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Heat Exchanger checklist as per TEMA

Heat Exchanger checklist as per TEMA

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Published by: sathish_iyengar on Sep 24, 2008
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06/19/2015

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FILE REF:- CLIENT:- MANUFAC.CODE:-TYPE OF EXCHANGER:- (FIG.N2) INSIDE DIAMETER :-(RCB 3.11)TUBE LENGTH:-(RCB2.11)MATERIAL OF CONSTRUCTION:- SHELL CHANNEL SHELL TUBESCHANNEL / SHELL FLANGE TUBESHEET
GENERAL POINTS:- ALL TYPES OF HEAT EXCHANGERS
TEMA CLAUSESDESCRIPTION
PROPOSEDREQUIREDCOMMENTS
R 2.5TUBE PITCHC 2.5TUBE PITCH
2827.78ok
B 2.5TUBE PITCHRCB 3.13MINIMUM SHELL / CHANNEL SHELL THICKNESS
80k
RCB 3.2SHELL COVER THICKNESS
880k
RCB 4.2TUBE HOLES IN BAFFLES
22.4323.03not ok
RCB 4.3CLEARANCE BETWEEN SHELL I.D.& BAFFLE
3.83.20k
DIAMETERRCB 4.41BAFFLE/SUPPORT PLATE THICKNESS
43.2
TABLE R 4.41
MINIMUM THICKNESS = 1/8" OR 3.2 MM
TABLE CB 4.41
MINIMUM THICKNESS = 1/16" OR 1.6 MM
43.2
RCB 4.42LONGITUDINAL BAFFLE THICKNESS:-
R 4.42 
LONGITUDINAL BAFFLE THICKNESS FOR C.S.=& ALLOY = MINIMUM 1/4" (6.4 MM)
CB 4.42 
LONGITUDINAL BAFFLE THICKNESS FOR C.S.=1/4(6.4 MM) & ALLOY 1/8" (3.2MM)RCB 4.51MINIMUM SPACING NOT LESS THAN 1/5 SHELL
350< 51ok
I/D OR 51 MM - WHICHEVER GREATERRCB 4.52MAXIMUM SPACING BETWEEN BAFFLES
350> 1524ok
RCB 4.71NUMBER AND SIZE OF TIE RODS
44
ok
R 4.71
MINIMUM DIAMETER OF TIE ROD 3/8"OR 9.5 MMMINIMUM NUMBERS OF TIE RODS = 4
CB 4.71
MINIMUM DIAMETER OF TIE ROD 1/4"OR 6.4 MM
66
ok
MINIMUM NUMBERS OF TIE RODS = 4RCB 6.31
PERIPHERAL RING GASKET WIDTH-FOR EXTERNALJOINTS
RC 6.31
MINIMUM WIDTH = 3/8" OR 9.5 MM FOR SHELLS LESSTHAN 23"(584 MM) I.D. AND 1/2" OR 12.7 MM FORMORE THAN 23" (584MM) I.D.
B 6.31
MINIMUM WIDTH = 3/8" OR 9.5 MM FOR SHELLS LESSTHAN 23"(584 MM) I.D. AND 1/2" OR 12.7 MM FORMORE THAN 23" (584MM) I.D.RCB 6.32
PERIPHERAL RING GASKET WIDTH-FOR INTERNALJOINTS
MINIMUM WIDTH = 1/4" (6.4 MM)RCB 6.4PASS PARTITION GASKET WIDTH
76.4ok
MINIMUM WIDTH = 1/4" OR 6.4 MM FOR SHELLS LESSTHAN 23"(584 MM) I.D. AND 3/8" OR 9.5 MM FORMORE THAN 23" (584MM) I.D.RCB 6.5GASKET JOINT DETAILS
R 6.5 
GASKET JOINT SHALL BE CONFINED TYPE.
CB 6.5 
GASKET JOINT SHALL BE CONFIRNED OR NON CONFINEDTYPERCB 7.13MINIMUM TUBESHEET THICKNESS FOREXPANDED TUBE JOINTS
16.6730ok
RCB 7.132TUBESHEET BENDING FORMULARCB 7.134TUBESHEET FORMULA FOR FLANGEDEXTENSIONRCB 7.41TUBE HOLE DIAMETERS IN TUBESHEETS
 
