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Table Of Contents

1. Introduction to Industrial Orientation
1.1 Background
1.2 Objective
1.3 Scope
2. Introduction of the Company
2.1 United Technologies Corporation
Table 1: Overview of UTC¶s seven business units
2.2 Turbine Overhaul Services
Figure 3: TOS external facade
Figure 4: TOS major shareholders
2.3 Organization Culture: ACE system
Figure 5: The ACE cycle
2.4 Organization Mission and Vision
3. Background Technical Information
4. Improvement Project: Metal Tester
4.1 Introduction to ACROMAG Metal Tester
Figure 8: ACROMAG Metal Tester [3]
Figure 10: Testing a metal specimen
Figure 11: Theory of ACROMAG Metal Tester
Figure 12: ACROMAG Metal Tester scales
4.2 Problems of current practice (coating tests)
Figure 14: Vane after heat tint test
4.3 Overview and Scope of Project
4.4 Establishing Setup Procedure of Metal Tester
Figure 15: Maximum deflection above scale for warming up
4.5 Differentiating Plasma from Turbofix® Surface
Figure 17: ITD (Engine A) terminologies
Table 2: Turbofix® and Plasma surface readings
4.6 Differentiating coated from uncoated surface
Figure 19: ITD (Engine B) Specimen
Table 3: Coated and non-coated surface readings (ITD of Engine B)
4.7 Investigating Repeatability of the Test
Figure 20: OTD (Engine B) Specimen
Table 4: Coated and non-coated surface readings (OTD of Engine B)
4.8 Differentiating Different Thickness of Plasma Coating
Figure 23: Dimension to be taken
Figure 24: Zeroing of a Dial Indicator
Figure 25: ITD (A) installed on Fixture for Dial Indicator measurement
Figure 26: Specimen after blending
4.9 Conclusion of experiment
Table 5: Summary of results for ACROMAG Metal Tester Project
Table 6: Incomplete Table for future continuation
Figure 28: Illustration of graph for future continuation (linear relationship)
5.2 Drafting of Operation Instructions
Figure 30: Visual Aids for Inspectors (2)
Figure 31: Complicated schematic from Engine Manual
5.3 SOLUMINA Database
Figure 34: SOLUMINA database user-interface
6. Conclusion and Author¶s Reflections
7. References
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Io Report Final

Io Report Final

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Published by: limchongheng_30 on Aug 06, 2011
Copyright:Attribution Non-commercial


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