINATION SPANNER
Accommodates four nut sizes and is designed to be used for regulator cylinder valve nuts, hose connections, Type 40 nozzle nut and Roller Guide adjusting bolts.
Combination Spanner Part No. 309258
146
GAS EQUIPMENT
SECTION TWO
CYLINDER KEY
For use with all CIGWELD cylinder valves (not Handwheel operated types).
Cylinder Key Part No. 309275
TIP CLEANER WIRE SET TO SUIT LPG/NATURAL GAS NOZZLES

Suitable for tips, nozzles and Hi-Speed nozzles. Removes carbon or loose slag without damaging gas parts. Also contains a wire brush for cleaning slots in Type 44 nozzles.
Tip Cleaner Wire Set Part No. 308013
TIP CLEANER SET TO SUIT ACETYLENE NOZZLES

Contains eleven wires and a file in a metal case. Suitable for Type 41 Acetylene nozzles and tips.
Tip Cleaner Set Part No. 308036
CLEANING DRILLS Ordering Information:

Cleaning Drills (sizes 6-15) Cleaning Drills (sizes 20-32) Part No. 308510 Part No. 308511
SOAPSTONE HOLDER
For marking steel plate and other metals. Holder comes complete with soapstone. For refills refer to CIGWELD Part Number 308580.
Soapstone Holder Part No. 308578
SOAPSTONE HOLDER REFILLS

Soapstone refills. Suit Soapstone Holder Part Number 308578.
Soapstone Holder refills Part No. 308580
147
GAS EQUIPMENT

NOZZLE NUT
To fit Genuine COMET 3, SABRE and MULTI-PURPOSE cutting torches.
SECTION TWO
Nozzle nut Part No. 304576
SPRING LOADED CLAMP

Use this clamp to hold your work during brazing etc.
Spring Loaded Clamp Part No. XA20
BLANKING CAPS
For blanking off items such as regulators and hose. The model with chain secures the nut to the regulator to avoid loss.
5/818 UNF RH blanking cap 5/818 UNF LH blanking cap 5/818 UNF RH blanking cap with chain Part No. 333199 Part No. 333200 Part No. 309515
BLANKING PLUGS
For blanking or plugging off cylinder or point valves, circlip avoids the spigot and nut separating.
Type 10 plug for oxygen and inert gases Type 20 plug for acetylene and hydrogen Part No. MC14 Part No. 361583
CONTROL VALVES Ordering Information:

Part No. Inlet Outlet Ways Size (mm) 2 2 2 Type Application Flow (l/min) @ Pressure (kPa) 400 @ 200 25 @ 100
FLOW
Small Valves Blowpipe inlet 308524 5/8-18 UNF RH Male 308525 5/8-18 UNF LH Male
5/8-18 UNF RH Female 5/8-18 UNF LH Female
Fine adjusting Fine adjusting
Blowpipe inlet Blowpipe inlet
Small Valves Regulator outlet 308571 5/8-18 UNF RH Female 308572 5/8-18 UNF LH Female FLOW
5/8-18 UNF RH Male 5/8-18 UNF LH Male
2 2
Fine adjusting Fine adjusting
Regulator outlet Regulator outlet
400 @ 200 25 @ 100
PRESSURE GAUGES
Genuine COMET gauges go far beyond the normal requirements of standard industry gauges. Precision made in Germany to conform to AS 1349 they include features such as coded information, solid baffle bulkhead protection between the gauge face and working components to protect the operator, wider scales to set pressure accurately, fail-safe construction no parts are thrown in the event of over-pressurisation. Part No. 301624 301808 301623 301854 301856 301660 301290 301853 301857 301627 301816 Pressure Range kPa 300 300 600 600 1,000 1,000 1,000 1,600 1,600 4,000 4,000 Gas Type Acetylene Plain Oxygen Plain Plain Oxygen Nitrous Oxide Oxygen Plain Acetylene Oxygen Part No. 301817 301818 301819 301299 301628 301626 301822 301823 301824 301308 301625 Pressure Range kPa 4,000 10,000 10,000 20,000 30,000 30,000 30,000 40,000 50,000 30 Lpm 55 Lpm Gas Type Plain Plain Oxygen Nitrous Oxide Plain Oxygen Carbon Dioxide Oxygen Plain Ethylene Plain
148
GAS EQUIPMENT
SECTION TWO
THERMIC LANCING
Easy to own, easy to run The CIGWELD thermic lancing package has been designed for use in conjunction with standard oxy-acetylene equipment. The lancing handle is made of standard pipefittings (5/8"18 UNF RH). A basic understanding of oxygen cutting is all that is required. Operating costs vary depending on the application, lance consumed would be approximately ten times the depth of the hole pierced. You can take it anywhere Not dependent on electric power, its at home anywhere factory or site. The only equipment required is a standard Genuine COMET 3 gas set for preheating and cylinder or crate oxygen supply. The performance never varies CIGWELD thermic lances are designed and produced to precise standards which effectively optimises lance consumption and oxygen usage. This assures you of guaranteed control of all operating factors, including labour and material costs. Equipment required Equipment required consists of a thermic lance holder fitted with a gas control valve into which the lance is fitted, cylinders of oxygen, a gas regulator and a length of hose. The operator should wear full protective clothing.
Fast, quiet and versatile, CIGWELD thermic lancing is the most advanced method of slicing through hard-to-clear materials, particularly reinforced concrete. Ideal for demolition work, it takes only a fraction of time required by other methods. Economical, portable and extremely easy to operate, the CIGWELD thermic lance is the ultimate general purpose tool for all concrete. The CIGWELD thermic lance makes short work of tough materials. Silent, Simple, Fully Portable, Assured Results on: Reinforced concrete Mass concrete Granite Quartzite Fused alumina Sandstone Copper slag The Process Thermic lancing is essentially oxygen cutting with a steel tube packed with steel rods. Oxygen passed through the tube reacts with the iron in the rods, so that when the lance is ignited it becomes a source of intense heat and forms a fluid slag that flows out of the cavity. The lance is slowly consumed as work progresses. Pre-heating the tip with a Genuine COMET 3 gas-welding blowpipe ignites the lance. Quiet No noise. No shudder. No fuss. Unlike noisy pneumatic hammers, drills and electric tools, thermic lancing is quiet and vibration-free. As a result, it can be used close to noise sensitive areas such as libraries, hospitals, law courts, etc. Firebrick mixture Glass Brick (coreheart) Railway bogies Ship propellers Steel piles and foundations Piercing concrete
Ordering information:
Part No. 335072 301637 7404506 308691 Part No. 335074 335073 Part No. 304321 304322 Description Thermic lance holder (including valve) 5/8"-18 UNF RH connection Genuine COMET 700 oxygen regulator (1,000 kPa model only) Genuine COMET 10mm blue oxygen hose (CIGWELD distributors sell this by the metre) Genuine COMET 10mm crimped hose fitting (2 required) Description 16mm OD thermic lance 19mm OD thermic lance Description Kit containing 16mm Thrust washer, Lance holder bush, circlip, and rubber collet Kit containing 19mm Thrust washer, Lance holder bush, circlip, and rubber collet
Consumable Thermic Lances:
Spare Parts:
QUICK-ACTION VALVES
Specifications:
Connections: 5/8-18 UNF LH/RH Capacity: 125 l/min Ways: 11mm
Part No. CM440 TJ19 Description Single valve Cutting Oxygen, RH thread Dual valve Preheat (Fuel gas and Oxygen), LH &RH threads.
Applications:
Cutting and flame hardening. Quick action valves are recommended for machine cutting to save resetting pre-heat flames after each cut. The cutting Oxygen valve will allow smooth, precise control of the cutting Oxygen stream.
CM440
TJ19
149
GAS EQUIPMENT

TURBOTORCH
TURBOLITE SELF-LIGHTING TORCH
TurboLites patented swirl combustion gives you the best burn in a selflighting package. The flame tube swivels 180 for easy positioning. Uses MAPP or LP (Propane) Gas without changing the orifice. Workplace designed without exposed wires. Locking button and final flame-adjusting valve give optimum performance. Soft solder to 40mm diameter copper tube. Silver braze up to 15mm diameter copper tube. v TL-44 For direct connection to Turbogas (MAPP) Gas. v High impact ABS case for added strength. v Replaceable tip-end. v Easy to clean orifice. v Heavy-duty piezo ignitor with locking facility. v Machined rotor swirls flame. v Wide lighting range. v CGA-600 Connection. v 2 Year Conditional Manufacturers Warranty.
SECTION TWO
TurboLite Self-Lighting Torch Adaptor for Primus 2000 cylinder connection Part No. 308160 Part No. 305137
Part No 307808 Part No 307195
Spare Parts:
Tip end Tip assembly CT44-TL
Note: TurboTorch is designed to put the maximum amount of heat into the work. Read instructions before use. Do not throttle flame back from recommended settings. Failure to do so will burn out tip and void warranty.
CSTK-9 KIT
A complete set ready for action. Soft Solder up to 40 mm and silver solder up to 15 mm. Suitable for direct connection to CGA 600 Turbogas MAPP cylinders. v TurboTorch swirl combustion. v CSTK-R pressure regulator. v CGA-600 connection for Turbogas (MAPP) Gas. v CST-3 tip. v 360 swivel adjustment v Instruction manual. v Machined rotor swirls flame. v Easy to clean orifice. v 2 Year Conditional Manufacturers Warranty.
CSTK-9 Kit Adaptor for Primus 2000 cylinder connection Part No. 308159 Part No. 305137
PRO-LINE SELF-LIGHTING ACETYLENE TORCH KIT

A complete set ready for immediate use. Connection directly onto any standard acetylene cylinder. Swirl combustion using acetylene makes this kit ideal for fast brazing. Soft solders to 90mm, Silver solders to 50mm. Very impressive performance from acetylene only. v CAR-BSP regulator with Type 20 connection. v CPL-AUS handle with quick-connect. v Acetylene hose (3.6M). v CPL-12A tip with machined rotor. v Instruction Manual. v Easy to clean orifice. v 2 Year Conditional Manufacturers Warranty.
Pro-Line Self-Lighting Acetylene Torch Kit Part No. 308157
PRO-LINE SELF-LIGHTING LPG (PROPANE) TORCH KIT

A complete Air/LPG kit ready to use. Simply connect to any standard LPG cylinder (with POL fitting). Swirl combustion using LPG makes this kit ideal for brazing where speed is not essential. Soft solders to 60mm. Silver brazes to 35mm. v CRL-LP Regulator (P.O.L. Connection). v CPL-AUS Handle with quick-connect. v LPG Hose (3.6M). v CPL-5T Tip with machined rotor. v Instruction Manual. v Easy to clean orifice. v 2 Year Conditional Manufacturers Warranty.
Pro-Line Self-Lighting LPG (Propane) Torch Kit Part No. 308158
For gas welding consumables and fluxes, refer to page 204
150
GAS EQUIPMENT
SECTION TWO
TEMPORARY MANIFOLDS
SPECIFICATIONS Gas Part 1 End Connecting Coil Part 2 Junction Block Part 3 Extension Coil Part 4 Regulator
GAS EQUIPMENT MANIFOLD SYSTEMS
Oxygen
MC5
MC1
MC9
Acetylene LP Gas Nitrogen Argon Air Helium
MC7 MC7 MC5 MC5 MC5 MC5
Genuine COMET 750 - 301871 Genuine COMET 700 - 301637 High flow - TR92 ( Plus Adaptor 360117) Genuine COMET 790 - 301532 Genuine COMET 500 - 301525 Genuine COMET 750 - 301873 Genuine COMET 700 - 301800 Genuine COMET 500 - 301527 Genuine COMET 750 - 301873 Genuine COMET 700 - 301800 Genuine COMET 700 - 301800
Note: Withdrawal rates from acetylene cylinders are limited to about 1/7th of the cylinder contents of 7m3 capacity, the maximum recommended flow is 1m3/hr (17 l/min). For applications exceeding this capacity, cylinders should be manifolded - if in doubt refer to the gas supplier.
Applications:
Examples of where temporary manifolds are used are for flame cleaning of large structures, prolonged heating or lancing operations. The heavy Oxygen and fuel demands of these jobs can be met by manifolding two or more cylinders together according to flow rate required and duration of the job.
CIGWELD Flashback Arrestors should be fitted to the outlet of the regulator in all fuel and Oxygen temporary manifold set-ups. Make sure that the Flashback Arrestor fitted is suitable for the required gas flow. See chart below. (Indicated as Part 5)
Part No. Oxygen and Inerts End Coil Oxygen and Inerts Junction Block Oxygen and Inerts Extension Coil Fuel End Coil Fuel Junction Block Fuel Extension Coil Part 5 Flashback Arrestor Description Regulator Mounting Highflow 85-10R Oxygen (5/8 BSP - 5/8 - 18 UNF) Highflow 85-10R fuel (5/8 BSP - 5/8 - 18 UNF) Medium Flow F2R Oxygen Medium Flow F2R fuel 308859 308860 308734 308735 Part No. MC5 MC1 MC9 MC7 MC3 MC11
Features:
Temporary manifolds are ideal for on-site jobs where an uninterrupted supply of gas is required in excess of that provided by one cylinder. They are highly portable and may be extended to include any number of cylinders where a large capacity is necessary. By manifolding two or more cylinders together, high draw-off rate can be obtained without interruptions. By using CIGWELD gas manifolds you gain: reduced cylinder handling, gas savings, lower cylinder rental, more floor space, fewer equipment repairs and simplified stock control.
151
GAS EQUIPMENT

MANUAL CHANGE-OVER MANIFOLDS
MODULAR COMPONENTS
SECTION TWO
Oxygen Manifold Lead Extension (Straight) Extension (Corner) Regulator Flashback Arrestor 360018 360093 360024 360022 301637 308831 Oxygen High Flow 360021 360093 360024 360022 TR92 308831 Air & Inert Gases 360016 366103 360024 360022 301800 Carbon Dioxide 360020 MC444 360024 360022 301796 301532 308830/308706 301797 308830 1 Off 1 Off Acetylene 360019 366106 360025 Hydrogen 360103 366115 360025 1x1 1 Off 2 Off 2x2 1 Off 4 Off 2 Off As Required 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 3x3 1 Off 6 Off 4 Off 4x4 1 Off 8 Off 6 Off
Note: Two elbow adaptors indicated as A are included with every manifold
CIGWELD now makes it easier to order manifolds. Instead of ordering parts separately, simply choose from the complete kits table below. Oxygen Manifold Kit (Bottom Entry) Manifold Kit (Side Entry) Extension Kit (Side Entry) 360195 360137 360143 Oxygen High Flow 360196 360138 360194 360143 360145 360146 360144 360147 Air & Inert Gases 360140 Carbon Dioxide 360141 Acetylene 360139 Hydrogen 360142 1x1 1 Off 1 Off 2x2 1 Off 1 Off 1 Off 1 off 3x3 1 Off 1 Off 2 Off 2 0ff 4x4 1 Off 1 Off 3 Off 3 off
Extension Kit (Bottom Entry) 360194
MANIFOLD KIT COMPRISES OF:

1 x Manifold 1 x Regulator 2 x High pressure leads 1 x Flashback arrestor (where applicable) 1 x Connection kit
EXTENSION KIT COMPRISES OF:

2 x Straight extensions 2 x High pressure leads
PIPELINE CONNECTION KIT REGULATOR TO PIPELINE:

These kits allow you to connect to a regulator controlling pressure from a manifold to a pipeline. A pipeline flashback arrestor can also be added at this connection point if required. (see page 143 for more flashback arrestor details). Kit Part Number 360193 (For oxygen and inert gases) Kit Part Number 360192 (For fuel gases) ITEM DESCRIPTION Outlet connector 5/8 BSP RH 5/8 BSP nut RH 1/2 Brass nipple to braze to pipeline O-ring for nipple ITEM DESCRIPTION Outlet connector 5/8 BSP L H 5/8 BSP nut LH 1/2 Steel nipple to braze to pipeline O-ring for nipple
152
GAS EQUIPMENT
SECTION TWO
MANUAL RESET AUTOMATIC CHANGE-OVER MANIFOLDS
Features:
v Well established and proven regulating system using two stages of pressure reduction for constant supply of pressure irrespective of cylinder contents. v High flow capacities for large installations. v Non-interchangeable connections between fuel and non-fuel gases prevent unsafe or incorrect assembly. v Modular construction allows easy installation and future extensions without brazing. v Provision for warning lights and audible signals for cylinder bank changeover and pipeline pressure failure signalling. v Non-return valves in each inlet header block prevent decanting from one cylinder to another(these valves allow a small leak flow). v Models designed and labelled for specific gas traffic.
Operating Principle:
The Automatic Change-Over Manifold consists of a pressure control unit which is supplied alternatively from two independent banks of cylinders, one of which is always in use whilst the other remains in reserve. The position of the lever (A) determines which cylinder bank is in use and which is in reserve. The factory preset first stage regulators (C), are adjusted by the cam (B) attached to lever (A) so that the in use regulator has a higher outlet pressure than the reserve regulator Assuming both banks of cylinders are full and the lever (A) is set to the extreme left position, the left bank of cylinders is in use and the right bank is in reserve. Gas passes from the in use cylinders through the inlet filters (D) fitted to the flexible cylinder leads (E) and the non-return valve (F) to the first stage regulator (C). Gas is supplied from the in use bank until its cylinders are emptied. The reserve bank then automatically begins to supply gas. This condition may be signalled by an optional alarm system fitted to the alarm take off point (J). When change-over in supply banks occurs, the emptied cylinders should be replaced as soon as possible, following the instructions on the front cover of the pressure control unit. Lever (A) should then be moved to the extreme right position. When this is done the in use and reserve functions are reversed. Undue delay in replacing emptied cylinders, or failure to move the lever fully can result in a serious shortage of gas supply into the pipeline, as there is no reserve bank ready to take over. Irrespective of the lever position, gas flows through the shuttle valve (H) into the second stage (line pressure) regulator (K). This regulator delivers a constant outlet pressure to the pipeline. The value of the pipeline pressure is preset according to the working gas, refer to specifications. Shut-off valves are provided with Oxygen and acetylene manifolds (see AS4289). These valves are for use only during servicing. They should always be in the open position whilst the manifold is in normal operation.
Key Elements:
AUTOMATIC CHANGE-OVER GAS MANIFOLD A pressure control unit (1) that maintains constant pipeline pressure and enables smooth, uninterrupted changeover to the reserve bank of cylinders. v Pressure gauges indicate the pressure on both cylinder banks. v Large pressure gauge indicating pipeline pressure. v Inlet shut-off valves (2) for both banks of cylinders, (Oxygen and acetylene models only). v Flexible leads and inlet extensions (3) to allow the connection of gas cylinders to the manifold system. These units are of a modular construction to facilitate custom designs to suit individual requirements, and allow future extensions. v Connection points for an optional pressure sensing alarm system to alert responsible personnel when replacement of cylinders is needed.
153
GAS EQUIPMENT

Alarm Take-off Point (J) Inlet Contents Pressure Gauge Manifold Connector Inlet Support Bracket Inlet Connector Flexible Connector (E) (B) Supply Cylinder Inlet Filter (D) Change Over Lever (A) Cylinder Support Bracket First Stage Regulators (C) Mounting Rail Extrusion Oxygen/Acetylene Shut-off Valve (G) First Stage Regulator Inlet Inlet Extension Second Stage Regulator Outlet (K) Pipeline System
SECTION TWO
Shuttle Valve (H)
Sealing Washer
Inlet Non-return Valve (F)
1150mm Acetylene 1750mm Other Gases
850mm Oxygen & Acetylene 585mm Other Gases
Ground Level PART NUMBERS:

The table below lists the components included in each 1x1 manifold assembly for the indicated gases.
TABLE 1
Working Gas Part number Pressure Control Unit Flexible Cylinder Lead Inlet Connector Inlet Shut-off Valve Manifold Connector Inlet Contents Pressure Gauge Mounting Rail Extrusion Inlet Support Brackets Cylinder Retaining Bracket Bracket Securing Screws Oxygen 1x1 Manifold Acetylene 1x1 Manifold Hydrogen 1x1 Manifold Carbon Dioxide 1x1 Manifold Air Argon Inerts 1x1 Manifold
360445
YES YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off YES 2 x 1100mm YES 4 off YES 2 off YES 14 off
360450
YES YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off YES 2 x 1100mm YES 4 off YES 2 off YES 14 off
360465
YES YES 2 off (Tefzel) YES 2 off NO YES 2 off YES 2 off YES 2 x 1100mm YES 2 off YES 2 off YES 14 off
360466
YES YES 2 off YES 2 off NO YES 2 off YES 2 off YES 2 x 1100mm YES 2 off YES 2 off YES 14 off
360467
YES YES 2 off YES 2 off NO YES 2 off YES 2 off YES 2 x 1100mm YES 2 off YES 2 off YES 14 off
154
GAS EQUIPMENT
SECTION TWO
SPECIFICATIONS: TABLE 2
Working Gas Part number Inlet Pressure Range
Outlet Pressure (Factory Set) Nominal Flow Capacity Pressure Control Unit Outlet Fitting Cylinder Valve Fitting Weight Size (Packed)
Oxygen 360445 1500-20000 kPa 600 kPa 720 l/min* 3/4 BSP RH Flare AS2473 Type 10 (5/8 BSP RH)# 3 22 kg 1100x550x280mm
Acetylene 360450 500-2500 kPa 150 kPa# 1 260 l/min#2 5/8 BSP LH Female AS2473 Type 20 (5/8 BSP LH) 22 kg 1100x550x280mm
Hydrogen 360465 1500-20000 kPa 600 kPa 2900 l/min* 5/8 BSP LH Female AS2473 Type 20 (5/8 BSP LH) 20.5 kg 1100x550x280mm
Carbon Dioxide 360466 1500-21000 kPa 600 kPa 615 l/min* 3/4 BSP RH Flare AS2473 Type 30 (0.86-14 Whit) 20.5 kg 1100x550x280mm
Air Argon & Inerts 360467 1500-20000 kPa 600 kPa 750 l/min* 3/4 BSP RH Flare AS2473 Type 10 (5/8 BSP RH)# 4 20.5 kg 1100x550x280mm
* @ 540 kPa Outlet Pressure with 1500 kPa cylinder pressure @ 135 kPa Outlet Pressure with 500 kPa cylinder pressure
Notes
Flexible lead cylinder connections are compatible with AS2473 and BS341. For flexible leads suitable for other Standards refer to CIGWELD. 1. Appropriate for pipelines up to 23mm in diameter For outlet pressures for pipelines greater than 23mm refer to AS4289 2. Depends on the total number of cylinders per bank. Withdrawal rates for acetylene cylinders are usually limited to 17 l/min per G size cylinder. Refer to gas supplier for detailed information.
3. AS2473-1996 limits this connection to 17500 kPa maximum filling pressure, however the manifold is fully compatible with cylinders filled to 20000 kPa @ 15C. 4. AS2473-1996 indicates this connection will change in the future. 5. To convert air flows shown in manifold flow characteristic graphs to flow of a specific gases use the conversion coefficients listed below.
TABLE 3
Specific Gas Conversion Coefficient Air 1.0 Oxygen 0.95 Nitrogen 1.02 Hydrogen 3.81 Air Argon & Inerts 1.05 Air Argon & Inerts 0.85 Carbon Dioxide 0.81
1 x 1 Extension Kits
These kits are designed to extend the existing manifold installation by one cylinder on both the right hand and left hand banks. They include two extra lengths on mounting rail extrusion, two cylinder retaining brackets, two flexible cylinder leads, two manifold inlet extensions, two inlet support brackets and six securing screws.
TABLE 4
Working Gas: 1x1 upgrade Kit Part number: Oxygen 360484 Acetylene 360485 Hydrogen 360486 Carbon Dioxide 360487 Air Argon & Inerts 360488
Spares and Accessories: TABLE 5

Working Gas Pressure Control Assembly with cover panel, gas type label and screws Flexible Cylinder Lead Inlet Connector Corner Inlet Extension with inlet support bracket and securing screw Manifold Inlet Extension with inlet support bracket and securing screw Inlet Contents Pressure Gauge Mounting Rail Extrusion 3.5 metre length Inlet Support Brackets (with 1 securing screw) Cylinder Retaining Bracket (with 2 securing screws)
Oxygen
360490 360093 360200 360481
Acetylene 360491 366106 360201 360482
Hydrogen 360492 366115 360201 360483
Carbon Dioxide 360493 MC444 360200 360481
Air Argon & Inerts 360494 366103 360200 360481
360477 301626 360472 360473 360474
360478 301627 360472 360473 360476
360479 301628 360472 360473 360474
360477 301822 360472 360473 360474
360477 301628 360472 360473 360474
155
GAS EQUIPMENT

Manifold Flow characteristics
700 600
SECTION TWO
Inlet Pressure 15000 kPa

(All gases except Acetylene)
Outlet Pressure kPa
500 400 300 200 100 0 0 100 200 300 400 500 600 700 800 900 1000 1100 1200

(Acetylene Only)

(All gases except Acetylene)

(Acetylene Only)
Air Flow, I/min #5

Manifold Pressure characteristic (All Gases Except Acetylene)
700 600
Outlet Pressure kPa
500 400 300 200 100 0 20000 18000
Outlet pressure
At 5 I/min Flow
Outlet pressure
At 300 I/min Flow
16000
14000
12000
10000
8000
6000
4000
2000
Inlet Pressure kPa

Manifold Pressure characteristic (Acetylene Only) 350
Outlet Pressure kPa
300 250 200 150 100 50 0 2500 2250 2000 1750
Outlet Pressure
At 5 I/min Flow
Outlet pressure
At 300 I/min Flow
1500
1250
1000
750
500
250
Inlet Pressure kPa
156
GAS EQUIPMENT
SECTION TWO
MANIFOLD ACCESSORIES
POINT VALVES
Point Valves are intended for use as outlets on low or medium pressure pipeline systems not exceeding 2100 kPa and they have inlet fittings suitable for permanent pipeline connection. Manifold Valves have inlet connections to suit standard high pressure flexible gas leads and they are intended to be used as a single fixed point manifold with supply from a cylinder via a flexible lead. Low pressure point valves require wall mounting bracket part number 360232. 360027 High Pressure Low Pressure 360029 Part No. 360026 Gas Oxygen, Nitrogen Argon, Air, Helium (Low pressure) Oxygen, (High pressure) Nitrogen, Argon, Air, Helium (High pressure) Acetylene, L.P. Gas (Low pressure) Acetylene, L.P. Gas. (High pressure) Flammable Gases High Pressure Outlet 5/8 BSP R.H. Int. AS 2473 Type 10 5/8 BSP R.H. Int. AS 2473 Type 10 5/8 BSP RH Int. AS 2473 Type 10 5/8 BSP L.H. Int. AS 2473 Type 10 5/8 BSP L.H. Int. AS 2473 Type 20 5/8 BSP LH Int. AS 2473 Type 20 Inlet
Actuation Fixed Handwheel T-Bar Fixed Handwheel Fixed Handwheel Fixed Handwheel Fixed Handwheel
Seat Nylon
360028 360136
Brass nipple for 12.7 mm dia. copper tube (low pressure type) 3/8 BSP R.H. Ext. (high pressure type) 3/8 BSP RH Ext. (high pressure type) 12.7 mm dia. steel nipple (low pressure type) 3/8 BSP L.H. Ext. (high pressure type) 3/8 BSP L.H. Ext. (high pressure)
Safety Device None
Copper Nylon
None None
Nylon
None
Nylon
None
360149
Nylon
None
Point Valve Spares:

Service kits consisting of point valve seat and handwheel stem. Use no coil on assembly. Part Number Description 360197 For all point valves except oxygen 360198 For high pressure oxygen only 360232 Wall mounting bracket
Point Valve Plugs:

These are used to seal off any point valves not in service to prevent contaminants entering the valve recess and also to protect against valve tampering or leaks. Part Number MC14 361583 Connection Type 10 Type 20
CIGWELD HIGH PRESSURE LEADS

Part Number 360093 360530 MC444 Description Oxygen 20,000 kPa @ 15C Nitrous Oxide 20,000 kPa @ 15C CO2 Liner Copper Copper Teflon Length (mm) 1200 1200 600 Cylinder Connection Type 10 Type 30 Type 30 Manifold Connection 3/8 BSP RH female 3/8 BSP RH female 3/8 BSP LH female
LIFELINE HIGH PRESSURE FLEXIBLE LEADS WITH CHECK VALVES AND ANTI-WHIP
Part Number 366103 366105 366106 366108 Description LIFELINE Lead for Inert Gases 20,000 kPa @ 15C LIFELINE Lead for Inert Gases 20,000 kPa @ 15C LIFELINE Lead for Acetylene 20,000 kPa @ 15C LIFELINE Lead for Acetylene 20,000 kPa @ 15C Liner Teflon Teflon Teflon Teflon Length (mm) 600 1800 600 1800 Cylinder Connection Type 10 Type 10 Type 20 Type 20 Manifold Connection 3/8 BSP RH female 3/8 BSP RH female 3/8 BSP LH female 3/8 BSP LH female
CIGWELD LIFELINE High Pressure Flexible Leads are specifically designed for most common gas types. All hose components are carefully selected for gas compatibility. Each hose has a minimum burst pressure of Four times the nominated working pressure. The maximum working pressure and working gas(es) are clearly identified on a tag secured to each hose. Hose bore ID is 1/4. A High Pressure Hose with More! LIFELINE is a proven hose safety system to defeat the hazardous effect of rupture or failing during transfer of a pressurised gas. CIGWELD LIFELINE hoses are made as standard with Teflon and have an outer cover of stainless steel braiding. Conventional hoses , through fatigue, defects or abuse, may result in failure. These failures may cause violent whipping of the hose as gas is discharged at a high velocity. The discharge of a flammable, toxic or oxidising gas adds an additional hazard.
The Hydrogen LIFELINE lead (included in hydrogen manifold kits only) is made from Tefzel that has superior low-emissivity properties ensuring improved protection from leaks. LIFELINE eliminates the potential for these hazards by incorporating a patented design that includes an internal cable connected to normally open check valves on each end. If the hose should separate or be stretched, the unique design instantaneously and safely stops the flow in either direction. LIFELINE has passed rigorous testing by major gas producers and, with thousands in service, is a proven design. CIGWELD LIFELINE High Pressure Flexible Leads are designed for attachment between compressed gas cylinders and CIGWELD manifolds. They can also be attached directly to high pressure point valves when single cylinder installation is required.
1/4 NPT RH Female Connections are fitted with appropriate cylinder and manifold connections Internal Cable
Ball Seals Fitting Closed
Hose Rupture
157
GAS EQUIPMENT

