Sr. No.

Equipemen
1
Hypo Dosing System
2
Fecl3 Dosing system
3
UF Feed Pump with motor
4
Pre UF Cartridge Filter
5
Cartridge Filter Housing
6
UF Membrane
7
UF Membrane Housing
8
PT & Membrane Accessories
9
CIP System for UF
10
MCF for CIP system
11
RO I Feed Pump
12
Pre RO cartridge Filter
13
Cartridge Filter Housing
14
Antiscalant Dosing System
15
SMBS Dosing System
16
High Pressure Pump
17
ORP meter with dump valve
18
RO Membrane
19
Membrane Housing
20
ERD system
21
RO II feed pump
22
HPP
23
RO Membrane
24
Membrane Housing
25
EDI System
TOTAL MECHANICAL COSTING
26
Interconnecting pipework
27
Control & Instrumentation
28
Electrical Work
29
Automation programming

TOTAL COSTING

Specification
3500 LPH @ 6 bar
3500 LPH @ 6 bar
800 m3/Hr @ 20 m H; SS
10 30" L
SS housing
8" Dia X 40" Long, Terga 8
E-codeline 6 elt long
As required
Hypo, Caustic & Hcl
As required
900 m3/Hr @ 35 m H; SS
5 , 40" long
SS housing
360 LPH
360 LPH
900m3/hr @ 60 bar
As required
8" Dia X 40" Long, Dow
E-codeline 6 elt long
As Required
406 m3/Hr @ 35 m Head
406 m3/Hr @ 18 bar
8" Dia X 40" Long, Dow
E-codeline 6 elt long
375 m3/hr
As requiored
As Required
As Required
As Required

Qty
2
2
8
2300
575
3200
534
1
1
575
6
2060
515
2
2
6
1
1008
168
1
2
2
324
54
1
1
1
1
1

Unit
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Lot
Set
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
nos
nos
No
Nos
nos
nos
nos
no
set
Set
Set
Set

Unit Cost
240000
240000
795000
240
30000
32000
42000
124828
1120000
360
850000
320
30000
150000
150000
800000
700000
30000
35000
20000000
420000
350000
30000
35000
25000000

Total Cost
P&F
480000
9600
480000
9600
6360000
127200
552000
11040
17250000
345000
102400000
2048000
22428000
448560
124828
2496.56
1120000
22400
207000
4140
5100000
102000
659200
13184
15450000
309000
300000
6000
300000
6000
4800000
96000
700000
14000
30240000
604800
5880000
117600
20000000
400000
840000
16800
700000
14000
9720000
194400
1890000
37800
25000000
500000
272981028
40947154.2 818943.08
21838482.2 436769.64
13649051.4 272981.03
20000000
400000

ED
40343.04
40343.04
534545.28
46394.496
1449828
8606515.2
1885028.5
10491.544
94133.76
17397.936
428644.8
55404.442
1298541.6
25214.4
25214.4
403430.4
58833.6
2541611.5
494202.24
1680960
70600.32
58833.6
816946.56
158850.72
2101200

CST/VAT Insurance
10598.861
9600
10598.861
9600
140434.91
127200
12188.69
11040
380896.56
345000
2261090.3
2048000
495231.77
448560
2756.3221
2496.56
24730.675
22400
4570.7587
4140
112612.9
102000
14555.769
13184
341150.83
309000
6624.288
6000
6624.288
6000
105988.61
96000
15456.672
14000
667728.23
604800
129836.04
117600
441619.2
400000
18548.006
16800
15456.672
14000
214626.93
194400
41733.014
37800
552024
500000

Freight
27507.09504
27507.09504
364469.0093
31633.1593
988536.228
5868180.275
1285269.016
7153.449291
64183.22176
11862.43474
292262.8848
37776.41052
885384.6216
17191.9344
17191.9344
275070.9504
40114.5136
1732946.988
336961.9142
1146128.96
48137.41632
40114.5136
557018.6746
108309.1867
1432661.2

3441526.4 904152.47 818943.08

1835480.8 482214.65 436769.64
1147175.5 301384.16 272981.03
1680960 441619.2
400000

2346535.963
1251485.845
782178.6543
1146128.96

Overall Cost
577649
577649
7653849
664296
20759261
123231786
26990649
150222
1347848
249111
6137521
793305
18593077
361031
361031
5776490
842405

