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Table Of Contents

FINANCIAL BASICS OF INVENTORY
INVENTORY THOUGHTS
CONFLICTING INVENTORY OBJECTIVES
INDICATORS OF SUCCESS
MODIFIED DUPONT FORMULA
MARGIN VIA TURNOVER
DUPONT FORMULA DETAILS
ROA (RETURN-ON-ASSET) EXAMPLE
CASH CONVERSION CYCLE REDUCTION
CASH CONVERSION CYCLE FORMULAS
SAMPLE CALCULATION PROFIT & CASH
SAMPLE CALCULATION PROFIT & CASH CONT
CHAPTER B
FORECASTING INTRODUCTION
FORECASTING DILEMMA
FORECASTING APPROACHES
WHY TO FORECAST DEMAND
MANUFACTURING STRATEGIES
REGULAR VIS IRREGULAR DEMAND
HOW TO DETECT IRREGULAR DEMAND
IRREGULAR DEMAND CALCULATION
INDEPENDENT VIS DEPENDENT DEMAND
INDEPENDENT VIS DEPENDENT DEMAND PLANNING APPROACH
DEMAND CHARACTERISTICS
DILEMMA OF PLANNING/FORECASTING
LINKING OF FUNCTIONS
BOTTOM-UP VIS TOP-DOWN FORECASTING
TOP-DOWN DOLLARS TO UOM
TOP-DOWN CONVERSION
TOP-DOWN PLANNING BILLS
BOTTOM-UP PLANNING
SELECTING KEY ITEMS FOR FORECASTING
DOING FORECASTING RIGHT
STEPS IN FORECASTING
FORECASTIG ERROR OVER TIME
ROLLING MONTHLY FORECAST
FORECAST BREAKDOWN TO MRP
FORECAST ORDERS FROM MRP TO CRP
SHOULD ALL ITEMS BE FORECASTED?
FORECAST SIMULATION
SAMPLE PROCEDURE
PARETO OR ABC ANALYSIS
XYZ ANALYSIS
ABC / XYZ BASICS
ABC / XYZ OVERVIEW
ABC / XYZ CALCULATION
ABC / XYZ RULES OF THUMB
ABC / XYZ WITH MS EXCEL I
ABC / XYZ WITH MS EXCEL II
ABC / XYZ WITH MS EXCEL III
ABC / XYZ EXCEL RESULTS
ABC/XYZ INVENTORY POLICY RULES
PRACTICAL FORECAST EXAMPLE
COGNOS QUERY
HISTORY AND FORECASTS
FORECAST FILTER
COPY FILTERED DATA
FILL BLANKS WITH ZERO
FORECAST TOURNAMENT
BASIC FORECASTING STEPS
FORECASTS IN MRP SYSTEM
PERIOD ORDER QUANTITY
TYCO’S GIC SAP STOCK POLICY Z100
TYCO’S GIC SAP STOCK POLICY Z110
TYCO’S GIC SAP STOCK POLICY Z120
TYCO’S GIC SAP STOCK POLICY Z200
OVERVIEW INVENTORY QUALITY RATIO
INVENTORY QUALITY RATIO
AVERAGE INVENTORY QUALITY RATIO
INVENTORY QUALITY RATIO LOGIC
INVENTORY QUALITY RATIO SAMPLE
EXERCISE 1 A
CONCLUSION EXERCISE 2
EXERCISE 3 A
EXERCISE 3 B
CONCLUSION EXERCISE 3
CHAPTER C
MISLEADING INVENTORY TURNS INTRODUCTION
MISLEADING INVENTORY TURNS INTRODUCTION CHART
MISLEADING INVENTORY TURNS 1A
MISLEADING INVENTORY TURNS 1B
MISLEADING INVENTORY TURNS 2A
MISLEADING INVENTORY TURNS 2B
CHAPTER D
INVENTORY REDUCTION APPROACH
INVENTORY POLICY for Global Energy Published 6th
February, 2008
FY2007 Inventory Reduction Approach
MONTHLY INVENTORY REPORTING
WW Inventory by Region Jan07
MONTHLY HYPERION INVENTORY REPORTING
MONTHLY INVENTORY REPORTING TOP 10
MONTHLY INVENTORY BY COMPETENCY
MONTHLY INVENTORY PROJECTION
INVENTORY FORMULAS
MONTH-OF-SUPPLY CALCULATION I
MONTH-OF-SUPPLY CALCULATION II
Quality of Inventory Percentage (QIP) % of Inventory < 3 MOS
FY 2008 Inventory Reduction Plan Quality of Inventory Percentage (QIP)
MONTH-OF-SUPPLY APPLICATION I
MONTH-OF-SUPPLY APPLICATION II
TYCO’S OBSOLESCENCE RESERVE POLICY
OBSOLESCENCE RESERVE EXAMPLE
ORDER QUANTITIES GUIDELINES
STOCK BUILD APPROVAL When to Apply
STOCK BUILD APPROVAL List of Approvers –February 2008
STOCK BUILD APPROVAL Intranet Link
STOCK BUILD APPROVAL Totals by Entity
WW INVENTORY AND USAGE REPORTING
WW INVENTORY REPORTING SET-UP
WW INVENTORY HYPERION VIA USAGE REPORT
GAP HYPERION TO ADR-049
IWR REPORT SELECTION
IWR REPORT NUMBER 1 SELECTION
IWR REPORT NUMBER 10 SELECTION
ADR-049 RESULTS I
ADR-049 RESULTS VI
ADR-049 RESULTS VII
ADR-049 MONTHLY CUBE
ADR-021 WEEKLY CUBE
ADR-049 FEBRUARY 2007 KEY ENERGY ENTITIES
ADR-049 IMPLEMENTATION STATUS February 2008
CHAPTER E
MISUSE OF MINIMUM ORDER QTY’S
PROBLEM OF MINIMUM ORDER QTY’S
CURRENT PUSH SYSTEM
EXAMPLE DATA PUSH SYSTEM
PUSH SYSTEM AND IRREGULAR DEMAND