Genuine COMET 500 PVR POINT VALVE REGULATORS
PART NUMBER (INERT GASES) 310255 PART NUMBER (CO2) 310280 REGULATOR Genuine COMET 500 SEAT DESIGN Genuine COMET Encapsulated Seat Technology (CO2 version with Stainless Steel EST) PRESSURE RATING INLET 1,000 kPa PRESSURE SETTING OUTLET 200 kPa factory pre-set INLET CONNECTION 1/4 BSP OUTLET CONNECTION NO. 1 5/8 18 UNF RH OUTLET CONNECTION NO. 2 5/8 18 UNF RH (including chain and plug)
SECTION TWO
BALL VALVE SEAT Teflon WALL MOUNT Bracket supplied WARRANTY 5 years (conditions apply)
The ultimate in pipeline outlet point regulators for inert gas and C02 applications. This regulator set-up does away with the standard point valve and replaces it with a cost-effective sleek alternative. The Genuine COMET PVR is designed to attach directly onto the pipeline station dropper via the ball valve connection. The design enables the ball valve to remain fitted to the dropper in the closed position, sealing off gas flow if the regulator is removed or requires servicing. As the regulator is pre-set for 200 kPa outlet pressure, no adjustment is required. Twin outlets enables two flowmeters to be attached to the regulator (or alternatively, one flowmeter and an outlet for purging), saving on capital investment. If only one connection is to be used, a plug is provided on a chain to seal the other outlet. Support bracket is provided to attach the unit to a variety of wall types.
Features:
v Argon/Inert gases and CO2 models. v Attaches directly to pipeline station dropper. v Pre-set to 200kPa for flowmeter connection. v Ball valve operation for easy on-off of gas. v Two outlets. v No point valve required. v Plug and chain provided.
Spare Parts:
Ball valve Plug and chain Part No. 309500 Part No. 309515
Genuine COMET FLOWMATE SET FLOW RESTRICTORS FOR MIG AND TIG
PART NUMBER 310277 310276 DESCRIPTION Genuine COMET FLOWMATE MIG Genuine COMET FLOWMATE TIG FLOW RATE @ 200 kPa 15 lpm 8 lpm
Heres a solution to an age-old problem MIG and TIG operators adjusting flowmeters continually which can lead to wasted gas situations. Eliminate this with a Genuine COMET FLOWMATE. The Genuine COMET FLOWMATE is a set flow restrictor that takes the place of an adjustable flowmeter. The FLOWMATE is carefully designed to give exacting flows of 15 lpm for MIG welding and 8 lpm for TIG welding. Simply screw a FLOWMATE onto the outlet of the existing regulator then attach the gas hose to the FLOWMATE. (FLOWMATE is designed to operate at 200 kPa outlet pressure so make sure the regulator reads this on the gas delivery gauge. If the regulator is a pre-set model the set outlet pressure should be detailed on the regulator. (Genuine COMET 500 pre-set regulators for MIG and TIG use are set to 200 kPa). FLOWMATE is ideal for workshops and where gas pipeline reticulation systems are in use.
Features:
v Pre-set no adjustment to flow possible. v In-expensive. v Ideal for workshop use.
MANIFOLD SPARES
PART NUMBER TJ28 H38 DESCRIPTION Acetylene relief valve Acetylene pipeline filter CONNECTIONS 1/2 BSP male & female 1/2 BSP female
H38
TJ28
Spare Parts:
Replacement filter for H38 Part No. H35
158
GAS EQUIPMENT
SECTION TWO
CONVERSION FACTORS
Length:
To get Microns millimetres centimetres inches feet To get Millimetres microns centimetres metres inches feet To get Centimetres microns millimetres metres inches feet yards To get Metres centimetres kilometres inches feet yards To get Inches millimetres centimetres metres feet yards To get Feet centimetres metres inches yards To get Yards metres feet x 1000 x 10000 x 25400 x 304800
GAS EQUIPMENT
Volume:
To get Litres cubic inches cubic feet gallons (Imp) gallons (US) ccs cubic metres To get Cubic Metres cubic feet gallons (Imp) gallons (US) litres To get Cubic Centimetres (ccs) (ml) cubic inches cubic feet To get Cubic Feet litres To get Cubic Inches cubic feet gallons (Imp) gallons (US) ccs litres x 0.1639 x 28.32 x 4.546 x 3.785 x 0.01 x 1000
Flow:
To get Ft3/Hr M3/hr Lpm To get M3/Hr Ft3/hr Lpm To get Lpm Ft3/hr M3/hr x 35.31467 x 2.118876
Pressure:
To get Atmospheres bars in water kg/cm2 kPa mm mercury psi To get bars atmosphere in water kg/cm2 kPa mm mercury psi To get in water atmosphere bars kg/cm2 kPa mm mercury psi To get kg/cm2 atmosphere bars in water kPa psi To get kPa atmosphere bars in water kg/cm2 psi To get psi atmosphere bars in water kg/cm2 kPa x 1000 x 10000 x 25400 x 304800 x 0.06805 x 0.06805
x 0.0283168 x 0.06
x 0.001 x 10 x 1000 x 25.4 x 304.8
x 0.028 x 0.004546 x 0.003785 x 0.001
x 0.47195474 x 16.66667
Energy:
To get MJ Btu x 0.001055
x 0.0001 x 0.1 x 100 x 25.4 x 30.48 x 91.44
x 1.01325 x 0.002499 x 0.980665 x 0.01 x 0.001333 x 0.068948
x 16.387 x 28317
To get Btu MJ
x 947.817
x 0.0353
x 0.01 x 1000 x 0.0254 x 0.3048 x 0.9144
x 407.1827 x 401.8596 x 393.7008 x 4.01472 x 0.535240 x 27.70851
x 1728 x 277.4 x 231 x 0.0610 x 61.025
x 0.039370 x 0.3937008 x 39.3700787 x 12 x 36
x 1.0332 x 1.019716 x 0.00254 x 0.01020 x 0.070307
x 0.0328084 x 3.2808399 x 0.0833333 x3
x 101.3171 x 100 x 0.0249089 x 98.03922 x 6.89465
x 1.0936133 x 0.3333333
x 14.696 x 14.503368 x 0.03609 x 14.22334 x 0.14504
159
GAS EQUIPMENT
GAS EQUIPMENT
PROCESS DEFINITIONS
Flame Gouging
SECTION TWO
The process utilising the same principles as cutting but where a special nozzle is fitted to a hand blowpipe to produce U shaped grooves in the surfaces of steel. Its most common use is for removal of faulty welds or for edge preparation prior to welding.
Flame Washing
The process designed primarily for the removal of surface blemishes from steel sections. Because of the high temperatures achieved in the process, a suitable flame is required and thus Oxy/LP Gas is the gas combination used for this process. Its chief application is in steel foundries.
Sheet Metal Cutting

Similar to standard cutting except a special nozzle with a single pre-heat flame is used to concentrate heat in the required area only, so preventing distortion. An Oxy/Acetylene gas combination is favoured as this provides local heating only, unlike Oxy/LP Gas which will produce a soaking heat and a higher chance of distortion. A high cutting oxygen pressure is used to prevent re-welding of the cut.
Powder Facing
Flame Heating A process by which metal powder in various grades of hardness dependent upon the application is fed onto a metallic base to rebuild or harden the original surface. Because the base has to be melted and excess oxygen will prevent complete fusion, a neutral Oxy/Acetylene gas combination is favoured. Powder Facing produces a smooth, thoroughly fused, wear resistant surface completely free of porosity, ripples and undercutting.
Flame Heating
A process of imparting heat into metal in a controlled and uniform state normally without melting the top surface. It is most commonly used for bending, straightening, forming or contra-heating structural steel shapes. Due to the high temperatures achieved, an Oxy/Acetylene combination is normally favoured, though where a fast heat input is not required and the area to be heated is relatively small, Oxy/LP Gas, Air/Acetylene or Air/LP Gas can be used.
Flame Spalling
A process where a high temperature Oxy/Acetylene flame is used to roughen concrete surfaces to prevent slipping or to provide better bonding where additional concrete, plaster, tiles or special plastic compounds are to be applied to the original surface. The high temperature causes the surface to expand before the heat has time to penetrate the mass of concrete resulting in fragments breaking clear of the surface leaving small rough craters.
Flame Cleaning (also referred to as Descaling)

The process by which scale, oxides, rust, old paint, etc., are removed from the original surface by passing over a high temperature Oxy/Acetylene flame causing the foreign material to be lifted clear by differential expansion. Although most commonly used on metal it can be utilised for paint removal on thick timber sections. The warm dry surface should then be wire brushed to remove loose scale, etc., and paint applied which then forms a strong, clear and long-lasting bond.
Flame Cleaning
160
GAS EQUIPMENT
SECTION TWO
PROCESS DEFINITIONS
Fusion Welding
GAS EQUIPMENT
The process where two pieces of similar metal are fused together with or without the use of a filler rod of similar composition to the parent metal. Because in some circumstances the presence of oxygen in the process produces brittleness in the weld, the most favoured gas combination is Oxy/Acetylene. The use of Oxy/Acetylene allows a truly neutral flame to be set thus avoiding the presence of excess oxygen. Fusion welding provides the highest possible welding strength but care must be taken to avoid distortion on thin material. Fusion welding is mainly used for materials from light gauge to 1/2 inch. Beyond this, arc welding processes are recommended.
Braze Welding
A process where the parent metal is not melted but the joint design is similar to that which would be used for fusion welding. The filler metal is generally a non-ferrous metal or alloy with a melting point above 500C. Either Oxy/Acetylene of Oxy/LP Gas may be used for this process. Braze Welding produces a high strength joint, is easy to accomplish and produces a joint of such good appearance that a finishing operation is generally not required.
Brazing
The process where a molten filler metal is drawn by capillary action between two closely adjacent surfaces to be joined. The filler metal is a non-ferrous metal or alloy with a melting point above 500C but lower than that of the metal being joined. The fuel gas combinations, which may be used for this process include Oxy/Acetylene, Oxy/LP Gas, Air/Acetylene or Air/LP Gas. The strength of brazed joints is mainly dependent on the joint design. A great advantage of this process is that it may be used to join a wide variety of dissimilar metals.
Brazing
Soldering
A process similar to brazing using a filler metal of lead/tin composition and is primarily used for joining similar metals where the parent metal is not melted. It has a low joint strength but is favoured on thin materials. Although Oxy/Acetylene or Oxy/LP Gas combinations may be used, soldering is most commonly performed with a soldering iron used in association with Air/Acetylene or Air/LP Gas.
Cutting Hand
The process of severing metal by preheating it to kindling or ignition temperature and rapidly oxidising it by means of a closely regulated jet of oxygen, the pressure of which is so adjusted that the molten oxide is blown away as fast as it is formed, thus producing the kerf. Hand cutting provides a highly portable and very versatile means of severing metal using either Oxy/Acetylene or Oxy/LP Gas.
Vapaflux
A form of braze welding in which the welding flux is in vapour form, and is carried by the fuel gas and deposited onto the work surface by the blowpipe flame. Although most commonly used with an Oxy/Acetylene flame, this process can also be carried out with Oxy/LP Gas.
Hand Cutting
Thermic Lancing
The process of burning through concrete and other refractory materials using a steel tube packed with steel rods. Once ignited, oxygen is passed through the tube reacting with the iron in the rods creating an intense source of heat. The material is melted by the heat of the reaction and forms a fluid slag which flows away from the hole.
161
162
Welding Consumables
SATINCRAFT ALLOYCRAFT WELDCRAFT SATINCROME FERROCRAFT FLUX-COR VERTI-COR METAL-COR SATIN-COR COBALARC WELDALL PIPEARC CASTCRAFT AUTOCRAFT SHIELDCOR
THE TOOLBARS IN THE WELDING CONSUMABLE SECTION OF THIS CATALOGUE ARE COLOUR CODED TO MATCH THE CIGWELD POCKET GUIDE FOR EASY CROSS REFERENCE.
163
WELDING CONSUMABLES CONTENTS

Product Name Alloycraft 110 Alloycraft 80-B2 Alloycraft 80-C1 Alloycraft 90 Alloycraft 90-B3 Arcair DC Carbons Autocraft 308LSi Autocraft 309LSi Autocraft 316LSi Autocraft AL1188 (Pure) Autocraft AL4043 (5% Sil) Autocraft AL5356 (5% Mag) Autocraft CrMo1 Autocraft Deoxidised Copper Autocraft LW1 Autocraft LW1-6 Autocraft Mn-Mo Autocraft NiCrMo Autocraft SA2 Autocraft Silicon Bronze Autocraft Super Steel Bronzecraft AC-DC Castcraft 100 Castcraft 55 ChromeBright (Pickling Paste) Cobalarc 350 Cobalarc 350-G/O Cobalarc 4 Cobalarc 650 Cobalarc 650-G/O Cobalarc 750 Cobalarc 850-O Cobalarc 9 Cobalarc Austex Cobalarc Borochrome AS/NZS Classification 1553.2: E7618-M 1553.2: E5518-B2 1553.2: E5518-C1 1553.2: E6218-M 1553.2: E6218-B3 2717.3: ES308LSi 2717.3: ES309LSi 2717.3: ES316LSi 2717.2: E1188 2717.2: E4043 2717.2: E5356 2717.1: ESB2-GM-W559AH 2717.1: ES4-GC/M-W503AH 2717.1: ES6-GC/M-W503AH 2717.1: ESD2-GM-W559AH 2717.1: ESMG-GM-W769AH 1858.1: EM12K 2717.1: ES2-GM-W503AH 2567: E6200-A2 2576: 1435-A4 2576: 1435-B5/B7 2576: 3460-A1 2576: 1855-A4 2576: 1855-B5/B7 2576: 1860-A4 2576: 1865-B7 2576: 2460-A1 2576: 1315-A4 2576: 2560-A4 AWS/ASME-SFA Classification A5.5: E11018M H4R A5.5: E8018-B2 H4R A5.5: E8018-C1 H4R A5.5: E9018M H4R A5.5: E9018-B3 H4R A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER1188 A5.10: ER4043 A5.10: ER5356 A5.28: ER80S-B2 A5.7: ERCu A5.18: ER70S-4 A5.18: ER70S-6 A5.28: ER80S-D2 A5.28: ER110S-G A5.17: EM12K A5.7: ERCuSi-A A5.18: ER70S-2 A5.6: CuSn-C A5.15: ENi-CI A5.15: ENiFe-CI A5.9: ER308L A5.9: ER309L A5.9: ER316L A5.10: R1188 A5.10: R4043 A5.10: R4047 A5.10: R5356 A5.8 & 27: RBCuZn-C A5.8 & 27: RBCuZn-D A5.8 & 27: RBCuZn-A A5.28: ER90S-B3 A5.28: ER80S-B2 A5.2: R60 A5.18: ER70S-4 A5.18: ER70S-6 A5.8 & 27: RBCuZn-C A5.2: R45 A5.8 & 27: RBCuZn-D A5.7: RCuSi-A A5.18: ER70S-2 Page No: 172 171 171 172 171 177 187 188 188 188 189 189 187 190 186 185 186 187 203 190 186 176 176 176 217 178 182 180 179 182 179 183 181 178 180 183 183 180 184 182 178 179 207 207 208 213 213 213 216 209 209 209 210 214 214 212 212 211 215 207 206 210 215 208 205 205 206 208 214 205 211 210 215 206 Supre-Cor XP Tensi-Cor 110T XP Verti-Cor 3XP Verti-Cor 80Ni 1 Verti-Cor 91 K2 Verti-Cor 111 K3 Verti-Cor Ultra Verti-Cor Ultra 3 Verti-Cor XP Weldall Shieldcrome 308LT-O Shieldcrome 309LT-O Speedex 12 Speedex 13 Speedex 308L-16 Speedex 309L-16 Speedex 312-16 Speedex 316L-16 Supre-Cor 5 Shieldcrome 316LT Shieldcrome 309LTD Shieldcrome 309LT Satin-Cor XP Satincraft 13 Satincrome 308L-17 Satincrome 309Mo-17 Satincrome 316L-17 Satincrome 318-17 Shield-Cor 11 Shield-Cor 15 Shield-Cor 4XP Shieldcrome 308LT Satin-Cor HD70 Nicore 55 PipeArc 6010P PipeArc 8010P Satinarc 4 with Autocraft SA2 Product Name Comweld Tobin Bronze Rod Comweld VAPAFLUX Ferrocraft 11 Ferrocraft 12XP Ferrocraft 16TXP Ferrocraft 18-Ni Ferrocraft 21 Ferrocraft 22 Ferrocraft 55U Ferrocraft 61 Ferrocraft 7016 GP 6012 Metal-Cor XP (*1.2mm only) AS/NZS Classification 1167.1 & 2: RCuZn-A 1553.1: E4111-2 1553.1: E4112-0 1553.1: E4816-2 H10 1553.2: E4818-G 1553.1: E4814-2 1553.1: E4824-2 1553.1: E4816-2 H10 1553.1: E4818-3 H10 1553.1: E4816-3 H10 1553.1: E4112-0 AWS/ASME-SFA Classification A5.8 & 27: RBCuZn-A A5.1: E6011 A5.1: E6013 A5.1: E7016 H8 A5.5: E7018-G A5.1: E7014 A5.1: E7024 A5.1: E7016 H8 A5.1: E7018 A5.1: E7016H8 A5.1: E6013 Page No: 211 216 167 165 169 170 167 167 170 170 169 165 197 197 198 168 168 203 203 191 191 191 166 173 173 173 174 199 199 198 200 200 200 200 200 200 201 201 202 202 165 166 174 174 175 175 196 196 196 196 197 193 193 194 195 195 192 194 194 192 192 175 166
2203.1: *ETP-GMn/p-W503A. CM1 H5A5.18: E70C-6M 2203.1: ETD-GMn/p-W503A. CM1 H5 A5.18: E70C-6M equivalent electrode classification 1553.1: E4110-2 1553.2: E5510-G 1858.1: EM12K-FMM-W503A A5.15: ENiFe-CI A5.1: E6010 A5.5: E8010-P1 A5.17: F7A4-EM12K A5.17: F6P4-EM12K
Cobalarc Coarseclad-G/O (1.2, 1.6) 2576: 2360-B5/B7 Cobalarc Coarseclad-O (2.4 & 2.8) 2576: 2360-B7 Cobalarc CR70 Cobalarc Fineclad-O Cobalarc Mang Nickel-O Cobalarc Mangcraft Cobalarc Toolcraft Comweld 308L Stainless Steel Comweld 309L Stainless Steel Comweld 316L Stainless Steel Comweld 40/60 Soft Solder Comweld 50/50 Soft Solder Comweld 965 Solder Comweld 965 Soldering Flux Comweld AL1188 (Pure) Comweld AL4043 (5% Sil.) Comweld AL4047 (10% Sil.) Comweld AL5356 (5% Mag.) Comweld Aluminium Flux Comweld Aluminium Solder Comweld Comcoat C Comweld Comcoat N Comweld Comcoat T Comweld Copper and Brass Flux Comweld CrMo2 Comweld CrMo1 Comweld G.P. Cast Iron Rod Comweld G.P. Silver Brazing Flux Comweld Galvanising Bar Comweld High Test Comweld LW1 Comweld LW1-6 Comweld Manganese Bronze Rod Comweld Metal Mate Solder Kit Comweld Mild Steel Comweld Nickel Bronze Rod 2576: 2355-A4 2576: 2565-B7 2576: 1215-B7 2576: 1215-A4 2576: 1560-A4 1167.2: R308L 1167.2: R309L 1167.2: R316L 1834.1: 40Sn 1834.1: 50Sn 1834.1: 96.5Sn / 3.5Ag 1167.2: R1188 1167.2: R4043 1167.2: R4047 1167.2: R5356 1167.1 & 2: RCuZn-C 1167.1 & 2: RCuZn-D 1167.1 & 2: RCuZn-A 1167.2: RB3 1167.2: RB2 1167.2: RC11 1167.2: R1 1167.2: R4 1167.2: R6 1167.1 & 2: RCuZn-C 1834.1: 96.5Sn / 3.5Ag 1167.2: RG 1167.1 & 2: RCuZn-D
2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 2203.1: ETD-GMp-W502A. CM1 H10 A5.20: E70T-1M H8 2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 1553.1: E4113-0 1553.3: E308L-17 1553.3: E309Mo-17 1553.3: E316L-17 1553.3: E318-17 2203.1: ETP-GNn-W500A. CM2 2203.1: ETPS-GNn-W500A. CM2 2576: 1315-B7 2576: 1315-B7 1553.1: E4112-0 1553.1: E4113-0 1553.3: E308L-16 1553.3: E309L-16 1553.3: E312-16 1553.3: E316L-16 A5.1: E6013 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 A5.4: E318-17 A5.20: E71T-11 A5.20: E71T-GS A5.22: E308LT1-1 A5.22: E308LT1-4 A5.22: E309LT1-1 A5.22: E309LT1-4 A5.22: E309LT0-1 A5.22: E309LT0-4 A5.22: E316LT1-1 A5.22: E316LT1-4 A5.22: E308LT0-3 A5.22: E309LT0-3 A5.1: E6013 A5.1: E6013 A5.4: E308L-16 A5.4: E309L-16 A5.4: E312-16 A5.4: E316L-16
2203.1: ETD-GNp-W500A. CM2 H15 A5.20: E70T-4
2203.1: ETP-GCn/p-W505A. CM1 H5 A5.20: E71T-5 H4 2203.1: ETP-GMn/p-W505A. CM1 H5 A5.20: E71T-5MJ H4 2203.1: ETD-GCnp-W503A. CM1 H5 A5.20: E70T-5 H4 2203.1: ETD-GMnp-W503A. CM1 H5 A5.20: E70T-5M H4 2203.1: ETD-GCp-W769A. K4 H5 2203.1: ETP-GCp-W503A. CM1 H10 2203.1: ETP-GMp-W554A. Ni1 H10 2203.1: ETP-GMp-W629A. K2 H10 2203.1: ETP-GMp-W768A. K3 H10 2203.1: ETP-GCp-W502A. CM1 H10 2203.1: ETP-GCp-W503A. CM1 H10 2203.1: ETP-GCp-W502A. CM1 H10 1553.3: E312-17 1553.1: E4113-2 A5.29: E110T5-K4 A5.20: E71T-1 H8 A5.29: E81T1-Ni1 A5.29: E91T1-K2 A5.29: E111T1-K3M H8 A5.20: E71T-1 H8 A5.20: E71T-1 H8 A5.20: E71T-12 H8 A5.20: E71T-1 H8 A5.4: E312-17 A5.1: E6013
2203.1: ETP-GMp-W503A. CM1 H10 A5.20: E71T-12M H8
Comweld Silicon Bronze Rod (801) 1167.2: RCuSi-A Comweld Silver Brazing Flux No. 2 Comweld Super Steel 1167.2: R2
2203.1: ETP-GMp-W502A. CM1 H10 A5.20: E71T-1M H8 Weldcraft
164
WELDING CONSUMABLES
SECTION THREE
GP 6012
WELDING CONSUMABLES MILD STEEL AND IRON POWDER ELECTRODES

POCKET GUIDE REFERENCE PAGE 28
OCV
45
DC AC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 490 MPa 29% 80J av @ 0C.
TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.45% Si: 0.30%
APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 2. Grade 2. Grade 2.
v Versatile General Purpose Electrode. v All Positional Welding Capabilities. v Ideal for the Vertical-Down Welding of Thin Steel Sections. v Wrought iron furniture. v Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, hoppers, tanks, pipes and low pressure pipelines. v Pipes and low pressure pipelines. v Excellent for welding joints with poor fit-up.
Packaging and Operating Data:

AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No
2.5 3.2 4.0
300 380 380
55 30 19
5580 90130 130180
5kg 5kg 5kg
15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg
611142 611143 611144
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013.
FERROCRAFT 12XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 460 MPa 500 MPa 27% TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 2, 2Y. Grade 2, 2Y. Grade 2. AWS A5.1 E6013.
OCV
45
DC AC
CVN Impact Values 75J av @ 0C.
v General Purpose XP series Electrode. v Easy Striking - Hot or Cold! v Xtra smooth Performance (XP). v Versatile - All Positional Capabilities. v Ideal for Vertical Down Fillet Welding. v All positional fillet welding of steel furniture, plates, fences, gates, pipes and tanks etc. v RED flux colour for easy I.D.

Electrode Approx Current Size mm Length mm Rods/Kg Range (amps) Packet Carton Easyweld Part No Handipack
2.0 2.5
300 300
95 55
4070 60100
half pack 2.5kg 15kg 6 x 2.5kg 90 Rods 5kg 15kg 3 x 5kg 50 Rods half pack 2.5kg 15kg 6 x 2.5kg 5kg 15kg 3 x 5kg 25 Rods
612231 322128 611232 612232 322129 611233 612233 322138 611234
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013. 3.2 380 30 90130 half pack 2.5kg 15kg 6 x 2.5kg 5kg 15kg 3 x 5kg
4.0
380
19
130180
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack 322213
MUREX SPEEDEX 12
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 490 MPa 29% 80J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.45% Si: 0.30%
OCV
45
DC AC
v Speedex 12 is a user friendly E4112/E6013 electrode. v Ideal for fillet and butt welding in all positions including vertical down. v Ideal for the welding of thin steel. v Speedex 12 produces a quiet smooth arc with low spatter loss. v Excellent for misaligned joints. v Quick freezing, self detaching slag. v Used for welding mild steel, sheet metal, galvanised iron, wrought iron, RHS tubing. v Uses for Speedex 12 include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc.

2.5 3.2 4.0
300 380 380
55 30 19
5580 90130 130180
5kg 5kg 5kg
SP1225 SP1232 SP1240
Classifications:
AS/NZS 1553.1: AWS A5.1: E4112-0. E6013.
165
WELDING CONSUMABLES

SATINCRAFT 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa 520 MPa 28% 60J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 2. Grade 2. Grade 2. AWS A5.1 E6013.
SECTION THREE
45
DC AC
OCV
v General Purpose, Rutile Type Electrode. v Outstanding Operator Appeal! v Versatile - All Positional Capabilities. v Smooth Mitre Fillet Welds with Low Spatter. v Developed and Manufactured in Australia. v BLUE flux colour for instant I.D. v General workshop, field and structural welding of mild or galvanised steel components such as pipes, tanks, frames, fences and gates etc.

Electrode Approx No. Current Size mm Length mm Rods/kg Range (amps) Packet Carton Easyweld Part No Handipaks
5kg 2.5 300 53
15kg 3 x 5kg
611182 612182 50 rod 322135 611183 612183 25 rod 322136 611184
5590 half pack 2.5kg 15kg 6 x 2.5kg 5kg 15kg 3 x 5kg
Classifications:
3.2 4.0
380 380
29 20
90135 half pack 2.5kg 15kg 6 x 2.5kg 135180 5kg 15kg 3 x 5kg
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pak 322203
WELDCRAFT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 420 MPa 490 MPa 28% 60J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3. Grade 3. Grade 3.
OCV
45
DC AC
v Rutile - Basic Type Electrode. v Higher Radiographic Quality. v Excellent Mechanical Properties. v Versatile Out-Of-Position Capabilities. v On-site and workshop welding where better mechanical properties are required and the work cannot be re-positioned to allow welding in the downhand. The electrode is recommended for welding joints subject to radiographic examination in pressure vessel, ship building, bridge and storage tank fabrications.

AC (minimum 50 O.C.V.), DC+ or DC- polarity. Electrode Approx No. Current Packet Size mm Length mm Rods/kg Range (amps) 2.5 3.2 4.0 300 380 380 51 27 17 6095 95135 130185 5kg 5kg 5kg Carton 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg Part No 611202 611203 611204
Classifications:
MUREX SPEEDEX 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 430 MPa Tensile Strength Elongation CVN Impact Values 500 MPa 28% 60J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mn: 0.43% Si: 0.35%
OCV
45
DC AC
v Easy running E4113/E6013 general purpose electrode. v For fillet and butt welding in all positions except vertical down. v Self-lifting slag with low spatter loss. v Recommended for welding thin sections of mild steel and galvanised steels. v Easy to re-start. v Is ideal for general purpose work such as frames, tanks, gates and light structural work.

2.5 3.2 4.0
300 380 380
55 30 19
6090 90135 135180
5kg 5kg 5kg
SP1325 SP1332 SP1340
Classifications:
AS/NZS 1553.1: AWS A5.1: E4113-0. E6013.
166
WELDING CONSUMABLES
SECTION THREE
FERROCRAFT 21

OCV
45
DC AC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values. 430 MPa 500 MPa 30% 90J av @ -20C.
TYPICAL ALL WELD METAL ANALYSIS: C: 0.06% Mn: 0.65% Si: 0.30%
APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 3. Grade 3. Grade 3. AWS A5.1 E7014.
v Rutile Type, Medium Iron Powder Electrode. v Excellent Operator Appeal! v Versatile - All Positional Capabilities. v Easy Striking - Hot or Cold! v Ideal for Vertical Down Fillet Welding. v Workshop or on-site repair, maintenance and fabrication welding jobs where the iron powder addition gives improved usability over conventional E4112 rutile type electrodes. v Ideal vertical-down fillet welding electrode for thinner steel sections using Touch Welding techniques.

Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipacks
2.5 3.2 4.0 5.0
300 380 380 450
50 26 17 9
55100 95140 140195 200-260
5kg 5kg 5kg 5kg
15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg
611242 20 rod 322132 611243 15 rod 322133 611244 611245
Classifications:
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack

# 5.0mm Ferrocraft 21 is not recommended for out-of-position (ie vertical or overhead) welding applications.
322205
FERROCRAFT 22
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 440 MPa 512 MPa 25% 60J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Mn: 0.75% Si: 0.25% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 2Y. Grade 2. American Bureau of Shipping Grade 2. American Bureau of Shipping AWS A5.1 E7024.
OCV
45
DC AC
v Rutile Type High Iron Powder Electrode. v High Productivity Fillet and Butt Welding in All Downhand Positions. v Self Releasing Slag. v Recommended for high production welding where large standing fillet welds are required. v Ideal electrode for heavy structural welding tanks, frames, girders, beams, ship structures, rolling stock and general fabrication in the workshop or on-site.

2.5 3.2 4.0 5.0
350 380 450 450
34 18 11 7
85-120 130170 185235 260320
4kg 5kg 5kg 5kg
611252 611253 611254 611255
Classifications:
# - Ferrocraft 22 is formulated to operate with AC (min 45 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC fillet welding is DC+.
FERROCRAFT 11
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 415 MPa 500 MPa 28% 90J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.12% S: 0.007% Mn: 0.47% P: 0.011% Si: 0.10% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 3, 3Y. Grade 3. American Bureau of Shipping Grade 3. American Bureau of Shipping AWS A5.1 E6011.
OCV
65
DC AC
v Cellulose Pipe Welding Electrode. v All Positional, AC / DC Capabilities. v High Penetration, Root Pass Applications. v WHITE flux colour for easy I.D. v Recommended for root pass welding where the stovepipe or flick techniques can be used to achieve full root penetration. v The root, hot fill and capping pass welding of pipelines, pressure vessels, storage tanks, workshop and field construction.

2.5 3.2 4.0
300 380 380
62 33 22
6585 95125 130160
5kg 5kg 5kg
611132 611133 611134
Classifications:
167
WELDING CONSUMABLES

PIPEARC 6010P
SECTION THREE DC +

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa 510 MPa 30% 65J av @ -20C. 40J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.11% S: 0.011% Mn: 0.46% P: 0.012% Si: 0.15% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 3. AWS A5.1 E6010. Grade 3. Grade 3.
The results quoted in this data sheet are obtained from the listed Shipping Societies (ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical properties achieved with PipeArc 6010P are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. On the job mechanical tests may produce different results. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v User Friendly Pipe Welding Electrode. v Lower Spatter Levels and Easy Slag Removal. v Excellent Reverse Bead Formation on Butts. v Versatile Out-of-Position Capabilities. v Batch Numbered for On-the-Job Traceability. v Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52. v Welding of V butt (groove weld) joints in higher strength steels, including 5LX grades X60, X65 and X70. Recommended for root pass welding only.

DC+ (Direct Current Electrode Positive) polarity.
2.5 3.2 4.0 4.8
300 350 350 350
66 39 25 18
4585 70125 120-190 160-250
5kg 5kg 5kg 5kg
615602 615603 615604 615605
Classifications:
PIPEARC 8010P
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 540 MPa 600 MPa 23% 60J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.14% S: 0.007% Mn: 0.70% P: 0.012% Si: 0.14% Ni: 0.60 APPROVALS (PENDING): Lloyds Register of Shipping Grade 3, 3Y. American Bureau of Shipping Grade 3, 3Y.
DC +
The results quoted in this data sheet are obtained from the listed Shipping Societies (ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical properties achieved with PipeArc 8010P are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. On the job mechanical tests may produce different results. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v User Friendly Pipe Welding Electrode. v Lower Spatter Levels and Easy Slag Removal. v Excellent Reverse Bead Formation on Butts. v Versatile Out-of-Position Capabilities. v Batch Numbered for On-the-Job Traceability. v Recommended for welding a wide range of medium strength steels as used in the oil, LPG and LNG gas pipeline construction and installation industries, shipbuilding, power stations and refinery maintenance. v Used to weld out (hot pass, fill and cap) steel pipes such as API 5XL grades C65 and X70.

DC+ (Direct Current Electrode Positive) polarity.
3.2 4.0 4.8
350 350 350
39 25 18
70125 120-190 160-250
5kg 5kg 5kg
615803 615804 615805
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5510-G. E8010-P1.
168
WELDING CONSUMABLES
SECTION THREE
WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES
STORAGE AND RECONDITIONING OF CIGWELD HYDROGEN CONTROLLED ELECTRODES

Storage Environments:
Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or less and kept at 10-15C (50-60F) above ambient temperature with a maximum of 40C (105F) stored off the ground and away from walls in cupboards, containers or warehouses are expected to maintain their designated hydrogen levels indefinitely.
Reconditioning and Hydrogen/Moisture Requirements:

AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status and AWS A5.1 "H8" hydrogen status. FERROCRAFT 16TXP FERROCRAFT 7016 FERROCRAFT 55U FERROCRAFT 61 FERROCRAFT 18-Ni Rebake for maximum of 2 hrs @ 300C and AWS A5.1 "H4" very low hydrogen status. ALLOYCRAFT 80-B2 ALLOYCRAFT 90 ALLOYCRAFT 110 ALLOYCRAFT 80-C1 ALLOYCRAFT 90-B3 Rebake for maximum of 2 hrs @ 350C
Moisture Re-absorption:
Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen status due to moisture re-absorption from poor storage environments. Where electrodes have been exposed to moisture or where hydrogen control is important, the following procedures are recommended for reconditioning.
(570F) in a vented oven and thereafter use (660F) in a vented oven and thereafter use From a hot box set at 100 - 120C (210 - 250F). From a hot box set at 100 - 120C (210 - 250F).
FERROCRAFT 16TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 550 MPa. 27%. 90 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.010% Mn: 1.50% P: 0.015% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.07.5 mls of hydrogen / 100gms of deposited weld metal *.
* Reconditioned for 2 hours maximum @ 300C
OCV
APPROVALS:
45
DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.
Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas
v XP series E4816 / E7016 Type Electrode. v Great Operator Appeal / Hydrogen Controlled. v LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Wastage. v Easy operation, reliable Grade 3 weld metal properties and low hydrogen status of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs, including the repair of earth moving equipment and the buttering of steel sections prior to the application of hard surfacing.

