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QMIS LBE Rev Mech Final Old

QMIS LBE Rev Mech Final Old

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Published by: h_aldhwyain on Oct 15, 2011
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01/20/2013

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S#
DateLocation
Surveillance Description
Category
SATIP
SAIC
DisciplineStandardCategoryStandardParaStandard2Para2
1
1/26/20094:52:11 PM
During site surveillance at well # 115,110 PID find that there are endpipes not covered and this is violation according SAES. All the pipesface should be covered at all the time.
 Violation-AfterThe Fact
SATIP-L-410-01
SAIC-L-2084
MechanicalSAES
SAES-L-4508.4
2
11/19/20088:54:35 AM
In spite of numerable instruction to the concerned QC personnelregarding the high weld repair rate for the project which is in alarmingrate continuously (weekly as well as cumulative repair) for the OILlines, the concerned QC in the Abkake Shop is not taking any suitableaction to bring down the repair rate this cause concern for the
PID……PMT requested to give strict instruction to the contractor to
immediately remove those welders who cause high repair rate andcarry out an internal focus assessment on the issue.
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-L-2056
MechanicalSAES
SAES-W-0128.2Schedule Q 7.5.4
3
6/22/200811:12:02 AM
 Al-Barghash already installed the 16‖ Trunk lines inside the GOSP with
flange connection under ground which is violate SAES-L-110 para.8.1.
 Violation-AfterThe Fact
MechanicalSAES
SAES-L-1108.1
4
11/18/20087:54:34 AM
Responding to RFI for oil well head # 104, found that a tie-inn spoolhas been installed with the existing line without any approval of tie-innnor hydro test for the spool this is violation against standard, all newconstruction spool, pipes shall undergo hoop stress 90% SMYS as perSAES L-150..
 Violation-AfterThe Fact
SATIP-A-004-02
SAIC-A-2010
MechanicalSAES
SAES-L-1507.1
5
5/27/20089:48:05 AM
During site surveillance PID find that there are pipes not covered andthis is violation according SAES. All the pipes face should be covered atall the time.
 Violation-AfterThe Fact
SATIP-L-450-04
SAIC-L-2112
MechanicalSAES
SAES-L-4508
6
1/31/20104:16:58 PM
SATIP-H-002-02, Item No. 3.7, Holiday Testing; SAIC-H-2016 & SATR-H-2008 are HI (100% Hold Point for QC Inspection or Test). RHM wasunable to produce Holiday Test records for a specific number of locations where Pieline has been backfilled.
 Violation-AfterThe Fact
SATIP-H-002-02
SAIC-H-2016
MechanicalSAES
SAES-H-2007
7
4/8/20091:52:02 PM
During surveillance inspection @ KM82 SJ-1 Pipeline, it has beennoticed that, the Abrasive Blasting crew is trying to use SAND forblasting instead of approved abrasives. Findings: This clear violationagainst Saudi Aramco GI 6.021 Para 8.1. which states that "Silica sandis an extremely hazardous abrasive material. The use of silica sand forabrasive blasting operations is prohibited at all Saudi Aramco facilitiesand on all Saudi Aramco projects and construction sites. Saferalternative blasting agents are available". Corrective Action: Theactivity stopped immediately and instructed to the crew to remove allthe sand and use the approved grit, which is available with the crew.Recommended Preventive Action: In order to avoid such situation infuture, the crew and supervisor shall be undergo toolbox meeting. Alsoissue warning letter to the supervisor and crew, states that JCC will berevoked if the same violation repeated.
 Violation-PreventedInstallation
SATIP-H-002-02
SAIC-H-2011
MechanicalSAES
SAES-H-2017.2.5
8
2/9/20108:06:11 AM
Project Inspection witnessed the internal cleaning of P/L SJ-1, Seg1(CS#109to136) from Km75 to 84.4 per RFI#701 and was found NOT ACCEPTABLE. It was noticed that huge amount of debris and hard rustpowder found inside the pipe after initial pipe cleaning that couldaffect system integrity, photos was sent to SAPMT. PID advisedContractor QC to repeat the internal cleaning & to re-issue RFI.
