Niay DD Se00 Rep e - M 802 C

NIAYESH TUNNEL
VENTILATION AND SAFETY ELECTROMECHANICAL INSTALLATIONS SPECIFICATIONS

Linz, September 21, 2011
VENTILATION AND SAFETY ELECTROMECHANICAL INSTALLATIONS SPECIFICATIONS
Corrections according to comments of client
21.09.2011
G. Lechner
G. Lechner 21.09.2011 A. Schulter 21.09.2011
NIAY-DD-SE00-REP-E_M-802-C.doc
Ziviltechniker GmbH
Ingenieurleistungen fr Elektrotechnik und Maschinenbau

A-9500 Villach Grillparzerstrae 1 Tel.: +43 4242/23200 Fax.: +43 4242/23201 office @ ztg-lechner.com
Lechner & Partner ZT GmbH

Niayesh Tunnel Project
Ventilation and Safety Electromechanical Installations
Specifications Rev. C 19.09.2011
Table of Contents
TableofContents
1. GENERAL.......................................................................................................................................................14 1.1. 1.2. 1.2.1. 1.3. 1.3.1. 1.4. 1.4.1. 1.4.2. 1.4.3. 1.4.3.1. 1.4.3.2. 1.4.3.3. 1.4.3.4. 1.4.3.5. 1.4.3.6. 1.4.3.7. 1.4.3.8. 1.4.3.9. TUNNELANDANCILLARYCONSTRUCTIONSPECIFICATIONS...............................................................14 BASICINFORMATION...........................................................................................................................14 SUPPLEMENTTOTHECONTRACTARETHEFOLLOWINGDRAWINGS.............................................15 GENERAL...............................................................................................................................................18 CONNECTEDLOAD............................................................................................................................20 GENERALCONDITIONS.........................................................................................................................22 GENERALINFORMATION..................................................................................................................22 SCOPEOFWORK...............................................................................................................................22 TECHNICALCONDITIONS..................................................................................................................23 QUALITYOFMATERIALANDWORKMANSHIP.............................................................................23 SUBMITTALS.................................................................................................................................24 LIGHTNINGPROTECTION .............................................................................................................24 . GROUNDANDBONDING..............................................................................................................25 MINORWORKSINCLUDED...........................................................................................................25 DAMAGETOSURFACES................................................................................................................27 PACKING.......................................................................................................................................27 MATERIALSFORMAINTENANCE..................................................................................................27 STANDARDSANDREGULATIONS..................................................................................................27
1.4.3.9.1. REGULATIONSANDSTANDARDSFORLIGHTING.........................................................................28 . 1.4.3.10. 1.4.4. UJ WARRANTY,MAINTENANCE,SPARES..........................................................................................29 TESTS................................................................................................................................................29
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1.4.4.1. 1.4.4.2.
GENERAL.......................................................................................................................................29 FACTORYACCEPTANCETESTS(F.A.T)...........................................................................................31
1.4.4.2.1. F.A.T.ENVIRONMENTALTESTS..................................................................................................31 1.4.4.2.2. F.A.T.TECHNICALTESTS.............................................................................................................32 1.4.4.2.3. F.A.T.SYSTEMTESTS..................................................................................................................33 1.4.4.3. 1.4.4.4. 1.4.5. 1.4.5.1. 1.4.6. 1.4.6.1. 1.4.6.2. SITEACCEPTANCETESTS(S.A.T)...................................................................................................33 TESTSONCOMPLETION...............................................................................................................35 STAFFTRAINING...............................................................................................................................35 GENERAL.......................................................................................................................................35 DOCUMENTATION............................................................................................................................35 STAGEOFDOCUMENTATION.......................................................................................................36 PROJECTFOREXECUTION............................................................................................................36
1.4.6.2.1. FINALSYSTEMPROPOSAL............................................................................................................36 1.4.6.2.2. SOFTWAREFINALSYSTEMPROPOSAL.........................................................................................37 1.4.6.2.3. HARDWAREFINALSYSTEMPROPOSAL........................................................................................37 1.4.6.2.4. ACCEPTANCETESTING..................................................................................................................37 1.4.6.3. FINALSYSTEMMANUALSANDINSTRUCTIONSFOROPERATIONANDMAINTENANCE RESPECTIVELYCOMPOUNDPROJECTOFEXECUTEDWORKS(PID).................................................................38 1.4.6.3.1. FINALDOCUMENTATIONSYSTEMMANUALS............................................................................38 1.4.6.3.2. SOFTWAREMANUAL....................................................................................................................39 1.4.6.3.3. HARDWARE,MAINTENANCEANDSERVICINGMANUAL .............................................................40 . 1.4.6.3.4. TUNNELOPERATOR'SMANUAL...................................................................................................41 1.4.6.4. 1.4.6.5. 1.4.6.6. 1.4.7. PRESENTATIONOFDOCUMENTATION.........................................................................................41 CONTRACTOR'SDRAWINGS.........................................................................................................42 ASBUILTDRAWINGS....................................................................................................................42 GENERALEXPANSE...........................................................................................................................44
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1.4.7.1. 2.
GENERAL.......................................................................................................................................44
MEDIUMVOLTAGEEQUIPMENT..................................................................................................................46 2.1. 2.2. 2.3. 2.3.1. 2.3.1.1. 2.3.1.2. 2.3.1.3. 2.3.1.4. 2.3.1.5. 2.3.1.6. 2.3.2. 2.3.3. GENERAL...............................................................................................................................................46 SCOPEOFWORK...................................................................................................................................46 TECHNICALSPECIFICATION..................................................................................................................47 SWITCHGEARCUBICLES ...................................................................................................................47 . INCOMINGPANEL.........................................................................................................................51 INCOMINGPANEL(SUPPLIEDFROMDGSET)..............................................................................52 TRANSFORMEROUTGOINGPANEL..............................................................................................53 CABLEPANEL................................................................................................................................53 MEDIUMVOLTAGECONTROLLINGDISTRIBUTOR........................................................................54 ACCESSOIRES................................................................................................................................55 MEDIUMVOLTAGECABLES..............................................................................................................55 PROTECTIONSYSTEM.......................................................................................................................56
2.3.3.1. OVERCURRENTTIMEPROTECTIONRELAYWITHFEEDERDIFFERENTIALPROTECTIONFORCABLE CONNECTIONS..................................................................................................................................................58 2.3.3.2. 2.3.4. 2.3.4.1. OVERCURRENTTIMEPROTECTIONFOROUTGOINGTRANSFORMERUNIT................................60 TRANSFORMERS...............................................................................................................................61 DRYTRANSFORMER.....................................................................................................................61
2.3.4.1.1. TRANSFORMER20/0.400KVSERVICEBUILDINGSMainpowersupply................................62 2.3.4.1.2. TRANSFORMER20/0.400KVSERVICEBUILDINGSVentilation..............................................63 2.3.4.1.3. TRANSFORMER20/0.400KVSERVICEBUILDINGPortalEastEmergencyPowerSystem(EPS) 64 2.3.4.1.4. Listoftransformers......................................................................................................................65 1.1.1. 1.1.2. 1.1.3. UJ GROUNDINGSYSTEM.......................................................................................................................66 CONSTRUCTIONS..............................................................................................................................66 ACCESSORIES....................................................................................................................................66
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1.1.3.1. 1.1.3.2. 1.1.3.3. 1.1.4. 2.
DATACONCENTRATOR.................................................................................................................67 SWITCHINGOPERATIONS.............................................................................................................67 OPERATIONMODES.....................................................................................................................67 PROCESSINGANDFAULTSIGNALS...................................................................................................68
400/230V50HZPOWERSUPPLY..............................................................................................................69 2.1. 2.2. 2.3. 2.3.1. 2.3.2. 2.3.2.1. 2.3.2.2. 2.3.3. 2.3.4. 2.3.5. 2.3.6. 2.3.7. 2.3.8. 2.3.9. GENERAL...............................................................................................................................................69 SCOPEOFWORK...................................................................................................................................69 TECHNICALSPECIFICATIONS................................................................................................................69 GENERAL...........................................................................................................................................69 DISTRIBUTIONCABINETS..................................................................................................................71 NETWORKCABINETS....................................................................................................................72 FREEFIELDCABINETS...................................................................................................................73 POWERFACTORCORRECTION.........................................................................................................73 BUSBARS..........................................................................................................................................73 CIRCUITBREAKERS...........................................................................................................................74 FUSESANDFUSEDISOLATORS.........................................................................................................74 MOULDEDCASECIRCUITBREAKERS................................................................................................74 MINIATUREAUTOMATICCIRCUITBREAKERS..................................................................................75 SELECTIVITY/DISCRIMINATION.......................................................................................................75
2.3.10. WIRINGANDSIGNALLING................................................................................................................75 2.3.11. MULTIFUNCTIONINSTRUMENT......................................................................................................77 2.3.12. CUSHIONEDSTARTDEVICE/SOFTSTARTER...................................................................................78 2.3.13. PT100TRIPPINGUNIT......................................................................................................................78 2.3.14. CABLING...........................................................................................................................................79 2.3.14.1. CABLESINGROUND.....................................................................................................................82
2.3.15. CONDUITSINGROUND....................................................................................................................82 UJ
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2.3.16. CABLETRAYS....................................................................................................................................82 2.3.17. OVERVOLTAGEPROTECTION..........................................................................................................82 2.3.18. COMMUNICATIONWITHCONTROLCENTRE...................................................................................83 3. EMERGENCYPOWERSUPPLY.......................................................................................................................84 3.1. 3.2. 3.3. 3.4. 3.4.1. 3.4.2. 3.4.3. 3.4.4. 3.4.5. 3.4.6. 3.4.7. 3.4.8. 3.4.9. GENERAL...............................................................................................................................................84 SCOPEOFWORK...................................................................................................................................84 UNINTERRUPTIBLEPOWERSUPPLY.....................................................................................................84 TECHNICALSPECIFICATION..................................................................................................................86 INVERTERBATTERYBANK................................................................................................................86 RECTIFIER/CHARGERUNIT..............................................................................................................86 INVERTERUNIT.................................................................................................................................87 PROTECTIVEDEVICESANDFILTERCIRCUITS....................................................................................88 DCCIRCUITBREAKER........................................................................................................................88 SYSTEMBYPASSSWITCH..................................................................................................................88 STATICTRANSFERSWITCH...............................................................................................................88 AUXILIARYEQUIPMENT....................................................................................................................89 CABLING...........................................................................................................................................89
3.4.10. MAINTENANCE.................................................................................................................................89 3.5. 3.5.1. 3.5.2. 4. GeneratorSet.......................................................................................................................................90 Technicalspezifications....................................................................................................................90 Cabling..............................................................................................................................................91
EARTHINGANDPOTENTIALEQUALIZATION................................................................................................92 4.1. 4.2. 4.3. GENERAL...............................................................................................................................................92 SCOPEOFWORK...................................................................................................................................92 TECHNICALSPECIFICATION..................................................................................................................92
5. UJ
TUNNELLIGHTING........................................................................................................................................95
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5.1. 5.2. 5.3. 5.3.1. 5.3.2. 5.3.3. 5.3.4. 5.4. 5.4.1. 5.4.2. 5.4.3. 5.4.4. 5.4.5. 5.4.6. 5.4.7. 6.