Electrode Approx No. Current Packet Size mm Length mm Rods/kg Range (amps) Carton Easyweld Part No Handipack
2.5 3.2 4.0
350 380 380
53 28 19
5090 85140 135190
5kg 5kg 5kg
15kg 3 x 5.kg 20 rod 15kg 3 x 5kg 15 rod 15kg 3 x 5kg
611562 322125 611563 322126 611564
Classifications:
AS/NZS 1553.1 AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8. Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 16TXP Blister Pack
322214
# - Ferrocraft 16TXP is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
FERROCRAFT 7016
TYPICAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 480 MPa 570 MPa 25% 125J av @ -20C 100J av @ -30C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% S: 0.009% Mn: 1.10% P: 0.019% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * Reconditioned for 2 hours maximum @ 300C.
OCV
APPROVALS:
50
DC AC
Grade 3Y H10. Grade 3H10, 3Y. Grade 3Y H10. AWS A5.1 E7016.
Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping
v Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. v Excellent Operator Appeal in All Positions. v Ideal for Fill and Capping Passes. v Excellent Impact Toughness to -30 C. v Applications include pressure vessel fabrication, bridge, ship building, equipment repair and maintenance work.

2.5 3.2 4.0 5.0
350 380 380 450
61 29 19 11
65100 90130 120180 170-240
5kg 5kg 5kg 5kg
15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg 15kg - 3 x 5kg
611742 611743 611744 611745
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: BS EN 499: E4816-3 H10. E7016 H8. E42 4 B 12 H10
# - Ferrocraft 7016 is formulated to operate with AC (55 O.C.V), DC+ or DC- polarity.. The preferred polarity for fillet welding and fill and capping passes is DC+.
169
WELDING CONSUMABLES

FERROCRAFT 55U
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa. 570 MPa. 29%. 70 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.007% Mn: 0.80% P: 0.013% Si: 0.77% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.0 - 7.5 mls of hydrogen / 100gms of deposited weld metal *.
* Reconditioned for 2 hours maximum @ 300C.
SECTION THREE
70
DC AC
Grade 3, 3Y H15. Grade 3Y H10.
OCV O
APPROVALS:
Lloyd's Register of Shipping Det Norske Veritas
v Basic, Hydrogen Controlled E4816 / E7016 Type Electrode. v Thin Coated for Easier Joint Access. v Purple End Tip Colour for instant I.D. v Designed specifically for the all positional (except vertical down) root pass welding of steel pipes and plates.

2.5 3.2 4.0
350 380 380
53 31 19
4090 60140 90180
5kg 5kg 5kg
611492 611493 611494
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.
# - Ferrocraft 55U is formulated to operate on low welding current to accommodate poor joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 O.C.V), DC+ or DC- polarity. The preferred polarity for ease of use in root pass welding is DC-. Where it is necessary to maximise weld metal toughness fill and capping passes should be deposited with DC+ polarity.
FERROCRAFT 61
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 450 MPa. 545 MPa. 29%. 160 J av @ -20C. 130 J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.06% S: 0.010% Mn: 1.45% P: 0.012% Si: 0.45% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 8.5 - 9.0 mls of hydrogen / 100gms of deposited weld metal *.
OCV
APPROVALS:
55
DC AC
Grade 3, 3Y H15. Grade 3H15, 3Y. Grade 3Y H10. AWS A5.1 E7018.
Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping
v Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode. v Excellent Out-of-Position Welding. v Reliable Impact Properties to -30 C. v BATCH NUMBER Identification. v Designed for all positional (especially vertical-up) fillet and butt welding applications on heavier steel sections under high restraint such as machinery parts, pressure vessels, mining equipment, pipework, ship construction and all maintenance and repair work.

2.5 3.2 4.0 5.0
350 380 380 450
42 24 16 9
65100 95150 145220 195270
5kg 5kg 5kg 5kg
15kg 3 x 5kg 611342 15kg 3 x 5kg 611343 15kg 3 x 5kg 611344 15kg 3 x 5kg 611345
Classifications:
AS /NZS 1553.1: AWS/ASME-SFA A5.1: E4818-3 H10. E7018.
# - Ferrocraft 61 is formulated to operate with AC (55 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
FERROCRAFT 18-Ni
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 450 MPa. 560 MPa. 27%. 130 J av @ -20C. 80 J av @ -40C. 60 J av @ -50C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 0.9% Mn: 1.20% S: 0.007% Si: 0.25% P: 0.012% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
OCV O
APPROVALS:
70
DC AC
Grade 3, 3YH5. Grade 3H10, 3Y. Grade 3Y H5.
Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas
v Highly Basic, E4818-G / E7018-G Type Hydrogen Controlled Electrode. v Very Low H5 / H4 Diffusible Hydrogen Class. v C - Mn - Ni Weld Deposit for Reliable Impact Properties to -50 C. v BATCH NUMBER Identification. v Recommended for the critical welding of C-Mn, microalloyed and low alloy structural steels in the 350-450 MPa yield strength class. v Applications include the all positional (except vertical down) fillet and butt welding of pressure vessels, offshore platforms, pipes, earth moving equipment.

3.2 4.0
380 380
25 17
110145 140200
5kg 5kg
15kg 3 x 5kg 15kg 3 x 5kg
611813 611814
# - Ferrocraft 18-Ni is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E4818-G. E7018-G.
170
WELDING CONSUMABLES
SECTION THREE
ALLOYCRAFT 80-B2

OCV O
70
DC AC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 570 MPa. 670 MPa. 24%.
TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mo: 0.65% P: 0.015% Mn: 0.82% Cr: 1.40% Si: 0.39% S: 0.013%
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
COMPARABLE CIGWELD PRODUCTS: Verti-cor 80Ni 1 FCAW Autocraft CrMo1 GMAW
v Improved High Strength, Low Alloy Steel Electrode. v Advanced Flux Coating. v Very Low H5 Diffusible Hydrogen Class. v 550 MPa Tensile Class v BATCH NUMBERED for On-the-Job Traceability. v Recommended for the all positional (except vertical down) welding of Chromium and Chromium Molybdenum bearing steels as used in elevated temperature applications.

AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
2.5 3.2 4.0
350 380 380
22 15 8
65100 105150 145200
5kg 5kg 5kg
611922 611923 611924
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-B2. E8018-B2 H4.
ALLOYCRAFT 80-C1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 550 MPa. 630 MPa. 26%. 75 J av @ -60C TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Ni: 2.46% P: 0.015% Mn: 1.1% Si: 0.38% S: 0.013% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
OCV O
70
DC AC
v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5 Diffusible Hydrogen Class. v 550 MPa Tensile Class, Reliable Impact Toughness to -60 C. v BATCH NUMBERED for On-the-Job Traceability. v Suitable for the full or under matching strength welding of high strength nickel bearing steels as used for low temperature applications.

3.2 4.0 5.0
380 380 450
22 15 8
110145 140200 190270
5kg 5kg 5kg
611833 611834 611835
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-C1. E8018-C1 H4.
# - Alloycraft 80-C1 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
ALLOYCRAFT 90-B3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 630 MPa. 720 MPa. 20%. TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mo: 1.05% P: 0.015% Mn: 0.85% Cr: 2.20% Si: 0.35% S: 0.013% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
OCV O
70
DC AC
v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5 Diffusible Hydrogen Class. v 620 MPa Tensile Class. v BATCH NUMBERED for On-the-Job Traceability. v Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V bearing steels as used for high temperature applications.

AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
3.2 4.0
380 380
15 8
105150 145200
5kg 5kg
611963 611964
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-B3 E9018-B3 H4.
171
WELDING CONSUMABLES

ALLOYCRAFT 90
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 590 MPa. 680 MPa. 26%. 90 J av @ -40C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 1.6% Mn: 1.0% Mo: 0.3% Si: 0.40% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
SECTION THREE
70
DC AC
OCV O
COMPARABLE CIGWELD PRODUCTS Verti-cor 91 K2 AWS A5.20: E91T1-K2. Autocraft NiCrMo
v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5 Diffusible Hydrogen Class. v 620 MPa Tensile Class, Reliable Impact Toughness to -40C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full or under matching strength welding of high strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6, Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and earthmoving applications.

3.2 4.0 5.0
380 380 450
22 15 10
110145 140200 190270
5kg 5kg 5kg
15kg 3 x 5kg 611873 15kg 3 x 5kg 611874 15kg 3 x 5kg 611875
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-M. E9018M H4.
# - Alloycraft 90 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
ALLOYCRAFT 110
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation. CVN Impact Values. 710 MPa. 820 MPa. 22%. 60 J av @ -50C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 2.1% Mn: 1.5% Mo: 0.4% Si: 0.45% Cr: 0.2% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal *.
OCV O
70
DC AC
Verticor 111K3 AWS A5.20: E111T1-K3
COMPARABLE CIGWELD PRODUCTS: Tensi-cor 110 TXP AWS A5.20: E110T5-K4
v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5 Diffusible Hydrogen Class. v 760 MPa Tensile Class, Reliable Impact Toughness to -40 C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full strength welding of high strength steels, including Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 type A, A514 and A517 grades used in structural transport, mining and earthmoving applications.

3.2 4.0
380 380
22 15
110145 140200
5kg 5kg
15kg 3 x 5kg 611893 15kg 3 x 5kg 611894
# - Alloycraft 110 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E7618-M. E11018M H4.
172
WELDING CONSUMABLES
SECTION THREE
SATINCROME 308L-17
WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES

OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi. Comweld 308L Gas/TIG wire AWS A5.9: ER308L. Shieldcrome 308LT & FCAW wires AWS A5.22: E308LT1-1/4
45
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 630 MPa 40% 75J av @ +20C.
TYPICAL ALL WELD METAL ANALYSIS: C: 0.025% Cr: 20.4% P: 0.017% FERRITE NUMBER: 3.0 - 10.0 FN*
* - using Severn Gauge
APPROVALS: American Bureau of Shipping AWS A5.4: E308L-17.
Mn: 0.76% Ni: 9.8%
Si: 0.87% S: 0.010%
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of 19Cr/10Ni type stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc.

AC (minimum 45 O.C.V.), DC+ polarity.
2.5 3.2 4.0
300 350 350
47 28 18
4070 75110 110150
2.5kg 2.5kg 2.5kg
15kg 6 x 2.5kg 611602 15kg 6 x 2.5kg 611603 15kg 6 x 2.5.kg 611604
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E308L-17. E308L-17.
SATINCROME 309Mo-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 620 MPa 35% 60 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Cr: 23.0% S: 0.012% Mn: 0.75% Ni: 13.0% P: 0.017% Si: 0.9% Mo: 2.2% APPROVALS: American Bureau of Shipping AWS A5.4: E309Mo-17.
OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi. Comweld 309L Gas/TIG wire AWS A5.9: ER309L. Shieldcrome 309LT & FCAW wires AWS A5.22: E309LT1-1
45
FERRITE NUMBER: 15.0 - 20.0 FN*

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching 309 and 309L stainless steels. Also suitable for the dissimilar welding of other 300 series austenitic stainless steels and selected 400 series ferritic grades to mild or low alloy steels.

2.5 3.2 4.0
300 350 350
52 30 19
4070 75110 110150
2.5kg 15kg 6 x 2.5kg 611692 2.5kg 15kg 6 x 2.5kg 611693 2.5kg 15kg 6 x 2.5.kg 611694
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E309Mo-17. E309Mo-17.
SATINCROME 316L-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength. Elongation CVN Impact Values 480 MPa 600 MPa 40% 30 J av @ -120C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.025% Cr: 19.4% S: 0.011% Mn: 0.8% Ni: 11.5% P: 0.017% Si: 0.85% Mo: 2.5% APPROVALS: American Bureau of Shipping AWS A5.4: E316L-17.
OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Comweld 316L Gas/TIG wire AWS A5.9: ER316L. Shieldcrome 316LT & FCAW wires AWS A5.20: E316LT1-1
45
FERRITE NUMBER: 3.0 - 10.0 FN*

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching Molybdenum bearing stainless steels, 316 and 316L. Also suitable for the general purpose welding of other 300 series austenitic stainless steels including 301, 302, 303 and 304/304L, 305, 3CR12 types.

Electrode Approx No. Current Size mm Length mm Rods/kg Range (amps) Packet Carton Easyweld Part No Handipack
2.0 2.5 3.2 4.0
300 300 350 350
87 46 28 18
3555 4070 75110 110150
2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg
611661 611662 20 rods 322103 611663 15 rods 322104 611664
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E316L-17. E316L-17.
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322215
173
WELDING CONSUMABLES

SATINCROME 318-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 490 MPa 610 MPa 36% TYPICAL ALL WELD METAL ANALYSIS: C: 0.04% Cr: 19.0% Nb: 0.35% Mn: 0.8% Ni: 12.0% S: 0.017% Si: 0.90% Mo: 2.3% P: 0.024% FERRITE NUMBER: 5.0 - 10.0 FN*
SECTION THREE
45
OCV
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the all positional (except vertical-down) fillet and butt welding of stabilised and unstabilised 19Cr/10Ni type stainless steels, such as 316, 318 and 321.

Electrode Size mm Length mm Approx No. Current Packet Rods/kg Range (amps) Carton Easyweld Part No Handipaks
2.5 3.2
300 350
46 28
4070 75110
2.5kg 15kg 6 x 2.5kg 20 rod 2.5kg 15kg 6 x 2.5kg
611652 322105 611653
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E318-17. E318-17.
MUREX SPEEDEX 308L-16

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 500 MPa Tensile Strength Elongation CVN Impact Values 630 MPa 40% 75J av @ +20C TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 20 % Mn: 0.76% Ni: 10% Si: 0.87%
OCV
45
v A E308L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical-down. v Offers low spatter levels with smooth running. v Ideal for welding 304 and 304L stainless steel grades. v Applications include the all position (except vertical-down) welding of stainless steel tanks, vessels, componentry.

2.5 3.2 4.0
300 350 350
55 30 19
4070 75110 110150
2.5kg 2.5kg 2.5kg
15kg 3 x 2.5kg SP30825 15kg 3 x 2.5kg SP30832 15kg 3 x 2.5kg SP30840
Classifications:
AS/NZS 1553.3: AWS A5.4: E308L-16. E308L-16.

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 500 MPa Tensile Strength Elongation CVN Impact Values 620 MPa 35% 60J av @ +20C TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 23 % Mn: 0.75% Ni: 13% Si: 0.9%
OCV
45
v A E309L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical down. v A smoothing running electrode producing low spatter levels. v Ideal for the welding of matching 309 and 309L grades of stainless steel. v Also recommended for the dissimilar welding of mild steel to stainless steel. v Suitable as an intermediate buffer layer prior to hardfacing or as a stainless steel overlay on mild steel.

2.5 3.2 4.0
300 350 350
55 30 19
4070 70110 110150
2.5kg 2.5kg 2.5kg
Classifications:
AS/NZS 1553.3: AWS A5.4: E309L-16. E309L-16.
174
WELDING CONSUMABLES
SECTION THREE


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 480 MPa Tensile Strength Elongation CVN Impact Values 630 MPa 40% 30J av @ -120C TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 19.5 % Mn: 0.8% Ni: 11.5% Si: 0.85% Mo: 2.5%
OCV
45
v A E316L-16 type stainless steel electrode. v Designed for fillet and butt welding in all positions except vertical-down. v Speedex 316L-16 produces low spatter levels as well as smooth running. v Applications include the welding of matching 316 and 316L stainless steel grades used in pipes, tanks, vessels and componentry.

2.5 3.2 4.0 5.0
300 350 350 350
46 28 18 15
4070 70110 110150 145-210
2.5kg 2.5kg 2.5kg 2.5kg
15kg 3 x 2.5kg SP31625 15kg 3 x 2.5kg SP31632 15kg 3 x 2.5kg SP31640 15kg 3 x 2.5kg SP31650
Classifications:
AS/NZS 1553.3: AWS A5.4: E316L-16. E316L-16.
MUREX SPEEDEX 312-16

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 635 MPa Tensile Strength Elongation CVN Impact Values 785 MPa 25% 30J av @ +20C TYPICAL ALL WELD METAL ANALYSIS: C: 0.10% Cr: 26.5% Mn: 0.62% Ni: 9.15% Si: 0.89%
OCV
45
v A E312-16 type stainless steel electrode designed for fillet & butt welding in all positions except vertical down. v Speedex 312-16 produces low spatter levels as well as smooth running. v Applications include the joining of stainless steel to mild steel and the welding of steels of unknown composition. v Also suitable for repair and maintenance applications on tool and die steels.

2.5 3.2 4.0
300 350 350
55 30 19
4070 70110 110150
2.5kg 2.5kg 2.5kg
Classifications:
AS/NZS 1553.3: AWS A5.4: E312-16. E312-16.
WELDALL
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 630 MPa 780 MPa 25% 30 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.11% Cr: 27.0% P: 0.020% Mn: 0.60% Ni: 9.10% Si: 0.88% S: 0.011%
OCV
45
v Easy-to-Use Rutile Type, High Alloy Electrode. v Outstanding Operator Appeal! v WELDS ALL Steels! v Ideal for Repair & Maintenance jobs. v Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines. v Not Recommended for Welding Cast Irons.

Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipaks
2.5 3.2 4.0
300 350 350
57 30 20
4080 75110 110150
2.5kg 15kg 6 x 2.5kg 20 rod 2.5kg 15kg 6 x 2.5kg 15 rod 2.5kg 15kg 6 x 2.5kg
611702 322101 611703 322102 611704
Classifications:
AS/NZS 1553.3 AWS/ASME-SFA A5.4: E312-17. E312-17. Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack
322216
175
WELDING CONSUMABLES

CASTCRAFT 55
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness. 500 MPa 220 HV30 TYPICAL ALL WELD METAL ANALYSIS: C: 0.95% Al: 0.25% Mn: 0.65% Ni: 53% Si: 0.25% Fe: Bal CORE WIRE: Nickel Iron (55% Ni, 45% Fe)
SECTION THREE
45
OCV
COMPARABLE CIGWELD PRODUCTS: Nicore 55 Cast Iron Flux Cored Wire AWS A5.15: ENiFe-CI.
v Maintenance Welding of S.G. Cast Irons. v Higher Strength Nickel / Iron Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Applications include the higher strength repair and maintenance welding of Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide range of grey cast irons.

AC (minimum 45 O.C.V.), DC- polarity.
3.2 4.0
350 350
31 21
75120 100150
2.5kg 2.5kg
15kg 6 x 2.5kg 611723 15kg 6 x 2.5kg 611724
Classifications:
AWS/ASME-SFA A5.15: ENiFe-CI.
CASTCRAFT 100
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness 400 MPa 170 HV30 TYPICAL ALL WELD METAL ANALYSIS: C: 1.0% Si: 0.1% Mn: 0.05% Al: 0.2% Fe: 0.5% Ni: Bal CORE WIRE: Nickel (98% Ni)
OCV
45
v Maintenance Welding of Cast Irons. v Soft, Ductile and Machineable Nickel Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Smoother Weld Deposit Surface Finish. v Applications include the repair and reclamation of engine blocks, cylinder heads, differential housings, gear boxes, pump and machine housings and cast iron pulleys etc.

Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipacks
2.5 3.2
300 350 350
49 31 21
5585 75120 100150
2.5kg 15kg 6 x 2.5kg 20 rod 2.5kg 15kg 6 x 2.5kg 15 rod 2.5kg 15kg 6 x 2.5kg
611732 322110 611733 322111 611734
Classifications:
AWS/ASME-SFA A5.15: ENi-CI.
4.0
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 322217
BRONZECRAFT AC-DC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation Hardness. 315 MPa 460 MPa 22% 120 HV30 TYPICAL ALL WELD METAL ANALYSIS: Mn: 0.02% P: 0.26% Sn: 7.50% Fe: 0.20% Al: 0.008% Cu: Bal COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze Copper Alloy MIG Wire AWS A5.7: ERCuSi-A. Comweld Silicon Bronze Copper Alloy TIG Wire AWS A5.7: RCuSi-A.
OCV
45
v Phosphor Bronze electrode containing 7% Tin. v For Welding Copper and Copper Alloys. v Also for Joining Copper and Copper Alloys to Steel. v Easy to use, High Quality Weld Deposit Appearance.

3.2
350
30
70110
2.5kg
15kg 6 x 2.5kg 611783
Classifications:
AS/NZS 2576: AWS/ASME-SFA A5.6: E 6200 - A2 E CuSn - C
176
WELDING CONSUMABLES
SECTION THREE
ARCAIR DC GOUGING CARBONS

POCKET GUIDE REFERENCE PAGE 68/69
v Fast, Clean, Smooth, hassle-free Gouging. v To Remove Metal from a Wide Range of Common Ferrous & Non-Ferrous Metals. v Designed for DC Operation. v Superior arc stability.

CIGWELD Part No. Size (mm) Rods per pack Current range (Amps) Air Pressure (kPa) (lpm)
POINTED 22043003 22053003 22063003 JOINTED 24104003 24124003 FLAT 35033003
6.5 x 305 8 x 305 9.5 x 305 16 x 430 19 x 430 15 x 5 x 305
50 50 50 100 100 50
300 - 400 350 - 450 450 - 600 1000 - 1250 1250 - 1600 450 - 600
550 - 690 550 - 690 550 - 690 550 - 690 550 - 690 550 - 690
450 450 450 930 930 450
Description and Applications:

CIGWELD Arcair DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat. Pointed carbons are the standard all purpose gouging electrode. Controlled copper coating improves electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc. Jointed carbons have the added benefit of working without stub loss, with each rod having a female socket and matching male tang. They can be used with semi and fully automatic torches. Flat carbons are specially designed for close tolerance metal removal and scarfing applications, producing a rectangular groove.
Conditioning Data: If carbons are damp, they should be redried at 180C for 10 hours, otherwise they may shatter.
Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending on the application. The groove width obtained will be approximately 3mm wider than the carbon size. The gouging action occurs when the arc is struck, removing molten metal as the electrode is moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove. The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn. Severing (cutting) is a form of gouging where the operator holds the electrode at a steeper travel angle (70 - 80) to the workpiece and moves the arc in a sawing motion (Figure 1). A gouging carbon can cut non-ferrous materials 1.5 times its own thickness.
CIGWELD Arcair gouging carbons are used for the efficient gouging, back gouging, plate edge preparation, touching up and removal of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN. Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, military, shipyards, power plants, railroads, steel mills to name a few.
Washing is a form of gouging that allows the removal of metal from large areas, hardfacing deposits and riser pads on castings. An arc is struck and then the electrode is weaved from side to side using a travel angle of 15 - 70 to the workpiece, depending on the required depth of the gouge. (Figure 2)
Bevelling can be achieved by using a travel angle of 90 degrees and a work angle equal to the bevel angle (Figure 3).
177
WELDING CONSUMABLES
WELDING CONSUMABLES COBALARC HARDFACING CONSUMABLES

COBALARC AUSTEX
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.10% Cr: 24.5% Mn: 1.50% Ni: 9.3% Si: 0.90% All Weld Metal Deposit Work Hardened Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 20 40 HV30 240 400 FINISHING RECOMMENDATIONS: Machinable with Carbide Tools
SECTION THREE
50
DC AC
400
OCV
3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.
v Metal Enriched, Rutile Type Electrode. v For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing. v Tough, Machinable Austenitic Stainless Steel Deposit.

AC (50 O.C.V.), DC+ or DC polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1315-A4. 1315-A4.
3.2 4.0 5.0
380 380 450
20 13 7
105140 140180 170-210
5kg 5kg 5kg
613973 613974 613975
COBALARC MANGCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Mn: 12.0% Si: 0.10% All Weld Metal Deposit Work Hardened Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 15 43 HV30 --425 FINISHING RECOMMENDATIONS: Machinable with Carbide Tools.
425
OCV
55
DC AC
COMPARABLE CIGWELD PRODUCTS: Cobalarc Mang Nickel-O tubular wire AS/NZS 2576: 1215-B7
v Austenitic Manganese Steel Electrode. v For Building Up & Reinforcing 11-14% Manganese Steels. v Tough and Impact Resistant Weld Deposit. v Work Hardens Under Heavy Impact.

AC (55 O.C.V.), DC+ or DC polarity.
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215 - A4. 1215 - A4.
4.0 5.0
380 450
17 10
130170 150200
5kg 5kg
611504 611505
COBALARC 350
POCKET GUIDE REFERENCE PAGE 74 TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:
C: 0.07% Cr: 1.85% Mn: 0.85% Mo: 0.5% Si: 0.30% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 28 35 HV30 290 350 FINISHING RECOMMENDATIONS: Machinable. COMPARABLE CIGWELD PRODUCTS: Cobalarc 350-G, O tubular wire AS/NZS 2576: 1435-B5/B7
OCV
55
DC AC
3.2mm and 4.0mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
v Metal Enriched, Rutile Type Electrode. v For Re-building Worn Steel Components. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads, track links, rolls and wheels etc.

AC (minimum 55 O.C.V.), DC+ or DC polarity.
3.2 4.0
380 380
25 16
100150 140200
5kg 15kg 3 x 5kg 611443 5kg 15kg 3 x 5kg 611444
Classifications:
178
WELDING CONSUMABLES
SECTION THREE
COBALARC 650

640
OCV
55
DC AC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:

C: 0.58% Cr: 5.3% Mn: 1.1% Mo: 0.25% Si: 0.6%
TYPICAL WELD DEPOSIT HARDNESS: Single Layer on Mild Steel All Weld Metal Deposit HRC 55 57 HV30 600 640
FINISHING RECOMMENDATIONS: Not Machinable / Grinding only.
COMPARABLE CIGWELD PRODUCTS: Cobalarc 650-G tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7
v Metal Enriched, Rutile Type Electrode. v For Re-building or Surfacing Worn Steel Components. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Typical applications include te surfacing of agricultural points, shares and tynes, grader and dozer blades, conveyor screws and post hole augers etc.

AC (minimum 55 O.C.V.), DC+ or DC polarity.
Electrode Size mm Length mm No. of Electrodes Current per kg. Range (amps) Packet Carton Part No
3.2 4.0
380 380
31 21
105135 140180
5kg 15kg 3 x 5kg 5kg 15kg 3 x 5kg
611463 611464
Classifications:
COBALARC 750
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Cr: 5.9% Mn: 0.46% Mo: 0.40% Si: 0.75% Single Layer on Mild Steel Two Layers on Mild Steel* TYPICAL WELD DEPOSIT HARDNESS: HRC 64 62 HV30 800 750 COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 manual arc electrode AS/NZS 2576: 1855-A4 Cobalarc 650-G/O tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7
800
OCV
FINISHING RECOMMENDATIONS: Not Machinable / Grinding only. 3.2mm and 4.0mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
45
*Not recommended for multi-pass welding heavier than 3 layers
v Rutile type, AC/DC Hard Surfacing Electrode. v Easy Arc Starting and Stable Running on Portable AC Welding Sets ( 45 O.C.V. ). v Air Hardening, Crack Free, Martensitic Steel Deposit. v typical applications include the surfacing of agricultural equipment and components including points, shares, post hole augers, rupper teeth and tynes etc.

3.2 4.0
380 380
26 17
95130 120170
5kg 5kg
611473 611474
Classifications:
Easyweld Blister Pack: 10 x 3.2mm rod Cobalarc 750 Blister Pack 322218
COBALARC TOOLCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.58% Cr: 5.5% Mn: 0.10% Mo: 6.8% Si: 0.20% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 60 HV30 600 700 FINISHING RECOMMENDATIONS: Not Machinable / Grinding only.
700
OCV
3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.
55
v Versatile Manual Arc Welding Electrode. v Secondary Hardening, Shock Resistant Properties. v Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc. v Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.

3.2
380
28
90125
5kg
15kg 3 x 5kg 611523
Classifications:
179
WELDING CONSUMABLES

COBALARC CR70
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 3.3% C: 4.0% Mn: 1.5% Mn: 1.8% Si: 1.0% Cr: 25% Si: 1.2% Cr: 31% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 55 59 HV30 600 690 FINISHING RECOMMENDATIONS: Grinding only. COMPARABLE CIGWELD PRODUCTS: Cobalarc COARSECLAD-G/O tubular wire AS/NZS 2576: 2360-B5/B7
SECTION THREE
50
590
OCV
3.2mm and 4.0mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
Deposits contain Chromium Carbides with hardness up to 1,500 HV.
v Highly Alloyed Manual Arc Electrode. v High Chromium Carbide Iron Deposit. v Primary Chromium Iron Carbides in a Single Layer. v Ideal for Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones and mantles, swing hammers, bucket teeth and lips, dozer end plates and sugar mill rolls etc.

3.2 4.0 5.0
380 380 450
18 11 6
90140 130200 180250
5kg 15kg 3 x 5kg 613493 5kg 15kg 3 x 5kg 613494 5kg 15kg 3 x 5kg 613495
Classifications:
COBALARC BOROCHROME
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 2.7% Cr: 20.0% C: 3.2% Cr: 24.0% Mn: 0.4% V: 1.4% Mn: 0.4% V: 1.7% Si: 1.8% B: 1.0% Si: 2.4% B: 1.2% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 58 60 HV30 660 700 FINISHING RECOMMENDATIONS: Grinding only.
700
OCV
COMPARABLE CIGWELD PRODUCTS: Cobalarc FINECLAD-O tubular wire AS/NZS 2576: 2565-B7
50
All Weld Metal Deposit:
Deposits contain Chromium Carbides with hardness up to 1,500 HV.
v Highly Alloyed Manual Arc Electrode. v Martensitic Chromium Carbide Iron Deposit. v Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. v Primary Chromium Iron Carbides in a Hard, Martensitic Matrix. v Typical applications include the hard surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth.

4.0 5.0
380 450
11 6
140-180 170210
5kg 5kg
613964 613965
Classifications:
COBALARC 4
TYPICAL WELD DEPOSIT ANALYSIS*: Single Layer on Mild Steel: C: 3.1% C: 3.7% Mn: 0.9% Mn: 1.0% W: 44% W: 53% Cr: 6% Cr: 7% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 62 64 HV30 750 800 FINISHING RECOMMENDATIONS: Grinding only.
800
OCV
IDENTIFICATION COLOURS: Purple (Single dot near holder end) 6.3mm Cobalarc 4 can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
50
* Actual weld deposit consists of undissolved Tungsten Carbide particles in a eutectic matrix of C-W-Cr-Fe. The analysis of the matrix will vary with the proportion of Tungsten Carbides dissolved during welding.
Deposits contain Tungsten Carbides with hardness up to 2,200 HV.
v Highly Alloyed Tubular Electrode. v Partially Dissolved Tungsten Carbides bonded in an Iron Rich Matrix. v Resistant to Extreme Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of fan and pump impellors, pug mill augers and knives, and gravel chutes, feed screws, ripper tynes and scraper/mixer blades.

6.3
450
80150
5kg
15kg 3 x 5kg
613255
Classifications:
180
WELDING CONSUMABLES
SECTION THREE
COBALARC 9

OCV
5.0mm and 6.3mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
50
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% 25.0% C: 4.8% 30.0% Mn: 0.9% Ni: 0.4% Mn: 1.1% Ni: 0.5% Si: 1.1% Cr: Mo: 1.5% V: 0.2% Si: 1.4% Cr: Mo: 1.7% V: 0.2%
FINISHING RECOMMENDATIONS: Grinding only. IDENTIFICATION COLOURS: White (Single dot near holder end)
Deposits contain complex Chromium Carbides with hardness up to 1,500 HV.
v Highly Alloyed Tubular Electrode. v Versatile, Complex Carbide Iron Deposit. v Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading. v Typical applications include the hard surfacing of railway ballast tampers, dredge buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing screens, ripper teeth and crushing equipment.

Electrode No. of Electrodes Size mm Length mm per kg. Current Range (amps) Packet Carton Part No
5.0 6.3
450 450
20 14
60120 70150
5kg 5kg
613350 613360
Classifications:
181
WELDING CONSUMABLES

COBALARC MANG NICKEL-O
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.90% Ni: 2.7% Mn: 13.40% Cr: 2.50% Si: 0.37% TYPICAL WELD DEPOSIT PROPERTIES: Yield Stress Tensile Strength Elongation 480 MPa 810 MPa 42% FINISHING RECOMMENDATIONS: Machinable as Deposited. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2 HV30 220 540
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc Mangcraft extruded electrode AS/NZS 2576: 1215-A4 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
TYPICAL WELD DEPOSIT HARDNESS: HRC All Weld Metal Deposit Work Hardened 17 52
v Self Shielded (-O), Tubular Hardfacing Wire. v Tough, Work Hardening Austenitic Manganese Steel Deposit. v Typical applications include the repair of Manganese steel crusher rolls, jaw and hammer crushers, gyratory mantles, blow bars and dredge pump cutters etc.

DC Electrode Positive.
Wire Dia. mm Current Range (amps) Voltage Range (volts) Electrode Stickout mm Pack Type Pack Weight Part No
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215-B7. 1215-B7.
1.6 2.8
150220 200375
2226 2528
1525 2035
Spool Coil
15kg 22kg
728026 728031
COBALARC 350-G/O
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.10% Cr: 2.60% Mn: 1.50% Mo: 0.70% Si: 0.40% Fe: balance FINISHING RECOMMENDATIONS: Machinable. Carbide tools recommended. RECOMMENDED SHIELDING GASES: HV30 300 350 1.2mm & 1.6mm Cobalarc 350-G: Argon + 10-15% CO2 or equivalent Argon + 20-25% CO2 or equiv. Argon + 1-3% O2 Argon + 10-25% C02 2.4mm Cobalarc 350-O: Open arc or welding grade CO2
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc 350 extruded electrode AS/NZS 2576: 1435-A4 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
TYPICAL WELD DEPOSIT HARDNESS: Single Layer on Mild Steel All Weld Metal Deposit HRC 30 35
v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v Recommended for the build-up and surfacing of steel track rolls, idler wheels, track pads, drive sprockets, pins, links and other components subject to abrasion and/or metal-to-metal wear.