 Violation-AfterThe Fact
SATIP-L-450-03
SAIC-L-2017
MechanicalSAES
SAES-L-45018.2
9
1/25/20101:35:33 PM
During surveillance inspection, PID found out all pipes and fabricatedspools at site are without pipes ends protections, this is a violation of SAES-L-450 Para. 8.4 Inspection requesting contractor to immediatelycomply with standards and provide proper pipe ends protection asreuired
 Violation-AfterThe Fact
SATIP-L-450-03
SAIC-L-2112
MechanicalSAES
SAES-L-4508.4
 
10
8/5/20099:27:40 AM
During site visit, it has been noticed that, 1) Field Weld Joint # FW-8,during fit-up tapering done outside the pipe thicknes. Its reduced theminimum required wall thickness and violates the projectrequirements. 2) Bend pipes not matching as per the plot planrequirements Recommended Actions: 1) Cut & Re-weld FW-08 - tomeet the minimum thickness 2) Cut & Re-weld FW-09 - to match thebend 3) Required survey report to verify the pipeline meets the plotplan bend requirement before fit-up.
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-W-2048
MechanicalSAES
SAES-W-0123.2
11
2/8/201011:21:34 AM
ON DATED 04.02.2010, PID FOUND THAT THE CONTRACTOR ISUSING ELECTRODES FOR TEMP TIE-IN WELD FROM A IRON BOXWHICH CONTAINS LOW HYDROGEN ELECTRODES,CELLULOSIC(7010P1)AND ALSO SOME DAMGED ELECTRODES. THIS VIOLATES SATIP-W011-01 PARA 3.4.
 Violation-AfterThe Fact
SATIP-W-011-01
SAIC-W-2032
MechanicalSAES
SAES-W-0116.1
12
2/8/20101:35:56 PM
ON DATED 04.02.2010, PID FOUND THAT THE CONTRACTOR ISUSING ELECTRODES FOR TEMP TIE-IN WELD FROM AN IRON BOXWHICH CONTAINS LOW HYDROGEN ELECTRODES,CELLULOSIC(7010P1)AND ALSO SOME DAMGED ELECTRODES. THIS VIOLATES SATIP-W012-01 PARA 3.4.
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-W-2046
MechanicalSAES
SAES-W-0116.1
13
2/25/20093:16:20 PM
During site surveillance at Kilometer 32 to 38 inspection observed thatthere were some welding activities on going on the said location PIDhas observed that contactor were continously welding the girth jointwithout using the protective sleeve or fire blanket around the coatedend of the pipes this is a violation as per SAIC L- 2115 and theportable oven was removed from the power source
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-W-2049
MechanicalSAES
SAES-W-01210.2.1SAES-W-012APPENDIX 1
14
9/30/20067:28:27 AM
During a routine site visit by APIU it was noted that structural weldingwas ongoing with out the presence of the welding inspector. Seeprevious violation log book entries W-7 & 8. This is violation of Schedule "" -6 ara 5.6.
 Violation-AfterThe Fact
SATIP-M-001-01MechanicalScheduleQ
Schedule Q5.9
15
9/30/20066:58:22 AM
During a routine visit by APIU it was noted that welder ID CV wasusing low hydrogen electrodes for welding structural steels with outhaving them in a portable oven. This is in violation of SAES-W-011para 6.2 "All consumables shall be stored and dried in accordance withthe requirements of Table 1 for SMAW electrodes and Table 2 forother consumables." His JCC has been revoked.
 Violation-AfterThe Fact
SATIP-W-011-01
SAIC-W-2032
MechanicalSAES
SAES-W-0116.1
16
9/30/20067:18:22 AM
During a routine site visit by APIU it was found that the contractor wasissueing & rebaking low hydrogen electrodes with out maintainingproper control. This is in violation of SAES-W-011 para 6.2 Allconsumables shall be stored and dried in accordance with therequirements of Table 1 for SMAW electrodes and Table 2 for otherconsumables and Schedule "Q" Q-IV-3 para 3.2.
