On-Job-Training Proposal

GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE GLYCOL CONTACTOR AT PT. PERTAMINA HULU ENERGY WEST MADURA OFFSHORE (WMO) GRESIK

CANDRIKA WIDIARTANTI Y. 2410 105 011 Supervisor Dr. BAMBANG L.W. ST.MT. 196905071995121001

DEPARTMENT OF ENGINEERING PHYSICS FACULTY OF INDUSTRIAL TECHNOLOGY SEPULUH NOPEMBER INSTITUTE OF TECHNOLOGY SURABAYA 2011

On-Job-Training Proposal Engineering Physics-ITS Surabaya

GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE GLYCOL CONTACTOR AT PT. PERTAMINA HULU ENERGY WEST MADURA OFFSHORE (WMO) GRESIK (July 01, 2011 August 30, 2011)

CANDRIKA WIDIARTANTI Y. 2410.105.011

This Proposal is submitted to fulfill The Engineering Ethics & Internship TF-091375 In PT. PERTAMINA HULU ENERGY WMO GRESIK

Surabaya, 25th May 2011 On-Job-Training,

CANDRIKA WIDIARTANTI Y. NRP.2410 105 011

Supervisor

Head of Internship Section

Dr. Dhany Arifianto ST M.Eng Dr. Bambang L.W. ST.MT. NIPN. 197310071998021001 NIPN : 196905071995121001 | GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE 2
GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

ON-JOB-TRAINING PROPOSAL GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

Background Awalnya perusahaan ini bernama Offshore Receiving Facilities (ORF) Kodeco Energy Co., Ltd. was founded May 7, 1981, started the first activity in 1984 and succeeded in introducing the gas production to the East Java Gas Pipeline Project with the completion in 1993. This company, which operates of West Madura Production Sharing Contact (PSC) in Indonesia, is in oil and natural gas exploration and exploitation. Kodeco Energy Company Limited sendiri telah melakukan

penandatanganan kontrak bagi hasil produksi dengan Pertamina (Perusahaan Pertambangan Minyak Dan Gas Bumi Negara). Lapangan produksi y ditangani oleh ang Kodeco Energy Co, Ltd adalah KE-5 yang berlokasi dilepas pantai Madura dengan ditunjang oleh jacket platform pada Central Processing Platform (CPP). Tetapi saat ini Kodeco Energy Co, Ltd telah berubah nama per tanggal 6 Mei karena telah diambil alih oleh Pertamina sendiri menjadi PT. Pertamina Hulu Energy West Madura Offshore (WMO).
Central Processing Platform merupakan anjungan lepas pantai yang difungsikan sebagai proses pemisahan Liquid dan gas. Tujuannya adalah mengurangi kadar liquid dalam gas serta menentukan besarnya gas yang dikirim ke ORF Gresik. Fasilitas penerima hasil

produksi di Central Processing Platform berlokasi di Gresik yakni Offshore Receiving Facilities, yang selanjutnya hasil produksi dari Central Processing Platform yang antara gas dan kondensat masih bercampur akan dipisahkan disini, dan dialirkan melalui unit Poleng Processing Platform (PPP) yang kemudian diproses di glycol dehydration dan akan dihasilkan gas kering. Dan salah satu plant pada glycol contactor V-231 ini yaitu glycol regeneration. Glycol regeneration merupakan suatu system meregenerasi lagi | GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE
GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

glikol yang sudah tercampur dengan air agar mendapatkan glikol yang 90% pure, sehingga dapat digunakan lagi dalam proses regenerasi. Sedangkan gas basah yang masuk dipisahkan menjadi air dan gas kering. Gas kering inilah yang digunakan dan
dikirim ke konsumen salah satunya PT. PLN dengan tingkat kebasahan dibawah 10

lbs/MMSCF yang dikirim sebagai bahan bakar dengan kapasitas pengiriman maksimum 80 MMSCF. Therefore, we as the applicant want to learn tertarik untuk menganalisa bagaimanakah mengoptimalisasi performansi glycol contactor V-231 dengan mengukur level, flow, sistem control pada burner management serta kapasitas dari glycol contactor V-231, sehingga mampu meningkatkan penghematan biaya baik dari segi produksi maupun maintenance. Objectives and Activities The purpose of the implementation of this practice is General Objectives: 1. The creation of a synergistic relationship, clear and focused between the college and the workforce as users develop their knowledge. 2. Opening the horizons of students to be aware of and understand the application of science in industry and be able to absorb and associated with the working world as a whole. 3. Students can learn and understand the work management system in the industry and able to hold a whole problem approach.

Specific Objectives: 1. To meet the burden of credit units (credits) to be taken as a prerequisite for an academic in the Department of Engineering Physics FTI - ITS. 2. To identify, formulate, and propose a solution to address the problem on theglycol contactor V-231 on glycol dehydration. 3. Students are able to provide recommendations settlement of existing problems.