24068708
1010886
842405
11697392
2274493
30085885
49277255
26281203
16425752
24068708

401099867

PRICE

FIXED / MINIMUM BILLING PER MONTH

MAXIMUM BILLING/MONTH
RATE
Rs./M
MAXIMUM M/DAY
PROFITABILITY STATEMENT
a.
CONSUMABLE
b.
CLEANING CHEMICALS
c.
OPERATING CHEMICALS
d.
SPARES

Quoted Price
11302294
14321923.83
16
30240

RATE OF PRODUCTION( M3/Hr)

AS per Costin
Sheet
Expected Margin Rs.
11302294.00
14321924.00
16.00
Expected Margine in Rs for full
30240.00
capacity production M3/ Year

8028900.00
129600000.00
664848.00
8021997.00

8028900.00
129600000.00
664848.00
8021997.00

l.

PORTABLE LABORATORY COST

MANPOWER
O&M Cost Amountn in ( Rs)
MONTHLY BILLING ON FULL CAPACITY RUN ( 58400)

96350.00
6562533.00
171,863,086.00
14321923.83

96350.00
6562533.00
171,863,086.00
14321924.00

m.
n.

TOTAL MARGINS ON FULL CAPACITY RUN / MONTH

MINIMUM BILLING / MONTH for 49,600M3

6276959.03
11302294

6233208.82
11302294.00

o.

MARGINS ON MINIMUM BILLING for 49600m3

e.
j.

5,362,485.63

5362485.63

Expected Margine in Rs
for Minimum production
M3/ Month

4,014,450.00
64,800,000.00
332,424.00
4,010,998.50

50.00%
50.00%
50.00%
50.00%

3,412,282.50
55,080,000.00
282,560.40
3,409,348.73

2,165,635.89
75,323,508.39
Full Capacity

0.00%
33.00%

2,165,635.89
64,349,827.52
Minimum

43.83%
(Full Capacity Run

55.54%
(Minimum Billing )

AQUACARE RESTRICTED (Confidential)

EXECUTIVE SUMMARY OF ESTIMATION VS PROFITABILITY

Project Name
Unit / Phase
O & M Type

Comprehensive [Manpower; Maintenance coordination; Materials; Consumables; Tools & Tackles in -------- Scope]

24

Operating Hrs
Plant Scheme
Feed Flow

Desalination System

Sea Water Collection Tank -->Chlorination --> Ferric Chloride --> UF System --> RO System --> EDI

UF Feed Flow

4000 m3/hr

RO I Feed Flow

3600

M3/Hr

Production /Day by RO-I

1260

RO Permeate Flow

M3/Hr

30240

Production /Month

919800

Production /year

Contract Duration

Hours operation

11037600 `

System recovery

35.00

1260

RATE OF PRODUCTION( M3/Hr)

M3/HR

PROFITABILITY OVER VIEW

Head Of Expenses
1.00

Consumables

2.00
3.00
4.00
5.00
6.00
7.00

Portable Laboratory cost

Amount ( Rs)

Costing By %

Costing By (Rs./M3)

8,028,900

4.67

0.75

50%

4,014,450.00

96,350
6,562,533
664,848
129,600,000
9,118,539
8,021,997

0.06
3.82
0.39
75.41
5.31
4.67

0.01
0.61
0.06
12.07
0.85
0.75

0%
33%
50%
50%
0%
50%

1,640,633.33
332,424.00
64,800,000.00
4,010,998.50

9,000,000
171,093,167
0
0
769,919

5.24
99.55
0.45

0.84
15.93
0.07

0.00%

O&M Cost /Anum

171,863,086

100.02

16.01

O&M Cost /Month

14,321,924

Money in Vallet
Profit/Month
( Rs)

FIX COST (Rs) /Month

11,302,294

Manpower Cost
Operating Chemicals
CIP Chemicals
Misc Expenses On Chemicals
Spares
Membrane & Capital Equipment
8.00 Insurance Premium
Gross Expenses /Annumn
Penalty @ 5 %
TPC @ 5 %
Cost of Finance

PRODUCTION CELLING LIMIT

( M3/MONTH)
Operating Cost /m3 on full capacity
Cost /Ltr ( Ps/Ltr)
Daily Production( M3)
Monthly Production in M3