GENERAL...............................................................................................................................................95 SCOPEOFWORK...................................................................................................................................95 VALUESANDDEFINITIONS...................................................................................................................95 TUNNELLIGHTING............................................................................................................................95 EMERGENCYTUNNELLIGHTING......................................................................................................96 ESCAPEROUTEORIENTATIONSIGN(FIREEMERGENCYLUMINARIES)............................................96 ILLUMINATEDSIGNS ........................................................................................................................97 . TECHNICALSPECIFICATION..................................................................................................................97 HIGHPRESSURESODIUMLAMP150W...........................................................................................97 FLUORESCENCELAMP(ASYM.)36W...............................................................................................98 ESCAPEROUTEORIENTATIONSIGN.................................................................................................98 ESCAPEROUTESIGN ........................................................................................................................98 . EMERGENCYSIGN............................................................................................................................99 LIGHTINGCONTROL.........................................................................................................................99 CABLING...........................................................................................................................................99
TUNNELFITTINGS.......................................................................................................................................100 6.1. 6.2. 6.3. 6.3.1. 6.3.1.1. 6.3.1.2. 6.3.2. 6.3.2.1. 6.3.2.2. 6.3.2.3. GENERAL.............................................................................................................................................100 SCOPEOFWORK.................................................................................................................................100 TECHNICALSPECIFICATIONS..............................................................................................................101 CABLEDUCTS,CABLEPITSANDCONDUITS....................................................................................101 INSIDETUNNEL...........................................................................................................................101 OUTSIDETHETUNNEL................................................................................................................102 MAINTENANCENICHE....................................................................................................................103 GENERAL.....................................................................................................................................103 SCOPEOFWORK........................................................................................................................104 . TECHNICALSPECIFICATION........................................................................................................104
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6.3.2.3.1. FIREEXTINGUISHERCABINET.....................................................................................................104 6.3.2.3.2. EMERGENCYCALLCABINET........................................................................................................105 6.3.2.3.3. CONTROLEQUIPMENTCABINET................................................................................................105 6.3.3. 6.3.4. 6.3.5. 6.3.6. 6.3.7. 6.3.8. 6.3.8.1. 6.3.8.2. 6.3.8.3. 7. CABLETRAYS..................................................................................................................................106 CABLELADDER................................................................................................................................107 CONDUITS.......................................................................................................................................107 FIREBARRIER(FIREWALL) ..............................................................................................................107 . WALLDRILLINGS.............................................................................................................................108 SUBSTRUCTURES............................................................................................................................108 FORPANELS................................................................................................................................108 FORSCREENS..............................................................................................................................109 ACCESSORIESFORAIRLOCKDOORS..........................................................................................109
TUNNELVENTILATIONSYSTEM..................................................................................................................110 7.1. 7.1.1. 7.1.2. 7.1.3. 7.1.4. 7.2. 7.3. 7.3.1. 7.3.1.1. 7.3.1.2. 7.3.1.3. 7.3.1.4. 7.3.1.5. GENERALPLANTDESCRIPTION ..........................................................................................................110 . 8.1.1SCOPEOFWORK ...................................................................................................................110 . INSTALLATION/ASSEMBLING.........................................................................................................112 . GROUNDING...................................................................................................................................112 GENERALREQUIREMENTS..............................................................................................................112 ASSEMBLINGAREA,WORKINGFIELD.................................................................................................113 GENERALREQUIREMENTSOFVENTILATIONSYSTEMS......................................................................113 JETFANS.........................................................................................................................................113 GENERALDESCRIPTION..............................................................................................................113 INSTALLATION............................................................................................................................114 DIMENSIONING..........................................................................................................................115 SPECIFICATION...........................................................................................................................115 DETAILEDDESCRIPTION.............................................................................................................117
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7.3.2. 7.3.2.1. 7.3.3. 7.3.3.1. 7.3.3.2. 8.
REQUIREMENTSPECIFICATION......................................................................................................121 DESCRIPTION..............................................................................................................................121 VENTILATIONCONTROL.................................................................................................................121 NORMALOPERATION.................................................................................................................121 EMERGENCYOPERATIONCONTROLMATRIX(FIRECASE).......................................................122
AIRCONTROLSYSTEMANDVENTILATIONCONTROLSYSTEM..................................................................123 8.1. 8.2. 8.3. 8.3.1. 8.3.2. 8.3.3. 8.3.4. 8.3.4.1. 8.3.4.2. 8.3.5. 8.3.6. GENERAL.............................................................................................................................................123 SCOPEOFWORK.................................................................................................................................123 TECHNICALSPECIFICATION................................................................................................................123 CARBONMONOXIDE(CO)DETECTOR............................................................................................124 DUSTPARTICLEDETECTOR.............................................................................................................124 DETECTORFORDIRECTIONANDVELOCITYOFTHEAIR.................................................................124 VENTILATIONCONTROLSYSTEM...................................................................................................125 COANDDUSTPARTICLEBASEDVENTILATIONCONTROL..........................................................125 OPERATINGMODES...................................................................................................................125 CABLING.........................................................................................................................................126 DATATRANSMISSION.....................................................................................................................126
9.
EMERGENCYCALLANDSERVICETELEPHONESYSTEM..............................................................................127 9.1. 9.2. 9.3. 9.3.1. 9.3.2. 9.3.3. 9.3.4. 9.3.5. GENERAL.............................................................................................................................................127 SCOPEOFWORK.................................................................................................................................127 TECHNICALSPECIFICATION................................................................................................................128 POWERSUPPLY..............................................................................................................................128 EMERGENCYCALLANDSERVICETELEPHONESYSTEM..................................................................128 EMERGENCYCALLSTATION(VOIP)................................................................................................129 INTERCOMSTATION.......................................................................................................................130 DESKTOPCALLSTATION.................................................................................................................133
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9.4. 9.4.1. 10.
CABLING.............................................................................................................................................133 SERVICETELEPHONESYSTEM ........................................................................................................133 .
FIREDETECTION.....................................................................................................................................136 GENERAL.........................................................................................................................................136 SCOPEOFWORK.............................................................................................................................136
10.1. 10.2.
10.2.1. FIREDETECTIONSYSTEM ...............................................................................................................136 . 10.2.2. LINEARFIREDETECTIONSYSTEM...................................................................................................137 10.2.3. FIREFIGHTINGSYSTEM..................................................................................................................137 10.3. TECHNICALSPECIFICATION............................................................................................................137
10.3.1. DETECTIONUNITS..........................................................................................................................137 10.3.1.1. 10.3.1.2. FIREDETECTIONUNITANDSUBUNITS......................................................................................138 LINEARFIREDETECTIONUNITANDSUBUNITS.........................................................................139
10.3.2. FIREDETECTIONSYSTEM ...............................................................................................................140 . 10.3.3. LINEARFIREDETECTIONSYSTEM...................................................................................................141 10.3.4. EMERGENCYPUSHBUTTONFIRE...............................................................................................141 10.3.5. FIREDETECTORS.............................................................................................................................142 10.3.5.1. 10.3.5.2. 10.4. OPTICALSMOKEDETECTOR.......................................................................................................142 LINEARFIREDETECTORCABLE...................................................................................................142 FIREFIGHTING................................................................................................................................143
10.4.1. FIREEXTINGUISHERS......................................................................................................................143 10.4.2. WATERCONNECTIONFORFIREFIGHTING.....................................................................................144 10.4.3. ELECTRICALVALVE .........................................................................................................................144 . 11. CLOSEDCIRCUITTELEVISIONSYSTEM....................................................................................................145 GENERAL.........................................................................................................................................145 SCOPEOFWORK.............................................................................................................................146 TECHNICALSPECIFICATIONS..........................................................................................................147
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11.1. 11.2. 11.3. UJ
11.3.1. CAMERA .........................................................................................................................................147 . 11.3.1.1. 11.3.1.2. 11.3.1.3. 11.3.1.4. 11.3.1.5. 11.3.1.6. 11.3.1.7. 11.3.1.8. GENERAL.....................................................................................................................................147 CAMERA .....................................................................................................................................147 . LENSES........................................................................................................................................148 CAMERAHOUSING.....................................................................................................................148 CAMERAMOUNTINGBRACKET..................................................................................................148 DOMECAMERA..........................................................................................................................148 OPTICALVIDEOANDDATATRANSMISSIONDOMECAMERAS..................................................149 OPTICALVIDEOTRANSMISSIONFORFIXEDCAMERAS..............................................................149
11.3.2. CAMERACOLUMN..........................................................................................................................149 11.3.3. CAMERADISTRIBUTIONBOX .........................................................................................................149 . 11.3.4. CCTVFRAMESWITCHBOARD.........................................................................................................150 11.3.5. VIDEORECORDINGUNIT................................................................................................................150 11.3.6. VIDEODETECTIONUNIT.................................................................................................................153 11.3.7. VIDEOMANAGEMENTANDVISUALISATIONSERVER....................................................................153 11.3.8. CCTVCONTROLPANEL...................................................................................................................154 11.3.8.1. COLOURSCREENS.......................................................................................................................154
11.3.9. CABLING.........................................................................................................................................154 12. PUBLICADDRESSSYSTEM......................................................................................................................155 GENERAL.........................................................................................................................................155 SCOPEOFWORK.............................................................................................................................155 TECHNICALSPECIFICATION............................................................................................................155
12.1. 12.2. 12.3.
12.3.1. LOUDSPEAKERS..............................................................................................................................156 12.3.2. AMPLIFIER......................................................................................................................................156 12.3.3. DIGITALSOUNDPROCESSINGUNIT...............................................................................................156 12.3.4. E/OO/ECONVERTER...................................................................................................................157 UJ

