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Tool Life Wear Mach Inability Q a for Students

Tool Life Wear Mach Inability Q a for Students

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Published by Ravinder Antil

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Published by: Ravinder Antil on Sep 06, 2011
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10/04/2013

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7/14/20111
Tool
 
Wear,
 
Tool
 
Life
 
&
 
Tool
 
Wear,
 
Tool
 
Life
 
&
 
MachinabilityMachinability
By 
 
S
 
K
 
Mondal
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
2010
Flankwearoccursonthe
(a) Relief faceof thetool(b) Rake face(d) Cutting edge Ans. (a)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 2007
Flank
 
 wear
 
occurs
 
mainly 
 
on
 
 which
 
of 
 
the
 
following?
(a) Nose
 
part
 
and
 
top
 
face(b) Cutting
 
edge
 
only (c) Nose
 
part,
 
front
 
relief 
 
face,
 
and
 
side
 
relief 
 
face
 
of 
 
the
 
cutting
 
tool(d) Face
 
of 
 
the
 
cutting
 
tool
 
at
 
a
 
short distance
 
from
 
the
 
cutting
 
edge
 Ans.
 
(c)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 2004
Considerthefollowing statements:During the third stage of tool
 wear, rapiddeteriorationof tool edgetakesplace because
1. Flankwear isonly marginal.3. Temperatureof thetool increasesgraduall4. Temperatureof thetool increasesdrastically  Whichof thestatementsgivenabovearecorrect?(a) 1and 3 (b) 2 and 4(c) 1and 4 (d) 2 and 3
 Ans. (b)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 2002
Crater
 
 wear
 
on
 
tools
 
always
 
starts
 
at
 
some
 
distance
 
from
 
the
 
tool
 
tip
 
because
 
at
 
that
 
point
(a) Cutting
 
fluid
 
does
 
not
 
penetrate(b) Normal
 
stress
 
on
 
rake
 
face
 
is
 
maximum
 
(c) Temperature
 
is
 
maximum(d) Tool
 
strength
 
is
 
minimum
 Ans.
 
(c)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IAS
 
 – 2007
 Why 
 
does
 
crater
 
 wear
 
start
 
at
 
some
 
distance
 
from
 
the
 
tool
 
tip?
(a) Tool
 
strength
 
is
 
minimum
 
at
 
that
 
region(b) Cutting
 
fluid
 
cannot
 
penetrate
 
that
 
region(c) Tool
 
temperature
 
is
 
maximum
 
in
 
that
 
region(d) Stress
 
on
 
rake
 
face
 
is
 
maximum
 
at
 
that
 
region
 Ans.
 
(c)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
 
7/14/20112
IES
 
 – 2000
Crater
 
 wear
 
starts
 
at
 
some
 
distance
 
from
 
the
 
tool
 
tip
 
because
(a) Cutting
 
fluid
 
cannot
 
penetrate
 
that
 
region
 
(b) Stress
 
on
 
rake
 
face
 
is
 
maximum
 
at
 
that
 
region(c) Tool
 
strength
 
is
 
minimum
 
at
 
that
 
region
 
(d) Tool
 
temperature
 
is
 
maximum
 
at
 
that
 
region
 Ans.
 
(d)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 1996
Notch
 
 wear
 
at
 
the
 
outside
 
edge
 
of 
 
the
 
depth
 
of 
 
cut
 
is
 
due
 
to
(a) Abrasive
 
action
 
of 
 
the
 
 work
 
hardened
 
chip
 
material(b) Oxidation(c) Slip
stick
 
action
 
of 
 
the
 
chip
 
(d) Chipping.
 Ans.
 
(a)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 1995
Match
 
List
 
I
 
 with
 
List
 
II
 
and
 
select
 
the
 
correct
 
answer
 
using
 
the
 
codes
 
given
 
below
 
the
 
lists:List
 
I
 
(Wear
 
type)
 
List
 
II
 
(Associated
 
mechanism)
 
 A. Abrasive
 
 wears
 
1. Galvanic
 
actionB. Adhesive
 
 wears
 
2. PloughingactionC. Electrolytic
 
 wear
 
3. Molecular
 
transferD. Diffusion
 
 wears 4. Plastic
 
deformation[
 Ans.
 
