WELDING METHOD PROCEDURE FOR SPIGOT AREA OF PUMP CASING REPAIR

(PT.KWP)

SCOPE This Repair Procedure specification is proposed for WELDING REPAIR Pump casing

2 Applicable document 2 1 The following standard, specification,code and related document form part of this Coating

procedure to extend specified here in

2 1 1. Machine Manual 2 1 2. WPS (create WPS as appropriate material casing) 3

Base Material

3 1 The Base metal/s to be repair welded under this welding procedure specification, shall be

that specified below. Steel casting Prepare before repair

4 1 Cleaning

4.

All area to be inspected should be cleaning by using chemical and/ or mechanical Chemical should be use alkaline Solution then Follow by mechanical by using aluminumoxide grit 80-120 masking must be employed to machine surfaces before cleaning 2 Removing any stress concentraction Remove any sharp edges, cracks,dent and heavy scracth on areas to welded by using Grinding process, under penetrant tested

Take Photograph Take Photograph to make sure the original position part/s and especialy to damaged area/s if was found 6 Incoming Inspection 6 1 Visually inspect Inspect all part/s for damaged e.g Scratch, dent, open crack and any abnormal conditon
5 6 2 Diemensionally inspect

Check by meassurement radially and Axially position before removing any part and record
6 3 Old Case Wearing Ring Removal

- Remove Welding deposit by bleding process. - Remove Case Wear ring by drift it out

WELDING METHOD PROCEDURE FOR SPIGOT AREA OF PUMP CASING REPAIR

(PT.KWP)

6 4 NDI by PI

Clean to remove dirts and all chips

6 6 See Penetrant procedure attached

inspect and record any crak/s and /or any discontinuitis

6 7 Dimensionally inspect Bore Area

Cleaning Mating surfacess by using sovent solution and wape by using clean lint free inspect inside diameter mating areas and record
6 8 Design Drawing Process 7 Repair process 7 1 Welding process

Weld build up any damaged per attached WPS to dimension enough for finish dimension
7 2 Inspection 7 2 1. Dimensionally inspect Bore Area wether anough for machining to obtain finish dimension 7 2 2. Penetrant inspection to inspect for crack, and record any condition

(note: if crack on rejected dimension return to welding process per para 7.1) 7 3 Finish Machining Install Casing on Horizontal milling, use Fixture if required Setting Casing on Machine to obtain all requirement as per drawing 7 2 make sure flange casing mating surface should be paralel and perpendicular with bore shaft machine Welded areas to dimension of 530,155 - 530,105 mm(To obtain clearence 0.01 mm with mating part) make sure machining rebuild areas and offset/zero reference is measured from spigot of casing head. - Remove any sharp edges Blend out and high metal carefully
8

Component/Parts Inspection
1 1. Visually inspection

All part/components should be visually inspect for scratch, bent, and any other abnormal condition 1 2. Dimensionally inspect All repair areas inspected and record to obtain approval drawing and record - fit clearence - Runout - Axial position as per drawing

WELDING METHOD PROCEDURE FOR SPIGOT AREA OF PUMP CASING REPAIR

(PT.KWP)

8 1 3 NDI

Inspect all Surfaces of components/parts by using penetrant method Caution : no Crack Allowed
9 1 2 3 4 10

CAD Report Report all Dimension of incoming condition Report all Dimension of final inspectio Report NDT Result Report Potograph Packaging -all Surfaces should protected by anti rust film/oil - Protected should be applied to critical areas e.g :Macine surfaces - Put Shaft assemble on wooden Box