Wire Dia. Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No
Classifications:
1.2mm & 1.6mm AS/NZS 2576: W.T.I.A. Tech. Note 4: 1435-B5 1435-B5 2.4mm* 1435-B7. 1435-B7.
1.2 1.6 2.4
120220 140260 250450
1824 2326 2428
1520 1525 2035
300mm Spool 300mm Spool Coil
15kg 15kg 22kg
728260 728261 728254
* - 1.2mm and 1.6mm Cobalarc 350-G wires are B5 type wires which require a shielding gas. 2.4mm Cobalarc 350-O is a B7 type open arc wire which requires no shielding gas.
COBALARC 650-G/O
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.50% Cr: 6.20% Mn: 1.70% Fe: balance Si: 1.40% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 57 HV30 600 640 RECOMMENDED SHIELDING GASES: 1.2mm & 1.6mm Cobalarc 650-G Agron + 10-15% CO2 Agron + 20-25% CO2 Agron + 1-3% O2 2.4mm Cobalarc 650-O Open arc or welding grade CO2
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 extruded electrode AS/NZS 2576: 1855-A4 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
FINISHING RECOMMENDATIONS: Not Machinable. Grinding only.
v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Resistant to Hard Particle Abrasion and Moderate Impact Loading. v Typical applications include the surfacing of agricultural points, shares and tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, bucket lips, etc.

Wire Dia Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No
1.2 1.6 2.4
120250 140260 250450
1824 2326 2428
1520 1525 2035
300mm Spool 300mm Spool Coil
15kg 15kg 22kg
728262 728263 728257
Classifications:
1.2mm & 1.6mm AS/NZS 2576: W.T.I.A. Tech. Note 4: 1855-B5 1855-B5 2.4mm* 1855-B7. 1855-B7.
* - 1.2mm and 1.6mm Cobalarc 650-G wires are B5 type wires which require a shielding gas. 2.4mm Cobalarc 650-O is a B7 type open arc wire which requires no shielding gas.
182
WELDING CONSUMABLES
SECTION THREE
COBALARC 850-O

DC +
1.2mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.95% Cr: 6.5% Mn: 0.6% Mo: 3.5% Si: 0.9% B: 1.5%
FINISHING RECOMMENDATIONS: Grinding only. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2
v Self Shielded (-O), Tubular Hardfacing Wire. v Air Hardening, Crack Prone High Carbon, Martensitic Steel Deposit. v Resistant to Severe Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of agricultural, mining and materials handling equipment including tynes, points, conveyor screws, dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates.

DC Electrode Positive
Wire Dia Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No
1.2
120250
1824
1520
300mm Spool
15kg
728272
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1865-B7. 1865-B7
COBALARC COARSECLAD-G/O 1.2mm & 1.6mm

TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% C: 5.2% Mn: 0.7% Mn: 0.7% Si: 0.7% Cr: 14.0% Si: 0.7% Cr: 19.0% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 55 60 HV30 600 700 RECOMMENDED SHIELDING GAS: 1.2mm Coarseclad-G: Agron + 10-25% CO2 Agron + 1-3% O2 EN439: M13, M14, M21 & M24 shielding gases 1.6mm Coarseclad-O: Open arc or welding grade CO2
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc CR70 extruded electrode AS/NZS 2576: 2355-A4 1.2mm size is suitable for vertical-up surfacing using a wide weaving technique.
Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc). FINISHING RECOMMENDATIONS: Grinding only.
v High Alloy, Tubular Hardfacing Wire. v High Chromium - Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Severe Abrasion and Low to Moderate Impact Loading. v Typical applications include the hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, scarifier points and sugar harvesting and milling equipment.

Wire Dia mm Current Voltage Recommended Pack Type Range (amps)Range (volts) Stickout (ESO) mm Pack Weight Part No
1.2 Coarseclad-G 150200 1.6 Coarseclad-O 200260
2226 2428
1220 1525
Spool Spool Pay-off Pack
15kg 15kg 100kg
728070 728054 728060
Classifications:
1.2mm* AS/NZS 2576: W.T.I.A. Tech. Note 4: 2360-B5 2360-B5 1.6mm* 2360-B7. 2360-B7.
* 1.2mm Coarseclad-G is a B5 type wire which requires a shielding gas. 1.6mm Coarseclad-O is a B7 type wire which requires no shielding gas.
COBALARC COARSECLAD-O 2.4mm & 2.8mm

TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.2% C: 5.5% Mn: 0.7% Mn: 1.0% Si: 0.7% Si: 0.9% Cr: 20% Cr: 25% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 55 63 HV30 600 780 FINISHING RECOMMENDATIONS: Grinding only. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc CR70 extruded electrode AS/NZS 2576: 2355-A4
Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc).
v Self Shielded (-O), Tubular Hardfacing Wire. v High Chromium Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications include hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, blades and rippers.

Wire Dia Current Voltage Recommended Pack Type Pack Weight mm Range (amps) Range (volts) Stickout (ESO) mm Part No
2.4 2.8
250350 300450
2530 2733
3555 3555
Coil Coil
22kg 22kg
728055 728056
Classifications:
183
WELDING CONSUMABLES

COBALARC FINECLAD-O
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 3.5% Cr: 14% C: 4.8% Cr: 20% Mn: 0.3% B: 0.5% Mn: 0.5% B: 0.75% Si: 0.6% Si: 0.4% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 62 65 HV30 750 830 FINISHING RECOMMENDATIONS: Grinding only. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc Borochrome extruded electrode AS/NZS 2576: 2560-A4 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc).
v Self Shielded (-O), Tubular Hardfacing Wire. v Chromium Iron Carbides in a Hard, Martensitic Matrix. v Resistant to Fine, Wet or Dry Abrasion v Typical applications include the surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades, and bucket teeth and lips etc.

Wire Dia mm Current Range (amps) Voltage Range (volts) Electrode Stickout mm Pack Type Pack Weight Part No
1.6 2.4
200260 250350
2428 2530
1525 3555
Spool Coil
15kg 22kg
728004 728006
Classifications:
184
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT LW1-6
WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES

POCKET GUIDE REFERENCE PAGE 94/95
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld LW1-6 TIG rod Comweld LW1 TIG rod Verti-Cor 3XP FCAW Metal-Cor Xp FCAW Grade 3S, 3YS Grade 3SA, 3YSA Grade 111YMS Argon + 10-25% CO2. Welding Grade CO2 APPROVALS*: CO2 & Argon 10-25% CO2: Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon Welding Grade +10-25% CO2: CO2: 450 MPa 410 MPa 550 MPa 29% 525 MPa 32%
TYPICAL WIRE ANALYSIS: C: 0.07% S: 0.012% Mn: 1.55% P: 0.015% Si: 0.88%
Yield Stress Tensile Strength Elongation
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.
CVN Impact Val. 120 J @ -20C 110 J @ -20C
* Approvals do not include 0.6mm and 0.8mm Autocraft LW16 wires
v A Higher Manganese / Silicon Steel Wire for GMA Welding. v Use with CO2 and Argon Based Shielding Gases. v Wide Range of Minispool, Handispool and Autopak Packaging Options. v Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy steels, used in general fabrication and structural work.

Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No
Mini Spool - Packs of 44 x 0.8kg 0.6 1214 3.514 35100 Handi Spool Spool 5kg 15kg 5kg 15kg 15kg 250kg 15kg 250kg 15kg 250kg 15kg 250kg
721104 720108 720103 721105 720109 720114 720090 720122A 720094 720123A 720096 720124A 720095 720125A
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES6-GC/M-W503AH. ER70S-6. 0.9 1526 1629 1832 1834 3.515 3.515 2.515 2.510 70230 100280 120350 180390 0.8 1422 3.514 50180
Mini Spool - Packs of 44 x 0.8kg Handi Spool Spool Spool AutoPak Spool AutoPak Spool AutoPak Spool AutoPak
The advantages of AUTOPAK.

Reduced downtime Straight/Twist free wire Smaller Acceleration weight = Higher productivity outcomes. = Greater wire accuracy in the joint. = Improved arc starting. = Less stress on wire-feed unit. = Less wire slippage and burn backs. 1.0 1.2 1.6
* Mini Spool (100mm); Handi Spool (200mm); Spool (300mm); AutoPak (510mm x H.770mm).
Fully Enclosed pack and pay-off system = Protection against dust, dirt and moisture. Compact and manoeuverable locations. = Ease of use in confined and restricted Autopak occupies only 0.2m2 of floor space.
AUTOPAK Parts List:

AUTOPAK accessories Standard Types. 1. Clear plastic AUTOPAK dome (510mm base diam. x 300mm height). Part Number. 720001
1. Clear Plastic Dome and Conduit Adaptor P/N: 720001 Steel Locking Ring Handle Pressure Ring Wire Cardboard Drum
185
WELDING CONSUMABLES

AUTOCRAFT LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade CO2: Yield Stress Elongation 420 MPa 30% Tensile Strength 520 MPa Argon 10-25% CO2: 390 MPa 500 MPa 31% TYPICAL WIRE ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.70% APPROVALS: CO2 & Argon 10-25% CO2: L.R.S. Grade 3S A.B.S. D.N.V. Grade 3SA Grade IIIYMS
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Comweld LW1 TIG rod Comweld LW1-6 TIG rod Verti-Cor 3XP FCAW Supre-Cor 5 FCAW
CVN Impact Val.110 J @ -20C 100 J @ -20C
RECOMMENDED SHIELDING GAS: Argon + 10-15% CO2 Argon + 10-25% CO2 Welding Grade CO2
v A Premium Quality Low Carbon Steel Wire for GMA Welding. v Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low alloy and medium strength steels, as used in general fabrication, pressure vessels and structural work.

Wire Dia Voltage Wire Feed Speed Current Pack Type* mm Range (volts) (metres/min) Range (amps) Pack Weight Part No
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES4-GC/M-W503AH. ER70S-4.
0.9 1.2
* Spool (300mm);
1526 1832
3.515 2.515
70230 120350
Spool Spool
15kg 15kg
720115 720116
AUTOCRAFT SUPER STEEL

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 425 MPa 520 MPa 34% 75 J av @ -20C TYPICAL WIRE ANALYSIS: C: 0.05% Ti: 0.10% S: 0.007% Mn: 1.10% Zr: 0.06% P: 0.008% Si: 0.55% Al: 0.08% Fe: Balance
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 10-25% CO2 Argon + 1-3% O2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Comweld Super Steel TIG rod
v A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding. v For use with Welding Grade CO2 or Argon Based Shielding Gases. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v The ideal choice for the welding of rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks, and heavy walled joints.

Wire Dia Voltage mm Range (volts) Wire Feed Speed Current Pack Type* (metres/min) Range (amps) Pack Weight Part No
1.2
* Spool (300mm).
18-32
3.5-15
120-350
Spool
15kg
720054
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES2-GC/M-W503AH. ER70S-2.
AUTOCRAFT Mn-Mo
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 580 MPa 680 MPa 24% 80 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.08% Mo: 0.45% Mn: 1.73% S: 0.011% Si: 0.65% P: 0.017%
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 Welding Grade CO2
v A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 550 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of higher strength steels, particularly those used in the fabrication of pressure vessels, boilers and pipelines.

Wire Dia mm Voltage Wire Feed Speed Current Pack Type* Range (volts) (metres/min) Range (amps) Pack Weight Part No
0.9 1.2
* Spool (300mm).
16-28 18-32
3.5-15 3.5-15
70-230 120-350
Spool Spool
15kg 15kg
720049 720052
Classifications:
AS/NZS 2717.1: ESD2-GC/M-W559AH. AWS/ASME-SFA A5.28: ER80S-D2.
186
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT NiCrMo

DC +
TYPICAL WIRE ANALYSIS: C: 0.08% Ni: 1.40% V: 0.10% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. Mn: 1.40% Cr: 0.40% Si: 0.60% Mo: 0.25% RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Verti-cor 111 K3 FCAW Tensi-Cor 110T XP FCAW
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: Argon 20-25% CO2: Yield Stress Elongation 730 MPa 17% 80 J @ -51C 707 MPa 770 MPa 21% 72 J @ -29C 50 J @ -51C Tensile Strength 790 MPa CVN Impact Val. 130 J @ -29C
The actual weld metal mechanical properties achieved with Autocraft Ni Cr Mo are influenced by many factors including, base metal analysis, welding parameters, shielding gas selection and number of passes etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v A Low Alloy Steel Wire for the GMA Welding of High Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 760 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of high strength steels, particularly quenched and tempered types such as Bisalloy 80, USS-T1 types and Welten 80C etc.

Wire Dia
mm
Voltage Range (volts) 18-32
Wire Feed Speed Current Pack Type* Pack Weight (metres/min) Range (amps)
Part No
1.2
* Spool (300mm).
3.5-15
120-350
Spool
15kg
720053
Classifications:
AS/NZS 2717.1: ESMG-GC/M-W769AH. AWS/ASME-SFA A5.28: ER110S-G.
AUTOCRAFT CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 600 MPa 20% 60 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015%
DC +
RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode Comweld CrMo1 TIG rod Verti-cor 80Ni 1 FCAW
Post weld heat treated at 620C as required by AWS A5.28.
v A low Alloy Steel Wire for the GMA welding of Matching Cr-Mo-Steels. v Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and 1 1/4Cr-1/2Mo steel pipes, plates and castings.

Wire Dia mm Voltage Wire Feed Speed Current Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No
Classifications:
AS/NZS 2717.1: ESB2-GM-W559AH. AWS/ASME-SFA A5.28: ER80S-B2.
1.2
* Spool (300mm).
18-32
3.5-15
120-350
Spool
15kg
720029
AUTOCRAFT 308LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon+ 1-3% O2 Argon + 2-5% CO2
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode Comweld 308L TIG rod Shieldcrome 308LT FCAW wire
FERRITE NUMBER: 5 10 FN
v A Steel Wire for the GMA Welding of 304 and 304L Type Stainless Steels. v Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type stainless steels.

These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia mm Voltage Wire Feed Speed Current Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No
Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES308LSi. ER308LSi.
0.9 1.2
16-24 20-28
4.5-15.0 3.0-10.0
70-200 150-280
Spool Spool
15kg 15kg
721271 721272
* Spool (300mm).
187
WELDING CONSUMABLES

AUTOCRAFT 309LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 610 MPa 36% 90 J av @ -110C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 23.75% S: 0.005% Mn: 2.10% Ni: 13.75% Fe: Balance Si: 0.75% P: 0.020% Argon + 1-3% O2 Argon + 2-5% CO2
SECTION THREE DC +
RECOMMENDED SHIELDING GAS:
COMPARABLE CIGWELD PRODUCTS: Satincrome 309Mo-17 electrode AWS A5.4: E309Mo-17 Comweld 309L TIG rod AWS A5.9: ER309L Shieldcrome 309LT FCAW wires AWS A5.22: E309LT1-1/4
v A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Steels. v Also suitable for a wide range of other welding applications including: the dissimilar joining of 300 series and stainless steel grades to mild or low alloy steels, an intermediate or buttering layer in the butt welding of clad steel.

Wire Dia mm Voltage Wire Feed Speed Current Pack Type* Range (volts) (metres/min) Range (amps) Pack Weight Part No
Classifications:
0.9 1.2
* Spool (300mm).
16-24 20-28
4.5-15.0 3.0-10.0
70-200 150-280
Spool Spool
15kg 15kg
721276 721277
AUTOCRAFT 316LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon + 1-3% O2 Argon + 2-5% CO2
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 MMBW Comweld 316L TIG Shieldcrome 316LT FCAW
v A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Steels. v Also suitable for the general welding of other 300 and 400 series stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430.

Classifications:
0.8 0.9 1.2
1620 1624 2028
5.015.0 4.515.0 3.010.0
60150 Mini spool Pack of 44 x 1kg 70200 150280 Handi spool Spool Spool 5kg 15kg 15kg
721285 720283 721286 721287
* Mini spool (100mm); Handi spool (200mm); Spool (300mm).
AUTOCRAFT AL1188
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 1060 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 34.5 MPa 69.0 MPa 29% WIRE ANALYSIS LIMITS: Si: 0.06% Mn: 0.01% Ti: 0.01% Fe: 0.06% Mg: 0.01% Cu: 0.005% Zn: 0.03% Welding Grade Argon Argon + 25% He Helium + 25% Ar
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL1188 AWSR1188
Total others: 0.01%
Al: 99.88% min. * Single values are maximum allowable, unless otherwise stated.
v A High Purity Aluminium Wire for the GMA Welding of Selected Wrought Aluminium Alloys. v Recommended for the joining of selected high purity 1XXX series Aluminium alloys used extensively in electrical and chemical industry applications.

These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Wire Dia mm Voltage Range (volts) Wire Feed Speed Current Pack Type* (metres/min) Range (amps) Pack Weight Part No
Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E1188. ER1188.
1.6
* Spool (300mm).
23-28
5.0-9.5
200-350
Spool
7.2kg
720218
188
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT AL4043

DC +
RECOMMENDED SHIELDING GAS: Welding Grade Argon Argon + 25% He Helium + 25% Ar COMPARABLE CIGWELD PRODUCTS: Comweld AL4043 AWS R4043
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 6061-T6 Aluminium (reduced section tensile specimen) using welding grade Argon: Postweld heat As welded: treated & aged: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 124 MPa 186 MPa 8% 276 MPa 303 MPa 5%
WIRE ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 4.56.0% Mn: 0.05% Ti: 0.20% Al: Balance Fe: 0.80% Mg: 0.05% Cu: 0.30% Zn: 0.10%
Total others: 0.15%
v An Aluminium -5% Silicon Wire for GMA Welding of Selected Wrought and Cast Aluminium Alloys. v For the Repair Welding of Aluminium Alloy Castings (mainly 4XX and 6XX series). v For Welding Selected Wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys.

These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. For 5XXX type welding wires use welding current settings on the higher side of the range specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Classifications:
1.2 1.6
* Spool (300mm).
20-25 23-28
5.5-12.0 5.0-9.5
150-250 200-350
Spool Spool
7.2kg 7.2kg
720237 720238
AUTOCRAFT AL5356
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 5086 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 130 MPa 269 MPa 17% WIRE ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.060.20% Al: Balance Cu: 0.10% Cr: 0.050.20% Mn: 0.050.2% Mg: 4.55.5% Total others: 0.15% Welding Grade Argon Argon + 25% He Helium + 25% Ar
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL5356 AWS R5356
v An Aluminium -5% Magnesium Wire for the GMA Welding of a Wide Range of Wrought and Cast Aluminium Alloys containing Magnesium.

These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. For 5XXX type welding wires use welding current settings on the higher side of the range specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Classifications:
0.8 0.9 1.0 1.2
1421 1622 1723 2025
6.020.0 6.017.5 6.016.5 5.512.0
50150 Mini Spool Pack of 4 4 x 0.5kg 721221 80180 110220 150250 Spool Spool Spool Spool 7.2kg 720226 7.2kg 720224 7.2kg 720227 9kg 721227
* Mini Spool (100mm); Handi Spool (200mm); Spool (300mm).
189
WELDING CONSUMABLES

AUTOCRAFT DEOXIDISED COPPER
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) Electrical Conductivity Hardness Weld Metal Density 55 MPa 200 MPa 30% 40% IACS 55 HB 7.47 x 103 kg/m3 TYPICAL WIRE ANALYSIS LIMITS: Mn: 0.5% Si: 0.5% Sn: 1.0% Cu: 98.0% min P: 0.15% Others: 0.50% Welding Grade Argon Argon + 25% He Helium + 25% Ar
SECTION THREE DC +
RECOMMENDED SHIELDING GAS:
Single values are maximum allowable, unless otherwise stated.
v A High Copper Alloy for GMA Joining and Overlay Applications. v Fabricating Deoxidised Copper and Electrolytic Pitch Copper Components. v Repair of Copper Castings. v Lower Strength Welding of Galvanised Steels and Deoxidised Copper to Mild Steel Joints. v Typical applications include the GMA welding of copper transformer connectors, Copper bus bars, billet molds and heater elements etc.

1.6
* Spool (300mm).
28-32
5.5-11.5
160-380
Spool
13.6kg
720260
Classifications:
AWS/ASME-SFA A5.7: ERCu.
AUTOCRAFT SILICON BRONZE

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 170 MPa 380 MPa 50% TYPICAL WIRE ANALYSIS: Fe: 0.25% Sn: 0.90% Mn: 1.0% Zn: 0.90% Si: 3.40% Cu: Balance Welding Grade Argon Argon + 10-25% CO2 Argon + 0-3% O2 Helium + 25% Ar
DC +
RECOMMENDED SHIELDING GAS: TYPICAL WELD DEPOSIT HARDNESS WITH ARGON +10-15% CO2 : HRB Three Layers on Mild Steel 48 COMPARABLE CIGWELD PRODUCTS: Comweld Silicon Bronze rod AWS A5.7: ERCuSiA
v A Copper Based Wire for the GMA Welding of Copper-Silicon Alloys including Cusilman and Everdur. v Used for the Lower Strength Welding of Steels. v Extensively used for the GMA Welding of Copper-Silicon Alloys used in Hot Water Systems, Heat Exchangers, Calorifiers and Marine Components for their Corrosion Resistence.

Classifications:
AWS/ASME-SFA A5.7: ERCuSiA.
0.9
* Spool (300mm).
21-26
7.5-14.5
100-250
Spool
13.6kg
720015
190
WELDING CONSUMABLES
SECTION THREE
SATIN-C0R XP
WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES

DC +
APPROVALS*: Lloyds Register of Shipping Grade 2YS H15. * - with welding grade CO2 shielding gas.
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress. Tensile Strength Elongation 485 MPa 595 MPa 27%
TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.08% S: 0.011% Mn: 1.38% P: 0.016%. Si: 0.55%
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.
CVN Impact Values 84J av @ 0C.
v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v For High Speed, Downhand Welding Applications. v Excellent Operator Appeal. v Superior Fillet Shape and Slag Lift. v Recommended for the downhand fillet welding of structural steels of 6mm thickness or heavier.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.6 2.4
Spool Coil
13kg 25kg
720904 720906
Classifications:
AS/NZS 2203.1: ETD-GCp-W502A. CM1 H10. E70T-1H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions
AWS/ASME-SFA A5.20:
1.6 2.4 1.6 2.4 1.6 2.4
350450 400550 300400 350450 270350 320420
2833 2833 2630 2630 2529 2529
2530 2535 2530 2530 2530 2530
380 450 330 400 300 360
30 30 29 29 28 28
Flat HV Fillet Horizontal
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
SATIN-C0R HD70
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Yield Stress Elongation 520 MPa 27% Tensile Strength 615 MPa. Argon +20-25% CO2: 545 MPa 630 MPa 25% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 8.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using an Electrode Stickout (ESO) of 25mm with 1.6mm wire. APPROVALS*: Lloyds Register of Shipping
DC +
RECOMMENDED SHIELDING GAS: Grade 2YS H15. Argon + 20 - 25% CO2. Welding Grade CO2.
* - with welding grade CO2 & Argon +20-25% CO2 shielding gases TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.06% S: 0.013% C: 0.06% S: 0.014% Mn: 1.55% P: 0.023% Mn: 170% P: 0.022% Si: 0.88% Si: 0.83%
CVN Impact Values 65J av @ 0C.53J av @ 0C.
Using Argon +20-25% CO2:
v A High Efficiency, Rutile Type Flux Cored Wire. v Recommended for Use with Argon + 20-25%CO2 or Welding Grade CO2 Shielding Gases. v High Speed, Downhand Welding Applications. v for the high speed fillet and butt welding of mild and medium strength steels in all downhand positions.
Packaging Data:
1.6 Steel spool - PLW*15kg 720690
Classifications:
AS/NZS 2203.1: ETD-GCp-W502A..CM1 H10. ETD-GMp-W502A..CM1 H10. AWS A5.20: E70T-1H8, E70T-1M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 or Ar + 20-25% CO2 (or equivalent) shielding gases.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions
1.6 1.6 1.6
350450 300400 270350
2833 2630 2529
2530 2530 2530
380 330 300
30 29 28
191
WELDING CONSUMABLES

VERTI-COR XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon: Yield Stress Elongation CVN, Impact Values 550 MPa 26% Tensile Strength 630 MPa CO2 510 MPa 600 MPa 26% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 6.07.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas. APPROVALS*: Lloyds Register of Shipping Grade 2YS H15. * - Argon +20-25% CO2 shielding gas combinations. TYPICAL ALL WELD METAL ANALYSIS: Argon +20-25% CO2: C: 0.07% Mn: 1.55% S: 0.007% Using CO2: C: 0.06% S: 0.010% Mn: 1.45% P: 0.015% Si: 0.60% P: 0.014%. Si: 0.65%
SECTION THREE DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2
70J av @ 0C. 60J av @ 0C.
v A General Purpose, Rutile Type Flux Cored Wire. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Recommended for General Steel Construction/Fabrication.
Packaging Data:
1.2 1.6
Spool Spool
13kg 13kg
720915 720917
Classifications:
AS/NZS 2203.1: ETP-GMp-W502A. CM1 H10. ETP-GCp-W502A. CM1 H10. AWS/ASME-SFA A5.20: E71T-1H8 / E71T-1M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 2630 2630 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
Flat HV Fillet Vertical up Overhead
VERTI-COR ULTRA
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 480 MPa 560 MPa 28% 80 J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.04% Ti: 0.035% Mn: 1.24% B: 0.005%. Si: 0.70% APPROVALS*:
DC +
RECOMMENDED SHIELDING GAS: Grade 2YS H15. Grade 2YSA H10. IIYMS H10. Welding Grade CO2 Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.
* - with welding grade CO2 shielding gas.
v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Low Spatter and Fume Levels. v Designed for the single and multi-pass welding of mild and medium strength steels in the downhand, vertical-up and overhead positions.
Packaging Data:
1.2 1.6
Spool Spool
13kg 13kg
720900 720902
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W502A. CM1 H10. E71T-1H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
250 300 230 270 190 210 215 250
28 29 27 27 24 25 26 27
192
WELDING CONSUMABLES
SECTION THREE
VERTI-COR 3XP

DC +
APPROVALS*: Lloyds Register of Shipping Grade 3S, 3YS H15. Grade 3SA, 3YSA H5. IIIYMS H5. American Bureau of Shipping Det Norske Veritas RECOMMENDED SHIELDING GASES: Argon + 10-20% CO2 Argon + 20-25% CO2. Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argoshield 52: Using CO2: Yield Stress Elongation 480 MPa 28% 460 MPa 530 MPa 30% 90J av @ 0C. 75J av @ -20C Tensile Strength 560 MPa CVN, Impact Values 110J av @ 0C. 90J av @ -20C
TYPICAL ALL WELD METAL ANALYSIS: Using Argon +20-25% CO2: C: 0.07% Ti: 0.035% Using CO2: C: 0.06% Ti: 0.035% Mn: 1.05% B: 0.007% Si: 0.42% Mn: 1.16% B: 0.008% Si: 0.52%
* - with Argon +20-25% CO2 shielding gas combinations.
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas.
v A Microalloyed, Rutile Type Flux Cored Wire. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 3 Shipping Society Approvals. v Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and excellent slag lift in all positions (except vertical-down), on a wide range of mild and medium strength steels.
Packaging Data:
Wire Dia. (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
13kg 13kg
720919 720921
Classifications:
AS/NZS 2203.1: ETP-GMp-W503A. CM1 H10. ETP-GCp-W503A. CM1 H10. AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
193
WELDING CONSUMABLES

VERTI-COR ULTRA 3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 490 MPa 550 MPa 28% 90 J av @ -20C. 55 J av @ -29C TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.02% Ti: 0.035% Mn: 1.15% B: 0.005%. Si: 0.30% APPROVALS*: Lloyds Register of Shipping Det Norske Veritas Grade 3S, 3YS H5. IIIYMS H5. American Bureau of Shipping Grade 3SA, 3YSA H5. * - with welding grade CO2 shielding gas.
SECTION THREE DC +
RECOMMENDED SHIELDING GAS: Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100 gms of deposited weld metal* * - for as manufactured product using welding grade CO2 shielding gas.
v A Microalloyed, Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Low Spatter and Fume Levels. v Grade 3, 3Y Shipping Society Approvals. v Recommended for steel construction and fabrication welding where improved weld deposit impact toughness is required and the work cannot be rotated to the downhand positions.
Packaging Data:
1.2 1.6 1.2 1.6
Spool Spool PLW PLW
13kg 13kg 15kg 15kg
720891 720892 721891 721892
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W503A. CM1 H10. E71T-1H8/E71T-12H8.
Operating Data:
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
VERTI-COR 80Ni1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation 520 MPa 600 MPa 26% TYPICAL ALL WELD METAL ANALYSIS*: C: 0.06% Ni: 0.90% Mn: 1.35% Ti: 0.035% Si: 0.35% B: 0.007%.
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 MMAW Autocraft CrMo1 GMAW
* - Using Argon +20-25% CO2
CVN Impact Values 65J av @ -40C
v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1% Nickel Steel Deposit of the 550 MPa tensile class. v Typical applications include the under matching strength fillet welding of Bisalloy 60, 70 and 80 Quenched and Tempered steels.
Packaging Data:
Wire Diameter (mm) 1.2 1.6 Type Spool Spool Pack Weight 13kg 13kg Pack Part No. 720390 720391
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W554A. Ni1 H10. E81T1-Ni1MH8
Operating Data:
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
194
WELDING CONSUMABLES
SECTION THREE
VERTI-COR 91 K2

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 90 MMAW
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 560 MPa 660 MPa 23% 30J av @ -50C
TYPICAL ALL WELD METAL ANALYSIS*: C: 0.06% Ni: 1.60% Mn: 1.30% Ti: 0.035% Si: 0.50% B: 0.007%.
v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1.5% Nickel Steel Deposit of the 620 MPa tensile class. v Typical applications include the full strength butt welding of Bisalloy 60 or the under matching strength fillet welding of Bisalloy 70 and 80 steels.
Packaging Data:
1.2 1.6
Spool Spool
13kg 13kg
720394 720396
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W629A. K2 H10. E91T1-K2MH8
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
VERTI-COR 111 K3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 775 MPa 835 MPa 18% 55J av @ -20C TYPICAL ALL WELD METAL (AWM) ANALYSIS* (Wt%): C: 0.06% Ni: 2.05% Mn: 1.65% Mo: 0.46% Si: 0.36% B: 0.004%.
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using and Electrode Stickout (ESO) of 20mm with 1.2mm wire and 25mm with 1.6mm wire and mid-range current and voltage settings.
RECOMMENDED SHIELDING GAS: Argon + 20 - 25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 110 MMAW Autocraft NiCrMo1 GMAW
v A High Strength Low Alloy Steel, Rutile Type Flux Cored Wire. v Formulated for Use with Argon + 20-25% CO2 shielding gases. v Versatile, All Positional Capabilities. v A Nickel Molybdenum Steel deposit of the 760 MPa tensile Class. v Typical applications include the full strength butt welding and fillet welding of Bisalloy 80 and similar Quenched and Tempered Steels.
Packaging Data:
1.2 1.6
PLW PLW
15kg 15kg
721381 721382
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W768A. K3 H10. E111T1-K3M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argoshield 52 shielding gas with a flow rate of 1520 litres/min.
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 360 260 320 200 240 200 220
31 31 28 29 24 25 24 24
195
WELDING CONSUMABLES

SUPRE-COR 5
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Using CO2: Yield Stress Elongation CVN Impact Values 445 MPa 29% 160J av @ -20C 100J av @ -40C 90J av @ -60C 430 MPa 530 MPa 30% 150J av @ -20C 90J av @ -40C 80J av @ -60C Tensile Strength 550 MPa TYPICAL ALL WELD METAL ANALYSIS: Using Argoshield 52: C: 0.10% P: 0.012% Using CO2: C: 0.09% P: 0.012% Mn: 1.25% S: 0.015% Si: 0.32% Mn: 1.45% S: 0.015%. Si: 0.42% APPROVALS*: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3S, 3YS H5. Grade 3SA,3YSA H5. IIIYMS H5.
SECTION THREE DC
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW
* - with Argon +20-25% CO2 and CO2 shielding gas combinations.
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2.
v Second Generation, Fully Basic Flux Cored Wire. v Improved Low Temperature Impact Toughness to -50C. v Improved Positional Capabilities of 1.2mm and 1.6mm sizes. v DC Electrode Negative Operation. v Suitable for a wide range of critical applications including the fillet and butt welding of pressure vessels, offshore oil and gas platform structures and heavy earthmoving equipment.
Packaging Data:
1.2 1.6
Spool Spool
13kg 13kg
720982 720983
Classifications:
AS/NZS 2203.1: ETP-GCn/p-W505A. CM1 H5. ETP-GMn/p-W505A. CM1 H5. AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6
250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240
27-31 27-31 26-30 26-30 24-28 24-28 24-28 24-28
20-25 25-30 20-25 2530 15-20 15-20 15-20 15-20
280 320 250 315 140 N/A 120 N/A
29 31 27 30 21 N/A 20 N/A
SUPRE-COR XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 456 MPa 555 MPa 29% 57J av @ -20C TYPICAL ALL WELD METAL ANALYSIS: Using Argoshield 52: C: 0.08% P: 0.20% Mn: 1.34% S: 0.015%. Si: 0.63% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argon +20-25% CO2. APPROVALS*: Lloyds Register of Shipping * - with Argon +20-25% CO2. Grade 3S, 3YS H15.
DC +/
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2. Welding Grade CO2
v Fully Basic Flux Cored Wire. v Low Temperature Impact Toughness to -20C. v Available in 2.4mm size only. v Recommended for the fillet and butt welding of heavy earthmoving and mining equipment.
Packaging Data:
2.4
Coil
25kg
720911
Classifications:
AS/NZS 2203.1: ETD-GCn/p-W503A. CM1 H5. ETD-GMn/p-W503A. CM1 H5. AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive. Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min was used.
2.4 2.4
350-500 350-500
27-33 27-33
25-30 25-30
450 400
31 30
Flat HV Fillet
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc
196
WELDING CONSUMABLES
SECTION THREE
METAL-COR XP

DC +/
RECOMMENDED SHIELDING GASES: Argon + 10-15% CO2 +1-3% O2 Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 22MMAW Grade 3SA, 3YSA H5. IIIYMS H5.
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 575 MPa. 28% 100J av @ 0C. 85J av @ -20C. 40J av @ -30C.
TYPICAL ALL WELD METAL ANALYSIS*: C: 0.05% S: 0.012%

* - Using Argon
APPROVALS*: Lloyds Register of Shipping Grade 3YS H5. ABS Det Norske Veritas
Mn: 1.42% P: 0.014%
Si: 0.75%
+20-25% CO2 shielding gas
* - with Argon +20-25% CO2 shielding gas combinations.
v Low Slag, Metal Cored Wire. v Grade 3 Shipping Society Approvals. v High Deposition Efficiency = 95%. v High Deposition Rates. v For the High Productivity fillet and butt welding of Mild and Medium strength steels in al doenhand positions.
Packaging Data:
1.2 1.6
Spool Spool
13kg 13kg
720912 720913
Classifications:
AS/NZS 2203.1: ETD-GMn/p-W503A. CM1 H5. ETP*-GMn/p-W503A. CM1 H5. ( *1.2mm only ) AWS/ASME-SFA A5.18: E70C-6M* * The classification of metal cored wires to the American Welding Society (AWS) has changed. Detailed information regarding these changes are available in the technical section of pocket guide.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
1.2 1.6 1.2 1.6 1.2 1.6
280-350 350-450 250-300 300-380 250-300 300-380
28-33 29-33 27-31 27-31 27-31 27-31
20-25 25-30 20-25 25-30 20-25 25-30
330 420 280 360 250 280
32 31 30 28 30 26
TENSI-COR 110TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 720 MPa 800 MPa 22% 50J av @ -50C TYPICAL ALL WELD METAL: C: 0.08% Ni: 1.90% Mn: 1.50% Mo: 0.4% Si: 0.40% Cr: 0.3%
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas. RECOMMENDED SHIELDING GASES: Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft NiCrMo GMAW Alloycraft 110 MMAW
* - Using CO2 shielding gas
v Fully Basic, High strength Low Alloy Steel Flux Cored Wire. v Formulated for Use with CO2 Shielding Gas only. v Premium Quality Weld Deposits. v Very Low H5 Hydrogen Status. v For the crack free full strength butt welding of Bisalloy 80 and similar Quenched and Tempered Steels.
Packaging Data:
1.6 2.4
Spool Coil
13kg 25kg
720387 720389
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETD-GCp-W769A. K4 H5. E110T5-K4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min
1.6 2.4 1.6 2.4 1.6 1.6 2.4
300-350 400-450 280-330 380-430 220-270 260-310 360-410
28-32 28-32 27-31 27-31 25-30 27-31 27-31
25-30 25-35 25-30 25-30 25-30 25-30 25-30
320 450 300 400 280 N/A N/A
29 32 28 28 26 N/A N/A
Flat HV Fillet Vertical up Horizontal
197
WELDING CONSUMABLES

NICORE 55
TYPICAL ALL WELD METAL ANALYSIS - USING STAINSHIELD: C: 1.10% Fe: 50.0% Mn: 0.40% Balance Ni Si: 0.45% TYPICAL ALL WELD METAL MECHANICAL PROPERTIES - USING STAINSHIELD: Tensile Strength Elongation Hardness 500 MPa. 12%. 200 HV. Argon + > 0-3% O2
SECTION THREE DC +/
RECOMMENDED SHIELDING GASES:
COMPARABLE CIGWELD PRODUCTS: Castcraft 55
v Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons. v Also Recommended for the Dissimilar Joining of Cast Iron to Steels.

Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Pack Type Pack Part No Weight
Classifications:
Meets AWS/ASME-SFA A5.15: ENiFe-CI (equivalent electrode classification).
1.2
220250
2729
13mm
Handispool 4.5kg 724046
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. NICORE 55 is a registered trademark of The Esab Group, Inc. Hanover, PA 17331, USA.
SHIELD-COR 4XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 590 MPa 25% 50 J av @ +20C. 30 J av @ 0C
Actual weld metal mechanical properties achieved with Shield-Cor 4XP are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
DC +
RECOMMENDED SHIELDING GASES: Not Required. Si: 0.10% P: 0.013%.
TYPICAL ALL WELD METAL ANALYSIS: C: 0.30% Al: 1.50% Mn: 0.55% S: 0.008%
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 10.0 - 12.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O lengths.
v Self Shielded Flux Cored Wire. v Formulated for Fast Downhand Fillet & Butt Welding applications. v DC Electrode Positive Operation. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Low Spatter Levels / Easily Removed Slag. v typical applications include general fabrication and structural welding, field erection work and the outdoor repair of heavy machines and equipment.
Packaging Data:
2.4 3.0
Coil Coil
25kg 25kg
720907 720908
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETD-GNp-W500A. CM2 H15. E70T-4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, and DC electrode positive polarity.
2.4 3.0 2.4 3.0 2.4 3.0
300-400 350-450 280-380 340-440 270-370 320-420
27-30 28-32 27-30 28-32 27-29 28-30
60-70 60-70 60-70 60-70 60-70 60-70
400 450 370 400 350
30 31 28 29 26
198
WELDING CONSUMABLES
SECTION THREE
SHIELD-COR 11

DC
TYPICAL ALL WELD METAL ANALYSIS: C: 0.25% Al: 1.65% Mn: 0.70% S: 0.004% Si: 0.40% P: 0.007%. RECOMMENDED SHIELDING GAS: Not Required.
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 445 MPa 620 MPa 22%
Actual weld metal mechanical properties achieved with Shield-Cor 11 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using the recommended E.S.O. lengths.
v Self-shielded Flux Cored wire. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.
Packaging Data:
Wire Diameter (mm) Type Pack Pack Weight Part No.
1.2
Spool
15kg 720923
Classifications:
AS/NZS 2203.1: ETP-GNn-W500A. CM2. AWS/ASME-SFA A5.20:E71T-11.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
1.2 1.2 1.2 1.2
150-200 130-180 130-180 180-230
16-18 16-18 16-18 16-18
15-20 15-20 15-20 15-20
SHIELD-COR 15
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 430 MPa 600 MPa 21%
Actual weld metal mechanical properties achieved with Shield-Cor 15 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
DC
TYPICAL ALL WELD METAL ANALYSIS: C: 0.25% Al: 2.10% Mn: 0.70% S: 0.004% Si: 0.40% P: 0.007%. RECOMMENDED SHIELDING GAS: Not Required. TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O. lengths.
v Self-shielded Flux Cored wire. v For Single Pass applications Only. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.
Packaging Data:
Wire Diam. (mm) Type Pack Weight Pack Part No.
0.8 0.8 0.9 0.9
100mm spool 200mm Handispool 200mm Handispool
0.45kg x (4/ctn) 4.5kg 4.5kg
721956 721923 721976 721924
100mm Minispool 0.45kg x (4/ctn)
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETPS-GNn-W500A. CM2. E71T-14.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9
90-150 110-180 80-140 100-175 60-120 80-150 60-120 80-150
14-16 15-17 14-16 15-17 14-16 15-17 14-16 15-17
10-12 12-15 10-12 12-15 10-12 12-15 10-12 12-15
199
WELDING CONSUMABLES

SHIELDCROME 308LT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 390 MPa 43% 400 MPa 580 MPa 40% TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2 C: 0.03% Cr: 19.5% S: 0.003% Mn: 1.30% Ni: 9.9% Si: 0.70% P: 0.020%
SECTION THREE DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2
COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW Wire Comweld 308L GAS/TIG rod Satincrome 308L-17 Electrode
Tensile Strength 550 MPa
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v Gas Shielded Stainless Steel Flux Cored Wire. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v Vacuum Sealed in Aluminised Plastic Packs. v All Positional Capabilities. v High Deposition Rate Welding of Stainless Steels v For a wide range of positional and downhand welding applications on 19Cr/9Ni stainless steel grades including AISI types 301, 302, 304 and 304L etc.
Packaging Data:
1.2
Spool
12.5kg
720889
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min.
Classifications:
Shieldcrome 308LT AWS/ASME-SFA A5.22: E308LT1-1 (CO2) / E308LT1-4 (Ar + 20-25%CO2).
1.2 1.2 1.2 1.2
150-250 150-200 120-180 140-180
23-28 23-28 22-27 22-27
15-20 15-20 15-20 15-20
SHIELDCROME 309LT & 309LTD

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 410 MPa 430 MPa 40 % 38 % TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.03% Cr: 23.6% S: 0.003% Mn: 1.12% Ni: 13.0% Si: 0.60% P: 0.023%
DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW Wire Comweld 309L GAS/TIG rod Satincrome 309Mo-17 Electrode
Tensile Strength 550 MPa 580 MPa

v Gas Shielded Stainless Steel Flux Cored Wires; 309LT- All Positional Capabilities 309LTD - Fast Downhand Capabilities. v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching 309 and 309L stainless steels.
Packaging Data:
1.2/309LT 1.6/309LTD
Spool Spool
12.5kg 12.5kg
720881 720882
Operating Data:
Classifications:
Shieldcrome 309LT AWS/ASME-SFA A5.22: E309LT1-1 (CO2) / E309LT1-4 (Ar + 20-25%CO2). Shieldcrome 309LTD AWS/ASME-SFA A5.22: E309LT0-1 (CO2) / E309LT0-4 (Ar + 20-25%CO2).
1.2/309LT 1.6/309LTD 1.2/309LT 1.6/309LTD 1.2/309LT 1.2/309LT
150-250 300-400 150-200 250-350 120-180 140-180
23-28 28-35 23-28 28-35 22-27 22-27
15-20 25-30 15-20 25-30 15-20 15-20
200
WELDING CONSUMABLES
SECTION THREE
SHIELDCROME 316LT

DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW Wire Comweld 316L GAS/TIG rod Satincrome 316L -17 Electrode
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 400 MPa 410 MPa 42 % 39 %
TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.03% Cr: 18.8% P: 0.024% Mn: 1.10% Ni: 12.0% S: 0.002% Si: 0.60% Mo: 2.5%
Tensile Strength 555 MPa 580 MPa

v Gas Shielded Stainless Steel Flux Cored Wires; All Positional Capabilities v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching Molybdenum bearing 316 and 316L stainless steels.
Packaging Data:
1.2
Spool
12.5kg
720885
Operating Data:
Classifications:
Shieldcrome 316LT AWS/ASME-SFA A5.22: E316LT1-1 (CO2) / E316LT1-4 (Ar + 20-25%CO2).
1.2 1.2 1.2 1.2
150-250 150-200 120-180 140-180
23-28 23-28 22-27 22-27
15-20 15-20 15-20 15-20
201
WELDING CONSUMABLES

SHIELDCROME 308LT-O
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Elongation 600 MPa 42% TYPICAL ALL WELD METAL ANALYSIS: C: 0.02% Cr: 20.30% Mn: 1.50% Ni: 9.80% Si: 0.60% RECOMMENDED SHIELDING GAS: Not required.
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Shieldcrome 308LT all positional gas shielded FCAW wire Shieldcrome 308LTD downhand gas shielded FCAW wire Autocraft 308LSi GMAW wire Comweld 308L Gas / TIG rod Satincrome 308L-17 electrode
v Stainless Steel Flux Cored Wire. v Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For downhand welding applications on 19Cr/10Ni type stainless steels including type 201, 202, 301, 302, 304 and 304L.
Packaging Data:
Wire Wire Diameter (mm) Type Pack Pack Pack Type WeightPart No.
2.4
308LT-O Coil
22kg 728376
Classifications:
AWS/ASME-SFA A5.22: W.T.I.A. Tech Note 4/AS/NZS 2576: E308LTO-3. 1315-B7.
Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
2.4 2.4
300-350 300-350
28-30 28-30
20-25 20-25
Flat HV Fillet
SHIELDCROME 309LT-O
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Elongation 610 MPa 38% TYPICAL ALL WELD METAL ANALYSIS: C: 0.02% Cr: 23.9% Mn: 1.70% Ni: 12.80% Si: 0.60% RECOMMENDED SHIELDING GAS: Not required.
DC +
COMPARABLE CIGWELD PRODUCTS: Shieldcrome 309LT all positional gas shielded FCAW wire Shieldcrome 309LTD downhand gas shielded FCAW wire Autocraft 309LSi GMAW wire Comweld 309L Gas / TIG rod Satincrome 309Mo-17 electrode
v Stainless Steel Flux ored Wire. v Convenient Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For Joining Dissimilar Steels or as a Buffer Layer Prior to Hard Surfacing.
Packaging Data:
Wire Wire Diameter (mm) Type Pack Pack Pack Type WeightPart No.
2.4
309LT-O Coil
22kg 728142
Classifications:
AWS/ASME-SFA A5.22: WTIA Tech Note 4/AS/NZS 2576: E309LTO-3. 1315-B7.
Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
2.4 2.4
300-350 300-350
28-30 28-30
20-25 20-25
Flat HV Fillet
202
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT SA2
WELDING CONSUMABLES SUBMERGED ARC WIRE AND FLUX

DC +/
TYPICAL WIRE ANALYSIS: C: 0.10% S: 0.017% Mn: 1.0% P: 0.010% Si: 0.22%
v Copper Coated, Low Carbon Steel Submerged Arc Wire. v Cost Effective High Quality Welding with a Neutral or Semi-Basic Flux such as Satinarc 4.
Packaging and Operating Data*:

Wire Dia mm Current Range (amps) Voltage Recommended Pack Type Range (volts) Stickout (ESO) mm Pack Weight Part No
Classifications:
AS 1858.1: AWS/ASME-SFA A5.17: EM12K. EM12K.
2.4 3.2
250-700 300-900
26-34 2834
20-25 25-30
Coil Coil
25kg 25kg
720663 720664
SATINARC 4
AUTOCRAFT SA2 / SATINARC 4 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED): Yield Stress Tensile Stress Elongation CVN Impact Values 425 MPa. 520 MPa 29% 100 J av @ -20C. 140 J av@ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.09% S: 0.020% Mn: 1.2% P: 0.030% Si: 0.4% APPROVALS: Lloyds Register of Shipping - Grade 3M 3YM
DC +/
FLUX CONSTITUENTS: (Basicity Index* = 1.6) SiO2 + TiO2 20% CaO + MgO Al203 + MnO CaF2 25% 35% 15%
* Basicity Index to Boniszewski.
v Semi-Basic Submerged Arc Flux. v For Multi Pass Butt Welding Applications Requiring Sound Impact toughness to -20C. v Recommended for Use with Autocraft SA2. SAW Wire. v Excellent Slag Lift in Deep Vee Joints. v Produces good weld profiles, edge welding and slag lift in single and multi-pass welding applications.
Packaging Data:
Pack Type Pack Weight Part No
4 Ply Paper Bag
25kg net
720412
Classifications:
Autocraft SA2/Satinarc 4: AWS A5.17: F7A4-EM12K. AWS A5.17: F6P4-EM12K. AS 1858.1: EM12K-FMM-W503A.
203
WELDING CONSUMABLES
SECTION THREE GAS & TIG WELDING CONSUMABLES

HOW TO SELECT THE BEST COMWELD ROD
To assist you in selecting the most suitable alloy and process for the particular application, we have recommended below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer to contents for detailed information on its characteristics, technical specifications, applications and procedure.
Process
Comweld Alloy
Comweld Flux
Process
Comweld Alloy
Comweld Flux
Joining copper, brass, bronze, etc.

Braze Welding Braze Welding Braze Welding GTA Welding (TIG) GTA Welding (TIG) Soldering Phos Copper Comcoat T or *Tobin Bronze Comcoat N or *Nickel Bronze Comweld Aluminium Bronze Comweld Silicon Bronze 965 Silver Solder No flux *Copper & Brass *Copper & Brass No flux No flux 965 Soldering Flux
Joining Stainless Steel.

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L & 347 GTA Welding (TIG) Soldering Comweld 308L, 309L, 316L & 347 965 Silver Solder No Flux No flux Tetra Flux
Joining Aluminium.
Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux GTA Welding (TIG) AL1188, AL4043 & AL5356 AL4047 Aluminium Solder No flux Aluminium Brazing Flux No flux
Joining Steel.
Oxy Acetylene Fusion Welding Mild Steel, High Test GTA Welding (TIG) Braze Welding Braze Welding Soldering Comweld LW1, Super Steel Comcoat C Manganese Bronze 965 Silver Solder No flux No flux No flux Copper & Brass 965 Soldering Flux
Braze Welding Soldering
Repairing Cast Iron.

Oxy Acetylene Fusion Welding GP Super Silicon Cast Iron GTA Welding (TIG) Braze Welding Braze Welding Braze Welding Braze Welding GP Super Silicon Cast Iron Comcoat C Manganese Bronze Comcoat N Nickel Bronze No Flux No flux No flux No Flux No flux No Flux
204
WELDING CONSUMABLES
SECTION THREE
COMWELD MILD STEEL
WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES

TYPICAL WELD DEPOSIT PROPERTIES: All Weld Metal Tensile Strength Elongation Approximate Melting Point Weld Metal Density 370 MPa. 30% 1490C. 7.85 gms / cm3
TYPICAL ROD ANALYSIS: C: 0.07% S: 0.008% Mn: 0.50% P: 0.011% Si: 0.008% Fe: Balance
JOINING PROCESS: Gas (Fusion) Welding only.
v Black Annealed, Low Carbon Steel Rod for Oxy-Acetylene Welding. v Recommended for Gas Welding of Steels and Wrought Irons. v Not Suitable for Gas Tungsten Arc Welding.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: RG. R45.
1.6 x 500 1.6 x 1,000 2.4 x 750 3.2 x 750
1kg Handipack 5kg Plastic Pack 5kg Plastic Pack 5kg Plastic Pack
130 64 29 16
322045 321334 321337 321339
COMWELD HIGH TEST

TYPICAL WELD DEPOSIT PROPERTIES: All Weld Metal Tensile Strength Elongation Approximate Melting Point Weld Metal Density 425 MPa. 28% 1490C. 7.85 gms / cm3 TYPICAL ROD ANALYSIS: C: 0.12% S: 0.009% Mn: 1.17% P: 0.015% Si: 0.25% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding.
v Copper Coated, Steel Filler Rod for Gas and Gas Tungsten Arc (TIG) Welding. v Higher Strength (400-450MPa) Oxy-Acetylene and TIG Welding of Steels.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: R1. R60.
1.6 x 750 2.4 x 750 3.2 x 750
5kg Plastic Pack 5kg Plastic Pack 5kg Plastic Pack
84 34 21
321357 321360 321362
COMWELD LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.75% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft LW1 GMAW wire AWS A5.18: ER70S-4
v Copper Coated, Low Carbon Steel Rod for Gas Tungsten Arc Welding Applications. v GREEN END TIP for Instant I.D. v Ideal for root pass welding applications where tough and ductile welds are produced.
Packaging Data:
1.6 x 750 2.4 x 750
5kg Plastic Pack 5kg Plastic Pack
84 34
321411 321412
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R4. ER70S-4.
205
WELDING CONSUMABLES

COMWELD LW1-6
SECTION THREE

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.07% S: 0.012% Mn: 1.55% P: 0.015% Si: 0.88% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft LW1-6 GMAW wire AWS A5.18: ER70S-6
v Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. v End stamped with ER70S-6 for easy I.D. v Recommended for the TIG welding of steel pipes, plates and castings with a tensile strength in the 500 MPa class.
Packaging Data:
1.6 x 1000 2.4 x 1000
5kg Cardboard Pk 5kg Cardboard Pk
64 29
321417 321418
Classifications:
COMWELD SUPER STEEL

TYPICAL ALL WELD DEPOSIT MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 425 MPa. 520 MPa. 34% TYPICAL ROD ANALYSIS: C: 0.06% Ti: 0.08% S: 0.007% Mn: 1.08% Zr: 0.07% P: 0.008% Si: 0.52% Al: 0.08% Fe: Balance JOINING PROCESS: Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft Super Steel GMAW wire AWS A5.18: ER70S-2
CVN Impact Values 150 J av @ -29C
v Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v End Stamped with AWS Class ER70S-2. v Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks and heavy walled joints.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No
1.6 x 915 2.4 x 915

* Resealable
5kg Cardboard Tube* 5kg Cardboard Tube*
70 31
321370 321373
Classifications:
COMWELD CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) CVN Impact Values 500 MPa. 600 MPa. 20% 60 J av @ +20C TYPICAL ROD ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015% COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode AWS A5.5: E8018-B2 Autocraft CrMo1 GMAW wire AWS A5.28: ER80S-B2
v Nominal 1 1/4Cr 1/2Mo steel TIG rod. v End Stamped with AWS Class ER80S-B2 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant Steels for Elevated Temperature and Corrosive Service.
Packaging Data:
2.4 x 1,000
* Resealable
5kg Cardboard Tube* 29
321379
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB2. ER80S-B2.
206
WELDING CONSUMABLES
SECTION THREE
COMWELD CrMo2

TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) CVN Impact Values 560 MPa. 670 MPa. 18% 60 J av @ +20C
TYPICAL ROD ANALYSIS: C: 0.08% Cr: 2.50% S: 0.010% Mn: 0.70% Mo: 1.00% Fe: Balance Si: 0.60% P: 0.015%
COMPARABLE CIGWELD PRODUCTS: Alloycraft 90-B3 electrode AWS A5.5: E9018-B3
v Nominal 2 1/2CR1Mo steel TIG rod. v End Stamped with AWS Class ER90S-B3 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant Steels for Elevated Temperature and Corrosive Service.
Packaging Data:
2.4 x 1,000 5kg Cardboard Tube*

* Resealable
29
321383
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB3. ER90S-B3.
COMWELD 308L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 450 MPa. 600 MPa. 1400C 7.95 gms / cm3 Austenite with 5 8 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 19.90% S: 0.005% Mn: 1.90% Ni: 9.75% Fe: Balance Si: 0.50% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode Autocraft 308LSi GMAW wire Shieldcrome 308LT FCAW wires
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding. v End Stamped with AS / AWS Class 308L. v DARK BLUE COLOUR CODED Label for Instant I.D.
Packaging Data:
1.6 x 914 2.4 x 914

* Resealable
5kg Plastic Tube* 5kg Plastic Tube*
69 30
321406 321407
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R308L. ER308L.
COMWELD 309L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 440 MPa. 590 MPa. 1400C 7.95 gms / cm3 Austenite with 15 20 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 23.5% S: 0.005% Mn: 1.90% Ni: 13.5% Fe: Balance Si: 0.45% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 309Mo-17 electrode AWS A5.4: E309Mo-17 Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi Shieldcrome 309LT FCAW wires AWS A5.22: E309LT1-1/4
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless steel. v End Stamped with AS / AWS Class 309L. v RED COLOUR CODED Pack Label for Instant I.D. v Also suitable for the dissimilar joining of other 300 series austenitic stainless steels to ferritic steels.
Packaging Data:
1.6 x 914 2.4 x 914

* Resealable
5kg Plastic Tube* 5kg Plastic Tube*
69 30
321403 321404
Classifications:
207
WELDING CONSUMABLES

COMWELD 316L
SECTION THREE

WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 470 MPa. 640 MPa. 1400C 7.95 gms / cm3 Austenite with 7 10 % ferrite TYPICAL ROD ANALYSIS: C: 0.012% Cr: 19.00% P: 0.015% Mn: 1.57% Ni: 12.6% S: 0.001% Si: 0.50% Mo: 2.50% Fe: Balance COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 electrode AWS A5.4: E316L-17 Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Shieldcrome 316LT FCAW wires AWS A5.20: E316LT1-1/4
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels; in particular matching 316 and 316L alloys. v End Stamped with AS / AWS Class 316L. v GOLD COLOUR CODED Pack Label for Instant I.D. v Also suitable for the general welding of other 300 series stainless steels including 302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12.
Packaging Data:
1.6 x 914 2.4 x 914

* Resealable
5kg Plastic Tube* 25 Rod Handipack 5kg Plastic Tube*
69 30
321400 322054 321401
Classifications:
COMWELD GALVANISING BAR

TYPICAL PROPERTIES: Approximate Melting Point 300C. TYPICAL ROD ANALYSIS: Pb: 57.50% (Lead) Sn: 32.50% (Tin) Zn: 10.00% (Zinc)
300 C
v Strong corrosion resistant alloy. v Used where any welding of galvanised parts is required. v Can be used as a pre-treatment to produce base metals.
Packaging Data:
Rod Size (mm) Pack Weight/Type Easyweld Handipack Part No
6.3 x 500 6.3 x 500
2.5kg Plastic Pack 2 Rod Handipack
321695 322085
COMWELD MANGANESE BRONZE ROD

TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 460 MPa 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 165 MPa 35% 890C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 40.5% Sn: 1.0% Mn: 0.10% Fe: 0.50% Si: 0.10% Cu: Balance JOINING PROCESS: Gas (Braze) Welding only.
890 C
COMPARABLE CIGWELD PRODUCTS: Comcoat C Flux Coated Manganese Bronze AS 1167.1 & .2: R Cu Zn-C
v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE End Tip Colour for Instant I.D.
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8 / A5.27: R Cu Zn-C. RB Cu Zn-C.
208
WELDING CONSUMABLES
SECTION THREE
COMWELD AL1188

660 C
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 75 MPa. 660C Clear
ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.06% Mn: 0.01% Ti: 0.01% Fe: 0.06% Mg: 0.01% Cu: 0.005% Zn: 0.03%
COMPARABLE CIGWELD PRODUCTS: Autocraft AL1188 GMAW wire AWS A5.10: ER1188
Others each: 0.01%
Al: 99.88% min
v 99.88% Pure Aluminium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 1188. v for the joining of selected high purity 1XXX series Aluminium sheets and plates used extensively in the electrical and chemical industries.
Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
1.6 x 914 2.4 x 914
2.5kg Cardboard 2.5kg Cardboard
15kg 15kg
30 30
321600 321601
Classifications:
COMWELD AL4043
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 110 MPa. 630C Grey ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 4.5-6.0% Mn: 0.05% Ti: 0.20% Al: Balance Fe: 0.80% Mg: 0.05% Cu: 0.30% Zn: 0.10% COMPARABLE CIGWELD PRODUCTS: Autocraft AL4043 GMAW wire AWS A5.10: ER4043
630 C
Total others: 0.15%
v Aluminium - 5% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4043. v For the repair welding (fractures and blow holes etc) of selected aluminium alloy castings
Packaging Data:
1.6 x 914 2.4 x 914 3.2 x 914
2.5kg Cardboard 2.5kg Cardboard 2.5kg Cardboard
15kg 15kg 15kg
210 90 51
321610 321611 321612
Classifications:
COMWELD AL4047
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Range Post Anodised colour tint 150 MPa. 577 582C Grey Black ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 11.0-13.0% Fe: 0.80% Mn: 0.15% Mg: 0.10% Total others: 0.15% Cu: 0.30% Zn: 0.20% Al: Balance
582 C
v Aluminium - 10% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4047. v Used extensively for the brazing of many types of Aluminium alloy sheets, extruded shapes and castings.
Packaging Data:
1.6 x 914 2.4 x 914
2.5kg Cardboard 100 rod Handipack 2.5kg Cardboard 50 rod Handipack 2.5kg Cardboard
15kg 8 Pks 15kg 8 Pks 15kg
210 90 51
321620 322070 321621 322071 321622
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: AWS/ASME-SFA A5.8: R4047. R4047. BAlSi-4.
3.2 x 914
209
WELDING CONSUMABLES

COMWELD AL5356
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 270 MPa. 640C White ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.05-0.20% Al: Balance Cu: 0.10% Mn: 0.05-0.20% Mg: 4.5-5.5% Cr: 0.05-0.20% Total others: 0.15% COMPARABLE CIGWELD PRODUCTS: Autocraft AL5356 GMAW wire AWS A5.10: ER5356
SECTION THREE
640 C
v Aluminium - 5% Magnesium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 5356. v Produces intermediate deposit strength and good ductility and corrosion resistance for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
1.6 x 914 2.4 x 914 3.2 x 914
2.5kg Cardboard 2.5kg Cardboard 2.5kg Cardboard
15kg 15kg 15kg
210 90 51
321640 321641 322078 321642
40 rod Handipack 8 Pks
Classifications:
COMWELD GENERAL PURPOSE, CAST IRON ROD (SUPER SILICON)

TYPICAL PROPERTIES: All Weld Metal Tensile Strength 230 MPa. Approximate Melting Point 1150C. TYPICAL ROD ANALYSIS: C: 3.37% S: 0.008% Mn: 0.75% P: 0.011% Si: 3.25% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc Welding (TIG). Blue
1150 C
TIP COLOUR:
v A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey Cast Iron Castings. v Machinable Weld Deposit.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:Classifications:
AS/NZS 1167.2: RC11.
5.0 x 700
2.5kg Plastic
321420
COMWELD SILICON BRONZE ROD

TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength Approximate Melting Range Weld Metal Density Hardness 370 MPa. 9701020C 8.85 gms / cm3 90 HV (90HB) TYPICAL ROD ANALYSIS: Fe: 0.25% Si: 3.40% Cu: Balance Mn: 1.00% Sn: 0.90% Pb: 0.02% Zn: 0.90% JOINING PROCESS: Gas (Fusion and Braze) and Gas Tungsten Arc Welding (TIG).
1020 C
COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze
v Premium Quality Deoxidised Silicon - Bronze alloy. v Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys (Everdur and Cusilman). v CANARY YELLOW End Tip Colour. v Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded section.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx Rods/kg Part No
3.2 x 750
5kg Plastic Pack
19
321295
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.7: R Cu Si-A. R Cu Si-A (UNS No. C65600).
210
WELDING CONSUMABLES
SECTION THREE
COMWELD TOBIN BRONZE ROD

900 C
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 400 MPa 110 MPa 45% 900C. 8.41 gms / cm3
TYPICAL ROD ANALYSIS: Zn: 37.5% Cu: Balance Si: 0.30% Sn: 0.50%
JOINING PROCESS: Gas (Fusion and Braze) Welding only.
COMPARABLE CIGWELD PRODUCTS: Comcoat T flux coated Tobin Bronze AS1167.1 & 2: R Cu Zn-A
v Low Strength Copper - Zinc Brazing Alloy. v Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes. v Suitable for Low Strength Brazing of Steels. v Not Suitable for Cast Irons. v WHITE End Tip Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Approx. Rods/kg Part No
1.6 x 750 2.4 x 750 3.2 x 750 R Cu Zn-A. RB Cu Zn-A. 5.0 x 750
5kg Plastic Pack 5kg Plastic Pack 5kg Plastic Pack 15 Rod Handipack 5kg Plastic Pack
83 37 20 8
321246 321247 321249 322038 321250
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27:
COMWELD COMCOAT T
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 400 MPa 110 MPa 45% 900C. 8.41 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 37.5% Cu: Balance Si: 0.30% Sn: 0.50% JOINING PROCESS: Gas (Fusion and Braze) Welding only.
900 C
COMPARABLE CIGWELD PRODUCTS: Comweld Tobin Bronze Bare Rod AS1167.1 & .2: R Cu Zn-A
v Flux Coated Tobin Bronze Rod. v Recommended for the Self Fluxing Fusion Braze Welding of Selected Brasses & Bronzes. v Suitable for Low Strength brazing of Steels. v Not Suitable for Cast Irons. v WHITE Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No
2.4 x 500 3.2 x 750 5kg Plastic Pack
5 Rod Blister Pack
19
322207 321236
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-A. RB Cu Zn-A
COMWELD NICKEL BRONZE ROD

TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Hardness Approximate Melting Point Weld Metal Density 560 MPa 250 MPa 18% 170 HV 910C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 43.5% Ni: 10.0% Mn: 0.20% Cu: Balance Si: 0.20% JOINING PROCESS: Gas (Fusion and Braze) Welding only.
910 C
COMPARABLE CIGWELD PRODUCTS: Comcoat N Flux Coated Nickel Bronze AS 1167.1 & .2: R Cu Zn-D
v High Strength, Wear Resistant Brazing Alloy. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v CRIMSON End Tip Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approx. Rods/kg Part No
2.4 x 750 3.2 x 750 5.0 x 750 R Cu Zn-D.
5kg Plastic Pack 5kg Plastic Pack 5kg Plastic Pack
35 19 8
321224 321225 321226
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-D.
211
WELDING CONSUMABLES

COMWELD COMCOAT N
SECTION THREE
910 C

TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Hardness Approximate Melting Point Weld Metal Density 560 MPa 250 MPa 18% 170 HV 910C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 43.5% Ni: 10.0% Mn: 0.20% Cu: Balance Si: 0.20% JOINING PROCESS: Gas (Fusion and Braze) Welding only.
COMPARABLE CIGWELD PRODUCTS: Comweld Nickel Bronze Bare Rod AS 1167.1 & .2: R Cu Zn-D
v Flux Coated Nickel Bronze Rod. v High Strength, Excellent Wear Resistance. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v PINK Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No
2.4 x 500 3.2 x 750 2.5kg Plastic Pack
3 Rod Pack 10 Rod Handipack 8 Rod Handipack
19
322208 322029 321215 322030
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-D. RB Cu Zn-D.
COMWELD COMCOAT C
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Weld Metal Density 460 MPa 165 MPa 35% 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 40.5% Sn: 1.0% Mn: 0.10% Fe: 0.50% Si: 0.10% Cu: Balance JOINING PROCESS: Gas (Braze) Welding only.
890 C
COMPARABLE CIGWELD PRODUCTS: Comweld Manganese Bronze Bare Rod AS 1167.1 & 2: R Cu Zn-C
Approximate Melting Point 890C.
v Flux Coated Manganese Bronze Rod. v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx Rods/kg Part No
2.5kg 2.4 x 500 5kg Plastic Pack 15 Rod Handipack 20 Rod Handipack 5 Rod Blister 3.2 x 790
50
321191 322020 322206
Classifications:
AS/NZS 11671, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-C. RB Cu Zn-C.
19
321186 322021
212
WELDING CONSUMABLES
SECTION THREE
COMWELD 40/60 SOFT SOLDER
WELDING CONSUMABLES SOLDERS AND FLUXES

10.1%
TYPICAL ROD ANALYSIS: Sn: 40% (Tin) Pb: 60% (Lead) TYPICAL PROPERTIES: Tensile Strength Shear Strength Approximate Melting Range Electrical Conductivity 42 MPa 37 MPa 183234C 10.1% IACS
234 C
COLOUR CODE & IDENTIFICATION: Cored Wire Reels Green label Sticks marked 40/60 Handipack (H/P) Coil, Yellow backing card and label.
JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 294C.
v General Purpose Low Cost Solder. v General For Sheet Metal & Plumbing Applications. v General Wide Range of Packaging Options.
Packaging Data:
Rod/Wire Size
(mm) Pack Weight/Type Part No
Description and Application

COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal work, plumbing (not water pipes) such as gutters and flashings and automotive radiator repairs.
12 x 6 x 400 (W x B x L) 3.2 1.6
250g Stick 250g Acid core Wire 15g Resin core H/P
322305 322313 322220
Classifications:
AS 1834 Part 1 40Sn.
For procedure recomendations refer page 184 of Pocket Guide.
COMWELD 50/50 SOFT SOLDER

COLOUR CODE & IDENTIFICATION: Cored Wire Reels Orange Label Sticks marked 50/50. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 272C. TYPICAL ROD ANALYSIS: Sn: 50% (Tin) Pb: 50% (Lead) TYPICAL PROPERTIES: Tensile Strength Shear Strength
10.9%
212 C
45 MPa 40 MPa 183212C 10.9% IACS
Approximate Melting Range Electrical Conductivity
v Higher Quality General Purpose Solder. v For Electrical & Electronic Applications. v Wide Range of Packaging Options.
Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No

COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet metal work, and plumbing (not water pipe) applications where better free flowing characteristics are important.
12 x 6 x 400 (W x B x L) 3.15 1.6
250g Stick 250g Solid Wire 500g Acid Core Wire 250g Acid Core Wire 250g Resin Core Wire
322306 322310 322318 322317 322319
Classifications:
AS 1834 Part 1 50Sn.
COMWELD 965 SOLDER (SOFT SILVER SOLDER)

POCKET GUIDE REFERENCE PAGE 186 COLOUR CODE & IDENTIFICATION:
Blue Labels and backing cards. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 281C. TYPICAL ROD ANALYSIS: Sn: 96.5% (Tin) Ag: 3.5% (Silver) TYPICAL PROPERTIES: Tensile Strength Density
17%
220 C
60 MPa 7.5g/cm3 220C 17% IACS
Approximate Melting Point Electrical Conductivity
v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. v Wide Range of Packaging Options.
Packaging Data:
3.15 1.6
250g Solid Wire 500g Solid Wire 250g Acid Core Wire 15g HandiPack Coil Acid Core Wire
322320 322321 322324 322221

COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of all soft solders. Due to its high strength, good electrical and thermal conductivity, non toxicity (lead, zinc and cadmium free) and also the fact that it remains bright and shiny, make COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is used for the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless steel, pewter, chrome plate, metal sculpture, model making, costume jewellery and or a combination of metals with the exception of aluminium and magnesium.
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
213
WELDING CONSUMABLES

COMWELD ALUMINIUM SOLDER
SECTION THREE
270 C

IDENTIFICATION: 15 gram Coil of Solder on Red Backing Card and Label. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 300C. TYPICAL ROD ANALYSIS: Sn: 18% (Tin) (Lead) Ag: 1.9% (Silver) Pb: 80.1% APPROXIMATE MELTING RANGE: 178270C
v For Soldering Aluminium. v Also Solders Virtually all Other Metals. v Zinc and Cadmium Free. v No Extra Fluxing Required.
Packaging Data:
1.6
15g Handipack Coil Acid Core Wire
322222

COMWELD Aluminium Solder is a unique 4 core flux cored soft solder designed especially for soldering of aluminium & aluminium alloys that does not require extra fluxing during soldering.
COMWELD METAL MATE SOLDER KIT

IDENTIFICATION: Clear Plastic Jar, White Lid & White Label with Blue Print. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 281C. TYPICAL ROD ANALYSIS: Sn: 96.5% (Tin) Ag: 3.5% (Silver) TYPICAL PROPERTIES: Tensile Strength Density
17%
220 C
60 MPa 7.5g/cm3 220C 17% IACS
Approximate Melting Point Electrical Conductivity
v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.
Packaging Data:

COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete with a 14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact package suitable for all of the applications recommended for the standard Comweld 965 Soft Solder. 1.6
1.6mm x 14g Solid Wire coiled around a 14ml bottle of 965 Soldering Flux
321690
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
COMWELD ALUMINIUM FLUX

MELTING POINT: 545C
545 C
v For Fusion Welding Aluminium Alloys. v Highest Quality Australian Made Flux. v Useable in either Powder or Paste Form.
Packaging Data:
Pack Weight/Type Part No
250 gram Black Plastic Jar
321740

COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast aluminium. It eliminates the need for a number of different types of aluminium welding fluxes being stocked to handle different types of aluminium welding alloys. COMWELD Aluminium Flux is recommended for use with the following COMWELD Aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% Magnesium).
Identification:
White Powder in Black Plastic Jars .
214
WELDING CONSUMABLES
SECTION THREE
COMWELD COPPER & BRASS FLUX

645 C
MELTING POINT:
645C
v For Universal Braze Welding Applications. v Highest Quality Australian Made Flux. v Useable in either Powder or Paste Form.
Packaging Data:
250 gram Black Plastic Jar
321822

COMWELD Copper and Brass Flux is specially developed for the braze welding of copper, brass and bronze and the brazing of copper, steel, etc. COMWELD Copper and Brass Flux is particularly suitable for use with COMWELD Manganese Bronze, Tobin Bronze, Nickel Bronze and Silicon Bronze rods.
Identification:
Pink Powder in Black Plastic Jars or Drums.
COMWELD SILVER BRAZING FLUX No. 2

MELTING POINT: 450C
450 C
v For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. v Highest Quality Australian Made Flux. v Used in a Paste Form.
Packaging Data:
200 gram Black Plastic Jar 500 gram Black Plastic Jar 3.5kg White Plastic Jar
321840 321841 321843

COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver content (4250%) produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and brass. Dissimilar metals in the above groups can be easily brazed. The flux is a good temperature indicator and will melt at the proper brazing temperature.
Identification:
White Paste in either a Black / White Plastic Jar.
COMWELD G.P. SILVER BRAZING FLUX

MELTING POINT: 485C
485 C
v For Silver Brazing of Steel, Nickel, Brass, Bronze, Copper, and Stainless Steels. v Highest Quality Australian Made Flux. v Used in a Paste Form.
Packaging Data:
200 gram Black Plastic Jar 500 gram Black Plastic Jar 3.5kg White Plastic Jar
321850 321851 321853

COMWELD General Purpose Silver Brazing Flux is recommended for use with Cadmium bearing and Cadmium free silver brazing alloys with a low to medium silver content (240%). It is an excellent flux for medium to high temperature brazing and has been specially formulated to be used for induction brazing. COMWELD General Purpose Silver Brazing Flux and the above mentioned silver brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and brass.
Identification:
White Paste in either a Black / White Plastic Jar.
215
WELDING CONSUMABLES

COMWELD 965 SOLDERING FLUX
SECTION THREE
v For Use with all Comweld Soft Solders. v Highest Quality Australian Made lux. v Used in a Liquid Form Only.
Packaging Data:
125 ml Bottle 1 litre Bottle
321890 321894

COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft Solders, enables excellent joints to be made on almost all metals and combinations of metals. It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be diluted if required in the ratio 1 part flux to 4 parts water.
Identification:
Pink Liquid in Black Plastic Bottles and Drums.
COMWELD VAPAFLUX
FLASH POINT (TRUE CLOSED CUP): 17C
v For Braze Welding of Steel. v Used with Comweld Manganese & Nickel Bronze Rods. v Highest Quality Australian Made Flux. v Used in a Liquid Form Only.
Packaging Data:
Pack Volume/Type Part No
10 litre Tin Plate Can
321885

COMWELD Vapaflux provides an effective and time saving method of applying flux when braze welding steel. It is intended to be applied as vapour in the flame itself (the flux in the flame) and will impart a high fluidity to the bronze when deposited.
Identification:
Clear Liquid in a Tin Plate Can.
POCKET GUIDE Welding Consumables Reference

v The Total Welders Handbook v Recommended Storage, Conditioning of Consumables. v Total CIGWELD Welding Consumables Range. v Welding of all materials. v Joint Types. v Welding Symbols. v Technical Facts and Figures.
Packaging Data:
Pack Volume/Type Part No
1 Book
WC Guide
e Guid cket umables Po ns e

o c ing C Referen Weld
216
WELDING CONSUMABLES
SECTION THREE
CHROMEBRIGHT (PICKLING PASTE)
QUALITY STANDARDS: Made in Australia under an approved Quality Assurance Management System to ISO 9002. TYPICAL CHEMICAL ANALYSIS: HF: 50g/L CH3COOH: 30g/L HNO3: 300g/L
WELDING CONSUMABLES MISCELLANEOUS PRODUCTS
H2O and Others (dye, thickener etc): Remainder
v For Removal of Weld Scale on Stainless Steel. v Easy to Use One Step Treatment, Brush on then Rinse with Water 15-90 minutes Later. v Thickened Paste Allows For Vertical Use. v PALE Purple Coloured Paste for Easy I.D.
Identification:
ChromeBright is supplied in a white plastic bottle, with a blue coloured label and lid. The 2.5kg plastic bottle is packed inside a blue and white printed cardboard carton which contains a quality acid resistant application brush.
Procedure for Pickling:

1) Using a stainless steel wire brush, thoroughly clean the work piece of loose weld scale, welding slag and other foreign material.
Application Times:
Application time will depend upon the welding process and thickness of plate being welded. e.g.: Gas Tungsten Arc (GTAW,-TIG) and Gas Metal Arc (GMAW,-MIG) will require less time than Manual Metal Arc (MMAW,-Stick) welding. Likewise 10mm plate will require more time than 1.6mm plate. A bottle (2.5kg) of ChromeBright will pickle approximately 100 metres of weld depending on the thickness of the layer applied. For pickling sheets of stainless steel, using a thinner layer, approximately 15 square metres can be treated with one bottle of ChromeBright.
2) Before opening the plastic bottle, shake for approximately 20 seconds to form a consistent gel paste. 3) Do not apply ChromeBright to the work piece until the surface is cool.
4) Using the brush provided, apply a thin layer of ChromeBright to the work piece and all other areas to be cleaned. 5) The paste should be applied for between 15 90* minutes before removal. 6) Wearing protective clothing, rinse the pickled surface carefully with water, whilst using a hard nylon bristle brush, stainless steel wool or Scotch-Brite pads to remove all traces of weld scale.
Packaging Data:
2.5kg White Plastic Bottle
321918
WARNING: Local liquid trade waste requirements may require the pickling paste residue to be neutralised before disposal. See CIGWELDs recommendation for neutralising Chrome Bright residues.
EASYSTAND
Ferrocraft 21 For heavier jobs. Higher speed of mild steel beams, frames, columns, gates and tanks etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 16TXP Higher strength fabrication and repair welding of heavy machinery including earth moving and agricultural equipment. 10 x 2.5mm/ 5 x 3.2mm Satincrome 316-17 General purpose welding of "300 Series" stainless steels including 301, 302, 304/304L etc 10 x 2.5mm/ 5 x 3.2mm Weldall Ideal for the repair and maintenance of hard-to-weld steels and steels of unknown composition. Also recommended for the joining of dissimilar steels. 10 x 2.5mm/ 5 x 3.2mm Castcraft 100 CIGWELD, the market leader in welding consumables, have now made the most popular Satincraft, Ferrocraft, Satincrome and Weldall electrodes available in convenient Easyweld Blisterpacks. With the CIGWELD DIY Welding Bar the selection and purchasing of Easyweld Blisterpacks for the tradesman or handy person couldnt be easier. It covers the widest range of applications and is distinctively packaged and colour coded for simple selection. Satincraft 13 Welding of steel gates, doors, fences, frames, tanks, home projects etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 12XP Welding of mild and galvanised steel tanks, fences, pipes and gates etc 10 x 2.5mm/ 5 x 3.2mm Part No: 322213 Part No: 322203 Repair and maintenance of cast iron components such as engine blocks, pumps housing & out furniture etc. 10 x 2.5mm/ 5 x 3.2mm Cobalarc 750 Wear resistant steel deposit for hardfacing earth moving components such as points, shares, augers, tynes and teeth 10 x 3.2mm Part No: 322218 Part No: 322217 Part No: 322216 Part No: 322215 Part No: 322214 Part No: 322205
217
WELDING CONSUMABLES
WELDING CONSUMABLES
RECOMMENDED STORAGE AND CARE OF CIGWELD WIRES AND RODS
v Gas Metal Arc Welding (GMAW / MIG) v Flux Cored Arc Welding (FCAW) v Gas Tungsten Arc Welding (GTAW / TIG)
SECTION THREE
1. Introduction
CIGWELD Solid Welding Wires and Rods Generally solid welding wires and rods as used for MIG and TIG welding will not pick up moisture or contaminants until the original packs are opened and this is normally limited to surface contamination mainly in the form of condensation, rust, oil and grease or other hydrocarbons. When solid welding wires and rods are kept clean, dry and free of airborne contaminants the welding consumable will provide* consistent, reliable hydrogen levels and sound weld metal. *The proviso in MIG and TIG welding to achieving a quality weld are the other variables such as equipment set-up, parent metal, correct choice of welding consumable, operator technique and shielding gas quality. CIGWELD Flux Cored Arc Welding Wires CIGWELD Flux Cored welding wires are fabricated from selected high quality flux core ingredients and low residual steel strip. Raw material selection, storage and handling and manufacturing processes are closely controlled to ensure very low moisture levels in the final product. CIGWELD Flux Cored welding wires are manufactured to tight size tolerances from steel strip and as such have a closed seam which runs along the length of the wire. Under conditions of prolonged exposure (several days) to a high humidity atmosphere ( > 70% RH) it is possible for the flux core to absorb moisture through the closed seam. 1.1 Excessive moisture in CIGWELD flux cored wires may produce one or more of the following effects: v Introduction of hydrogen into weld metal with increased danger of heat affected zone cracking. Porosity in weld metal. v v v v Fiery unstable arc. High arc voltage. Excessive spatter. Undercut.
4. Work In Progress
4.1 After opening, CIGWELD Welding Wires and Rods are normally consumed in two ways; (a) either the welding consumable is used the same day or; (b) a portion of the welding consumable is left on or near the welding machine overnight or for an extended period of time. 4.1.1 The following points are recommended as good workshop practice when welding wires and rods are used on the job. (a) In the case of FCAW and MIG welding the welding consumable should be protected at all times from contaminants, such as moisture and airborne particles, by either enclosing the wire in a sealed wirefeeder unit or by using PVC, leather or canvas spool covers which are standard on most MIG welding machines. Periodic cleaning of the underside of spool covers is recommended by appropriate means. (b) For TIG welding it is recommended good workshop practice where possible to draw only those welding rods which are estimated sufficient for the immediate job at hand, those welding rods not required for immediate use, should be either kept in their original resealable packets or stored in airtight containers at ambient temperatures following the recommendations in paragraph 3. 4.1.2 For FCAW and MIG welding wires left on welding machines: (a) Overnight: Wires should be covered with spool covers or if in areas of adverse weather or climatic conditions the wire should be stored as below. (b) Extended periods: Wires which are not used for periods in excess of three days* should be first removed from the welding machine ensuring that the wire is cut off at the wirefeeder unit**. Wires should then be repacked in their original packaging as follows: - Wrap the wire with any Vapour Phase Inhibitor (VPI) paper supplied. - Replace the wire in the original thick plastic bag and seal with an elastic band. - Pack into the original resealable cardboard packet and store as in paragraph 3. * Maximum exposure time will be dependant on prevailing atmospheric conditions (i.e.. Temperature and humidity). **This is done so no contaminated wire comes into contact with the clean wire on the spool or coil. Feed rollers deform the surface of the wire, which normally runs through a spring steel conduit which are from time to time cleaned out with compressed air, which itself contains oil, or hydrocarbon containing mineral spirits. For further information regarding CIGWELD electrodes, please contact the CIGWELD Customer Service Centre on 1300 654 674.
2. Before Work Commences

2.1 Before using CIGWELD welding wires, the welder should be aware of the following points regarding handling: 2.1.1 CIGWELD welding wires should be kept dry and clean at all times, free of moisture grease, oil, paint, grinding dust, condensation and other airborne particles. 2.1.2 Welding wires which show visible signs of mechanical damage or display excessive surface rust should not be used for welding. 2.1.3 In some cases where packaging has been damaged either in transit or during storage/handling the surface of the outer layers of the wire and rod may form an oxide film, which can cause poor feedability and current pick up. Increases in hydrogen levels in the weld deposit from this oxide film may occur. 2.1.4 Product which shows visible signs of damage (i.e. water or otherwise) should be returned to the supervisor or person responsible for inspection and approval for use.
3. Storage of CIGWELD Welding Wires Before Use

3.1 When held under the recommended storage conditions*, original unopened packs of CIGWELD welding wires are expected to remain in factory fresh condition for at least 12 months. * Recommended Storage Conditions: In weather proof, unheated storage rooms/cupboards/containers/warehouses. Stacked on racks or pallets clear of the floor and walls. 3.2 For storage over twelve (12) months or under adverse (damp or high humidity) climatic conditions, the use of heated, store rooms/cupboards/containers/ warehouses maintained at 10-15C (50-60F) above ambient temperature (with a maximum of 40C (105F) and at a maximum humidity of 60% R.H is recommended.
218
WELDING CONSUMABLES
SECTION THREE
SHIPPING SOCIETY APPROVALS
CIGWELD product Manual Arc Electrodes Ferrocraft 11 GP6012 Ferrocraft 12XP Satincraft 13 Weldcraft Ferrocraft 21 Ferrocraft 22 PipeArc 6010P PipeArc 8010P Ferrocraft 16TXP Ferrocraft 55U Ferrocraft 7016 Ferrocraft 61 Ferrocraft 18-Ni Alloycraft 80-C1 Satincrome 308L-17 Satincrome 309Mo-17 Satincrome 316L-17 1553.1: E4111-2 1553.1: E4112-0 1553.1: E4112-0 1553.1: E4113-0 1553.1: E4113-2 1553.1: E4814-2 1553.1: E4824-2 1553.1: E4110-2 1553.2: E5510-G 1553.1: E4816-2 1553.1: E4816-2 1553.1: E4816-3 1553.1: E4818-3 1553.2: E4818-G 1553.2: E5518-C1 1553.3: E308L-17 1553.3: E309Mo-17 1553.3: E316L-17 A5.1: E6011 A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.1: E7014 A5.1: E7024 A5.1: E6010 A5.1: E8010-P1 A5.1: E7016 A5.1: E7016 A5.1: E7016 A5.1: E7018 A5.5: E7018-G A5.5: E8018-C1 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 AS/NZS Class AWS Class
WELDING CONSUMABLES
Shielding gas for Approvals
ABS Grade
LLOYDS Grade
DNV Grade
3 / A5.1 E6011 2 2, 2Y / A5.1 E6013 2 / A5.1 6013 3 3 / A5.1 E7014 2, 2Y / E7024 3 / A5.1 E6010 3, 3Y 3H10, 3Y 3H10, 3Y 3H15, 3Y / A5.1 E7018 3H10, 3Y A5.5 E8018-C1 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17
3, 3Y 2 2, 2Y 2 3 3 3 3 3Y 3, 3YH15 3, 3YH15 3YH10 3, 3YH15 3, 3YH15 -
3 2 2 2 3 3 3 3 3 3YH10 3YH10 3YH10 3YH10 3YH5 -
Gas Metal Arc Welding (MIG) Wires Autocraft LW1 2717:.1: ES4-GC/M-W503AH A5.18: ER70S-4 CO2, Argoshield Light, Argoshield Universal Autocraft LW1-6 2717:.1: ES6-GC/M-W503AH A5.18: ER70S-6 CO2, Argoshield Light, Argoshield Universal Autocraft 308LSi Autocraft 309LSi Autocraft 316LSi Autocraft AL5356 2717.3: ES308LSi 2717.3: ES309LSi 2717.3: ES316LSi 2717.2: E5356 A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 Argon A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 3S, 3YSA 3S, 3YS IIIYMS 3SA 3S IIIYMS
A5.10: ER5356 A5.10:ER5356
Flux Cored Arc (FC) Welding Wires Satin-Cor XP Satin-Cor HD70 2203.1: ETD-GCp-W502A CM1 H10 A5.20: E70T-1H8 CO2, Argoshield Universal Verti-Cor XP 2203.1: ETP-GC/Mp-W502A CM1 H10 A5.20: E71T-1/1M H8, CO2, Argoshield 52, Argoshield Universal Verti-Cor Ultra Verti-Cor 3XP 2203.1: ETP-GCp-W502A CM1 H10 A5.20: E71T-1H8 CO2, 2YSA H10 3SA, 3YSA H5 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 3S, 3YS H15 IIYMS H10 IIIYMS H5 -
2203.1: ETD-GC/Mp-W502A CM1 H10 A5.20: E70T-1/1M H8, CO2,
2203.1: ETP-GC/Mp-W503A CM1 H10 A5.20: E71T-1/12M H8, CO2, Argoshield 52, Argoshield Universal 2203.1: ETP-GCp-W503A CM1 H10 2203.1: ETP-GC/Mn-W505A CM1 H5 A5.20: E71T-1/12M H8 CO2, A5.20: E71T-5/5MJ H4, CO2, Argoshield 52, 100 Argoshield Universal Argoshield 52
Verti-Cor Ultra 3 Suprecor 5
3SA, 3YSA H5 3SA, 3YSA H5
3S, 3YS H5 3S, 3YS H5
IIIYMS H5 IIIYMS H5
Supre-Cor XP 2.4mm only Metal-Cor XP Gas Tungsten Arc (TIG) rods Comweld AL5356
2203.1: ETD-GC/Mn-W504A CM1 H5 A5.20: E71T-5/5M H4
3S, 3YS H15
2203.1: ETD-GMn/p-W503A CM1 H5
A5.18: E7OC-6M,
Argoshield Universal Argoshield 52
3SA, 3YSA H5
3YS H15
IIIYMS H5
1167.2: R5356
A5.10: R5356
A5.10: R5356
219
WELDING CONSUMABLES
WELDING CONSUMABLES TECHNICAL AND TRADE INFORMATION

DEPOSITION DATA
SECTION THREE
CIGWELD Electrodes, Deposition Rates, Electrode Efficiencies, and Electrode Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition Rates, Electrode Efficiencies and Weld Metal Recovery Rates: Size (mm) 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 8.0 Amps 110 150 115 160 110 145 120 170 150 210 120 165 120 170 125 180 125 180 95 130 100 125 115 145 115 165 180 Deposition Rate kg/hr 0.90 1.20 0.92 1.30 1.00 1.30 1.20 1.70 2.00 2.80 1.20 1.60 1.10 1.50 1.30 1.80 1.30 1.80 0.90 1.10 0.95 1.15 1.00 1.30 1.20 1.70 1.30 Electrode Efficiency 109% 111% 91% 92% 90% 90% 113% 112% 155% 157% 95% 90% 101% 97% 110% 113% 111% 114% 105% 108% 116% 115% 109% 112% 191% 206% 85% Weld Metal Recovery 66% 69% 56% 58% 64% 66% 63% 62% 59% 61% 58% 56% 63% 60% 57% 59% 60% 62% 55% 54% 69% 70% 62% 64% 69% 71% 77%
CIGWELD Product Ferrocraft 12XP Ferrocraft 12XP Satincraft 13 Satincraft 13 Ferrocraft 11 Ferrocraft 11 Ferrocraft 21 Ferrocraft 21 Ferrocraft 22 Ferrocraft 22 Ferrocraft 16TXP Ferrocraft 16TXP Ferrocraft 7016 Ferrocraft 7016 Ferrocraft 61 Ferrocraft 61 Alloycraft 90 Alloycraft 90 Satincrome 316L-17 Satincrome 316L-17 Castcraft 55 Castcraft 55 Cobalarc 750 Cobalarc 750 Cobalarc CR70 Cobalarc CR70 Cobalarc 9
The information provided in this table is a guide only, actual on the job figures may vary. Results are influenced by many factors including, welding parameters, arc length, travel speed and machine characteristics.
CIGWELD Solid and Flux Cored Wires, Deposition and Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition and Weld Metal Recovery Rates: CIGWELD Product Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft Silicon Bronze Autocraft 316LSi Autocraft 316LSi Autocraft AL5356 Autocraft AL5356 Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Metal-Cor XP Metal-Cor XP Supre-Cor 5 Supre-Cor 5 Tensi-Cor 110TXP Tensi-Cor 110TXP Shieldcrome 309LT Shield-Cor 4XP Shield-Cor 4XP Shield-Cor 15 Shield-Cor 11
losses, wire sniped off before starts etc.
Size (mm) 0.8 0.9 1.0 1.2 0.9 0.9 1.2 1.0 1.2 1.6 1.6 1.6 2.4 2.4 2.4 1.2 1.2 1.2 1.6 1.6 1.6 1.2 1.6 1.2 1.6 1.6 2.4 1.2 2.4 3.0 0.9 1.2
Volts 20 26 28 32 24 22 26 22 24 28 29 30 30 31 32 25 26 28 27 28 29 26 28 22 26 28 29 26 29 30 17 17
Amps 150 180 240 300 180 180 250 180 220 300 350 400 400 450 500 200 250 320 300 350 400 250 350 170 320 280 400 190 375 500 120 150
WFS m/min 12.0 12.0 13.5 10.8 13.2 10.0 8.5 16.3 14.0 5.5 6.5 7.0 4.2 5.0 6.0 6.7 9.9 15.0 6.2 9.5 12.0 10.0 6.6 7.8 5.9 5.0 3.8 11.4 5.4 2.9 3.9 3.0
Deposition Rate kg/hr 2.5 3.1 4.8 5.6 3.2 2.8 4.4 1.5 2.5 4.3 5.4 6.0 5.7 6.8 8.2 2.7 3.8 5.9 4.1 6.4 8.1 5.0 5.6 2.3 3.3 3.0 5.8 3.7 7.0 6.7 0.7 1.0
Weld Metal Recovery 96% 96% 95% 97% 95% 97% 98% 90% 92% 86% 87% 89% 85% 86% 90% 86% 84% 88% 86% 81% 88% 92% 94% 86% 89% 88% 90% 84% 84% 86% 75% 80%
The information provided in this table is based on welding with constant voltage (C.V.) GMA Welding machines. Results may vary and are influenced on the job by shielding gases used, machine settings, stick out, spatter
220
Safety Equipment
ARCMASTER HIDEROK PREDATOR SILENCER PROTANE PROTEC AIRMATE OMNI-VIEW MOLDEX JAZZ PURABAND JETZ
*As indicated
221
SAFETY EQUIPMENT
Hiderok Welding Helmets

453851 453833 453833IND 454055 454060 454181 454183 454143 454146 454148 454216 454220 454224 454231 454239 454243 454252 454259 454263 454585 455684 454264 454186 455692 455691 456145 453852 453853 453854 453855 453856 453857 453953 453924 453925 453926 453861 454141 453862 453999 454012 454010 454014 454011 454088 454089 454090 454091 454092 454094 454077 454171 454098 454031 454031IND 454040 454554 453810 453812 453522R 453527R Hiderok Welding Handshield 108 x 51mm - blue Hiderok Lift Front Welding Helmet 108 x 51mm Hiderok Lift Front Welding Helmet 108 x 51mm (bulk pack) Hiderok Welding Handshield 108 x 51mm Hiderok Ear Muff Helmet Lift Front 108 x 51mm Hiderok Helmet Lift Front Red 108 x 51mm Hiderok Helmet Lift Front Blue 108 x 51mm Hiderok Arcmaster III Lift Front Active Helmet 108 x 51mm Arcmaster III Active Lens shade 11, 108 x 51mm Arcmaster Shade 1/2 Upgrade kit 108 x 51mm
Page No:
224 224 224 224 224 224 224 224 224/8 224/8
Page No:
Predator Welding Helmets
Predator Lift Front Passive Helmet 108 x 51mm Predator Lift Front Arcmaster III Helmet 108 x 51mm Predator Shell & Harness Only Lens Pack Predator Lift Front passive shade 11, 108 x 51mm Lens Pack Predator Fixed Front Omni-view shade 11, 114 x 133mm Lens Pack Predator Lift Front Arcmaster III shade 11, 108 x 51mm Lens Pack Predator Arcmaster III Fixed shade 11, 114 x 133mm Lens Pack Predator Arcmaster III Manual Variable 114 x 133mm Predator Airmate PAPR (complete unit no lens pack) Predator Airmate PAPR Welding Helmet Hiderok Airmate PAPR (complete unit) Predator Airmate Airline Helmet Hiderok Airmate Airline Helmet Airmate Welding Filter P3 Airmate pre Filters pkt of 5 Four Person Air Filtration System only Welding Filter Glass Shade 8 108 x 51mm Welding Filter Glass Shade 9 108 x 51mm Welding Filter Glass Shade 10 108 x 51mm Welding Filter Glass Shade 11 108 x 51mm Welding Filter Glass Shade 12 108 x 51mm Welding Filter Glass Shade 13 108 x 51mm Welding Filter Omniview Shade 9 108 x 51mm Welding Filter Omniview Shade 10 108 x 51mm Welding Filter Omniview Shade 11 108 x 51mm Welding Filter Omniview Shade 12 108 x 51mm Welding Cover Lens CR39 108 x 51mm Welding Cover Lens CR39 108 x 51mm (Clam of 2) Welding Cover Lens Glass 108 x 51mm (Pack of 10) Chipping Lens Polycarbonate 108 x 51mm Magnification Lens 1.5 diopter 108 x 51mm Magnification Lens 2.00 diopter 108 x 51mm Magnification Lens 2.25 diopter 108 x 51mm Magnification Lens 2.5 diopter 108 x 51mm Welding Filter Omniview Shade 9 133 x 114mm Welding Filter Omniview Shade 10 133 x 114mm Welding Filter Omniview Shade 11 133 x 114mm Welding Filter Omniview Shade 12 133 x 114mm Welding Filter Omniview Shade 13 133 x 114mm Welding Filter Omniview Shade 14 133 x 114mm Welding Cover Lens CR39 133 x 114mm Welding Cover Lens CR39 133 x 114mm (Clam of 2) Chipping Lens Polycarbonate 133 x 114mm (Clam of 2) Goggle Gas Welding Lift Front Shade 5 Goggle Gas Welding Lift Front Shade 5 (Bulk) Goggle Gas Welding Wide View Shade 5 Safety Goggle Wide Vision Antifog Gas Welding Filters Glass Shade 5, (Pair) 50mm round Gas Welding Cover Lens (Pair) 50mm round Yukon Coated Clear Lens Yukon Coated Shade 5 Green Lens
223 223 223 223 223 223 223 223
Airmate PAPR and Airline
Page No:
Faceshields
454566 454615 454542 454565 454440 454614 454579 454511 454486 454510 455200 455315 455316 455314 455275 455317 455318 455323 455324 455456 455458 455477 455481 455480 455592 455489 455483 455495 455496 455623 455624 455625 455582 455673 455674 455703 455656 455630 455699 455576 455599 455598 455580 Faceshield Polycarbonate Clear Medium Velocity, Complete Faceshield High Impact, Complete Browguard for Face Shields Visor Polycarbonate Clear 215 x 380mm Visor Polycarbonate Clear (Wide Flare) 250 x 410mm Visor Polycarbonate Clear High Velocity Visor Polycarbonate Clear complete with chin guard Visor Polycarbonate Shade 5 215 x 380mm Visor Polycarbonate Shade 5 (Wide Flare) 250 x 410mm Visor Thermolite 215 x 380mm Earmuff Silencer 1700 17dB Earmuff Silencer 2500 25dB Earmuff Silencer 2700 27dB Earmuff Silencer 3200 32dB Ear Band Puraband in clam shell Jetz Ear Plugs uncorded pkt of 200 pair Jetz Ear plugs corded pkt of 100 pair Jetz Ear plug in Dispenser 250 pair Jetz Ear plug in Dispenser 500 pair CIGWELD Respirator Single Filter (AS/NZ 1716 LIC.492) CIGWELD Respirator Twin Filter (AS/NZ 1716 LIC. 492) Filter Single Particulates P2 (AS/NZ 1716 LIC.492) Filter Twin Particulates P2 (AS/NZ 1716 LIC.492) Filter Single Gas Type A (AS/NZ 1716 LIC.492) Filter twin Gas Type A (AS/NZ 1716 LIC.492) Filter Single Combination A P1 (AS/NZ 1716 LIC.492) Filter Twin Combination A P2 (AS/NZ 1716 LIC.492) Prefilter single packet of 100 Prefilter Twin packet of 100 Disposable Mask Moldex 2200 P2 (pack of 20) Disposable Mask Moldex 2300 P2 with valve (pack of 10) Disposable Mask Moldex 2400 P2 Organic Vapour (pack of 10) Disposable Mask Moldex 1100 (Clam Shell pack of 10) Disposable Mask Moldex 2200 P2 (Clam Shell pack of 3) Disposable Mask Moldex 2300 P2 with valve (Clam of 1) Dust Mask Disposable 1100 (pack of 50) Respirator Welding Fume Moldex Model 8712 Filter 8010 P2 to suit 8111/2/3, 8711/2/3 (5 pairs) Airwash Mask Soft Top Heavy duty model Inline Filter Replacement for Airwash mask Visor for Airwash mask Heavy Duty Hood for Airwash mask Heavy duty Visor covers tear off pkt 10 for Light & Heavy Models
Page No:
225 225 225 226 226 225 225 226