689,850

78.92%

0%
0%
0%

74,798,505.83
6,233,208.82

43.52%
16

Operating Cost per M3 on Fix Billing

16
1.6
30,240
919,800

Average profit in (%) on full billing

16.00

Variable Cost
Maximum Billing ON Full Production (Fixed Cost +Variable )

Checked by
Estimated By

Expected
Profitability/Mark Up (%) Expected Profit in ( Rs)

70402310.xls.ms_office

14,716,800.00

Approved By

AQUACARE RESTRICTED (Confidential)

ACT : O&M COSTING SHEET ( Comprehensive)

Sr.No

Head of Expense
1 Consumable
Micron Cartridge Filter

Once in Three Months

if SDI <3.0

MCF-Operation

10 micron X 30" long

X32 nos

17,380 No

MCF -CIP

5 Micron X 40" long

X32 Nos

5,600

Bag Filter
Basket Strainer
Module Filter
MCF -Post
Resins
Softener
SAC Unit
SBA Unit
WAC UNIT
WBA Unit
SACP Unit
MB Unit -Cation Resin
MB Unit -Anion Resins
Media
PSF/MGF/DMF
ACF
IRF( Iron Removal )
Side Stream Filter
UV System
Uv Lamp
Holder Lamp
Quartz Glass
O-Ring
Sensor
Intensity meter
Hour Meter
Oil & Lubricants
Clarifier Gear Box
Pumps
Dosing Pumps
Blowers for PSF
Blowers For DMF
Blowers For MB Unit
Egitators
Total Consumable Cost

Quantity Assumed (
Technical Input /Information Yearly )
Unit

Once in 5 Year
Once in Two Year
Once in 3 Year
once in 3 Year
Once in Year
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
Mandatory
5 Ltr
5 Ltr
5 Ltr
10 Ltrs
10 Ltrs
10 Ltrs

10ltrsw

Cost /Annum ( Rs) REMARK

Rate

No

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0 Ltrs
0.0 Ltrs
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25.0
5.0
0.0
0.0
0.0
-

320

5561600.00

MCF life Assumed once in 3-Months

440

2464000.00

MCF life Assumed once in 3-Months

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
110

Kgs
Kgs

5
50
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

Ltrs
Ltrs
Ltrs
Ltrs
Ltrs
Ltrs
Ltrs

70402310.xls.ms_office

110
110
110
110
110
110
110

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2750.00
550.00
0.00
0.00
0.00
0.00
8028900.00

DM is not in Scope

20% top up every year considered

20% top up every year considered
( Lump Sum)
( Lump Sum)

Once in Three Months

Once in Three Months
Once in Three Months
Once in Three Months
Once in Three Months
Once in Three Months
Once in Three Months

AQUACARE RESTRICTED (Confidential)

Spares

Project Cost ( Approximately)

Membrane Insurance

a RO Memembrane Insurance @1%

b UF Membrane insurance @1%

Selling Price of Project

to be considered

10 Pv X Six element = 180

BW-30-365
Model No X 42 , SFP 2860

401,099,867 Rs

900
-

No
No

0.0

8021997.34

2.00%

30,000

9000000.00

56,000

0.00
0.00

0.0

CIP CHEMICALS
Eight Sets per
Cleaning for Each
stream

a RO CIP Chemicals

300

129,600,000 The CIP assumed once in three months

3212.0 Kgs

0.0

Hypo Consumption @ 1000 ppm , Flow

262 M3/Hr , Consumption /Day 7.2 Kg
c As 100%
12 0Kgs as 10%

73000.0 Kgs

0.0

0.00

Client Scope with 10% safety

2190.0 Kgs

0.0

0.00
129600000.00

Client Scope with 10% safety

432,000 Kgs

HCL Consumption For UF CEB @1000

ppm for 0.33 Minutes 1.44 Kg/Day as
b 100%
4.4 Kgs As 30%

NaOH Consumption For UFCEB @500

PPM , Flow -262 M3/Hr , Consumption
d /Day 5.24 Kgs as 100%
Total CIP Chemical Price

Capital Equipment Cost to be

born By Customer
Capital Equipment Cost to be
born By Customer

9000000.00

Total Capital Equipment Insurance Premium

4

The Capital Equipments & components

like Membrane, EDI , UF membrane Etc..
Will be in client scope.

