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r05322401-machine-tools-and-metrology-

r05322401-machine-tools-and-metrology-

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Published by SRINIVASA RAO GANTA

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Published by: SRINIVASA RAO GANTA on Sep 18, 2008
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Code No: R05322401
Set No. 1
III B.Tech Supplimentary Examinations, Aug/Sep 2008
MACHINE TOOLS AND METROLOGY
(Automobile Engineering)
Time: 3 hours
Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6

1. (a) Design a gearbox to give speed variation between 100 and 300 rpm in four steps. The driving shaft is to run at a constant speed of 176 rpm. Assume that spindle speeds are in GP.

(b) Explain the procedure for designing lathe bed.
[6+10]
2. (a) State the salient features of turret lathe that make it a quantity production
machine.
(b) List the common tools and attachments used on turret and capstan lathe.
[8+8]

3. (a) What are the advantages, limitations and applications of shaper?
(b) What are the advantages, limitations and applications of slotter?
(c) What are the advantages, limitations and applications of planner? [5+5+6]

4. (a) What factors contribute to increased production rates in broaching?
(b) Explain with sketch di\ufb00erent elements of a broach and describe them brief.
[8+8]
5. (a) Explain the need for limit system.
(b) With the help of a suitable diagrams explain minimum and maximum metal
condition of shaft and hole.
[8+8]
6. (a) Explain how slip gauges are manufactured.
(b) What is \u2018Wringing\u2019 ? What precautions must take while Wringing slip gauges?
[8+8]
7. Explain the working principle and construction of an auto collimator. What are its
applications?
[16]
8. (a) Explain the construction and working of free \ufb02ow air gauges?
(b) Explain di\ufb00erent pitch errors observed in threads?
[8+8]
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1 of 1
Code No: R05322401
Set No. 2
III B.Tech Supplimentary Examinations, Aug/Sep 2008
MACHINE TOOLS AND METROLOGY
(Automobile Engineering)
Time: 3 hours
Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1. (a) De\ufb01ne taper. How is the amount of taper expressed?
(b) Discuss various methods to obtain taper turning in lathe.
[4+12]

2. (a) A plain surface 320mm long\u00d7100mmwide is to be face milled on vertical milling machine. The cutter has 16teeth and the feed/tooth is 0.25mm the spindle speed is 125 rpm; diameter of the cutter is 160mm; over travel distance is 3mm.Calculate the machining time.

(b) Show the nomenclatures of face milling cutter with sketch and mention their
functions.
[8+8]
3. (a) Enumerate the various type of work holding devices used in drilling.
(b) Discuses the various type of reamers and their features.
[8+8]
4. (a) What are the various types of surface grinding methods that are possible?
(b) What would be their individual advantages and applications? Give explana-
tion for your reasoning.
[8+8]
5. What are the di\ufb00erent popular \u2018Limit systems\u2019? Brie\ufb02y explain the features of
Indian Standard limit system and compare it with the I.S.O system.
[16]
6. (a) Explain the construction and working of a vernier clinometer.
(b) Explain the construction and working of a universal bevel vernier protractor.
[8+8]
7. (a) Discuss the method of testing the straightness by spirit level and auto colli-
mator?
(b) What is pro\ufb01lometer? Sketch and explain the use of pro\ufb01lometer?
[8+8]
8. (a) Discuss various geometric errors occurring during machining?
(b) Describe solex pneumatic comparator?
[8+8]
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1 of 1
Code No: R05322401
Set No. 3
III B.Tech Supplimentary Examinations, Aug/Sep 2008
MACHINE TOOLS AND METROLOGY
(Automobile Engineering)
Time: 3 hours
Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1. (a) What is metal cutting? Di\ufb00erentiate between orthogonal cutting and oblique
cutting? Give few examples.
(b) How do you classify cutting tools? Mention at least three example of each?
[8+8]
2. (a) In turret lathe, prepare a process chart for making square bolt with thread
and through hole on head. The hole is normal to the bolt axis.
(b) Explain brie\ufb02y functions of various angles in plain milling cutter.
[8+8]
3. (a) Enumerate the various type of work holding devices used in drilling.
(b) Discuses the various type of reamers and their features.
[8+8]
4. (a) What are advantages, limitations and applications of center less grinding?
(b) What are important the grinding process parameters? Explain their e\ufb00ect on
the grinding performance and the wear rate.
[8+8]
5. Describe principal features of the Indian standard system of limits and \ufb01ts for plain
work.
[16]
6. (a) Give the classi\ufb01cation of angle measuring instruments.
(b) What are two standard systems of linear measurement? Explain.
[8+8]
7. List out various optical projectors. Explain the working principle of the optical
system of a projector, with the help of a neat sketch?
[16]
8. (a) What are the uses and advantages common to all comparators?
(b) Explain the system of displacement and ampli\ufb01cation used in mechanical com-
parator?
[8+8]
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1 of 1

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