 Violation-AfterThe Fact
SATIP-W-011-01
SAIC-W-2032
MechanicalSAES
SAES-W-0116.1Schedule Q 3.2
17
4/3/200710:23:56 AM
It has been noted that the contractor has had a hig rejection rate 80%of radigraphs submitted to SA RTFI for review. 40% for use of theincorrect grade / type of film used & 40% of low density. This is inviolation of SAEP-1143 para 6 & 9. Please have the contractor reshootthese rejected radiographs on an urgent basis and re-submit to SA forreview.
 Violation-AfterThe Fact
SATIP-NDE-RT-01
SAIC-RT-2009
MechanicalSAEP
SAEP-11436 & 9
18
9/16/200612:58:08 PM
It has been noted by APIU that the contractor QC manager is notdedicated to the project and is working on other projects. This is inviolation of Schedule "Q" Q-6 para 5.6. The QC manager isconditionaly approved subject to his committment and being dedicatedto the project, reference APIU response letter APIU/PMG-BI-00022-001.
 Violation-AfterThe Fact
MechanicalScheduleQ
Schedule Q5.9
19
1/7/20101:02:43 PM
*16" Sch 80- 1/3 without pipe end cover, end bevel damage >1.5mm.
 Violation-PreventedInstallation
SATIP-L-410-01
SAIC-L-2084
MechanicalSAES
SAES-L-4508.4
20
8/30/20061:53:30 PMC2-NGL-001-M
CONTRATOR FOUND WITH THE FOLLOWING DISCRIPENCIES. 1-INCONSISTENT SPOT AND BACK FILLING. 2-
 Violation-PreventedInstallation
MechanicalSAES21-END CAPS WERE NOT FOUND ON PIPES FROM KM 06 TO KM 20(NOT FULLY CAPPED)
 Violation-PreventedInstallation
SATIP-L-410-01
SAIC-L-2084
MechanicalSAES
SAES-L-4508.4
22LOWERING OF THE PIPE IN TO THE TRENCH PRIOR TO THE FINALHOLIDAY DETECTION.
 Violation-PreventedInstallation
SATIP-H-002-02
SAIC-H-2016
MechanicalSAES
SAES-H-2007
234- CONTRATOR SHOULD HAVE INSPECTOR COVERAGE AS PER  AGREED PQP ON SITE ON FULL TIME BASIS 
 Violation-PreventedInstallation
MechanicalScheduleQ
Schedule Q5.9
 
24
6/20/20071:26:16 PMC2-NGL-001-M
The construction backfilled a 28" diameter FBE coated pipeline withoutholiday test conducted and this is an internal NCR#36 last issued last April 14, 2007. No action taken by the contractor FMQ to close thiissue u to date.
 Violation-AfterThe Fact
SATIP-H-002-02
SAIC-H-2016
MechanicalSAES
SAES-H-2007
25
2/27/20078:12:28 AMC2-NGL-001-M
The contractor coating/wrapping crew had made wrapping to the FW-2360 FW-2360A & FW-2363 without RFI
 Violation-AfterThe Fact
SATIP-H-002-09
SAIC-H-2066
MechanicalScheduleQ
Schedule Q1.7
26The contractor coating/wrapping crew had made wrapping to the FW-2360, FW-2360A & FW-2363 without RFI and Coating inspector tocheck there ativities, this is a violation of SATIP-H-002-09 in item 3.0alication.
 Violation-AfterThe Fact
SATIP-H-002-09
SAIC-H-2066
MechanicalScheduleQ
Schedule Q5.9
27
11/13/20064:22:20 PMC2-NGL-001-M
Field weld FW#473, 474, 475 & 476 @KM 11+250 FW # 1064, 1065,1069, 1080, 1085, 1093, 1096A, 1096B, 1097, 1097A, 1098, 1098A,1276 @KM 12+000 TO 30+000 coated(STOPAQ)without raisingRFI.The surface preparation and coating of these joints is carried outin absence of contractor coating inspector which is hold point for
contractor QC. This is violation against SCHEDULE Q ‗ATTACHMENT-IV‘ (Contract No.6600013560)clause 1.2.3 ―Notification requirements forRequest For Inspection (RFI)‖ (minimum 24 hrs for site work) AND
SATIP-H-002-11 Item No. 3.1, 3.2 & 3.3 - 100% Hold Point forcontractor QC Inspection/Test as a contractor Inspection responsibilityContractor is suggested to arrange Coating inspector and raise RFI forcoating activities. 