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12.3.5. LOUDSPEAKERCENTRALUNIT .......................................................................................................158 . 13. TELECONTROLSYSTEM...........................................................................................................................159 GENERAL.........................................................................................................................................159 CONTROLCENTRE..........................................................................................................................159 SCOPEOFWORK.............................................................................................................................160 TECHNICALSPECIFICATION............................................................................................................160
13.1. 13.2. 13.3. 13.4.
13.4.1. PLC..................................................................................................................................................160 13.4.2. DISTRIBUTEDI/OSANDFIELDBUS.................................................................................................160 13.4.3. DATATRANSMISSION.....................................................................................................................161 13.4.3.1. 13.4.3.2. 13.4.3.3. I/OMODULESANDOLM............................................................................................................162 FASTETHERNETSWITCHES........................................................................................................163 MULTIPLEXERS/DEMULTIPLEXERS:..........................................................................................163
13.4.4. CENTRALCOMPUTERSYSTEM........................................................................................................164 13.4.4.1. 13.4.4.2. 13.4.4.2.1. 13.4.4.2.2. 13.4.4.2.2.1. 13.4.4.2.3. 13.4.4.2.3.1. 13.4.4.2.3.2. 13.4.4.2.3.3. 13.4.4.2.3.4. 13.4.4.2.3.5. 13.4.4.2.3.6. 13.4.4.2.3.7. UJ SYSTEMOVERVIEW....................................................................................................................164 FUNCTIONALREQUIREMENTS....................................................................................................164 GENERAL.................................................................................................................................164 PLANTMONITORINGANDCONTROL.....................................................................................165 ALARMCLASSIFICATION.....................................................................................................166 SYSTEMDESCRIPTION............................................................................................................167 MAINCONTROLUNIT.........................................................................................................167 WORKSTATIONS(CONTROLANDVISUALISATION)............................................................168 SERVICENOTEBOOK...........................................................................................................169 SERVICECOMPUTER...........................................................................................................169 SCADASYSTEM...................................................................................................................170 PRIVILEGESANDMODES....................................................................................................170 SCADASYSTEMREQUIREMENTS........................................................................................172
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13.4.4.2.4. 13.4.4.2.5. 13.4.4.2.6. 13.5. 14.
CCTVCONTROLVIATHECENTRALCOMPUTERSYSTEM........................................................181 PRINTERS................................................................................................................................181 COLOURSCREENS...................................................................................................................181
CABLING.........................................................................................................................................182
BUILDINGPOWERANDLIGHTINGINSTALLATIONFURNITURE............................................................184 GENERAL.........................................................................................................................................184 SCOPEOFWORK.............................................................................................................................184
14.1. 14.2.
14.2.1. INSTALLATIONSINMVSNICHES....................................................................................................185 14.2.2. INSTALLATIONSINCONTROLCENTRE............................................................................................185 14.2.3. INSTALLATIONSINSERVICEBUILDINGS.........................................................................................185 14.3. TECHNICALSPECIFICATION............................................................................................................186
14.3.1. INSTALLATIONS..............................................................................................................................186 14.3.2. FURNITURE.....................................................................................................................................188 15. ROOMVENTILATIONANDAIRCONDITIONING .....................................................................................191 . GENERAL.........................................................................................................................................191 SCOPEOFWORK.............................................................................................................................192 TECHNICALSPECIFICATIONS..........................................................................................................192
15.1. 15.2. 15.3.
15.3.1. ROOMVENTILATION......................................................................................................................192 15.3.2. AIRCONDITIONING........................................................................................................................194
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1. GENERAL
1.1. TUNNEL AND ANCILLARY CONSTRUCTION SPECIFICATIONS
As part of the road project Iran the Niayesh tunnel is under construction. The tunnel shall be equipped with all necessary security and control equipment. All equipment of the Niayesh tunnel shall be manufactured for the described sea level and a voltage of 400/230V 50 Hz.
1.2. BASIC INFORMATION

These specifications include the Niayesh tunnel. Tunnel type: Length north tube Length south tube No. of tracks: Service Buildings: Medium Voltage Supply Niches: Maintenance Niches North tube: Maintenance Niches South tube: Hydrant Niches North tube Hydrant Niches South tube Control Centre: Double tube tunnel 2,82 km 2,57 km 3 - 4 tracks Adit 00 Adit Nonahalan 5 21 21 21 21 2
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1.2.1. SUPPLEMENT TO THE CONTRACT ARE THE FOLLOWING DRAWINGS