(a)]
5. Metallic
 
bond
Code:
 
 A B C D A B C D
(a) 2 5 1 3 (b) 5 2 1 3(c) 2 1 3 4 (d) 5 2 3 4
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
 
IES
 
 – 1995
Crater
 
 wear
 
is
 
predominant
 
in
(a) Carbon
 
steel
 
tools
 
(b) Tungsten
 
carbide
 
tools(c) High
 
speed
 
steel
 
tools
 
(d) Ceramic
 
tools
 Ans.
 
(a)
 
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 1994
 Assertion
 
(A):
 
Tool
 
 wear
 
is
 
expressed
 
in
 
terms
 
of 
 
flank
 
 wear
 
rather
 
than
 
crater
 
 wear.Reason
 
(R):
 
Measurement
 
of 
 
flank
 
 wear
 
is
 
simple
 
and
 
more
 
accurate.
 
a o
 
an
 
are
 
n v ua
 
rue
 
an
 
s
 
e
 
correct
 
explanation
 
of 
 
 A (b) Both
 
 A 
 
and
 
 
are
 
individually 
 
true
 
but
 
 
is
 
not
the
 
correct
 
explanation
 
of 
 
 A 
 
(c)
 
is
 
true
 
but
 
 
is
 
false(d) A 
 
is
 
false
 
but
 
 
is
 
true
 Ans.
 
(c)
 
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
 
IES
 
 – 2008
 What
 
are
 
the
 
reasons
 
for
 
reduction
 
of 
 
tool
 
life
 
in
 
a
 
machining
 
operation?1. Temperature
 
rise
 
of 
 
cutting
 
edge2. Chipping
 
of 
 
tool
 
edge
 
due
 
to
 
mechanical
 
impact 3. Gradual
 
 wears
 
at
 
tool
 
point4. Increase
 
in
 
feed
 
of 
 
cut
 
at
 
constant
 
cutting
 
forceSelect
 
the
 
correct
 
answer
 
using
 
the
 
code
 
given
 
below:
(a) 1,
 
2
 
and
 
3 (b) 2,
 
3
 
and
 
4(c) 1,
 
3
 
and
 
4 (d) 1,
 
2
 
and
 
4
 
 Ans.
 
(a)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
 
7/14/20113
IAS
 
 – 2002
Considerthefollowing actions:
1. Mechanical abrasion 2. Diffusion3. Plasticdeformation 4. Oxidation Whichof theaboveare thecausesof tool wear?(a) 2 and 3 (b) 1and 2(c) 1, 2 and 4 (d) 1and 3
 Ans. (c)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IAS
 
 – 1999
The type of wear that occurs due to the cuttingaction of the particles in the cutting fluid isreferredtoas
(a) Attritionswearus onwear(c) Erosivewear(d) Corrosivewear
 Ans. (a)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IAS
 
 – 2003
Considerthefollowing statements:
Chippingof acutting tool isdueto1. Tool material being too brittle2. Hothardnessof thetool material.3. Highpositiverakeangleof thetool.
 Whichof thesestatementsarecorrect?
(a) 1, 2 and 3 (b) 1and 3(c) 2 and 3 (d) 1and 2
 Ans. (b)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
1996
Chipequivalent is increased by 
(a) An increases in side
cutting edgeangleof tool(b) An increase in nose radius and side cuttinged ean leof tool
 
(c) Increasing theplantareaof cut(d) Increasing thedepthof cut.
 Ans. (b
)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 
IES
 
 – 1992
Tool
 
life
 
is
 
generally 
 
specified
 
by 
(a) Number
 
of 
 
pieces
 
machined(b) Volume
 
of 
 
metal
 
removed(c) Actual
 
cutting
 
time(d) Any 
 
of 
 
the
 
above
 Ans.
 
(d)
Compiled
 
by:
 
S
 
K
 
Mondal
 
Made
 
Easy 

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