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H A N D B O O KO F C H E M IC A L P R O C E S S IN G E Q U IP M E N T

h e U -tu b e is g e n e ra lly th e lo w e s t-p ric e d h e a t e x c h a n g e r a v a ila b le , h ig h e r a n d m a in te n a n c e c o s ts te n d to b e h ig h e r th a n o th e r e x c h a n g e rs , s in c e th e U -bend

d e s ig n
m akes
in d iv id u a l tu b e
replacem ent
d iffic u lt.
C u s to m -
d
h e a t
e x c h a n g e rs ,
th o u g h
m o re
e x p e n s iv e
th a n
th e ir
o ff-th e -sh e lf
p a r ts ,
a re
g e n e ra lly
m ade
t o
h ig h e r
d e s ig n
s ta n d a rd s
th a n
s to c k
e r s .
a n u fa c tu re rs
fo llo w
th e
TEM A
s ta n d a rd s
for design,
fa b ric a tio n
a n d
l
s e le c tio n .
TEM A
B
is
th e
m ost
com m on
TEM A
d e s ig n a tio n ,
a n d
s design specifications for exchangers used in chem ical process service.
C
g u id e lin e s p ro v id e
s p e c ific a tio n s fo r u n its u s e d
i n
com m ercial and
p ro c e s s
a p p lic a tio n s .
TEM A
R
g u id e lin e s
p ro v id e
s p e c ific a tio n s
fo r
ers used
in p e tro le u m
re fin in g

and related process operations. Each of a s s e s a re a p p lic a b le to s h e ll-a n d -tu b e h e a t e x c h a n g e rs w ith th e fo llo w in g ns: (1) Shell diam eter does not exceed

6 0
in .;
(2 )P r e s s u r e
does not
3 ,0 0 0 psi; (3) The product shell diam eter (in.) tim es pressure (psi) does
e e d
60,000. Standards set by
th e
A m erican
P e tro le u m
In s titu te
(A P I;
g to n ,
D C )
a re
a ls o
g e n e ra lly
a c c e p te d
th ro u g h o u t
th e
h e a t

e x c h a n g e r . These standards (A PI 614,660 and 661) specify the m echanical design x c h a n g e r a n d lis t s p e c ific m a te ria ls th a t c a n b e u s e d

in c o n s tru c tio n
o f
te r-a n d a ir-c o o le d e x c h a n g e rs . W h ile th e re a r e s ig n ific a n t a d v a n ta g e s to
in g
a
custom -designed
e x c h a n g e r
th a t
m e e ts
e ith e r
TEM A
o r
A PI
c tu rin g
g u id e lin e s , th e s e s p e c ific a tio n s a d d to th e c o s t o f th e e x c h a n g e r
s lo w d e liv e ry tim e .
L -P L A T E H E A T E X C H A N G E R S
l-p la te e x c h a n g e ri s fa b ric a te d
fro m
tw o
re la tiv e ly
lo n g
strips of plate,
re spaced apart and w ound around an open, split center to form

a p a ir o f ric s p ira l p a s s a g e s . S p a c in g is m a in ta in e d u n ifo rm ly a lo n g th e le n g th o f a l b y s p a c e r s tu d s w e ld e d to th e p la te .

s t
s e r v ic e s ,
b o th
flu id -flo w
c h a n n e ls
a re
c lo s e d
b y
w e ld in g

a lte rn a te s a t b o th s id e so f th e s p ira l p la te (F ig u re8 ). In s o m e a p p lic a tio n s , o n e o f n n e ls is le ft c o m p le te ly o p e n o n b o th e n d s a n d th e o th e r c lo s e d a t b o th th e p la te (F ig u re9 ). T h e s e tw o ty p e so f c o n s tru c tio n p re v e n t th e flu id s ix in g .

late exchangers are fabricated from any m aterial that can b e cold w orked d e d . M a te ria ls c o m m o n ly u s e d in c lu d e : c a rb o s te e l, s ta in le s s s te e l, n ic k e l k e l a llo y s , tita n iu m , H a s te llo y s , a n d c o p p e r a llo y s . B a k e d p h e n o lic -re s in a re s o m e tim e s a p p lie d . E le c tro d e s c a n a ls o b e w o u n d in to th e a s s e m b ly ically protect surfaces against corrosion.

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H E A TE X C H A N G EE Q U IP M E N T
3 1
-p la te
exchangers are
n o rm a lly
d e s ig n e d
fo r
th e
fu ll
p r e s s u r e
o f
e a c h
e . T h e m a x im u m
design pressure is1 5 0psi because the turns o f the spiral
re la tiv e ly
large diam eter, each turn m ust contain its design pressure, and
th ic k n e s s e s
a re
s o m e w h a t lim ite d .
F o r
sm aller
diam eters, however, the
p r e s s u r e
m ay
som etim es
b e
h ig h e r.
L im ita tio n s
o f
th e
m aterial
o f
uction govern design tem peratures.
F ig u r e8 .
w
F lo wa r eb o ths p ir a l a n d a x ia l.
F ig u r e9 . S p ir a lflo w
inb o thc h a n n e l s .
f l
H A N D B O O KO F C H E M IC A L P R O C E S S IN G E Q U IP M E N T
f c..
-
:
.
..
F ig u r e1 0 .Com binationflow usedt o condense vapors.
iral assem bly can be fitted w ith covers to provide three flow patterns:
(1 )

uids in spiral flow , (2 )o n e flu id in s p ira l flo w a n d th e o th e r in a x ia l flo w th e s p ira l, a n d(3 )o n e flu id in s p ira l flo w a n d th e o th e r in a c o m b in a tio n l and spiral flow .

ira l f lo w in b o th c h a n n e ls , th e s p ira l a s s e m b ly in c lu d e s fla t c o v e rs a t b o th F ig u relo ).In th is a rra n g e m e n t, th e flu id s u s u a lly flo w c o u n te r-c u rre n tly , e c o ld flu id e n te rin g a t th e p e rip h e ry a n d flo w in g to w a rd th e c o r e , a n d th e i d

e n te rin g
a t
th e
c o re
a n d
flo w in g
to w ard
th e
p e rip h e ry .
F o r
th is
e m e n t, th e e x c h a n g e r c a n b e m o u n te d w ith
th e a x iso fth e

s p ira l e ith e r l o r h o riz o n ta l. T h is a rra n g e m e n t fin d s w id e a p p lic a tio n in liq u id -to -liq u id , and for gases or condensing vaporsi f the volum es are not too large for x im u m

flow area of7 2 square inches.
iral flow
in o n e c h a n n e l a n d a x ia l flo w
in the other, the spiral assem bly
s conical covers, dished
h e a d s ,
o r e x te n s io n s w ith
flat covers.
I n
th is
em ent, the passage for axial flo w
is o p e n o n b o th s id e s a n d th e s p ira l flo w
l is s e a le d b y
w e ld in g o n b o th

s id e so fth e p la te . E x c h a n g e rs w ith th is m ent are suitable for services in w hich there is a large difference in the s o f th e tw o flu id s . T h is in c lu d e s liq u id -liq u id s e rv ic e , h e a tin g o r c o o lin g c o n d e n s in g v a p o rs , o r b o ilin g liq u id s . F a b ric a tio n c a n p ro v id e fo r s in g le m u ltip a s s o n th e a x ia l-flo w s id e . T h is a rra n g e m e n t c a n b e m o u n te d w ith i s

o f
th e
s p ir a l
e ith e r
v e rtic a l
o r
h o riz o n ta l.
I t
is
u s u a lly
v e rtic a l
fo r
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