6 Kgs /Day as 100%

Client Scope with 10% safety

RO Operating Chemicals

Chlorination Chemical

14.2 Kgs/Day as 100%(

142 Kg/'Day as 10 %) @
5 PPM

7,776

Kgs

70402310.xls.ms_office

69984.00

AQUACARE RESTRICTED (Confidential)

Coagulation Chemical

120 Kg/Day as 100%(

129 Kg/'Day as 93%)
for Pre Treatment

Kgs

0.0

0.00

Lime Dosing

720 Kg/Day as 100% (

900 Kgs as 870%) @ 300
PPM

Kgs

0.0

0.00

Soda Ash Dosing

2880 Kgs /Day as

100%( 3388 Kgs /Day as
85%) @ 1200 PPM

Kgs

0.0

0.00

Acid Dosing pump ( H2So4)

168 Kgs as 100% ( 168

Kgs as 98%)

Kgs

0.0

0.00

NaOH for PH correction

5.76 Kgs /Day as 100%

Kgs

0.0

0.00

Poly Electrolyte Chemical

Kgs

385

0.00

Special Antiscalent

2.4 Kgs /Day at 1 PPM

12 Kgs /Day as 100%
@5 PPM

1,458

Kgs

360

524880.00

De -chlorination

7.2 Kgs as 100%( 11

Kgs As 64%)@3 PPM

1,458

Kgs

48

Miscellaneous Expenses
Taxes Duties & Levies 5%
Packing & Forwarding 2%
Freight

5.00%
2.00%
40000/Month

Misc Expenses on Chemicals

69984.00
664848.00

Total Operating Chemical Price

6

Chemical Consumption is
considered as per Design
Philosophy /Document
with 10% safety .
Chlorination coagulation ,
Lime , Soda Ash chemical
will be in client scope.

12

6513242.40
2605296.96
0.00
9118539.36

70402310.xls.ms_office

Basic Chemical
Chlorination and Ferric
Chloride considered in
client scope

AQUACARE RESTRICTED (Confidential)

Quantity /Annum

Salary / Month (
CTC)

Assumed Salary
/Year

No Of Salary

Man Power Cost

1

Site Manager/Site Incharge

60,000.00 Rs

Proces Controller

45,000.00 Rs

45,000

Plant Operator ( Shift Duty )

15,000.00 Rs

1,215,000

Plant Chemist ( Shift Duty )

15,000.00 Rs

240,000

DCS Enginner /Shift Engineer

14,000.00 Rs

224,000

Electrical engineer ( General Shift )

15,000.00 Rs

15,000

Instrument Engineer ( General Shift )

15,000.00 Rs

15,000

Mechanical Engineer ( General Shift )

15,000.00 Rs

15,000

Mechanical Technician (General Shift )

12,000.00 Rs

12,000

10

Electrical Technician ( General Shift )

12,000.00 Rs

12,000

11

Inst. Technician ( General Shift )

12,000

12,000.00 Rs

Fitters ( General Shift )

Co-Coordinator /Stor incharge
13 ( General Shift )

11,000.00 Rs

12,000.00 Rs

14

Helpers ( General Shift )

9,000.00 Rs

15

Helpers ( Shift Duty)

15

9,000.00 Rs

15

2,025,000

TOTAL
ESI , PF & Insurance
Overhead
Tools &tackles
Accommodation
Stationary
Safety& Uniform
Mobilization charge

41
@3%
@18%
Rs.10000 Per Annum
20,000 Rs./Month
Rs.3000/Anum
Rs. 3000 /Person

10,000
10,000
3,000
-

3,890,000
116700.00
700200.00
10000.00
0.00
10000.00
123000.00
0.00

Conveyance
Communication facility
HO Expert Visit
Price For Manpower

Rs. 30000/Month
Rs.4000 per Month

12,000
5,000

0.00
12000.00
60000.00

12

3%
18%

12

1
2
3
3
4
5

4921900.00

6562533.33

Manpower Cost with Mark Up

POTABLE LABORATORY & TESTING KITS :
Total hardness Kit
SDI Twice In a Day
SDI Kit
TDS Scan
Chlorotax Bottle
PH Scan

365 Test
1
2
365
1
Cost Expected towards Portable Lab.

60,000

70402310.xls.ms_office

500
40
15,000
4,000
150
4,000

0.00
14600.00
15000.00
8000.00
54750.00
4000.00
96350.00

Lab facility to be provide by Chemplast

Sanmar.