STANDARD FIT - FOR C.S.TUBES ANDSPECIAL CLOASE FIT - FOR ALLOY TUBESRCB 7.44TUBE HOLE GROOVING
ok
RCB 7.5EXPANDED TUBE TO TUBESHEET JOINTS
ok
RCB 7.52WELDED TUBE TO TUBESHEET JOINTS
na
RCB 7.6TUBESHEET PASS PARTITION GROOVE
54.8ok
RCB 7.7TUBESHEET PULLING EYES FOR REMOVABLEBUNDLE
420k
TEMA CLAUSESDESCRIPTIONPROPOSEDREQUIREDCOMMENTSRCB 7.8CLAD AND FACED TUBESHEETS
RB 7.8 
TUBESHEET SHALL BE 5/16" (7.8MM) WHEN TUBES AREEXPANDED.MIN.CLAD THICKNESS OF 1/8"(3.2MM) WHENTUBES ARE WELDED TO TUBESHEET.
C 7.8 
TUBESHEET SHALL BE 3/16" (4.8MM) WHEN TUBES AREEXPANDED.MIN.CLAD THICKNESS OF 1/8"(3.2MM) WHENTUBES ARE WELDED TO TUBESHEET.RCB 8.0EXPANSION BELLOW CALCULATIONSRCB 8.10MINIMUM THICKNESS OF EXPANSION BELLOWRCB 10.31VENT AND DRAIN CONNECTIONS
2520ok
RCB 10.4 STACKED UNITS NOZZLE CONNECTIONSRCB 10.6NOZZLE LOADINGSRCB 11END FLANGES AND BOLTING
R 11.1
THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 3/4" (M20)
C 11.1
THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 1/2" (M12)
16ok
B 11.1
THE MINIMUM PERMISSIBLE BOLT DIAMETER IS 5/8" (M16)RCB 11.21MINIMUM RECOMMENDED BOLT SPACING
ok
RCB 11.22MAXIMUM RECOMMENDED BOLT SPACINGRCB 11.23LOAD CONCENTRATION FACTORRCB 11.24BOLT ORIENTATIONRCB 11.3MINIMUM RECOMMENDED WRENCH AND NUTCLEARANCESNAME - SIGNATURE / DATETHE NOMINAL CLAD THICKNESS ON
TUBE SIDE
FACE OFTHE NOMINAL CLAD THICKNESS ON
TUBE SIDE
FACE OF
 
FILE REF:- CLIENT:- MANUFAC.CODE:-TYPE OF EXCHANGER:- (FIG.N2) INSIDE DIAMETER :-(RCB 3.11)TUBE LENGTH:-(RCB2.11)MATERIAL OF CONSTRUCTION:- SHELL CHANNEL SHELL TUBESCHANNEL / SHELL FLANGE TUBESHEET
FIXED TUBESHEET DESIGN CHECK - EXAMPLES TYPES - AEM,BEM,NEN,BJM,AJM,CEN
RCB 7.132TUBESHEET -BENDING FORMULARCB 7.1341TUBESHEET EXTENSION FORMULARCB 7.15DOUBLE TUBESHEET DESIGNRCB 7.161EQUIVALENT DIFFERENTIALEFFECTIVEPRESSURERCB 7.162EQUIVALENT BOLTING PRESSURERCB 7.163EFFECTIVE SHELL SIDE DESIGNPRESSURERCB 7.164EFFECTIVE TUBE SIDE DESIGNPRESSURERCB 7.165EFFECTIVE DIFFERENTIAL DESIGNPRESSURERCB 7.2SHELL AND TUBE LONGITUDINAL STRESSESRCB 7.21HYDROSTATIC TESTRCB 7.22SHELL LONGITUDINAL STRESSESRCB 7.23TUBE LONGITUDINAL STRESSESRCB 7.24ALLOWABLE TUBE COMPRESSIVE STRESSRCB 7.25TUBE TO TUBESHEET JOINT LOADSRCB 8FLEXIBLE SHELL ELEMENTSRCB 9.13MINIMUM PASS PARTITION PLATE THICKNESS SHALL BEGREATER OF
RCB 9.131
TABLE RCB 9.131 OR
RCB 9.132 
PASS PARTTION PLATE THICKNESS FORMULARCB 9.133PASS PARTITION WELD SIZERCB 9.2
RCB 9.21
FLAT CHANNEL COVER DEFLECTION -MULTIPASSUNITS
UG-34
ASME SEC.VIII DIV.1 CALCULATIONSRCB 9.22CHANNEL COVER PASS PARTITION GROOVES
SPECIAL NOTES FOR FIXED TUBESHEET DESIGN:1) SURVEYOR TO ENSURE THAT ALL CASES OF DESIGN OF TUBESHEET I.E.OPERATING,START-UP,SHUT DOWN,DESIGN HAS BEEN PROVIDED BYMANUFACTURER ON THE DRAWING (IF INDICATED IN EITHER DRAWINGS,DATASHEET OR CLIENTS DATASHEET)2) SURVEYOR TO ENSURE THAT IF TUBESHEET IS WITH CORROSION ALLOWANCE ,MANUF.HAS PROVIDED TUBESHEET CALCULATIONS FOR BOTHCORRODED AND UNCORRODED CONDITION WITH FOUR POINTS TO BE CHECKED I.E.a) SHELL TENSILE STRESS b) TUBE TENSILE STRESS c) SHELLCOMPRESSIVE STRESS d) TUBE COMPRESSIVE STRESS.ALL a,b,c,d SHALL BE WITHIN ALLOWABLE STRESS VALUES.3) IF THE STRESSES ARE MORE THEN EXPANSION BELLOW IS REQUIRED.SURVEYOR TO CHECK BELLOW DESIGN FOR CORRODED AND UNCORRODED
FLAT CHANNEL COVER -
GREATER OF FOLLOWING TWO:-
 

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