Activities

| GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE

GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

On job training at ORF KODECO ENERGY COMPANY LTD is planned to start from July 01, 2011 until August 30, 2011. Detailed activities to be carried out are as follows: 1. Learners receive information about the material that will be learned from the literature that is available. 2. Observe glycol contactor V-231. 3. Understand the process flow diagram (PFD). 4. Learn piping and Instrumentation diagrams (P & ID) system. 5. Mengoptimalisasi performansi glycol contactor V-231 dengan mengukur level, flow serta mempelajari dan menganalisa sistem control pada burner management 6. Learners are able to understand the workings of the instrument are discussed by each applicant. 7. Make comparisons between studies in the literature with the operation of employment. 8. Data Interpretation of Measurement Results. It is the conclusion of all activities that have been carried out along with the comparison method used previously.

More detailed steps for on job training activities For more detailed, the following activities will be implemented by on job training participant, a. To understand the working principles of the glycol contactor V-231. b. Understand the process flow diagram (PFD) and Piping And Instrumentation Diagram (P & ID) related to the process unit. c. Untuk mengidentifikasi permasalahan yang terjadi pada glycol contactor V-231, dimana pernah mengalami pemisahan secara kurang sempurna antara gas, air dan glikol, yang disebabkan karena mengalami penyumbatan pada glycol contactor V 231. Dimana glikol, yang mengandung liquid hidrokarbon ini, ikut terbawa dengan gas kering yang dimana gas kering ini akan digunakan dan dikirim kekonsumen. Liquid hidrokarbon ini akan memperbesar kemungkinan terjadinya fouling dan kemungkinan merusak cartridge filter, sehingga glikol yang masuk ke tower berkurang kemampuannya. Jad salah satu yang perlu diperhatikan adalah separator i yang bekerja dengan baik di upstream contactor untuk meminimalkan adanya liquid hidrokarbon ke contactor. | GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE
GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

d. Melakukan monitoring dan pengukuran secara berkala padakondisi operasi system untuk tekanan dan suhu yang optimum, karena suhu di regenerator merupakan salah satu faktor yang menentukan kemurnian glikol yaitu memiliki batasan suhu 10 F diatas outlet gas keluaran dehydrator dan jika tidak, maka sebagian glikol bisa terbawa gas. Dan menentukan karakteristik pada gas contactor, konsentrasi dan sirkulasi pada glikol serta jumlah kesetimbangan yang harus tersedia. Jika suhu gas semakin panas dan semakin jenuh, berarti jumlah massa air yang masuksemakin banyak, maka dengan menaikkan laju alir glikol salah satu cara guna untuk mempertahankan jumlah kesetimbangannya . e. Make recommendations or suggestions based on the results of the analysis.

Schedule Submission of application for the implementation of Job Training in Kodeco ENERGY Co., Ltd. Gresik is expected to be done for 2 months starting on July 01, 2011 until August 30, 2011. This is because the academic holidays in Physics Engineering ITS between the months of June through mid August. So, our great hope for our application can be accepted. In terms of execution time can be changed according to the wisdom of Kodeco ENERGY Co., Ltd. where in a series of activities, intended to be completing a series of practical work, which is the parameter of success of the activities that have been implemented.

The following is an outline plan of activities that we propose:

NO

Activities
I II III

Week
IV V VI VII VIII

1 2 3 4 5 6

Introduction to Kodeco ENERGY Co., Ltd. Literature Review Consultation Field Recording Compilation Report Submission

| GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE

GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

On the table is a description of the plan outline of the stages of practical work that will become a reference in the implementation of practical work.

Epilogue So thats all the proposal is structured as a consideration in the implementation of practical work in Kodeco ENERGY Co., Ltd.. With the work activities of this practice, the applicant expects the cooperation between universities of the world with the industry will continue to be intertwined, so that the process of technology transfer from industry to college and instead went well and benefit the society so that society will be achieved technologically. For attention, assistance and cooperation we thank you.

References Gregory K.Mc. Millan. 1999. Process/Industrial Instruments and Control handbook, Fifth Edition. McGraw Hill. Gunterus, Frans. 1994. Falsafah Dasar Sistem Pengendalian Proses. Elex Media Komputindo:Jakarta. Ogata.Katsuhiko. 1997. Modern Control Engineering. Prentice Hall Inc, N.J: USA. ATTACHMENT

Applicant Institution address: Jurusan Teknik Fisika , Fakultas Teknologi Industri Institut Teknologi Sepuluh Nopember Surabaya Gedung E Teknik Fisika Kampus ITS Sukolilo, Surabaya, 60111 Tel. (031) 5947188 Fax. (031) 5923626

| GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE

GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK

On-Job-Training Proposal Engineering Physics-ITS Surabaya

Applicant address and contact: Candrika Widiartanti Y. Griya Kebraon Tengah FE 08, Karang Pilang Surabaya, East Java ( 60222 ) 0878 5453 1559 candrika_f42@yahoo.com

| GLYCOL REGENERATION SYSTEM ANALYSIS STUDY FOR IMPROVEMENT OF PERFORMANCE

GLYCOL CONTACTOR AT ORF KODECO ENERGY COMPANY LTD. GRESIK