charge nr. plan title OPC Adit 00 Adit 00 Adit 00 Adit 00 Adit Nonahalan Adit Nonahalan Adit Vali-e-Asr Adit Vali-e-Asr Adit Nonahalan detail air conditioner Adit 00 detail piping and cable ground Adit general detail floor layout NIAY-DD-SE03-DWG-EM-801-0 NIAY-DD-SE03-DWG-EM-802-0 NIAY-DD-SE03-DWG-EM-803-0 NIAY-DD-SE03-DWG-EM-804-0 NIAY-DD-SE03-DWG-EM-805-0 NIAY-DD-SE03-DWG-EM-806-0 NIAY-DD-SE03-DWG-EM-807-0 NIAY-DD-SE03-DWG-EM-808-0 NIAY-DD-SE03-DWG-EM-809-0 NIAY-DD-SE03-DWG-EM-810-0 NIAY-DD-SE03-DWG-EM-854-0 D2 D2 D2 D2 D2 D2 D2 D2 BG BG BG D2 D2 D2 D2 D2 D2 D2 D2 UJ UJ UJ 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 11.08.2011 11.08.2011 12.09.2011 final final final final final final final final final final final Plan number prep. appr. date status
00 - Allgemein Operating and Safety equipment Operating and Safety equipment_ramps Emergency call niche Emergency call niche simple construction Emergency call phone box Hydrant niche Cross - section Traffic sign bridge Detail traffic sign suspension Detail doors in adit Detail emergency exit mark Detail cable entry into ECN NIAY-DD-SE00-DWG-EM-811-C NIAY-DD-SE00-DWG-EM-812-B NIAY-DD-SE00-DWG-EM-813-B NIAY-DD-SE00-DWG-EM-814-B NIAY-DD-SE00-DWG-EM-815-A NIAY-DD-SE00-DWG-EM-816-B NIAY-DD-SE00-DWG-EM-817-A NIAY-DD-SE00-DWG-EM-818-A NIAY-DD-SE00-DWG-EM-819-0 NIAY-DD-SE00-DWG-EM-820-0 NIAY-DD-SE00-DWG-EM-821-0 NIAY-DD-SE00-DWG-EM-822-0 MAS MAS MAS MAS MAS MAS MAS MAS BG BG BG BG UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ UJ 22.07.2011 19.05.2011 22.07.2011 22.07.2011 19.05.2011 22.07.2011 19.05.2011 19.05.2011 01.08.2011 01.08.2011 01.08.2011 02.08.2011 final final final final final final final final final final final final
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Detail cable duct Detail- emergency power station Connection to EPS and Teheran power feed portal east Connection to Teheran power feed portal west Medium voltage feed
NIAY-DD-SE00-DWG-EM-823-0 NIAY-DD-SE00-DWG-EM-855-0 NIAY-DD-SE00-DWG-EM-856-0 MAS BG BG UJ UJ UJ
22.07.2011 13.09.2011 13.09.2011 final final final
NIAY-DD-SE00-DWG-EM-857-0 NIAY-DD-SE00-DWG-EM-858-0
BG BG
UJ UJ
13.09.2011 15.09.2011
final final
03 Low voltage power supply Energy distribution overview Energy distribution overview ramps NIAY-DD-SE00-DWG-EM-824-C NIAY-DD-SE00-DWG-EM-825-B MAS MAS UJ UJ 22.07.2011 22.07.2011 final final
07 Tunnel lighting Lighting overview Lighting overview - ramps Beleuchtung bersicht - Querschlge Single-line-schematic lighting and ECN transformer 1 & 2 Single-line-schematic lighting and ECN transformer 3 & 4 Single-line-schematic lighting and ECN transformer 5 & 6 Single-line-schematic lighting and ECN transformer 7 & 8 Single-line-schematic lighting and ECN transformer 9 & 10 Single-line-schematic lighting and ECN transformer 11 & 12 Single-line-schematic lighting and ECN transformer 13 & 14 Single-line-schematic lighting and ECN transformer 15 & 16 NIAY-DD-SE00-DWG-EM-826-B NIAY-DD-SE00-DWG-EM-827-B NIAY-DD-SE00-DWG-EM-828-A NIAY-DD-SE00-DWG-EM-829-0 MAS MAS MAS BG UJ UJ UJ UJ 22.07.2011 22.07.2011 22.07.2011 22.07.2011 final final final final
NIAY-DD-SE00-DWG-EM-830-0
BG
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22.07.2011
final
BG
UJ
22.07.2011
final
BG
UJ
22.07.2011
final
BG
UJ
22.07.2011
final
BG
UJ
22.07.2011
final
BG
UJ
22.07.2011
final
BG
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22.07.2011
final
11 Tunnel ventilation system Positioning of the jet fans NIAY-DD-SE00-DWG-EM-837-C MAS UJ 22.07.2011 final
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Positioning of the jet fans-ramps Typical fixing system for jet fans Single-line-schematic ventilation transformer 1 Single-line-schematic ventilation transformer 2 Single-line-schematic ventilation transformer 3 Single-line-schematic ventilation transformer 4 Single-line-schematic ventilation transformer 5 Single-line-schematic ventilation transformer 6 Single-line-schematic ventilation transformer 7
NIAY-DD-SE00-DWG-EM-838-C NIAY-DD-SE00-DWG-EM-839-0 NIAY-DD-SE00-DWG-EM-840-0 NIAY-DD-SE00-DWG-EM-841-0 NIAY-DD-SE00-DWG-EM-842-0 NIAY-DD-SE00-DWG-EM-843-0 NIAY-DD-SE00-DWG-EM-844-0 NIAY-DD-SE00-DWG-EM-845-0 NIAY-DD-SE00-DWG-EM-846-0 MAS MAS BG BG BG BG BG BG BG UJ UJ UJ UJ UJ UJ UJ UJ UJ
22.07.2011 22.07.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 06.05.2011 final final final final final final final final final
16 Video control Video control overwiew Video control overwiew - ramps Adit 00 detail video-camera connection NIAY-DD-SE00-DWG-EM-847-B NIAY-DD-SE00-DWG-EM-848-A NIAY-DD-SE00-DWG-EM-849-A MAS MAS MAS UJ UJ UJ 22.07.2011 22.07.2011 19.05.2011 final final final
22 Telecommunication Overall equipment control Overall equipment - ramps NIAY-DD-SE00-DWG-EM-850-B NIAY-DD-SE00-DWG-EM-851-B MAS MAS UJ UJ 22.07.2011 22.07.2011 final final
32 Water for fire-fighting apparatus Water for fire-fighting overview Water for fire-fighting overview - ramps NIAY-DD-SE00-DWG-EM-852-B NIAY-DD-SE00-DWG-EM-853-A MAS MAS UJ UJ 22.07.2011 19.05.2011 final final
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1.3. GENERAL
The Control Rooms for Niayesh tunnel are located in the Service buildings Adit 00 and Adit Nonahalan, about 0,5 km from the west an 0,5 km from east portal. A external Control Centre can be installed. The operation of the tunnel equipment shall be done in such a way that it operates fully automatically without interventions from the Control Centre. The Control Centre shall supervise the automatic operation and optimize the operation manually. The work for all automatic processes shall be split on programmable logic controls (PLC) and distributed I/O units for the communication with connected PLCs with non-PLCs like external central units and computers. All PLCs shall held permanent communication to each other necessary for overlapping services. The local data transmission between the single equipment/appliances (like PLCs, distributed I/O units, etc.) shall be realized by use of an optical fiber cable tunnel-ring. To this tunnel-ring every appliance for data transmission at the service buildings as well as MVS-Niches and Maintenance Niches shall be connected. This modular architecture guarantees that the function of the whole system cannot be lost caused by a single defect unit and the supervision and control of the tunnel can be still done in an adequate way. If an error occurs in one PLC or I/O unit, the operation of all other PLCs and I/O units must not be influenced. The affected overlapping functions (for example in case of fire: the camera in the concerned area shall be shown at the CCTVscreens automatically, etc.) shall be realized by a pre-programmed instruction plan. If an error (wherever) in a communication service appears while the communication service cannot be done on a redundant way (for example if the optical fiber cables of the tunnelring are damaged due to construction works), the various controls on both sides shall continue their operation as standalone controls automatically. The controls behind the defective/faulty communication link shall work together in an island segment, which shall be observed and operated by the connected control equipment in this island segment, while the other controls shall be observed and operated by the superior control equipment as under normal condition. During a total loss of communication service between the Control Centre and the tunnel, the tunnel shall be automatically controlled by the main control units (in the service buildings), the PLCs units or manually shall be controlled via the control boards on the distribution cabinets. During a total loss of the communication service between the local automatic controls and the superior control equipment, the manual control shall be done from manual control boards at the distribution cabinets doors, which have a direct connection to the specific PLC of the local automatic controls. If the redundant PLCs fail totally (complete failure, that means, if both of the redundant unit fail) and the non-intelligent equipment connected beyond this PLCs cannot be controlled, UJ
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the non-intelligent equipment shall keep the status quo only.
If the connection between main control units placed at the service buildings and the PLCs fails totally, the external units like the fire detection unit shall be observed and controlled by their own internal connected control boards or indication panels, which are anyway part of their system. The complete control of tunnel shall be executed according to the following priorities: 1st (highest) priority: local manual control at the distribution cabinets doors at the service building and MVS-Niches and free-field distribution cabinets 2nd priority: Control Centre 3rd priority: local automatic controls (at the service buildings) These specifications include the fully operational tunnel installation. The Control Centre and the transmission line between the tunnel and the Control Centre is part of the specification of the Control Centre. Connecting point therefore is in the Service Building Adit Nonahalan of the tunnel.
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1.3.1. CONNECTED LOAD

Portal west: Connected load Ventilation Transformer 1 General Transformer 1 General Transformer 2 UPS Adit 00: Connected load Ventilation Transformer 2 General Transformer 3 General Transformer 4 UPS 315 kVA 125 kVA 125 kVA 100 kVA Adit Vali-e-Asr: Connected load Ventilation Transformer 3 General Transformer 5 General Transformer 6 UPS Adit 01: Connected load Ventilation Transformer 4 General Transformer 7 General Transformer 8 UPS Adit Golshar: Connected load Ventilation Transformer 5 General Transformer 9 General Transformer 10 UPS UJ 200 kVA 100 kVA 100 kVA 100 kVA
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160 kVA 100 kVA 100 kVA 100 kVA
250 kVA 125 kVA 125 kVA 100 kVA
160 kVA 100 kVA 100 kVA 100 kVA
Adit Nonahalan: Connected load Ventilation Transformer 6 General Transformer 11 General Transformer 12 UPS Portal east: Connected load General Transformer 13 General Transformer 14 UPS EN 01: Connected load Ventilation Transformer 7 General Transformer 15 General Transformer 16 UPS 250 kVA 100 kVA 100 kVA 100 kVA 100 kVA 100 kVA 100 kVA 160 kVA 100 kVA 100 kVA 100 kVA
Summary load approx.
3995 kVA
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1.4. GENERAL CONDITIONS
1.4.1. GENERAL INFORMATION

These specifications shall be regarded as general specifications describing the required material, equipment, labour, etc. for the required installation such as Lighting, Ventilation, CCTV, Emergency Call, etc. The contractor shall check the accordance of the offered material, equipment, etc. with the requirements and standards presented in these specifications. So the contractor shall make the shop drawings according to the offered material, equipment, labour, etc. where the actual values such as cable diameters, voltage drop, power, etc. shall be shown with the actually used material resp. equipment. Therefore the contractor shall send detailed information of the used material (such as catalogues, instruction manuals, data sheets, etc.) to the engineer for his approval.
1.4.2. SCOPE OF WORK