EXAMPLE DATA PULL SYSTEM
FUTURE PULL SYSTEM
PUSH / PULL FUNDAMENTALS
CENTRALIZATION OF INVENTORY
THE SQUARE ROOT LAW OF INVENTORY
THE SQUARE ROOT LAW OF INVENTORY Multiple Warehouses Example
THE SQUARE ROOT LAW OF INVENTORY Single Warehouses Derivation
THE SQUARE ROOT LAW OF INVENTORY Single Warehouses Example
CONSOLIDATION OF INVENTORY Non Average Inventory
CONSOLIDATION OF INVENTORY Non Average Inventory –Example I
CONSOLIDATION OF INVENTORY Non Average Inventory –Example II
CENTRALIZATION OF WAREHOUSES Benchmarking
CHAPTER F
INVENTORY CONTROL Basics
INVENTORY COSTS Definition
INVENTORY COSTS Holding Cost and Average Inventory
INVENTORY COSTS Example 1
INVENTORY COSTS Example 2
INVENTORY COSTS Example 3
INVENTORY CONTROL Quantity and Timing
INVENTORY SYSTEMS Overview
CLASSIFICATION OF LOT SIZING MODELS Deterministic via Probabilistic
CHARACTERISTICS OF LOT SIZES
VARIABILITY COEFFICIENT Formula
VARIABILITY COEFFICIENT Example
ECONOMIC ORDER QUANTITY Trail-and-Error Approach
ECONOMIC ORDER QUANTITY Incremental Analysis
ECONOMIC ORDER QUANTITY Cost Elements Analysis
ECONOMIC ORDER QUANTITY Slope of total cost
ECONOMIC ORDER QUANTITY Assumptions
ECONOMIC ORDER QUANTITY Basic SawtoothModel
ECONOMIC ORDER QUANTITY Costs per Cycle / Unit of Time
ECONOMIC ORDER QUANTITY Derivation of EOQ
ECONOMIC ORDER QUANTITY Optimal Cycle Length
ECONOMIC ORDER QUANTITY Minimum Cost per Unit of Time
ECONOMIC ORDER QUANTITY Sensitivity Analysis
ECONOMIC ORDER QUANTITY Example -EOQ
ECONOMIC ORDER QUANTITY Example -Sensitivity
ECONOMIC PRODUCTION QUANTITY Inventory over Time
ECONOMIC PRODUCTION QUANTITY Costs per Cycle / Unit of Time
ECONOMIC PRODUCTION QUANTITY Derivation of EPQ
ECONOMIC PRODUCTION QUANTITY Optimal Cycle Length
ECONOMIC PRODUCTION QUANTITY Minimum Cost per Unit of Time
ECONOMIC PRODUCTION QUANTITY Example
EOQ with Shortage Basics
EOQ with Shortage Cycle Costs
EOQ with Shortage Total Cost per Unit of Time
EOQ with Shortage Partial Derivation of M
EOQ with Shortage Partial Derivation of q
EOQ with Shortage Solution for M
EOQ with Shortage Cycle Length
EOQ with Shortage Maximum Shortage Quantity
EOQ with Shortage Maximal Shortage Time
EOQ with Shortage ShortageCost
EOQ with Shortage Example I
EOQ with Shortage Example II
EOQ with Shortage Example III
ECONOMIC QRDER QUANTITY (EOQ)
EOQ Example
EOQ Example Results
SILVER-MEAL HEURISTIC (SM)
SILVER-MEAL Example
SILVER-MEAL Example Results
LEAST UNIT COST (LUC)
LEAST-UNIT COST (LUC) Example
LEAST-UNIT COST (LUC) Example Results
PART PERIOD BALANCING (PPB)
PART PERIOD BALANCING (PPB) Example
PART PERIOD BALANCING (PPB) Example Results
GROFF HEURISTIC I
GROFF HEURISTIC II
GROFF HEURISTIC Example
GROFF HEURISTIC Example Results
WAGNER-WHITIN
WAGNER-WHITIN Example I
WAGNER-WHITIN Example II
WAGNER-WHITIN Example Results
LOT SIZE Benchmarking
CHAPTER G
REASONS FOR SAFETY STOCK
DETERMINISTIC INVENTORY SYSTEMS
PROBABILISTIC INVENTORY SYSTEMS
PROBABILISTIC INVENTORY SIMULATION
SAFETY STOCK DEFINITION
SAFETY STOCK BASICS I
SAFETY STOCK BASICS II
SAFETY STOCK BASICS III
SAFETY STOCK INVESTMENT
SAFETY STOCK INVESTMENT EXAMPLE
DETERMINING SAFETY STOCK LEVELS
CYCLE-SERVICE-LEVEL VIA UNIT-SERVICE- LEVEL
CYCLE SERVICE LEVEL I
CYCLE SERVICE LEVEL II
CYCLE SERVICE LEVEL WITH MS EXCEL
EXPECTED NUMBERS SHORT I
EXPECTED NUMBERS SHORT II
UNIT SERVICE LEVEL I
UNIT SERVICE LEVEL II
UNIT SERVICE LEVEL III
UNIT SERVICE LEVEL IV
THE END
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Inv How-To Manual v Erwin Opalla

Inv How-To Manual v Erwin Opalla

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