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Vacuum Dehydrator

Vacuum Dehydrator

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Published by Antonne Phillip

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Published by: Antonne Phillip on Sep 11, 2011
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03/10/2012

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 Portable Purification Systems
Models PVS 185, 600, 1200, 1800, 2700 
 
 PVS
 
Portable Purification Systems
Parker Hannifin Corporation
Hydraulic Filter DivisionMetamora, OH
Principles of Operation
Contaminated oil is drawn into the ParkerPortable Purification System by a vacuum of25 In/Hg. The oil passes through the in-linelow watt density heater where the oil is heatedto an optimum temperature of 150° F (66°C).The oil then enters the distillation column whereit is exposed to the vacuum through the use ofspecial dispersal elements. This increases theexposed surface area of the oil and converts thewater to vapor form, which is then drawn throughthe condenser by the vacuum pump.The water-free oil falls to the bottom of thecolumn and is removed by a heavy duty lubeoil pump. This pump forces the dry oil througha final particulate removal filter. Clean oilpasses out of the unit, back to the reservoir —and into the system.
Effects of Water Contamination
Water is one of the most common contaminantsin a fluid system and one of the most damaging.When water contaminates a system, it cancause serious problems such as:
Corrosion by etching metal
Fluid breakdown, reductionof lubricating properties,additive precipitation, andoil oxidation
Reduced dielectric strength
Abrasive wear inhydraulic componentsFree water occurs when oil becomes saturated andcannot hold any more water. This water is usuallyseen as cloudy oil or puddles of water at the bottomof an oil reservoir. Water which is absorbed into theoil is called dissolved water. At higher temperatures,oil has the ability to hold more water in the dissolvedstage due to the expansion of oil molecules. As theoil cools, this ability reverses and free water will ap-pear where not visible before. In addition to tem-perature, fluid type also determines the saturationpoint for your system (see chart above).
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Parker Hannifin Corporation
Hydraulic Filter DivisionMetamora, OH
 PVS
 
Portable Purification Systems
 Applications for PVSPortable Purification Systems
 
Paper Mills- Dryer Lubrication- Hydraulic- Compressor Lubrication- Calenders
 
Steel Mills- Bearing Lubrication- Continuous Casters- Press Roll Lubrication
 
Power Generation- Turbine Oil- Transformer Oil- EHC Systems
 
Industrial/Aerospace- Test Stands- Machine Tools
DesiccantBreatherCondenser VacuumChamber with Visual CoverSelf DiagnosingControls VisualCondensateHolding TankLow Watt DensityHeaterMoisture SensorDisplayReverse PhaseSwitchProgrammableThermostat
FeaturesAdvantagesBenets
 Variable flow circuit
Allows oil to heat more quickly Starts to remove water more quickly
Moisture sensor
• Real-time water contentindication in % saturation• At-a-glance visual confirmation
 Automatic operation
• Unattended use• Designed for 24/7 operation• Reduces labor costs• Increases operation time
Stainless steel used for allwetted surfaces
No corrosionProduct reliability
Compact size
• Smallest envelope in theindustry• Ease of portability• Fits in tight areas• Encourages use
Clear plexiglass covers onthe condensate tank andvacuum chamber
• See the vacuum dehydrationprocess work• Visual verification of water removal
Desiccant breather
• Insures dry, clean intake air• More efficient operation
Reverse phase switch
• Enables easy changing ofmotor rotation if out-of-phase• Ease of maintenance• Prevents incorrect rotation
Condensate holding tankwith optional auto drain
• Large volume for infrequentservicing intervals• Reduces maintenance costs
Programmable thermostat
• Maintains oil within 1°F• Prevents overheating the oil• Unattended operation
Forklift guides and lifting eyes
• Provides safe and securemethod of lifting the unit• Employee safety
Coalescing or packed toweroil dispersal elements
• Flexibility with various fluidviscosities• Greater efficiency in removingmoisture
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