Medium Voltage Power Supply 400/230 V 50 Hz Power Supply Emergency Power Supply Earthing and Potential Equalization Tunnel Lighting Tunnel Fittings Tunnel Ventilation Air Control System and Ventilation Control System Emergency Call and Service Telephone System Fire Detection System Closed Circuit Television System (CCTV) Public Address System Telecontrol System / SCADA Building Power and Lighting Installation - Furniture Room Ventilation and Air Conditioning
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1.4.3. TECHNICAL CONDITIONS
1.4.3.1.
QUALITY OF MATERIAL AND WORKMANSHIP
All goods, materials, plant and equipment incorporated in the permanent contract works shall be of approved reliability, well established design, of best quality of their respective kinds and shall comply with all relevant standards as given in this specification. Inside the tunnel the whole control equipment shall have a resistance against earthquakes according to class V.L.4 amplitude of displacement under 8 to 9 Hz smaller 1.5 mm and an amplitude of acceleration over 8 to 9 Hz smaller 0.5 g in accordance with table 1 classes for low frequency oscillations of the relevant European Standard EN 60654-3 (IEC 60654-3 1983) Operating condition for industrial-process measurement and control equipment Part 3 Mechanical influence. On the road and inside buildings the whole control equipment shall have a resistance against earthquakes according to class V.L.4 amplitude of displacement for oscillation below 8 to 9 Hz smaller 0.75 mm and an amplitude of the acceleration over 8 to 9 Hz smaller 0.2 g. All plant and equipment shall be properly finished for the ambient conditions and circumstances of use. The appropriate site conditions are between - 15 C and + 50 C, 100 % relative humidity and wind velocities up to 3 m/s, in any direction. All equipment shall be to the approval of the engineer; the contractor shall be responsible for any delays, caused by the submission of unacceptable materials in connection with such approvals. Wherever different materials are used, attention shall be paid to the electrochemical reactions (electrolytic corrosion) of these different materials (e.g. copper / steel, aluminium /steel and so on). However, suitable steps shall prevent any of these electrochemical reactions. "Stainless steel sheets and profiles" shall be a Cr-Ni-Mo alloy, material No. 1.4401 according to DIN EN 10088. "Stainless steel fixing materials" shall be a Cr-Ni-Mo alloy, material No. 1.4401 according to DIN EN 10088. "Aluminium alloy" as mentioned in these specifications to be used as material shall be AlMg-Si 05 according to DIN 1725 with a strength F25 and H14 according to DIN 1748 for profiles and Al-Mg3 according to DIN 1725 for aluminium sheets. "Aluminium" shall be Aluminium alloy according to the specification given above except UJ
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where expressly stated otherwise.
Aluminium alloy shall always be "painted" as specified below except when expressly stated otherwise. Galvanized steel shall be used only when definitely specified. "Galvanized steel" always is hot dip galvanized steel with zinc cover according to EN ISO 1461. Paint: The colour of the coat shall be to the decision of the engineer using standard RAL-colours without change in costs. Primary treatment of the metal: The surface of the metal shall be treated according to DIN 55928 part 4 (for steel the rust shall be removed and for aluminium the surface shall be grinded or decently sandblasted). Painting layer: 2 layer of primer, each of about 40 m thickness 2 layer of paint, each of about 60 m thickness The total thickness of the layers shall be about 200 m Quality of paint: The paint shall be of two component type with high latticed polymerisation and low capillary development, adequate for tunnel atmosphere, resistant against salt water, high resistant against ultra violet light, resistant against oil, acid and leach, insensitive against fat and free from heavy metal. The temperature demand is from 30 C to 120 C.
1.4.3.2.
SUBMITTALS
Working detail drawings and descriptions of materials and equipment shall be submitted and shall include sizes, details and arrangements of numbers, method of assembly and testing, lists of materials and such other data as required permitting to the engineer to check the adequacy of the proposed installation.
1.4.3.3.
LIGHTNING PROTECTION
The contractor shall take all the necessary and adequate precautions against influences and damages, which may occur due to lightning strikes in the region on all of the electrical equipment. All low voltage and communication metallic cables entering the service building, electrical room or the Control Centre shall be protected against over voltages with special surge UJ
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arrestor banks for control cables. The contractor shall provide all measures of lighting protection and shall obtain the approval of the engineer and the employer.
1.4.3.4.
GROUND AND BONDING
All exposed metal work and metal which is not current-carrying part of the electrical circuitry, including equipment enclosures, cable trays and supports shall be bonded together and to ground. Substantial non-ferrous ground lugs or studs shall be fitted for bonding cable shields or other adjacent equipment. Where sections of cubicles/distribution cabinets shall be placed together to form a composite unit, a bonding strip shall be provided through the intermediate sections to provide a complete bonding between all sections. The materials of grounding and bonding connections depend on their location. The material, which will be used in tunnel tube and in MVS-Niches, shall be stainless steel, material no. 1.4401. It is absolutely necessary to keep special attention on avoiding electrochemical corrosion! The connections of grounding and bonding shall be stud- or clamp-type. These requirements shall apply irrespective of the operating voltage and purpose of the equipment. The contractor shall divide grounding to all necessary circuits that are required. All necessary suppression chokes/filters shall be included and shall be capable of withstanding fault conditions. All cable shields shall be bonded together and shall be connected to the ground electrode. Particular attention shall be paid to the correct bonding and grounding of single core cable shields. The earthing bus bar for the low voltage equipment shall be permanently connected to the main earthing bus bar.
1.4.3.5.
MINOR WORKS INCLUDED
All mechanical and electrical parts shall be adequately protected to ensure the safety of anyone in the danger area. In areas accessible to the public, the equipment shall be completely enclosed; such enclosures shall be made to resist intentional damage and shall have smooth exteriors free UJ
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from avoidable irregularities and crevices, where dust and damp might lodge / deposit. Except for fire extinguisher housings and accesses, doors shall have locks which require special keys to open them. Equipment like cubicles, desks, boxes etc. shall be of a high quality, strongly braced construction. Access doors and covers shall have properly turned and formed edges for stability. All burrs shall be removed and all welds shall be neat, clean and smooth. Printed circuit boards shall be built on stable insulating materials with permanent adhesion of the circuit to the board under all conditions. The board and the circuit shall be protected against climatic conditions, dirt, moisture etc. by approved finishing techniques. The different types and sizes of relays, contactors, switches etc. shall be kept to a minimum, plug-in relays shall be coded and "keyed" to ensure the insertion of the correct relays into the correct bases and correct alignment of the contact. Contacts of different voltages on the same relay shall be arranged in voltage groups (one for each voltage), mechanically and electrically separated. Throughout the contract works, all items and equipment, including connection compartments, interface compartments and other parts shall have legend labels as described below, to facilitate their identification for operation and maintenance. All labels shall be clearly readable and attached by pins, screws or rivets. Circuit breakers, fuses, contactors, relays, terminals etc.: These shall be numbered and a chart giving the function (and for fuses the rating) shall be fixed inside the distribution cabinets door. These charts shall be prepared in an approved manner, clearly drawn and protected by clear plastic material. Components: If an equipment case or cubicle contains more than one item of similar kind, each shall have an engraved plastic label stating its function. Distribution cabinets: Each cabinet shall have an external engraved plastic or metal label showing its function and identity code.
All equipment shall have a radio interference suppression to prevent interference with satisfactory operation of other equipment whether the interference is due to radiation, induction or conduction. This radio interference suppression shall be in accordance with CENELEC EN 55014 and EN 55015 and CISPR Publication 14 and 15. All danger and warning labels shall be of permanent materials securely fitted by pins, screws or rivets and clearly and indelibly worded in English language. The word "DANGER" shall be prominent and shall have larger characters than other parts of the inscription. The UJ
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size of characters, the nature of the warning and the whole layout shall be to the approval of the engineer. The colour of all lettering shall be red. Identical components within sets of equipment shall be made to the same nominal value/gauge and shall be interchangeable. The contractor shall make his own precautions to protect complete portions of the work and stored equipment against damage and thefts. All fixtures, screws etc. inside and outside the tunnel shall be made of stainless steel material no. 1.4401 according to DIN EN 10088. Inside the tunnel plastic fixing clips are not allowed only for the fixing of the linear fire detection cables. Each approx. 10 m additional brackets made of stainless steel material no. 1.4401 according to DIN EN 10088 shall be provided to prevent the cables of falling down onto the road respectively the escaping persons in case of fire (after the plastic fixing clips are melted).
1.4.3.6.
DAMAGE TO SURFACES
All constructional plant used adjacent/near to finished surface or to block-work or concrete surfaces shall be in such a way that it does not discharge dirt, oil and other deleterious matter and all construction plant shall be adequately fitted or adapted to ensure this.
1.4.3.7.
PACKING
Goods, materials, plant and equipment shall be carefully packed for transport and storage in such a manner, that they are protected against rough handling, vibration and climatic conditions. They shall arrive, be transported and stored at the site without deterioration / damage.
1.4.3.8.
MATERIALS FOR MAINTENANCE
The contractor shall provide a list of spare parts for each section. In the Bill of Quantities prices are stated for each section.
1.4.3.9.
STANDARDS AND REGULATIONS
International Standard UIC Codex 779-9, Draft 4 24. Sept. 2002 CISPR CENELEC CIE UJ International Special Committee on Radio Interference Comit Europan de Normalisation Elektrotechnique Commission Internationale de L' Eclairage (for tunnel lighting: luminance
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characteristic, uniformity ratios, etc.) Comit Consultatif International des Radiocommunications Comit Consultatif International Tlgraphique et Tlphonique International Electrotechnical Commission Institution of Electrical Engineers Verband Deutscher Elektrotechniker Deutsches Institut fr Normung
ITU-R ITU-T IEC IEE VDE DIN
Unless another standard is specifically mentioned in these specifications, all materials used and provided under the contract and all equipment, calculations and tests shall be in accordance with the standards mentioned before or in accordance with such authorities standards appropriate to the country of manufacture as in the opinion of the engineer to ensure an equivalent or higher quality. If the contractor offers materials, equipment, calculations or tests which conform to standards other than the standards mentioned before, full details of differences between the proposed standard and the before said standards, as far as they affect the design or performance of the equipment, shall be submitted. The works and all plant, equipment and materials forming part of these specifications shall comply (in all respects) with the rules and regulations of the supply authority and any other authorities having jurisdiction over any part of the work and on the method of performing such work. 1.4.3.9.1. REGULATIONS AND STANDARDS FOR LIGHTING
EN 1838 Lighting applications Emergency lighting IEC 34A/912/FDIS, 00-05-15, Amendment 2 to IEC 60969: Self-ballasted lamps for general lighting services Performance requirements IEC 60901, 00-04-01, Single-capped fluorescent lamps Performance specifications, Amendment 2, IEC 34A/922/DC, 00-08-31, Document for comment IEC 60630 Maximum lamp outlines Proposals for outlines IEC 60598-1:1999 Luminaries Part 1: General requirements and tests Interpretation Sheets 1 to 27 IEC 605982-3:1993 Luminaries for road and street lighting Interpretation sheets 01 to 02 IEC 34C/501/FDIS, 00-08-15, Draft IEC 61347-2-4, Ed.1: Lamp control gear Part 2-4: Particular requirements for d.c. supplied electronic ballasts for general lighting.
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1.4.3.10. WARRANTY, MAINTENANCE, SPARES