Page No:
Welding Lenses 108 x 51mm
227 227 227 227 227 227 227 227 227 227 229 229 229 229 229 229 229 229
Page No:
231 231 231 231 231 231 231 231 231 231
Page No:
Ear Protection
234 234 234 234 234 234 234 234 234

Page No:
Respiratory Half Face
Welding Lenses 133 x 114mm
227 227 227 227 227 227 229 229 229

Page No:
Goggles and Spectacles
230 230 230 230 230 230 230 230
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Airwash Mask
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SAFETY EQUIPMENT
SECTION FOUR
PREDATOR WELDING HELMETS
PART NUMBER SHELL ONLY 454224 COMPLETE HELMETS 454216 454220 STOCKING UNIT PredatorTM Shell without lens pack PredatorTM 51 x 108mm lift front passive PredatorTM ArcmasterTM 51 x 108mm lift front active, shade 11 PART NUMBER STOCKING UNIT ACTIVE ARCMASTERTM III LENS PACKS 454243 PredatorTM 51 x 108mm fixed shade 11 454252 PredatorTM 133 x 114mm fixed shade 11 454259 PredatorTM 133 x 114mm variable shade 9/13 HARNESS 454099 PredatorTM Harness assembly AIR SUPPLIED 454263 Airmate Helmet and PAPR system 454264 Airmate compressed Airline system
Note: Lens pack not included. Choose the lens pack that best suits your requirements.
SAFETY EQUIPMENT WELDING HELMETS
PASSIVE LENS PACKS 454231 PredatorTM 51 x 108mm lift front shade 11 454239 PredatorTM 133 x 114mm fixed front Omni-View shade 11
Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection Airmate PAPR Airmate Airline
STANDARDS Eye protection (passive)
Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994 Complies with AS/NZS 1715 ISO 8573
v PredatorTM is a state of the art welding helmet that is heat and water resistant whilst providing high strength. v PredatorTM has excellent ventilation inside the helmet and will fit all lens sizes via a unique lens pack system. v PredatorTM offers a modern clean shape and is light weight in comparison to similar helmets. (Winner of Australian Design Award in 1998) v PredatorTM offers extra coverage for the head, ears and throat and is manufactured from a special engineering resin. v PredatorTM offers excellent fume deflection through special aero-dynamic design features. v Stocking benefits are a major feature as only shells need be stocked along with the required lens packs. The end user simply chooses the product configuration preferred. v The 133 x 114mm PredatorTM has a unique insert for magnification lens use. Simply slide the mag-lens into the three position holder. v Half face MoldexTM Respiratory can be worn comfortably underneath the PredatorTM helmet.
Predator complete helmet passive lens. 51mm x 108mm lift front Part No. 454216 Predator complete helmet with Arcmaster shade II lens. 51mm x 108mm lift front Part No. 454220
v PAPR and AirlineTM Systems tailor made for PredatorTM are also available. v U.S. Patent No. 6,185,739
START WITH ONE OF THESE
Predator shell without lens pack. Part No. 454224
Predator Airmate helmet.
Part No. 454263
Predator Airmate Airline helmet. Part No. 454264
THEN CHOOSE ONE OF THESE PASSIVE LENS CARTRIDGES

Predator passive lens pack. 51mm x 108mm lift front. Part No. 454231 Predator passive lens pack. 133mm x 114mm fixed front. Omniview Shade II Part No. 454239
OR AN ACTIVE LENS CARTRIDGE

Predator active lens pack. 51mm x 108mm fixed front. Fixed shade 11. Part No. 454243 Predator active lens pack. 133mm x 114mm fixed front. Fixed shade 11. Part No. 454252 Predator active lens pack. 133mm x 114mm fixed front. Variable shade 9/13. Part No., 454259
Note: Actual electronic lenses are 90 x 110 mm and utilise a spacer to increase their size to 133 x 114 mm. FOR INFORMATION TURN TO PAGE 228
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SAFETY EQUIPMENT

HIDEROK WELDING HELMETS
HELMET PART NUMBER 453833 454851 454186 455684 454060 454143 454055 454181 454183 STOCKING UNIT Hiderok 51 x 108mm lift front helmet Hiderok Blue handshield 51 x 108mm. Hiderok Air supplied helmet 51 x 108mm. Lift front. For use with Air Filtration System. Hiderok Airmate helmet. Airmate PAPR unit included. Hiderok helmet for use with earmuffs Hiderok Arcmaster helmet (shade 11) Hiderok light duty handshield Hiderok lift front 51 x 108mm Red Hiderok lift front 51 x 108mm Blue SPARE PARTS PART NUMBER 454146 454148 453835 453838 453843 455687 STOCKING UNIT Arcmaster shade 11 fixed lens Arcmaster shade 1 & 2 upgrade kit Sweatband Ratchet harness Lens retaining spring Hiderok Airmate replacement faceseal
SECTION FOUR
Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection TM Airmate PAPR Airmate Airline
Hiderok welding helmets are moulded to offer a lightweight construction, strength, flexibility and heat resistance while still providing the wearer with the comfort and balance necessary for a hard days work. The ratchet headgear assures quick positive adjustment with one hand. Specially designed stops allow positioning of the helmet in any one of four preset positions which gives maximum viewing and comfort while welding in any position. The fully adjustable headgear has been designed for greater comfort, viewing angle and head size. A wide range of overhead adjustment allows eyes to be in line with the lens. A floating mount allows flexibility and movement for complete comfort all day long. Long life easy ratchet adjustment fits most head sizes. Easy adjustment of friction posts for lift up and nod down positions. Absorbent sweatbands are also replaceable.
Features:
v Lightweight. v Heat resistant. v High strength. v Moisture resistant. v Extremely flexible v Shade 11 filter v Designed for comfort. v Excellent balance. v One piece seamless construction. v The Ratchet headgear assures quick positive adjustment.
Hiderok lift front shade II Part No. 453833
Hiderok Arcmaster III Part No. 454143
Hiderok lift front for earmuffs Part No. 454060
Hiderok blue handshield Part No. 453851
Hiderok Airmate PAPR Part No. 455684
Hiderok Airmate Airline Part No. 454186
Hiderok Red Part No. 454181
Hiderok Blue Part No. 454183
Hiderok handshield Part No. 454055
Hiderok harness Part No. 453838
Replacement sweatband Part No. 453835
Replacement lens retaining spring Part No. 453843
WARNING Beware of imitations. Hiderok welding helmets carry full standards mark compliance to AS/NZS 1337 (Lic. 464). This ensures you have FACE protection as well as eye protection (eye protection to AS/NZS 1338.1 Lic. 493 where indicated). Look for the TICK marks inside the helmet
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SAFETY EQUIPMENT
SECTION FOUR
AIRMATE PAPR WELDING AIR FILTRATION SYSTEMS
PART NUMBER 454263 STOCKING UNIT Predator Airmate PAPR system Comprises blower unit and Predator shell. (No lens pack) Hiderok Airmate PAPR system complete with shade 11 passive lens. SPARE PARTS PREDATOR AIRMATE PAPR PART NUMBER STOCKING UNIT 454585 Predator Airmate PAPR helmet 455704 Kit comprising of: Elastic loop Elastic strap with cam buckle Air channel Predator face seal Black hose Hiderok face seal with mounting frame 455692 P3 filter 455691 Pre filter (set of 5) 455693 8hr battery 455687 Hiderok face seal with mounting frame
455684
Features:
v Comfort and Clean Air whilst Welding v Constant Airflow v Dual Alarm functions
Approvals, Applications and Limitations

The CIGWELD AirmateTM system complies with AS/NZS 1716:1994. It provides class PAPR P2 protection against dusts and particles and has had to demonstrate a laboratory protection factor of 100. It is recognised that laboratory protection cannot always be achieved in the workplace. Refer to AS/NZS 1715 1994 for guidance. The system should not be used in conditions where concentrations of gaseous contaminants exceed the occupational exposure limit. The system is recommended for use in the temperature range -5 to +55C and in conditions where relative humidity does not exceed 90%.
Comfort and clean air whilst welding

Part No. 454263
The new AirmateTM Fresh Air unit represents a quantum leap in Powered Respiratory technology, and offers a light-weight, convenient advance on existing respiratory equipment. With a stylish, compact main unit, the AirmateTM is probably the smallest and lightest powered unit available today. The turbo unit is belt mounted, powered by a clip in/clip out rechargeable battery pack, and provides a continuous stream of filtered air. The AirmateTM also features two audible and visual alarms which alert the user to low battery and blocked filter conditions, making the system one of the safest available.
Comfortable
Featuring an ergonomic design, AirmateTM is light (Only 1.1kg Complete) and flexible. The belt is equipped with soft padding, which gives the user both stability and comfort. As an option, there is also a larger and wider comfort pad for those who need extra stability and support for the back.
Constant airflow
Part No. 455684
An electronic airflow regulator provides the user with a constant airflow (175 l/min) independently of the battery being fully charged or of the filter being dirty during the working day.
Dual alarm functions

The turbo unit incorporates two audible and visual alarms which alert the user to: a) Low battery condition: The alarm indicates with low battery light and audible alarm that the voltage is low and that the battery has only 10 minutes before cut out. The low battery warning eliminates a common problem with conventional powered respirators, where the user does not know when the battery has reached the end of its rated discharge period. In this situation the user may continue to operate the unit after the battery voltage has dropped to a level where insufficient air is being delivered and the system will not be providing adequate protection. b) Blocked filter: the alarm will activate when the filter becomes clogged to a point where performance will deteriorate if it is not changed. The alarm indicates with a warning light and an audible alarm. The clogged filter alarm will enable the user to gain maximum usage from each filter without the concerns that arise with a conventional powered respirator. This means that: 1) The filter is not changed more frequently than is necessary resulting in lower running costs. 2) The filter is changed at the correct time resulting in the wearer always receiving the protection level required and extending the life of the unit.
Part No. 455704
Construction
AirmateTM is extremely robust. By using CYCLOID ABS plastic, a light and durable product for difficult environments has been created.
Filters
AirmateTM is equipped with two filters, which can be easily changed. There is a pre-filter made of textile and a particle filter. The particle filter has a large filter area, offering a long service life. This P3 type filter provides a particle efficiency of more than 99.8% at 0.4um.
Battery
The standard battery is a very light weight Nickel Metal hydride (NiMh) eight hour battery and gives enough power for a normal working day. NiMh batteries have no Memory lock and therefore can be recharged at any stage without effecting performance. Batteries are easy clip in/ clip out styles and are situated unobtrusively under the turbo unit. Charging time is approximately twelve hours. The batteries can be charged either on or off line.
Part No. 455691
Part No. 455692
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SAFETY EQUIPMENT

AIRMATE COMPRESSED AIRLINE FILTRATION SYSTEMS
HELMET PART NUMBER 454264 454186 STOCKING UNIT Airmate Airline system with Predator shell (no lens pack) Airmate Airline system with Hiderok shell SPARE PARTS AIRMATE AIRLINE SYSTEM PART NUMBER STOCKING UNIT 456145 Air Filtration System 456146 Air filtration service kit 455681 Flow control valve 455677 5 metre Airline hose and fittings
SECTION FOUR
Airmate Airline System
Air Quality Guaranteed to ISO 8573 & AS 1715

Oil odours may still be present when as little as 0.01 ppm oil carry over occurs. Activated Carbon will remove the odours but only if there is no liquid oil present. Therefore, very efficient coalescing is required prior to the Carbon Filter. To achieve this with all the different air quality conditions possible through variations in compressors, their condition, intake air etc., two stages of coalescing and particulate removal are used on the Airmate Compressed airline system. Airmate Compressed airline will provide less than 0.003 ppm oil carry over and greater than 99.999% particles 0.01 micron and above removed.
Part No. 454264
1 to 4 Operator Capacity
AS1715 requires 170 l/min per operator as a minimum. The Airmate compressed airline system provides 850 l/min which supplies up to 212 l/min per operator for four operators.
Annual Service Kits

The annual service kit available from CIGWELD provides; 1 set of coalescing elements for annual change over and 2 Carbon elements which should be changed every six months. This is for general use and may vary dependent on compressor and inlet air conditions.
Unique Elements
Part No. 454186
The unique push fit system gives a very positive seal.
Shock Resistant Housing

Part No. 456145
The cast Aluminium housing bodies are resistant to thermal or mechanical shock. Compressed air fires are much less likely than with Polycarbonate bodies.
Portable Frame Airmate Compressed Airline System for Welders

The CIGWELD AirmateTM AirlineTM System has been specifically designed for use with CIGWELD Welding Helmets. The system is designed to provide the highest quality breathing air from compressed air supplies. The system is suitable to use with 1 to 4 operators and is manufactured to ISO 9001. The AirmateTM compressed airline system uses a portable frame which is well balanced, easily carried and has the capability to hold hose and Welding Helmet.
Versatile Module
The unit is very versatile and has the capability for adding bulk water separation, CO & CO2 removal systems if required. CO & CO2 removal requires 3 more stages of treatment.
Features:
v Air quality guaranteed to ISO 8573 & AS/NZS 1715 v 1 to 4 operator capacity v Annual service kits v Unique elements v Shock resistant housing v Portable frame v Versatile module v Differential pressure indicator
Differential Pressure Indicator

The first stage coalesce has a pop up indicator. This is very useful if the delivered air is poor and filters blind prematurely ie. in less than 12 months.
1 to 4 Operating Breathing Air System 3 Stage Filtration: Stage 1 X1 Grade

Greater than 99% of particles 1 micron and above are removed by this stage of filtration. Maximum oil carryover at 20C 0.1mg/m3.
Stage 2 XA Grade
Coalescing filter - at this stage of filtration, greater than 99.999% of particles 0.01 micron and above are removed together with oil aerosols down to 0.01 mg/m3, giving a maximum oil carryover at 20C 0.01mg/m3.
Stage 3 AC Grade
Activated carbon filtration for removal of oil vapour, smells and odours giving a maximum oil carryover at 20C of 0.003 ppm.
Spare Parts:
Part No. 455681 Part No. 456146
Part No. 455677
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SAFETY EQUIPMENT
SECTION FOUR
PASSIVE FILTER LENSES
SPECIFICATIONS MANUFACTURED FROM: Glass Polycarbonate TYPE OF LENS: Filter lens Omni-View PROVIDES PROTECTION AGAINST: Infra-red and ultra violet Infra-red and ultra violet STANDARDS: AS/NZS 1338.1 Lic. 493 AS/NZS 1338.1
SAFETY EQUIPMENT WELDING LENSES
WELDING FILTERS
Welding filters are manufactured from the highest quality glass or polycarbonate to comply with the requirements of the Australian/New Zealand and other national standards (eg. ANSI Z87.1 & EN 169). All CIGWELD Glass Filter lenses are fully standards approved. If non-approved lenses are used with CIGWELD standards approved helmets it will void the standard mark approval and liability.
(51 x 108mm) Pack of 10 Shade 8 Filter 453852 Shade 9 Filter 453853 Shade 10 Filter 453854 Shade 11 Filter 453855 Shade 12 Filter 453856 Shade 13 Filter 453857 Retail Packaging with 2 Lenses Shade 8 Filter 454280 Shade 9 Filter 454281 Shade 10 Filter 454282 Shade 11 Filter 454283 Shade 12 Filter 454284 Shade 13 Filter 454285 OMNI-VIEW FILTERS
Gold coated welding filters
(133 X 114MM)
Glass filter
The gold coated Omni-View filter allows welders to see their work in true natural colours. It also offers protection from infrared and ultra violet radiation, flying particles that would scratch or break ordinary glass and at the same time reflects practically all heat.
Retail Packaging with 1 Filter, 1 Cover Lens Shade 9 Filter 453953 Shade 10 Filter 453924 Shade 11 Filter 453925 Shade 12 Filter 453926
WIDE VIEW OMNIVIEW FILTERS For use with wide view helmets Retail Packaging with 1 Filter Lens Shade 9 Filter 454088 Shade 10 Filter 454089 Shade 11 Filter 454090 Shade 12 Filter 454091 Shade 13 Filter 454092 Shade 14 Filter 454094
Recommended protective filters for electric welding:

Description Arc welding covered electrodes Tungsten Inert Gas (TIG) Covered electrodes TIG Metal Inert gas (MIG) short arc Covered Electrodes TIG MIG CO2 Flux-cored CO2 Covered electrodes TIG MIG (aluminium and stainless steel) MIG CO2 Flux-cored CO2 Air-arc gouging Covered electrodes TIG MIG (aluminium and stainless steel) MIG CO2 Flux-cored CO2 TIG MIG Flux-cored Approx. range of welding current Amperes Up to 100 Up to 75 100-200 75-100 Up to 150 200-300 100-200 150-250 Up to 300 300-400 200-250 Up to 250 250-300 300-400 Up to 400 Over 400 250-350 250-350 300-400 400-500 Over 350 Over 400 Over 500 Filter(s) Recommended 8 10 10
Omni-View filter
11
12
13
14
Note: The filter lenses in the chart are recommendations only and welders should select the shade of their choice.
Wide View Omni-View filter
WARNING To guarantee eye protection look for a licence number or the TICK marks on glass welding filters, not just AS/NZS 1338.1
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SAFETY EQUIPMENT

ARCMASTER SERIES III ELECTRONIC WELDING LENSES
PART NUMBER 454220 454243 454143 454259 454252 STOCKING UNIT Predator Lift Front helmet with ARCMASTER shade 11 lens Predator Lift Front ARCMASTER shade 11 lens pack Hiderok ARCMASTER shade 11 Lift front helmet Predator ARCMASTER variable shade 9-13 lens pack Predator ARCMASTER shade 11 lens pack LENS SIZE 51 x 108mm 51 x 108mm 51 x 108mm 90 x 110mm* 90 x 110mm* SPARE PARTS PART NUMBER 454146 454148 454168 454224 STOCKING UNIT ARCMASTER shade 11 lens ARCMASTER shade 1 and 2 upgrade kit Impact lens for manual variable lens Predator shell (no lens pack)
SECTION FOUR
LENS SIZE 51 x 108mm 51 x 108mm 51 x 107mm
ARCMASTER SERIES III Shade 11 lens, 51 x 108 mm

A brand new, third generation electronic ARCMASTER lens for standard helmet sizes. This lens has significant improvements over older style lenses with increased solar panel cells for greater power generation, ensuring the filter is ready to perform whenever you are ready to weld. Recharging is not required. Two independent photo sensors are located at opposite ends across the top of the filter to eliminate accidental blockage. Shade 16 UV/IR protection no matter what light or dark state. Dust and waterproof. Incredibly clear light shade of 2.5 and a switching speed of 5 milliseconds make this one of the best lenses available.
ARCMASTER SERIES III Shade 11 lens, 90 x 110 mm

If you require a larger viewing area electronic ARCMASTER lens then this is perfect. Viewing size is a large 95 x 46.5mm giving you more visibility of the job. Tested to DIN, this lens rated 1/2/1 that measures switching speed, UV/IR protection, clearing time, clarity, reliability etc. Designed with TIG work in mind, it has a clearing time of 0.4 sec and a switching time of 5 milliseconds. This lens is only sold as a Predator pack (part number 454252).
ARCMASTER SERIES III Variable Shade 9-13 lens, 90 x 110 mm

The ultimate in visibility, flexibility and performance. This lens takes all of the features of the other 90 x 110mm lens and gives you the freedom of adjusting shade and sensitivity via two controls located on the inside panel. Simply dial in your desired shade and youre ready to weld! This lens is only sold as a Predator pack (part number 454259).
Technical Characteristics:
Type Size Viewing area Switching time Clearing time Sensitivity adjustment Powered by UV/IR protection Light shade Storage temperature Recommended for TIG Approvals Weight Warranty Shade 11 lens, 51 x 108mm 51 x 108 x 5mm 95 x 35mm 0.0005 sec (0.5ms) 0.2 sec No Solar cells shade 16 Shade 2.5 -20C to +65C Yes ANSI Z87.1 45gm 12 months Shade 11 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0005 sec (0.5ms) 0.4 sec No Solar cells Shade 3 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 85gm 12 months Variable shade 9-13 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0002 sec (0.2ms) 0.4 sec yes Solar cells Shade 4 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 95gm 12 months
UV shade 15/IR shade 14 UV shade 15/IR shade 14
Operating temperature -10C to +65C
*Note: 90 x 110mm ARCMASTER lenses use a spacer to adjust their size to fit a standard 133 x 114mm wide view helmet.
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SECTION FOUR
CLEAR LENSES
SPECIFICATIONS MANUFACTURED FROM: Polycarbonate CR39 TYPE OF LENS: Chipping lens Cover lens PROVIDES PROTECTION AGAINST: Impact Spatter STANDARDS: AS/NZS 1338.1 Lic. 493
COVER LENSES
The cover lens is an optically correct lens with a surface that provides the highest resistance to welding spatter. The cover lens will outlast other types and save considerable time and money in replacing ordinary glass or plastic filter lenses. CIGWELD CR39 Cover Lenses are designed to protect the filter lens from heat and spatter and are supported by full Standards Mark Certification.
(51 x 108mm) CR39 COVER PLATES
Standards Mark Certified and 100% CR39.
(133 X 114MM) CLEAR CR39 COVER PLATES

Standards Mark Certified and 100% CR39.
Pack of 200 Part No. 453861 Retail Packaging with 2 Plates Part No. 454141 CLEAR GLASS COVER PLATES Pack of 10 Part No. 453862 Retail Packaging with 2 Plates Part No. 454286(
Pack of 20 Part No. 454077 Retail Packaging with 2 Plates Part No. 454171
51 x 108mm
133 x 114mm
CHIPPING LENSES
Manufactured from polycarbonate for impact resistance. Assemble in the welding helmet in the position closest to the operator.
(51 x 108mm) CLEAR CHIPPING PLATES Pack of 20 Part No. 453999 (133 X 114MM) CLEAR CHIPPING PLATES Retail Packaging with 2 Plates Part No. 454098
51 x 108mm
133 x 114mm
MAGNIFICATION LENSES
The CIGWELD magnifying lens magnifies the work area to substantially assist the welder in maintaining the high standards required. They are available from 1.5 diopter magnification - up to 2.5 times.
(51 x 108mm) CIGWELD MAGNIFICATION LENS Magnification 1.5 diopter 454012 2.0 diopter 454010 2.25 diopter 454014 2.50 diopter 454011
51 x 108mm
WARNING To guarantee eye protection look for a licence number or the TICK marks on CR39 cover lenses not just AS/NZS 1338.1
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SAFETY EQUIPMENT
SAFETY EQUIPMENT WELDING AND SAFETY GOGGLES

WELDING GOGGLES
PART NUMBER 454031 454040 454031 IND STOCKING UNIT Lift front gas welding goggles Wide view goggles Lift front gas welding goggles (bulk packed) FILTER SHADE 5 5 5 STANDARDS AS/NZS 1338.1 Lic 493 AS/NZS 1338.1 Lic 493 WELDING GOGGLES FILTERS PART NUMBER STOCKING UNIT 453810 Pair of filters for lift front gas welding goggles (round) 453812 Pair of cover lenses for lift front gas welding goggles (Round)
SECTION FOUR
FILTER SHADE 5
STANDARDS AS/NZS 1338.1
Lift Front Gas Welding Goggles PVC frame with Shade 5 filters.
In gas welding, cutting and brazing, protection must be given against possible injurious radiation and at the same time the visible radiation should be reduced to a comfortable level. For such processes sufficient protection will usually be given by goggles fitted with the appropriate shade lens. Gas welding goggles should be used whenever gas welding, brazing or cutting. They also protect the eyes from splashes and flying particles.
Features:
Description of process Oxy/fuel cutting medium thickness Oxygen lancing Oxygen deseaming Flame gouging General welding Braze welding cast iron Hardfacing This shade will generally cater for 95% of the market Lenses recommended (by Shade No.)
v Soft pliable frame comfortable to wear. v Goggles fit over prescription or safety spectacles. v The Lift Front Goggle comes standard with Shade 5 glass filter lenses and polycarbonate chipping lenses. v The one piece coverall Goggle comes standard with Shade 5 one piece polycarbonate lens.
Part No. 454031
v Non reflective matt interior finish. v Replaceable lenses are available for the Lift Front Goggle. v Vented to prevent fogging.
Part No. 453812 Part No. 454040
Part No. 453810
SAFETY GOGGLES
PART NUMBER 454554 STOCKING UNIT Antifog Goggle FRAME Clear PVC LENS Clear antifog STANDARDS AS/NZS 1337 Lic 464
Antifog Goggle* Soft, lightweight, economical goggle with antifog coating. Manufactured from PVC plastic. *Standards Mark Certified Product AS/NZS 1337 LIC.464.
Designed to protect the eyes from flying particles and/or potentially harmful liquid splashes. Safety goggles are designed to provide all round eye protection from medium energy flying particles and to prevent the entry of potentially harmful liquid splashes. Safety goggles are recommended for use in situations such as the scaling, grinding and machining of metals, certain wood working operations and stone dressing.
Features:
v Lightweight, soft PVC frame that fits comfortably to the contours of the face. v Spectacles can be worn under goggles. v Anti-fog polycarbonate lenses. v Goggles provide maximum peripheral and frontal vision. The clear frame reduces that enclosed feeling.
Part No. 454554
v Goggles are approved for use against chemical and impact hazards, as defined in AS/NZS 1337. v Ventilation is provided for the eyes while preventing entry of harmful liquids and dust.
SAFETY SPECTACLES
PART NUMBER 453522R 453527R STOCKING UNIT General Purpose Wrap Around General Purpose Wrap Around FRAME Clear Shade 5 Green LENS Clear Coated Green Coated UV PROTECTION YES YES SUNGLARE PROTECTION NO YES
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SECTION FOUR
FACESHIELDS
FACESHIELDS PART NUMBER 454566 454615 454542 STOCKING UNIT Medium Velocity Faceshield Complete High Velocity Faceshield Complete Browguard with Headgear STANDARDS AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 SPARE PARTS PART NUMBER 453838 453835
SAFETY EQUIPMENT WELDING FACESHIELDS
STOCKING UNIT Ratchet Harness Sweatband
CIGWELD faceshields are designed to provide comfortable and safe eye and face protection in areas subject to hazardous projectiles or splashing liquids. There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).
Features:
v Impact and splash protection. v Outstanding impact resistance. v Polycarbonate Visor contains UV absorber for eye and face protection against high concentrations of ultra violet radiation from the sun (not intended to provide protection against sunglare, except shade 5). v Polycarbonate visor is heat resistant to 150C. v Excellent optical properties.
Medium Velocity Faceshield Complete Standard faceshield for general applications.
v Full length facial protection for the eyes, face, neck and ears.
High Velocity Faceshield Complete Combines the CIGWELD browguard with a fully moulded visor for superior impact protection compared to the standard visors.
v Unrestricted vision for safe and accurate work. v Comfortable, readily adjustable ratchet head harness. v Quick and easy replacement of visors. v Positive manoeuvrability of visor in up and down positions. v Range of visors for different applications in clear or green. v Lightweight - designed with comfort in mind.
Browguard with Headgear
VISORS
VISORS PART NUMBER 454614 454565 454440 454579 454510 454511 454486 STOCKING UNIT Clear High Velocity 215 x 380 mm Clear Polycarbonate 215 x 380 mm Clear Polycarbonate wideflare 250 x 410 mm Clear Polycarbonate with Chinguard 215 x 380 mm Clear Thermolite 215 x 380 mm Shade 5 Polycarbonate 215 x 380 mm Shade 5 Polycarbonate 250 x 410 mm STANDARDS AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464
There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).
Features:
POLYCARBONATE VISORS v The ideal all-round general purpose visor material. v Outstanding impact resistance (2mm thick PC for High impact) (1mm thick PC for Medium impact). v Heat resistant to 150 C. v Excellent optical properties. v Contains UV absorber that provides eye and face protection against high concentrations of UV radiation from the sun (not intended to provide protection against sunglare, except shade 5). THERMOLITE VISORS v Excellent chemical resistance. v Medium impact resistance . v Radiant heat resistance is better than polycarbonate. v Good scratch resistance.
Clear High Velocity 215 x 380mm Part No. 454614
Clear Polycarbonate with Chinguard 215 x 380mm Part No. 454579
Part No. 454510
Part No. 454511
WARNING To guarantee eye and face protection look for a licence number or the TICK marks on visors and browguards, not just AS/NZS 1338.1
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SAFETY EQUIPMENT
SAFETY EQUIPMENT RESPIRATORS

HALF FACE RESPIRATORS
RESPIRATORS PART NUMBER 455456 455458 STOCKING UNIT Single Filter Respirator* Twin Filter Respirator* PRE-FILTER DISCS PART NUMBER 455495 455496 STOCKING UNIT Single Filter (Pack of 100) Twin Filter (Pack of 100) (Pre-filters come complete with retaining ring) FILTERS SINGLE RESPIRATOR PART NUMBER STOCKING UNIT 455495* Single Pre-filter 455477* Single Particulate Filter 455480* Single Gas Filter 455489* Single Combination Filter
SECTION FOUR
* Donates AS/NZ 1716-1994 Lic.492 Certified Product
FILTERS TWIN RESPIRATOR PART NUMBER STOCKING UNIT 455496* Twin Pre-filter 455481* Twin Particulate Filter 455592* Twin Gas Filter 455483* Twin Combination Filter
Single Filter Respirator* Quick release headband with soft dry cushion flange offering economical protection.
Twin Filter Respirator* Offering all the advantages of the Single Filter Respirator plus an additional filter and exhalation valve for increased breathing comfort.
CIGWELDs half face respirators have been designed to protect the wearer from at least one or more of the following types of atmospheric hazards: Contamination in the form of fine particles or particulates such as dust, smoke, liquid mists or welding fumes. Contaminants in the form of toxic gases or vapours. The Australian / New Zealand Standard 1715-1994 defines two distinctly different types of respiratory protective equipment: air purifying devices and air supplied devices. A greater use of mechanical appliances and chemicals by modern industry has increased the need for personal respiratory protection. Breathing contaminated air constitutes a respiratory hazard which can range in its effects from mild discomfort to chronic or acute poisoning or even death. CIGWELD Half Face Respirators have been designed to incorporate the best in filtration and plastics technology to provide well fitting and effective respiratory protection. In areas where large particulate matter exists, the use of pre-filters will give longer filter life.
Features:
v Universal style. The unique roll forming face cup provides a good fit for most faces. v Manufactured from soft, pliable silicone rubber adjusting automatically with facial movement that is lightweight and will not crack or split. v Easily washed in warm soapy water. v Quick release headband that allows for easy adjustment and positive fit. v Features snug comfortable chin cup which holds condensation away from the face. v Filters screw on and are locked on an angle to ensure wide unrestricted vision. v Exhaust valve is housed in a robust high impact cage - low breathing resistance on exhalation and a very low likelihood of accidental damage. v One way inhalation valve - prevents exhaled air from passing back into the filter. v Head strap attached to yoke. v Unique head strap adjustment ensures a firm, comfortable seal exerted from the centre of the respirator. v The Twin Filter provides up to 2-3 times the work life of a comparable single filter.
Part No. 455477
Part No. 455481
Filters for CIGWELD Half Face Respirators:

Cartridge Cartridge Protects Against: Colour Designation AS 1716
Part No. 455480 Part No. 455592
Classification Not Applicable P2 P2
Filter Pre-Filter (Single) (Twin) Particulate Filter Single Particulate Filter Twin Gas Filter Single
Part No 455495 455496
Pre-Filter Coarse dust Removal of coarse dust and particles used for extending filter life. White White Brown Dust Dust Gas Solid particulates (dust, smoke, metal fumes). Solid particulates (dust, smoke, metal fumes).
455477* 455481* 455480*
Part No. 455489
Part No. 455483
Organic vapours (boiling point A AUS over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Organic vapours (boiling point A1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm)
Brown
Gas
Gas Filter Twin
455592*
Brown & White PRE-FILTERS For CIGWELD Half Face Respirators. In areas where larger particulate matter exists the use of a pre-filter will offer longer filter life. Brown & White FILTER LIFE INFORMATION The life of the filter varies greatly depending on the characteristics of the filter, nature of hazard, concentration of contaminant, activity of the wearer, etc. It is generally accepted that the filter life is spent if: Breathing becomes difficult. A smell of vapour or gas is evident inside the respirator. (CIGWELD recommend used filters be destroyed for safe practice.) STORAGE/SERVICE LIFE Limited storage life 5 years from the date of manufacture - this date is printed on the filter. Limited service life 6 months for a filter that has been opened - even when not in use. when in use, service life depends on usage time versus hazard concentration level.
WARNING Whenever in doubt about which filter to recommend or use, contact the manufacturer of the chemical and request a material safety data sheet which should specify the appropriate filter type to use.
Combination Organic vapours (boiling point A AUS-P1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke). Combination Organic vapours (boiling point A AUS-P2 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke, metal fumes).
Gas & Particulate Filter Single
455489*
Gas & Particulate Filter Twin
455483*
Particulate Respiratory Classifications The following is a simplified explanation of the classifications that apply and is intended as an approximate guide to filter selection. P1 Is intended for low toxicity Particulate (fume, dusts etc) protection and is intended to remove 80% of the particular contaminant. P1 is not recommended for use with Welding Fume. P2 Is intended for higher toxicity Particulate (fume, dusts etc) protection and is intended to remove 94% of the particular contaminant. P1 is not recommended for use with Welding Fume. Note: The above table should be used when the properties of the working atmosphere are well known. Specific workplace monitoring should be carried out to ensure correct filter selection. If any doubt exists STAY OUT and contact your local Department of Health & Safety.
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SAFETY EQUIPMENT
SECTION FOUR
HALF FACE RESPIRATORS
RESPIRATORS PART NUMBER 455656 SPARE PARTS PART NUMBER 455665 455630* STOCKING UNIT 8712 Welding Fume P2 STANDARDS AS/NZS 1716 Lic. 876
SAFETY EQUIPMENT RESPIRATORS
STOCKING UNIT 8700 P2 Filter Disk Holder 8010 Replacement Filter P2
STANDARDS AS/NZS 1716 Lic. 876
DISPOSABLE RESPIRATORS PART NUMBER STOCKING UNIT 455674 Moldex 2300 1 in clam P2 455624 Moldex 2300 pkt of 10 P2 455673 Moldex 2200 3 in clam P2 455623 Moldex 2200 pkt of 20 P2 455625 Moldex 2400 pkt of 10 P2 455582 Mask 1100 10 in clam 455703 Mask 1100 pkt of 50
STANDARDS AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876
Part No. 455656
8712 Welding Fume Respirator Protects the welder from welding fumes and mechanically generated dusts and mists.
1100 Disposable Mask Designed for use with nuisance dust and non-toxic particulates only.
2200 P2 Disposable Mask Designed for protection against mechanically and thermally generated dust and mists.
Part No. 455630
Part No. 455665
8010 Welding Fume (P2) Replacement Filter For protection from most welding fume,
8700 Filter Disk Holder
2300 P2 Disposable Mask Same as 2200 P2, but has exhalation valve. Ideal for most welding applications.
2400 P2 Mask Plus Nuisance Organic Vapour and Ozone Can be used to protect against dust/ mist/welding fumes plus nuisance level organic vapour/ozone.
AIRWASH MASK
AIRWASH MASK SYSTEM PART NUMBER STOCKING UNIT 455699 Soft Top Heavy Duty Airwash Mask * 456145 4 Person Air Filtration Unit (see page 226 for more details) SPARE PARTS PART NUMBER 455598 455580 455599 455576 STOCKING UNIT Hood for Heavy Duty Airwash Mask Visors Covers (tear off) pkt 10 Replacement visor for Heavy Duty (includes valve) Airwash Mask Inline Filter Replacement SPARE PARTS PART NUMBER 455677 455681 STOCKING UNIT 5 metre Air Hose and Fittings Flow Control Valve
The new CIGWELD heavy duty Airwash mask is a fully standards approved clean air system. The unit is built from a special SARANEX material for excellent chemical resistance and is designed with a comfortable inner liner. The unit is only available in a soft top version and has fully approved airline hose. The unit has a controlled orifice to deliver the required air flow to the operator. A flow control valve is also available. Wherever an operator needs protection from hazardous fumes e.g. Two pack paints and chemical fumes as specified. *Standards Mark Certified Product AS/NZS 1716 LIC.492.
Features:
v An air-supplied respirator mask for protection against dust and chemicals. v Lightweight spectacles can be worn under the mask. v Undistorted 220deg view. v Cover visors are available to protect the main visor from damage. v Robust design. v Easily and quickly cleaned using warm and soapy water. v CIGWELD Airwash mask 455699 complies to AS/NZS 1716: 1994.
Part No. 455699
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SAFETY EQUIPMENT
SAFETY EQUIPMENT EARMUFFS, EARPLUGS AND EARBANDS

EARMUFFS
EARMUFFS PART NUMBER 455200 455315 455316 455314 STOCKING UNIT Silencer 1700 17dB* SLC80 Silencer 2500 25DB* SLC80 Silencer 2700 27DB* SLC80 Silencer 3200 32DB* SLC80 STANDARDS AS/NZS 1270 Lic. 958/875 AS/NZS 1270 Lic. 958/875 AS/NZS 1270 Lic. 958/875 AS/NZS 1270 Lic. 958/875 MASS-GRAMS 117 206 247 251 CLAMPING N-FORCE 9.8 10.8 13.1 12.3 RECOMMENDED USE Light Duty Industrial Medium Duty Industrial Heavy Duty Industrial Heavy Duty Industrial
SECTION FOUR
When sounds become disturbing, irritating or even sometimes painful, we classify them as harmful noise. However, noise does not have to hurt before it damages your ears. The noise which causes hearing loss is invisible and often painless yet it results in a gradual loss of our ability to hear.
Features:
v v v v Soft ear cushions. Snug fit for all day comfort. Lightweight and strong. Economical.
Specifications:
Earmuffs are made of a mixture of plastics and foam.
Silencer 1700 17db SLC80 Part No. 455200 A very popular general purpose earmuff. Suitable for a wide range of light industrial and domestic applications. Silencer 2500 25db SLC80 Part No. 455315 A comfortable lightweight economical earmuff ideal for welders. The Silencer 2500 is intended for general applications.
Correct hearing protection should be worn at all times in industry. The highest dB rated earmuff or earplug is not necessarily the best option. In some industries this could be dangerous as you still need to hear workers or machinery around you. Eg: warnings or forklifts etc.The first requirement of a hearing protector is that it should supply sufficient sound reduction (attenuation) for the work environment concerned.
Acoustic Attenuation Decibels (dB) to AS 1270-1988 Frequency-Hertz 125 250 500 1000 2000 4000 8000 SLC80 5.7 3.2 9.1 2.6 11.4 3.7 19.2 3.3 6.6 3.9 12.9 2.6 18.1 3.6 22.2 2.1 16.3 6.1 20.6 2.0 27.1 3.9 30.0 1.5 25.0 5.1 30.0 2.9 37.5 4.0 39.3 3.9 26.7 4.3 34.3 2.3 31.2 2.9 36.8 2.9 37.9 4.2 33.3 3.4 34.3 6.9 35.7 2.7 33.0 5.8 28.8 6.6 29.7 4.7 30.4 4.5 17 25 27 32
Earmuff Silencer 1700
Mean Attenuation Standard Deviation Silencer 2500 Mean Attenuation Standard Deviation Silencer 2700 Mean Attenuation Standard Deviation Silencer 3200 Mean Attenuation Standard Deviation Silencer 2700 27db SLC80 Part No. 455316 The Silencer 2700 is intended for applications where that extra sound control is required. Silencer 3200 32db SLC80 Part No. 455314 The Silencer 3200 is intended for applications requiring heavy duty sound control.
EARPLUGS
EARPLUGS PART NUMBER 455317 455318 STOCKING UNIT JETZ Earplugs pk 200* JETZ Earplugs corded pk 100* EARPLUG DISPENSERS PART NUMBER STOCKING UNIT 455323 JETZ dispenser pack 250 pr* 455324 JETZ dispenser pack 500 pr* 455327 Wall hanger for dispenser packs EARBANDS PART NUMBER 455331 455275 STOCKING UNIT JAZZ Band 18.5 DB SLC80 PURABAND 18 DB SLC80
JETZ Earplugs form a barrier against noise to a decibel rating of 26dB SLC80 and are available corded and uncorded. The extra soft, low pressure foam of JETZ Earplugs seals the ear canal without pressure. Their natural perfect shape is tapered for a snug fit while conforming to the ear canal. JETZ are quick, easy and comfortable to use and are disposable.
Specifications:
Earplugs are made of Polyurethane or PVC. *Standards Mark Certificate Product AS 1270 LIC.958, AS 1270 LIC. 875.
EARPLUG DISPENSER
The new CIGWELD Ear plug dispensers are a revolution in hearing protection management. The dispensers are low cost and basically the plugs are the only outlay. The unit is highly visible in a totally sealed unit for complete hygiene. The Plug Station is recyclable which is a major benefit in todays environment. The new Plug Stations are maintenance free - put it up until its empty and then throw it into the recycle bin and add another.
Part No. 455317 Part No. 455318
For use in all factories and wherever noise is a concern and convenient effective hearing protection is required.
EARBANDS
Lightweight personal hearing protectors worn with the band passed under the chin. Ideal for light industrial applications. Ear Bands are not earplugs, they block noise at the outer ear passage by sealing off the ear canal.
Features:
v Soft ear cushions. v Snug fit for all day comfort. v Lightweight and strong. v Economical.
JAZZ Band 18.5 db SLC80 Part No. 455331 The JAZZ Band offers soft foam pads that are washable and reusable. The modern styled JAZZ Band comes fitted with a neck cord. PURABAND 18 db SLC80 Part No. 455275 Purabandis cool and comfortable to use. The durable soft pods are non toxic and non allergenic.
v A cooler and lighter alternative to earmuffs. v Does not interfere with eyewear. v Easily worn with hard hats. v Band designed to fit all head shapes comfortably. v Designed for easy on, easy off, easy fit.
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SPRAY EQUIPMENT
SECTION FOUR
EASY SPRAYER
PART NUMBER 416035 416042 STOCKING UNIT Easy Sprayer Easy Sprayer SE SPARE PARTS PART NUMBER 416038 416040 416041 410694 410695 410696 410697 410698 410699 STOCK UNIT Aircap and Nut Spray Gun Replacement Hose (3 metres) Paint Pot Viscosity Test Kit Lidwashers Material Adjusting Assembly Needle Assembly for spray gun Material Tube
SPRAY EQUIPMENT
The Easy Sprayer spray painting outfit is designed to save you time, money and aching wrists. The CIGWELD Easy Sprayer features a super strong, freestanding body designed for greater manoeuvrability. Efficiency describes Easy Sprayer perfectly. Now those tiresome large surface area painting jobs are cut down to size with an extra large spray pattern. Easy sprayer comes complete ready to go and is ideal for those tough painting jobs furniture, fences, decking, woodwork, etc. The CIGWELD Easy Sprayer also comes complete with two nozzle attachments for quick inflation of airbeds, balloons, etc. Simply attach the appropriate nozzle to the hose and inflate the desired object.
PAINT POT Part No. 410694 SPRAY GUN Part No. 416040
The CIGWELD Easy Sprayer Special Edition (SE) model also includes an extra paint pot and a longer 3 metre hose.
Features:
v For use with water and acrylic based paints. v Air cap adjustment to produce horizontal or vertical spray. v Paint control knob to adjust flow of paint. v Setting for overhead spraying. v Simple trigger action. v Inflation nozzles for airbeds and balloons. v Instructions booklet. v 2 year warranty (conditions apply refer to warranty schedule).
MATERIAL TUBE Part No. 410699 REPLACEMENT HOSE (3 METRES) Part No. 416041
Specifications:
Materials Blower unit polypropylene Spray Gun nylon Air Hose PVC 315 litres/minute (10.9 cfm) 15.5 kPa (22 p.s.i.) 240 volts, 1100 watts, 5 amps Spray gun, blower and hose 4.1kg (Packed 4.4kg)
Air Supply Power Required Weight (416035)
VISCOSITY TEST KIT
Part No. 410695
NEEDLE ASSEMBLY FOR SPRAY GUN
Part No. 410698
MATERIAL ADJUSTING ASSEMBLY
Part No. 410697
AIRCAP AND NUT
Part No. 416038
Part No. 416035
235
GENERAL INFORMATION
GENERAL INFORMATION
PACKAGING INFORMATION
Pallet Weights of Electrodes:
12kg Cartons 15kg Standard Cartons 25kg Cartons = = = 90 Ctn per pallet 72 Ctn per pallet 40 Ctn per pallet = = = 1,080kg 1,080kg 1,000kg
SECTION FOUR
MINISPOOLS, HANDISPOOLS & STANDARD SPOOLS:
Average Pallet (Skid) Dimensions: A = 650mm B = 1,140mm C = 1,155mm D = 480mm
MIG (GMAW) & Flux Cored (FCAW) Wires:

15kg Spools of MIG Wire 250kg AutoPaks of MIG Wire 300kg AutoPaks of MIG Wire 13kg Spools of FCAW Wire 25kg Coils of FCAW Wire = = = = = 54 Spools per pallet 4 Packs per pallet 4 Packs per pallet 54 Spools per pallet 24 Coils per pallet = = = = = 810kg 1,000kg 1,200kg 702kg 600kg
COIL:
Spool Dimensions:
SEE NEXT PAGE FOR SPOOL DIAGRAMS CIGWELD Name Spool 100mm Dimensions A Flange O.D. B Hub I.D. C Barrel Diameter D Width Outside E Width Inside F Engaging Hole G Hole offset Weight Range MiniSpool 200mm 4 Inch 100mm 16mm 57mm 45mm 40mm ----0.45-1kg HandiSpool 300mm 8 Inch 200mm 52mm 104mm 55mm 45mm 11mm 44mm 5kg Spool 400mm 12 Inch 300mm 52mm 207mm 100mm 95mm 11mm 44mm 12.5-15kg Coil 16 Inch 400mm 300mm --100mm ------25-30kg
236
SECTION FOUR
GENERAL INFORMATION
GENERAL INFORMATION
PRODUCT CERTIFICATION (WELDING CONSUMABLES)

Most CIGWELD welding consumables are approved by Lloyds Register of Shipping (LRS), American Bureau of Shipping (ABS), and Det Norske Veritas (DNV) for use in ship building and general fabrication. These third party approvals are renewed annually at CIGWELD by completing a series of tests on various sizes of consumables under the supervision of a surveyor from each shipping and testing society. CIGWELD lists the relevant approvals to the above mentioned societies, as well as Australian and New Zealand (AS/NZS) and American (AWS/ASME-SFA) standards/classifications on the individual product data pages throughout this pocket guide. The following lists Product Certification available from CIGWELD. There are four main certificates available, the most popular being the CONFORMANCE CERTIFICATE (BATCH) and the MATERIAL SAFETY DATA SHEET (MSDS). To obtain further information on CIGWELD Product Certificates please call or fax the following numbers: PH: 1300 654 674 FAX: +61 3 9474 7391
Conformance Certificate:
Demonstrates that the product complies to relevant Standards, Regulations and Specifications. The certificate certifies that the product supplied is equivalent to that used in annual Shipping Society approval tests (ABS/DNV/LRS) and/or Standards Conformance tests (AS/NZS & AWS). Includes conformance test results. Available for all manufactured main line products. Issued Free Of Charge.
Quality Assurance Certificate:

Is only issued where Conformance Certificates are not available. Results are derived from CIGWELDs internal batch testing procedures. The results quoted are normally chemical analysis and limited mechanical properties.
Special Test Report:

Includes results of tests carried out to relevant Standards and specific customer requirements. Tests can be quite extensive (eg. product for certain applications may require tests for weld metal composition, mechanical properties, diffusible hydrogen, x-ray soundness etc.) The Fee charged for a Special Test Report will depend on the specific tests carried out.
Material Safety Data Sheets (MSDS):

Provides information on the products and the hazards associated with them to allow the safe handling and use of the products at work. The MSDS describes the identity, physical and chemical properties and uses of the product, health hazard information, precautions for use and safe handling information. Issued Free Of Charge.
237
GENERAL INFORMATION
GENERAL INFORMATION
TERMS & DEFINITIONS IN WELDING
A. v Arc Blow The deflection of an arc from its normal path because of magnetic forces. Normally occurs on DC current when welding carbon steel. The voltage across the welding arc. The distance from the tip of the welding electrode to the adjacent surface of the weld pool. Also known as Arc Gap. The time during which an arc is maintained in making an arc weld. Pertaining to the condition of weld metal, welded joints and weldments after welding, but prior to any subsequent thermal, mechanical or chemical treatments. A fusion weld made without filler metal. A weld resulting from a back weld pass. Also known as Back Filling or Backing Pass. The removal of weld metal and base metal from the weld root side of a welded joint to allow complete fusion and complete joint penetration upon subsequent welding from that side. A material (metal, carbon, ceramic etc.) for backing up a joint during welding to help obtain a sound weld. As above, but in the form of a ring, generally used in pipe welding. Weld passes are made in the opposite direction to the progress of welding. The metal alloy that is being welded. Also known as Base Material or Work Piece. The angle formed between the prepared edges of two plates. Layers of weld metal deposited when surfacing material to achieve a required dimension. Also known as Buttering and Cladding. Layers of weld metal on components which prevent crack formation or dilution effects in subsequent weld layers. See also build up. Preplaced filler metal that is completely fused insert into the root of a joint and becomes part of the finished weld. A depression at the termination of the weld bead. The ratio of the weight of filler metal deposited in the weld metal to the weight of filler metal melted, expressed in percent. The weight of material deposited in a unit of Ratetime. Distance that fusion extends into the base metal from the surface being welded. A chemical composition change of the deposited weld metal due to admixture of the filler metal and base metal. The electrode lead and welding electrode are connected to the negative pole on the welding machine. Also known as DC - or DCEN and DC straight polarity (Negative = 1/3 Heat) M. O. L. G. E. v Direct Current The electrode lead and welding Electrode electrode are connected to the Positive positive pole on the welding machine. Also known as DC+ or DCEP and DC reverse polarity. (Positive = 2/3 Heat) v Edge Preparation v Electrode Lead F. v Flux The surface prepared on the edge of a joint for welding. Conductor between source of current and electrode holder. Fusible material coated onto electrodes for removal of oxides impurities and to create gas for shielding and slag for shape and contour. The melting together of filler metal and base metal or a base metal only to produce a weld. The electrical conductor between the arc welding current source and work piece connection. Also known as Work Lead. The process of covering a surface with wear-resistant metal by welding to reduce wear. T. S.
i
v Seal Weld v Sidewall
SECTION FOUR
A weld made primarily to seal a joint for tightness against leakage.
v Arc Voltage v Arc Length
v Short Arc Is metal transfer where molten (short circuiting)metal from an electrode is transfer deposited during repeated short circuits. The surface of a joint wall included inside the preparation of a butt weld. A test in which the side of a transverse section of the weld is bent around a specified radius.
v Arc Time v As-welded
v Side Bend Test
v Fusion
v Slag Inclusion Non-metallic solid material trapped in weld metal or between weld and base metal. v Spatter Metal particles expelled during welding which do not form part of the weld.
v Autogeneous Weld B. v Back bead
v Ground Lead
v Backgouging
H.
v Hardfacing
v Spray Transfer Metal transfer where molten metal from an electrode is propelled across the arc in small droplets. v Stringer Bead A weld bead made without weaving. v Suck-Back v Tack Weld A concave root surface. A small weld made to hold parts in proper alignment until final welds are made. A crack in the heat affected zone which may or may not extend to the surface of the base metal. A depression on the weld face dropping below the surface of the base metal. Uphill direction. A weld bead made with slow oscillation motion of the electrode, best limited in width to 2-3 times the diameter of the electrode. Written verification that a welder has produced welds meeting a prescribed standard of welder performance. A controlled electrical discharge between the electrode and the work piece that is formed and sustained by the establishment of a gaseous conductive medium, called an arc plasma.
v Backing Strip
v Heat affected The region beneath or around the Zone weld bead which has not melted, but whose mechanical properties or microstructure has been altered by the heat of welding. I. v Infra-Red Radiation v Intermittent Welding v Interpass Temperature Electromagnetic energy with wavelengths from 770 to 12,000 nanometers. Is welding wherein continuity is broken by recurring unwelded spaces. In a multiple run weld, the lowest temperature of deposited metal before the next pass is started. Normally measured 25mm from the weld metal centre line. The lowest temperature at which a metal or an alloy is completely liquid. The order in which weld passes of a continuous weld are made along its length.
U.
v Underbead Crack v Underfill
v Backing Ring v Backstep Sequence v Base Metal
V. W.
v Vertical-down Downhill direction. v Vertical-up v Weave Bead
v Bevel Angle v Build up
v Liquidus
v Longitudinal Sequence
v Welder Certification
v Buffer Layer
v Melt-Through Is the visible root re-inforcement obtained in a one sided weld joint. v Open Circuit Voltage v Parent Metal v Peening v Penetration v Post-heating v Preheating The voltage between terminals of a power source when no current is flowing. Same as Base Metal. The mechanical working of metals by light hammering. The depth a weld extends into a joint from the metal surface. Application of heat to the weldment after welding is completed. Application of heat to the base metal before welding commences. To establish that welds made by a detailed method can meet standards.
v Welding Arc
C.
v Consumable
P.
v Crater D. v Deposition Efficiency
v Welding Procedure Qualification Record (WPQR) A record of welding variables used to produce an acceptable test weld and the results of the tests conducted on that weld which qualify a welding procedure specification. v Welding Procedure Specification (WPS) A document providing the detailed variables for a specific welding application to ensure reproduction by trained welders. v Work Lead The conductor between source of current and the work piece or work table. The job, part or component being welded.
v Deposition v Depth of Fusion v Dilution
v Procedure Qualification prescribed R. v Residual Stress v Root Bead v Root Bend Test v Runoff / Runon Weld Tab
Stress that is present in a joint member or material that is free of external forces. A weld which is part or all of the root joint. A test in which the root surface is bent around a specified radius. Is additional plate that extends beyond the end of the weld joint on which the weld is finished or started. (Also known as an End Tab)
v Work Piece
v Direct Current Electrode Negative
238
SECTION FOUR
WARRANTY TERMS OF WARRANTY February 2001
GENERAL INFORMATION
GENERAL INFORMATION
1. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods and services, protects consumers interests by ensuring that consumers are entitled in certain situations to the benefit of various conditions, warranties, guarantees, rights and remedies (including warranties as to merchantability and fitness for purpose) associated with the supply of goods and services. A consumer should seek legal advice as to the nature and extent of these protected interests. In some circumstances, the supplier of goods and services may legally stipulate that the said conditions, warranties, guarantees, rights and remedies are limited or entirely excluded. The warranties set out in Clause 2 shall be additional to any non-excludable warranties to which the Customer may be entitled pursuant to any statute. 2. Subject to Clause 3. CIGWELD gives the following warranties to the Customer: Insofar as they are manufactured or imported by CIGWELD, goods will upon delivery be of merchantable quality and reasonably fit for the purpose for which they are supplied by CIGWELD. CIGWELD will repair or, at its option, replace those of the goods which, upon examination, are found by CIGWELD to be defective in workmanship and/or materials. CIGWELD reserves the right to request documented evidence of date of purchase. 3. The Warranty in Clause 2; Is conditional upon: The Customer notifying CIGWELD or our Accredited Distributor in writing of its claim within seven (7) days of becoming aware of the basis thereof, and at its own expense returning the goods which are the subject of the claim to CIGWELD or nominated Accredited Distributor/Accredited Service Agent. The goods being used in accordance with the Manufacturers Operating Manuals, and under competent supervision. Does not apply to: Obsolete goods sold at auction, second-hand goods and prototype goods. Breakdown or malfunction caused by accident, misuse or normal wear and tear. Repairs or replacement made other than by CIGWELD or Accredited Service Agents, unless by prior arrangement with CIGWELD. Replacement parts or accessories which may affect product safety or performance and which are not manufactured, distributed or approved by CIGWELD. 4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the supply of goods which are not of a kind ordinarily acquired for personal, domestic or household use or consumption to any one or more of the following (the choice of which shall be at the option of CIGWELD). The replacement of the goods or the supply of equivalent goods. The repair of goods. The payment of cost of replacing the goods or acquiring equivalent goods. The payment of the cost of having goods repaired. 5. Except as provided in Clauses 2 to 4 above, to the extent permitted by statute, CIGWELD hereby excludes all liability for any loss, damage, death or injury of any kind whatsoever occasioned to the Customer in respect of the supply of goods including direct, indirect, consequential or incidental loss, damage or injury of any kind.
239
GENERAL INFORMATION
GENERAL INFORMATION
Warranty Schedule
SECTION FOUR
These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from the Accredited Distributor of the equipment. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour. CIGWELD reserves the right to request documented evidence of date of purchase. MANUAL ARC EQUIPMENT WARRANTY PERIOD Transarc 131i, 141 SMi, 161 SMi 18 months Compact, Compact Turbo, Easywelder Turbo, Tradesman HD, Transarc 400S 1 year Transarc 13i, Transarc 16i 1 year LS300 Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Electrode holders, Work clamps and accessories 1 year Electrode Drying Ovens 6 months ENGINE DRIVEN WELDERS Main Power Magnetics 2 years Original Main Power Rectifiers, Control P.C. Boards 2 years All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Diesel/Petrol Engines and Associated Components Refer to Engine Manufacturers Warranty MIG, & TIG WELDING EQUIPMENT Transmig 165, 180se, 210se, 250se, 330se, 400se, 400, 500; Transtig 280 Main Power Magnetics 3 year Original Main Power Rectifiers, Control P.C. Boards 3 year All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Transtig 160AC/DC/HF; Transmig 160i Compact 18 months Transmig 130 Twin, Wire Wasp 1 year LT300; 300GTSW; 400GMS Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year GENERAL ARC EQUIPMENT MIG, TIG and Arc Air Gouging torches 3 months Plasma welding torches and leads 6 months MIG, TIG and Plasma welding torch consumable items Nil Water Recirculator 1 year Replacement repair parts 3 months (Labour Nil) GAS WELDING AND CUTTING EQUIPMENT Hand held welding, cutting and heating blowpipes, blowpipe mixers, cutting and powder spray attachments 5 years** Accessories, defined as items used to carry, support, ignite, maintain or repair, including hoses and fittings, cutting nozzles, welding and heating tips 1 month Gas Regulators (excluding regulator seat assemblies and pressure gauges) 5 years** Regulator seat assemblies and pressure gauges used in Gas Regulators 1 year Manifolds - Manual and Portable 5 years** Manifolds - Semi-Automatic 3 years** Manifolds - Fully Automatic See separate schedule ** Elastomer seals and O rings used in the equipment 6 months PROFILE CUTTING MACHINES Portable Flame Cutting Machines 1year PLASMA CUTTING MACHINES Pak Master 50XL Plus; 75XL Plus; 100XL Plus Main Power Magnetics 3 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 3 years (Labour 1 year) All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year Pak Master 25; Drag-Gun 38 Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year Drag-Gun 1 year AP 40i Compact 18 months Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year Plasma cutting torch and leads 6 months Plasma cutting torch consumable items Nil Repair / Replacement Parts 3 months (Labour Nil) SAFETY PRODUCTS All products are strictly subject to clauses 2 and 3 of the warranty conditions All claims will be strictly subject to inspection by CIGWELD EASY SPRAYER SPRAY OUTFIT All components 2 years Warranty period is reduced to 6 months if the product is used in a commercial or industrial application Electronic Lenses See separate schedule 1 year WELDING CONSUMABLES 12 months * * Goods returned as faulty will either be credited or replaced subject to inspection by CIGWELD WARNING For the purpose of safety and performance and to protect your CIGWELD Equipment Warranty always use genuine CIGWELD replacement parts and accessories. Please note that the information detailed in this statement supercedes any prior published data produced by CIGWELD. In the interest of continuous improvement COMWELD GROUP Pty. Ltd reserves the right to change the specifications or design of any of its products without prior notice. (c) CIGWELD 2001 All Rights Reserved
240
A Family of Welding Market Leaders
Manufacturer and Supplier of Welding Consumables and Equipment
Comweld Group Pty. Ltd. A.B.N 56 007 226 815 71 Gower Street, Preston, Victoria, Australia, 3072 Telephone: 03 9474 7400 Customer Service Enquiries: Telephone: 1300 654 674 Facsimile: 03 9474 7391 International Enquiries: Telephone: +61 3 9474 7508 Facsimile: +61 3 9474 7488
www.cigweld.com.au
In the interest of continuous improvement, COMWELD GROUP Pty. Ltd. reserves the right to change the specifications or design of any of its products without prior notice. Copyright 2001 Comweld Group Pty. Ltd. Lit. No. PRODUCTCAT MAR2001 Part No. PCATALOGUE
Recommended Retail Price $11.00 (inc. GST)

CIGWELD

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Welding Products Catalogue

Dennis Klanjscek Managing Director

STATE OF THE ART WELDING TECHNOLOGY AT YOUR FINGERTIPS

SAFETY EQUIPMENT SPRAY EQUIPMENT GENERAL INFORMATION

Page 221 Page 235 Page 236

ARC EQUIPMENT PROCESS REFERENCE

WELDING PROCESS SELECTION

Plasma Cutting Low

INDIVIDUAL PROCESS ADVANTAGES AND BENEFITS:

WELDING AND CUTTING GMAW (MIG)

FCAW (Flux Cored Arc Welding)

PAC (Plasma Arc Cutting and Gouging)

CAG (CARBON ARC GOUGING)

WELDING PROCESS SELECTION

SELECTING A POWER SOURCE TO SUIT YOUR REQUIREMENTS

What are the most commonly asked questions?

What should I know about Duty Cycles?

kind of input power do I have?

How much welding output do I need?

Do I need a 2 roll or a 4 roll wire feeder?

thick will my Plasma cut?

PROCESS AND APPLICATION ICONS

PROCESS AND APPLICATION ICONS

ENGINE DRIVEN WELDING

TOOLS & ACCESSORIES

TOOLBAR ICONS ARC WELDING SECTION

MAIN SECTION ICON

COLOUR CODED SECTION INDICATOR TAB

240 volt auxiliary rating

415V AUX 5kVA

415 volt auxiliary rating

Direct Current electrode positive

Direct Current Output

415 volt input

Direct current electrode negative

Rated cutting capacity

Auxiliary Alternating Current

240 volt input

Open Circuit Voltage Rating

MAIN SECTION ICONS GAS EQUIPMENT

TOOLBAR ICONS GAS EQUIPMENT SECTION

MAIN SECTION ICON

COLOUR CODED SECTION INDICATOR TAB

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Genuine COMET 500 OXYGEN & ACETYLENE

301523 301604 301781 301524 301605 301782

Suitable for heating Australian Standards Mark (as indicated)

Suitable for welding/brazing 5 Year Warranty (as indicated)

High flow regulator

PROCESS AND APPLICATION ICONS

PROCESS AND APPLICATION ICONS

SUBMERGED ARC WELDING

WELDING RODS & WIRE

TOOLBAR ICONS WELDING CONSUMABLES SECTION

MAIN SECTION ICON

COLOUR CODED SECTION INDICATOR TAB

Direct Current electrode negative

Direct Current Alternating and Direct Current

Open Current Voltage

Requires no gas shielding

Open Circuit Voltage rating Weld Metal hardness

Requires gas shielding

Alternating or Direct Current