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r05222001-machine-tools

r05222001-machine-tools

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Published by SRINIVASA RAO GANTA

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Published by: SRINIVASA RAO GANTA on Sep 18, 2008
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Code No: R05222001
Set No. 1
II B.Tech Semester Supplimentary Examinations, Aug/Sep 2008
Machine Tools
(Production Engineering)
Time: 3 hours
Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1. (a) Discuss the various types of chips produced during metal cutting.

(b) What are the important angles that are to be maintained in an orthogonal cutting tool? For each of the angle explain its in\ufb02uence on the machining performance.

[6+10]
2. (a) Explain the functions of:
i. Head stock
ii. Feed rod of a lathe
iii. Tail stock.
(b) Enumerate the di\ufb00erences between \u2018Saddle type turret lathe\u2019 and \u2018Ram type
turret lathe\u2019.
(c) What are the di\ufb00erent types of taper turning methods? Explain any one
method with neat sketch.
[6+4+6]
3. (a) Describe the methods of holding the work pieces in shapers.
(b) Describe the di\ufb00erence in operation between a planer and a shaper.
(c) What is a \u2018direct reversible motor drive\u2019 and what for is it used in a planer?
What are the advantages of using it?
[8+3+5]
4. What is a jig boring machine? Describe its construction and working detail. [16]
5. (a) Sketch and explain the functions of the following milling cutters:
i. T-slot cutter

ii. Slitting saw cutter
iii. End mill cutter
iv. Side mill cutter

(b) Explain the di\ufb00erential indexing method.
[12+4]

6. (a) What is the marking system followed in case of grinding wheels? Explain the individual elements of the marking system from the standpoint of the functioning of the wheel.

(b) What are the advantages and limitations of using centreless grinding? [10+6]
7. (a) Sketch and discuss a typical internal broach.
(b) De\ufb01ne lapping and how much stock is left for lapping.
[12+4]
1 of 2
Code No: R05222001
Set No. 1
8. Brie\ufb02y describe the following:

(a) Broaching \ufb01xture
(b) Welding \ufb01xture
(c) Assembly \ufb01xture

(d) Fool proo\ufb01ng of jigs and \ufb01xtures.
[4\u00d74=16]
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
2 of 2
Code No: R05222001
Set No. 2
II B.Tech Semester Supplimentary Examinations, Aug/Sep 2008
Machine Tools
(Production Engineering)
Time: 3 hours
Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1. (a) Explain the e\ufb00ect of cutting \ufb02uids on chip contraction.
(b) Explain the factors used for judging the machinability.
[8+8]
2. (a) Discuss the main parts of a turret lathe.
(b) \u201cLathe is called a versatile machine tool\u201d- Justify the statement.
[8+8]
3. (a) Draw a block diagram of a standard double housing planer, showing its main
parts and brie\ufb02y describe these parts.
(b) How the jobs are held on the table of a horizontal shaper?
[10+6]
4. (a) With help of neat block diagram describe the main parts and working of the

Floor type horizontal boring machine.
(b) Write a short notes on lip, helix and rake angles in drilling.
(c) Write down the speci\ufb01cations of jig boring machine.

[8+6+2]

5. (a) What are the common materials for milling cutters?
(b) Sketch and describe a Drum type milling machine.
(c) Distinguish between universal milling machine and plain milling machine.

[4+8+4]
6. (a) Explain the following:
i. Grinding wheel wear
ii. Grinding temperature
iii. Power required for grinding.
(b) How is grinding di\ufb00erent from other machining operations? Explain its appli-
cations in view of its capabilities.
[6+10]
7. (a) Sketch and discuss a typical internal broach.
(b) What are the advantages of honing process?
[12+4]
8. (a) Which system is the most basic and elementary form of modular \ufb01xtures?
Explain brie\ufb02y.
(b) Discuss the 3-2-1 principle of location.
(c) Explain the various safety factors to be considered while designing the Jigs
and Fixtures.
[6+4+6]
\u22c6 \u22c6 \u22c6 \u22c6 \u22c6
1 of 1

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