The contractor shall provide a warranty according to the conditions of the contract. Additionally, full maintenance services, i.e. breakdown maintenance, maintenance of the UPS-system (incl. batteries), etc. including all required spare parts shall be provided by the contractor up to the end of the maintenance period. The contract price shall be deemed to cover the warranty and full maintenance services together with all spare parts during the maintenance period. All costs, associated with returning any material or equipment, which cannot be repaired on site, to the factory or other places of repair shall be included in the contract price. Before the issue of the Certificate of Completion, the contractor shall submit a detailed list of the special tools, adjusters / adjustment tools, devices, apparatus and testing equipment, etc. which are required to render the full maintenance services aforementioned for the approval of the engineer. The contractor shall state which local maintenance facilities shall be available and whether these facilities shall be short or long term. The contractor shall price the spare parts included in the Bill of Quantities. Additionally, the contractor shall provide a separate list of the spare parts recommended by him to cover the period following the end of the maintenance period, for which a provisional sum of fixed amount is assumed in the Bill of Quantities. The client will define this period. This list of spare parts shall be priced by the contractor, which shall be ordered at the discretion of the employer. The prices of the spare parts shall be a fixed value up to a period following the end of the maintenance period defined by the client. The contractor shall specify the minimum period he guaranties the availability of the spare parts, which shall not be less than ten years following the end of the maintenance period.
1.4.4. TESTS
1.4.4.1.
GENERAL
Tests shall be generally divided into three sections: -Factory Acceptance Tests (F.A.T) shall be carried out before the delivery of the plant/equipment -Site Acceptance Tests (S.A.T.) shall be carried out after the plant/equipment is delivered and installed on site UJ
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Tests on completion
The contractor shall submit catalogues of all equipment as well as a list of the tests proposed for all equipment. A general overview of each of the proposed tests shall be included in these documents. Any of these pre-given descriptions or documents shall not limit in any way the contractor's obligations to complete each and every test as specified and necessary to demonstrate the satisfactory performance of the system. The schedules of each test, as well as the test procedures itself shall be prepared, based on the detailed description of the test previously submitted in accordance with the final system proposal and as approved by the engineer. No deviations are allowed without prior approval by the engineer. The contractor shall submit for the engineer's approval all detailed test procedures and final schedules for the tests described in items 1.4.4.2, 1.4.4.3, 1.4.4.4 and elsewhere in the specification at least eight weeks prior to the scheduled commencement of the Factory Acceptance Tests. Prior to this time the draft procedures shall be submitted and agreed by the engineer. The contractor shall indicate when these draft procedures shall be submitted. In case of a defect being detected during one of the tests, the nature of the defect shall be explained in detail to the engineer. Based upon this information, the engineer shall decide, whether the defect is a minor fault or whether it must be corrected before testing can continue. Minor faults are defects, which are found during testing and which do not adversely affect the operation of the system in a broad sense and thus dont need be rectified/ corrected before a test can be continued and successfully completed. If the defect is not a minor fault, the engineer shall decide which section of the test (or tests) must be re-runned respectively repeated. The engineer shall have the right to require all tests to be re-runned/repeated, if he decides that the defect has wide consequences. All costs involved in any retesting shall be at the expense of the contractor including supervisory and employer's costs. The engineer or his appointed representative shall have unrestricted access to the contractor's and supplier's premises for purposes of inspection and tests at all times and the contractor shall specify this requirement when placing all orders. All relevant expenses (i.e. transportation, accommodation) of those who supervise the subjects tests and inspections (engineer and at least one additional representative of the employer) shall be at the expense of the contractor. UJ
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1.4.4.2.
FACTORY ACCEPTANCE TESTS (F.A.T)
Factory Acceptance Tests are divided into three parts: Environmental tests Technical tests System tests Factory acceptance tests shall be conducted under the supervision of the employer and the engineer. The contractor shall group tests to minimize travel expenses if the engineer and / or employer attends the tests. After completion of the tests the results, certified by the employer or the engineer's representative, if present in any of such tests, shall be forwarded to the engineer. When the engineer has received the results and states that the plant/equipment has passed the tests, he will write to the contractor to inform him and the contractor then may ship the plant. If the engineer deems that the plant/equipment is not in accordance with the specifications, he may reject the plant/equipment and shall inform the contractor of the reasons in a writing within a reasonable time limit. The engineer shall also inform the contractor in a writing if any minor faults are detected and which of these minor faults shall be corrected before shipment.
1.4.4.2.1.
F.A.T. - ENVIRONMENTAL TESTS
One piece of the specified equipment unit shall undergo environmental tests, which shall be performed well before the factory acceptance tests. The environmental tests shall cover at least heat, cold and vibration tests. General: Three different tests are described in this section. The equipment shall pass all of these tests as specified. A declaration that the offered equipment has successfully passed these environmental tests, signed by an approved testing authority, shall be supplied. The employer and the engineer reserve the right to amend any or all of the tests during the equipment acceptance testing. The contractor shall state what arrangement shall be available for these tests if required. Unless otherwise specified, the environmental tests shall be carried out with the equipment Page 31 of194
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in its normal housing and maintained in full operational conditions (as they will occur at the tunnel site). Dry heat: In this test one piece of luminary (equipped with lamp), CCTV camera and escape route orientation sign shall be placed in a chamber and shall be exposed to radiated heat on the following ambient temperature cycling. 20 C for a period of nine hours and rising at an approximately linear rate to 40 C for equipment in tunnels and buildings and 50 C for other outdoor equipment over a period of five hours. The 40 C and 50 C shall be maintained for five hours and then reduced at an approximately linear rate to 20 C within further five hours. Through the test period, the equipment shall be switched on and fully operating. Cold: One piece of luminaire (equipped with a lamp), CCTV camera and escape route orientation sign shall satisfactorily pass the cold test with gradual change of temperature. The initial temperature prior to the recovery period shall be -15 C, the period of exposure to this temperature shall be 16 hours. The equipment shall fully operate in accordance with its specification: -Before the equipment is brought into the test chamber -At one hour and 16 hours after the start of the - 15 C phase -After the recovery period.
Vibration: One piece of luminary (equipped with lamp), CCTV camera, escape route orientation sign and jet fan shall be tested. The test shall cover the requirements mentioned in item 1.4.3.1 Quality of material and workmanship for resistances against earthquakes for installation inside tunnel. The endurance sweep/vibration test shall be of 6 hours duration with a range from 5 Hz to 35 Hz, which shall be equally divided among the directions specified. The equipment shall be mounted in its normal operational position and shall be subjected to vibration in the vertical plane and in each of the two principal horizontal planes. Endurance conditioning at resonance frequencies shall be of 10 minutes duration. The equipment shall fully operate in accordance with its specification throughout the test.
1.4.4.2.2.
F.A.T. - TECHNICAL TESTS
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such standard tests as appropriate shall be carried out on at least one piece of luminaire (equipped with a lamp), UPS and transformer to demonstrate that it meets the technical specification requirements. The SCADA including peripheral items shall also be tested.
1.4.4.2.3.
F.A.T. - SYSTEM TESTS
System performance tests shall be carried out on a representative part of the system to demonstrate that the plant/equipment is fully compliant with the technical and operational requirements specified. Unless specified otherwise, the contractor shall submit details on the number and type of equipment to be assembled to represent the system. Long cable connections shall be simulated using cable simulation boxes (test device). Optical fibre transmission systems shall be tested with the transmission cable of complete required length being rolled up on the cable drums.
1.4.4.3.
SITE ACCEPTANCE TESTS (S.A.T)
If each section of plant is installed, commissioning tests for each section shall be carried out on site. At least six weeks in advance of any particular site testing, the contractor shall submit details of tests and details for the test equipment he proposes to use for that testing to the engineer for his approval. As installation proceeds, the insulation resistance of cables shall be checked and recorded. The identification of the cores shall be confirmed from end to end of each cable end, in the case of communication-, alarm- and control-cabling, from end to end of each circuit. Tests on cables shall be completed and accepted by the engineer before the testing of the associated equipment starts. All tests for statutory requirements and insurances including arrangements for such tests, inspections by authorized bodies, persons or insurers, as necessary and the provision of certificates in the prescribed and approved forms necessary to enable plant and equipment to be put into service, shall be made by the contractor. On-site commissioning tests being subject of acceptance by the engineer shall include: a) All equipment, cabling, distribution etc. is electrically and mechanically safe b) All interlocks, isolators and door and cover securing mechanisms shall be properly fitted and adjusted c) All exposed metal work is properly bonded and grounded and that all connections and UJ
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points required to be grounded for a safe and satisfactory operation shall be properly grounded in accordance with the manufacturer's requirements d) All cables, cores and terminations shall be secure, properly fitted and correctly identified and coloured e) All phases, polarities, neutral and common connections shall be correctly switched/connected as required, so that the power is correctly available at all points and that the voltage and frequency at all equipment is correct and in accordance with the requirements for correct work f) All supplies shall be properly fused or otherwise protected, to give successfully discrimination and safe disconnection under fault conditions
g) All contacts shall be properly aligned/ adjusted and not subject to excessive wear or corrosion h) Batteries shall be correctly installed, connected and fitted and checked that the battery chargers are working correctly i) j) The insulation-resistance of all cabling and equipment shall not be less than specified All instruments and meters shall be energized with correct polarity and working properly
k) All fault indications and alarms shall be working correctly l) In addition to all operational tests required for a successful hand-over, the operation of all interlocks, sequences and protections which are not utilized in normal operations shall be subject of acceptance by the engineer.
The on-site commissioning tests shall be conducted under the supervision of the engineer. The final acceptance tests shall begin after all on-site commissioning tests have been successfully completed and all defects detected during those tests have been rectified/ corrected, which is accepted by the engineer. The tests shall include full operation tests on the works as a whole and selected technical tests on some or all of the equipment. On completion of the site acceptance tests, the contractor shall forward the test results certified by him to the engineer. When the engineer has received the results and deems that the plant has successfully passed the tests, he will write to the contractor to that effect. During the site acceptance tests the engineer shall inform the contractor of minor faults detected and which of these minor faults shall be corrected before the beginning of the tests on completion.
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1.4.4.4.
TESTS ON COMPLETION
The contractor shall notify the engineer, when the tests on completion shall be made. All minor faults detected during the previous tests shall be corrected to the satisfaction of the engineer prior to the start of the tests on completion. The system shall be fully operational and shall operate successfully. During these periods, the whole system shall be available to the engineer. During trial operation, in the tunnel smoke and fire-tests shall be carried out. (see chapter Tunnel Ventilation System).
1.4.5. STAFF TRAINING
1.4.5.1.
GENERAL
During the contract period, the contractor shall provide training manuals, as well as on-site training and training courses to ensure that the employer's staff associated with this project may acquire full knowledge and appreciation/understanding of all aspects of the design, day to day operation, breakdown and routine maintenance and fault diagnosis of the power supply, the surveillance and control equipment as well as the belonging hard- and software. The contractor shall train the employers personnel about all equipment in theoretical and practical way. Also the maintenance shall be trained. The employer will nominate members of his staff, who are attend the training courses. The contractor shall nominate qualified instructors. It shall be essential that prior approval of the engineer is obtained for the instructor and the instructor's qualifications in each case. The contractor shall provide all relevant and necessary facilities which are needed for complete and effective staff training (such as video, TV, slide- and film-projectors and others). The contractor shall provide all facilities including accommodation, transport and catering of all trainees. Within two months after the signing of the contract, the contractor shall submit a detailed syllabus for the training courses for approval by the engineer.
1.4.6. DOCUMENTATION
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1.4.6.1.
STAGE OF DOCUMENTATION
The documentation shall be submitted at three different stages as followed: -Project for execution As-built documentation Manuals for operation and maintenance Final system manuals and instructions for operation and maintenance respectively compound project of executed works.
1.4.6.2.
PROJECT FOR EXECUTION
1.4.6.2.1.
FINAL SYSTEM PROPOSAL
The purpose for the final system proposal shall be to form a complete basis on which detailed work can proceed. Without the specific written approval by the engineer, the contractor shall not place any equipment on order or begin with the manufacture of any plant/equipment until the engineer has approved the final system proposal. The final system proposal shall be submitted for the approval of the Engineer. This final system proposal phase shall include specifications of: All medium-voltage power supply All low-voltage power supply All emergency power supply All earthing and potential equalization All lighting All tunnel fittings All ventilation equipment All air control system and ventilation control system All emergency call and service telephone system All fire detection system All CCTV system All public address system UJ
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All SCADA system
All building and lighting installation system - furniture All room ventilation and air conditioning Acceptance testing Documentation of organisation Data and communication equipment
1.4.6.2.2.
SOFTWARE FINAL SYSTEM PROPOSAL
The software final system proposal shall contain flow charts and descriptions of the whole software structure explaining the operation and interaction of the various programs. All operation functions and interfaces to be provided in each central and local system(s) shall be specified. The interfaces between single programs and data structures shall be designed. Critical timings shall be evaluated and displayed. The document shall concentrate on producing and describing an adequate overall system design with unified systems of data modification, etc. If standard programs are used, the detailed documentation for each program shall be provided. This shall include a functional description of the program(s), with flow charts, table structures, interfaces, definitions, timings, storage and the source listings etc. For off-the-shelf software packages, which shall be part of the completed application software, off-the-shelf software packages detailed documentation shall be supplied. Control software shall support the operator with online help.
1.4.6.2.3.
HARDWARE FINAL SYSTEM PROPOSAL
The hardware final system proposal shall be written in conjunction with the standard items for the component processor and associated peripherals. If any of the hardware shall be designed or modified for this specification, the specified technical details shall be defined. The proposal shall include a detailed description of the processor system, the method of connection of the peripherals and the transfer of information, including the data transmission system. A full breakdown of the equipment shall be prevented with physical layout, interconnections and power supply arrangements.
1.4.6.2.4.
ACCEPTANCE TESTING
All test specifications, schedules for acceptance tests to be performed at the various stages UJ
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described in item 1.4.4 (Tests), shall be finalised during the final system proposal stage. These shall form the basis on which detailed test procedures can be written. Hardware tests: All hardware test schedules shall be defined. This definition shall include reviews and modifications from the contractor's standard factory tests if required. A review of the standard diagnostics shall be undertaken. Software and system tests: This shall include all acceptance tests to be performed on the individual programs and the complete system. Detailed test specifications, schedules for all tests described elsewhere in these specifications and any other tests as necessary for demonstration of the performance, correct operation of the system, etc. shall be provided. The sequence of tests and the grouping of equipment for each test shall also be defined.
1.4.6.3. FINAL SYSTEM MANUALS AND INSTRUCTIONS FOR OPERATION AND MAINTENANCE RESPECTIVELY COMPOUND PROJECT OF EXECUTED WORKS (PID)
In order to maintain the liaison between the contractor's organisation and the engineer, documentation concerning each part of the specifications shall be produced as part of each component job/work, in such a form which can be issued immediately. The contractor shall propose a modular system of build-up of this information. Sections issued during the contract shall be regarded as a draft form, as subsequent jobs shall inevitably interact and require modification, documentation is vital even if several reissues are necessary. The contractors proposal shall include provision for resources to produce the documentation throughout the contract. Effort shall be given on recording and familiarity with the presentation of information maintained, by writing documentation issued during the contract in a form suitable for inclusion in the relevant final manuals. A copied set of the standard, proprietary documentation of all the equipment supplied under this contract shall be provided within the first five months of the contract. It shall be acceptable if such standard documentation is submitted as part of the documentation forming the final system proposal. But finally a number of at least 5 pieces of copied sets shall be handed over to the employer.
1.4.6.3.1.
FINAL DOCUMENTATION - SYSTEM MANUALS
The final documentation shall consist of the following parts: UJ