 Violation-AfterThe Fact
SATIP-H-002-11
SAIC-H-2082
MechanicalSAES
SAES-H-0026
28Field weld FW#473, 474, 475 & 476 @KM 11+250 FW # 1064, 1065,1069, 1080, 1085, 1093, 1096A, 1096B, 1097, 1097A, 1098, 1098A,1276 @KM 12+000 TO 30+000 coated(STOPAQ)without raisingRFI.Contractor is suggested to arrange Coating inspector and raise RFIfor coating activities. his is violation against SCHEDULE Q
 ‗ATTACHMENT-IV‘ (Contract No.6600013560)clause 1.2.3 ―Notificationrequirements for Request For Inspection (RFI)‖ (minimum 24 hrs for
site work)
 Violation-AfterThe Fact
SATIP-H-002-11
SAIC-H-2082
MechanicalScheduleQ
Schedule Q 
 A IV Para 1.2.329
6/11/20063:57:54 PMC2-NGL-001-M
1. Defective material is combined with good ones 2.no segrrgationuarntine of material for each BI 3.
 Violation-AfterThe Fact
SATIP-L-450-03
SAIC-L-2112
MechanicalScheduleQ
Schedule Q 
 A IV Para 4.230lots of the material is directly laid on the sandy floor 4. couple of material preservation for FMQ is really miss. * FMQ has to right isuueinternal NCRSATIP-L-450-03
SAIC-L-2112
MechanicalScheduleQ
Schedule Q 
 A IV Para 631
6/20/20072:55:28 PMC2-NGL-001-M
The FMQ Mechanical QC issued an internal NCR #-35 on January 04,2007 and no action taken by construction to close this issue up to thisdate for the Material recieving inspection as per SATIPS and SAIC.
 Violation-AfterThe Fact
MechanicalScheduleQ
Schedule Q7.5.4
32
1/20/20074:22:20 PMC2-NGL-001-M
The Contractor FMQ, joint welding of 28" diameter FBE coated pipeline@ Km. 60+550, the welder were using cold electrodes which is the lowhydrogen electrodes 7018 and with a holding oven but not plug to thegeneretor at site. This is a violation of SAES-W-012, Table 1, andSAPMT was informed to make 100% X-ray to the said 3 joint.
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-W-2046
MechanicalSAES
SAES-W-012A 1
33
5/23/20064:17:49 PMC2-NGL-001-M
FMQ segment #1,2 high weld repair rate due to lack of Qulaitycontrole Management this is violation as per SCHD. Q para 5.6,5.3,5.1,pls. be advise contarctor to cover Welding activity in order to achivethe requirement of repair rate as per HNRP Corporate Plan.(1% Linearbasis
 Violation-AfterThe Fact
MechanicalScheduleQ
Schedule Q5.1& 5.9
34
1/23/20078:20:00 AMC2-NGL-001-M
The two (2) welder symbol # AWN & MMC doing repair to FW-2056 & FW-2054 of 24" diameter FBE coated pipeline @ KM. 49 +500 was notusing Wind shields or tent this is a violation in accordance with SAES-W--012 ararah 10.2.1.
 Violation-AfterThe Fact
SATIP-W-012-01
SAIC-W-2049
MechanicalSAES
SAES-W-01210.2.1
35
3/7/20076:41:37 PM
SURVEILLANCE: During VALVES Hydrotesting Inspection @ FMQFABRICATION YARD, AIN-NAKEEL. SAPID/PPIU found that some of the Valves (2"-600# 2EA., 4"-600# 7EA., 10"-600# 3EA., 8"-600# 1EA.)FAILED during Testing, which contractor should repair and re-test it.
 Violation-AfterThe Fact
SATIP-L-108-01
SAIC-L-2042
MechanicalSAES
SAES-L-1084.7

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