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Software manual Programming manual Hardware, maintenance and servicing manuals, including all equipment Tunnel operators manual Where appropriate, standard documentation and project documentation submitted during the contract shall be included in the final system manuals. Not less than six weeks before the commencement of the site acceptance tests, three draft issues of the final system manuals shall be submitted to the engineer for information and approval. This draft issue shall have the same number of parts and format as the final system manual. Reissues shall be provided if site commissioning and tests make this necessary. When approved, one copy of the draft documentation, amended as required, shall be returned to the contractor. Six complete sets of the final system manuals together with six copies of complete subject index shall be supplied before the issue of the taking over certificate (acceptance certificate).
1.4.6.3.2.
SOFTWARE MANUAL
The software manual shall be project oriented. The software manual shall include the systems programs and the systems data records. A standard detailed programming assistance shall be left to the programming manual. The information shall follow the specification of the final system proposals. The manual shall explain the overall software structure with flow charts and descriptions, with particular attention to the points at which further user programs can be interfaces. It shall be essential that the complete operating structure is explained in such a way that it may be clearly understood, especially by any competent programmer who wishes to specify or interface a new program into the system. Each program shall have a general description with a related flow chart. In the overall description, the allocation of the addressable storage of the components jobs shall be listed, with limits of spare capacity. A detailed description of each components job in the operating system shall follow, including the executive-, handler- and user-programs (the newest version and inclusive updates). The format of all data structures shall be described as a second part to the manual. The UJ
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data records of diagram formats, variables etc., shall be listed in a form compatible with the data updating system. Source listings for all software supplied, including standard and application program libraries, shall form part of this manual, except for off-the-shelf software packages for which only a right of use can be purchased.
1.4.6.3.3.
HARDWARE, MAINTENANCE AND SERVICING MANUAL
The manual shall contain a description of the complete hardware system followed by maintenance procedures. The maintenance procedure for tunnel shall contain that in case of maintenance or accidence, the tunnel management shall be done manually by the maintenance people at the Control Centre. For standard equipment, proprietary documentation shall be included. The hardware description shall start with the overall configuration of the system, with layouts showing the location of every unit, with block diagrams and explanation of the operation. Detailed descriptions of component units shall explain their operation. Block diagrams (showing the flow and interaction of data), logic diagrams, circuit diagrams (with component values) and layout diagrams including cabling diagrams (showing the interconnection between equipment) shall be provided. Part- and cable-lists shall be provided, but care shall be taken to avoid these obscuring the operational description. Maintenance procedures shall cover the diagnosis of faults, testing and set-up adjustments, replacement of units, routine mechanical servicing and operation of test equipment. The use of test programs shall be explained with step-by-step instructions. The detailed listing of the programs itself shall be provided separately. Step-by-step-description for the replacement of plug-in units of the computer system shall be given, with set-up values and checking of power supply voltages etc. where appropriate. Routine mechanical servicing shall be covered. Sections on the following equipment shall be bound in separate volumes, as indicated below, for easier of use by the maintenance personnel: All medium-voltage power supply All low-voltage power supply All emergency power supply All lighting All ventilation equipment UJ
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All air control system and ventilation control system All emergency call and service telephone system All fire detection system All CCTV system All SCADA system Control Centre
1.4.6.3.4.
TUNNEL OPERATOR'S MANUAL
This manual shall be written specially for use by the tunnel operators at the Control Centre. It shall consist of specific sets of procedures and instructions necessary for effective operation of the system. The manual for the Control Centre shall include: Step by step instruction for fault conditions, fire alarm and all other alarm conditions Step by step instruction on use of all console equipment
The manual shall be suitable for continuous usage.
1.4.6.4.
PRESENTATION OF DOCUMENTATION
All documentation shall be in English. All documentation shall carry an unique issue number and date. All documentation shall be indexed, with a complete subject index in the final issue. All documentation shall be produced in an uniform format in compliance with the employer's requirements. All diagrams relating to the final documentation shall be reduced to page height, bound and correctly referenced to the text. The final documentation shall be delivered in durable hard cover-bindings. The bindings shall be in a loose-leaf form (ring-binders) and permit easy interchange or replacement of pages. Each ring binder shall be identified by an easily readable title applied/attached to both, the front face and the spine of the ring-binder. UJ
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Seven copies of each document shall be provided.
1.4.6.5.
CONTRACTOR'S DRAWINGS
The contractor shall submit drawings in such a form as the engineer will require them for approval, copies as required of all drawings, diagrams and details of all equipment in part or in whole. The contractor shall make any drawings available to the engineer at all reasonable times. Wiring diagrams and other drawings as the engineer deems shall not be finally settled until satisfactory installation and testing has been made, this shall be approved in principle. The contractor shall submit a schematic block diagram of the equipment showing the manner, in which the functional requirements of this specification shall work together. Before the contractor begins installing of his parts of the contracts, the contractor himself shall check all civil works insuring all equipment can be installed. Within one month after the signing of the contract, the contractor shall submit a schedule including details of numbering, categories and drawing registers / indexes for the production, submission and approval during the period of the contract of drawings and also of any information, required for the engineer in connection with the design of the contract works. This schedule shall be suited to the requirements of manufacture, delivery and installation of the contract works to meet the requirements of the contract and shall allow reasonable time (approx. 8 weeks) for study and approval by the engineer of all drawings, calculations and graphics submitted (and, as necessary, resubmitted) by the contractor. No approval by the engineer of any drawing shall relieve the contractor of any of his obligations of liabilities under the contract or of his responsibility for ensuring that the work is satisfactory done and that all operational requirements shall be met. The contractor shall provide drawings without undue delay, and in any case within twelve weeks of the award of the contract, these drawings shall include dimensions of equipment to be located in equipment rooms and details of cable routes and recesses/outlets, entry of equipment to cabinets, etc.
1.4.6.6.
AS-BUILT DRAWINGS
Preparation of the as-built drawings shall be part of these specifications. As-built drawings will be revised final design drawings of the project showing the actual work done.
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The contractor shall provide the as-built drawings in one original and one reproducible negative produced from the original, with the names of the signature authorities of the employer, the engineer and the contractor. After they are signed for approval, five prints shall be taken from the signed original of each drawing. Also DVDs with all as-built drawings shall be handed to the employer. Together with the as-built drawings, the contractor shall provide six sets of reduced size (e.g. A3 size) booklets of the as-built drawings. All details, dimensions, texts, etc., on the reduced size drawings shall be clearly recognizable and readable. The contractor shall complete and obtain the engineers approval on the as-built drawings and make the final submission of the as-built drawings together with the A3 size booklets latest within three month following the date of the Certificate of Completion. All costs associated with the provisions mentioned above shall be deemed to be included in the contract price. As-built drawings shall cover in general: For mechanical equipment: Construction drawings, Instruction drawings, Functional block diagrams For electrical installation: Installation drawings with circuit numbers and exact type-assignation of all installed equipment, Distribution diagrams with circuit numbers, Fault analysis and protection co-ordination settings the of protection system, Power consumption, Precise type numbering Earthing systems For distribution cabinets: Construction drawings, Circuit drawings as operating diagrams, UJ
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Additional current flow-charts where required, Accurate lists of any installed equipment with precise description of this equipment, Adjustment tolerances of circuit-breakers, switches, etc. For equipment: Construction drawings, Circuit diagrams, Functional block diagrams, List of quantities For cabling:
Diagrams with dimensions, type of cables and power requirements with regular cross-section area and measured cable values shall be used for these diagrams.
1.4.7. GENERAL EXPANSE
1.4.7.1.
GENERAL
The contractor shall erect all building containers, which are required for the construction site. The building containers shall be erected on those areas, which are provided by the employer. The building site facilities include: Erection, shifting, establishment and dismantling of all building containers inclusive all required premises for accommodation and food for the contractors personnel. Dismantling of all construction equipment, tools and similar Mounting, erection and shifting of construction equipment Connecting the construction site and the contractors construction equipment with power supply, water, waste water and telephone. Also chemical toilets shall be built up at the construction site Erection of storage room for storing construction material and surveillance it UJ
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The erection and, if necessary, a shifting of the construction equipment shall be done during the construction time and without disturbing the neighbors of the construction site. All erection and dismantling of construction equipment, with building containers, connections of telephone, water, waste water, power supply and chemical toilets shall be included in the price.
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2. MEDIUM VOLTAGE EQUIPMENT

2.1. GENERAL
This article covers the complete 20 kV substations in service buildings and MVS-niches including transformers, particular medium voltage cubicles, equipment and all other required equipment, materials, accessories and labor. The supply of the tunnel Niayesh occurs via feeding points at the service buildings. The power supply is provided by the Power Supply Company (PSC) on the 20 kV level. The transformation to 0,4 kV is not part of these specifications. The 20 kV network shall operate earth-fault neutralized. Isolating points for the medium voltage system shall exist in every substation of the network. Whereas, a supply of the whole tunnel equipment shall be possible from each side. (Service Building Adit 00 and Nonahalan). The medium voltage power supply system shall be equipped with protection system. The communication cabling of this system shall run via optical fiber cabling. The medium voltage power system shall be erected in agreement with the local Power Supply Company, especially with regards to feeding, protection and measuring of electricity. All guidelines and standards of the Power Supply Company shall be considered. Any effort for coordination and reconcilement shall be calculated in the unit prices. All equipment listed is a minimum requirement; additional requirements to local authorities requirements shall be included in the price of different positions of the medium voltage equipment.
2.2. SCOPE OF WORK

The medium voltage supply shall include the delivery, installation, required works, tests and all necessary equipment for the following materials: 20 kV switchgears (panels/cubicles) 20 kV cables Protection system UJ
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Transformers
Grounding system of medium voltage system Constructions Accessories
2.3. TECHNICAL SPECIFICATION

The panels of the 20 kV-stations, described in this specification, shall be designed for indoor installation in therefore provided rooms. All circuit breakers and fuses of the medium voltage system shall be arranged selective in flow direction of the power/current. The equipment in the substations shall base on the regulations of the local electrical authorities and International IEC standards (for example IEC 60298).
2.3.1. SWITCHGEAR CUBICLES

The sulphur hexafluoride (SF6) shall be used as insulating material. The contractor has to deliver a factory-assembled, type tested and metal-enclosed SF6insulated switchgear. These switchgears shall be installed indoor. The places of installation of the switchgears are determined in the drafts. The dimensioning of the switchgears shall occur in accordance with the local Power Supply Companys standards. The medium voltage system shall be controlled by a LCU (Local Control Unit). In case of a failure (for example no voltage is fed at the Service Building Adit 00) the LCU switches power circuit breakers and the supply of the tunnel shall be occurred from the Service Building Nonahalan. The contractor also shall create all necessary documents for the permission by the employer. Further on these documents shall be handed out to the employer. If the employer desires, calculations of the load-flow and the short-circuit-currents of the whole medium voltage system shall be delivered by the contractor. Also the earth resistance shall be measured and noticed at the measurement report. If any pressure compensations-openings shall be required, detailed pressure-calculations shall be made by the contractor. The results shall be clarified with a structural engineer, and shall be implemented at the electrical rooms. The price of the switch gear cubicles shall include those performances. UJ
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Relevant IEC standards for switchgears: IEC 60265 circuit breaker IEC 60129 isolating switch and earthing switch IEC 60420 fuse- and circuit breaker-combination IEC 60056 moulded case circuit breaker
The switchgear panels shall be modular and self-contained. They shall consist of panels, which are described in the following paragraphs. The common bus bar system and each cubicle shall be equipped with a separate door with labelling. In all panels the bus bars shall be connected via conic bushings (which are mounted at the side), plug adapters or similar. The bus bars, installed in the panels shall be made of copper and mounted on carrying insulators. The bus bars also shall be labelled, to indicate the different phases. Bus bars and insulators shall be adequately resistant against magnetic forces in case of a short circuit until the system releases. The opportunity, to use motorized isolating switches shall be given. The panels for the feeding shall be separately locked, because normally the maintenance personnel of the employer are not allowed, to interfere at the measuring plant of the Power Supply Company. Protection of switchgears: SF6-container: at least IP65 Housing of driving mechanism: at least IP30 Each panel shall include: Gas-tight housing made of stainless steel with: Manometer with potential free contact and gas-filler-stub Bus bar made of copper Three-position disconnector Fuse box Inner conic bushings with quick-connect-technology External conic bushings for cable- and plug terminals Pressure relief device downwards, which is separated by metallic separation elements to the cable terminal panel. UJ
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Housing of driving mechanism with: Manual- and motorized mechanism Secondary equipment (open-circuit shunt release, alarm switch, terminal strip) Capacitive continuous voltage display for each outgoing branch circuit Mimic diagram with integrated drive opening, position indicator and interlocking facility Gas pressure indicator for each SF6 panel with manometer Labelling The three-position disconnector shall be equipped with separated actuating devices for the isolating and earthing switches. Appropriate interlocking facilities shall guarantee a secure operation. Fuse boxes shall be integrated in the SF6 tank. The fuse unit itself shall be surrounded by air and shall be handled from the front side. The earthing at the transformer panel shall be occurred before and after the fuses. The signal of a blown fuse shall be displayed mechanically on the front panel. Cable terminal panel: The cable terminal panel shall to be built up with galvanized sheets. Here it also shall be used as a substructure for switchgears. The connecting of the cables in the panels only shall be occurred with right-angle connectors. In the cable terminal panel also space saving surge arresters shall be installed. For cable fixing, adjustable mounting rails shall be provided. The earthing of the cable shield as well as of the housing of the panel shall occur on a copper bus bar, which runs through the plant. Box for additional control equipment for mounting outside of the switchgear-cabinet: On the top of each panel a low-voltage compartment shall be provided to install auxiliary devices and relays. These boxes shall be provided for protective and control equipment as well as fuses, terminal blocks, wiring block equipment etc. Also all those devices, which do not have enough space in the switchgear itself, shall be situated in the control box. The internal wiring shall be included in the price of switchgear. All terminals shall be labelled.
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If not all of the protective and control equipment, can be placed at the boxes, these equipment shall be placed in an own panel. The costs for those auxiliary panels including terminals and connections also shall be included in the price of the switchgears if necessary. For a secure operation these components and actions shall be provided: Unintended switching operations shall to be locked passively. The arcing test shall be done for 16kA and 1 sec. After IEC 62271-200. The pluggable front covering shall be mechanically locked. Only if the earthing switch is closed, the front covering can be taken away. For protecting it shall be necessary to remove the covering as well as the earthing switch shall be put into the closed position, before a changing of the fuses at the transformers shall be possible. The cable terminal panel shall be separated to the pressure release duct by a metallic separation element. In each SF6-cabinet an own SF6-Manometer shall be included. The loss of SF6-gas shall be controlled by a potential free contact with the SF6manometer
The dimensioning of load capability of the medium voltage system (sudden-short-circuit current, resistant to short-circuit, etc.) shall depend on the upstream power network. The price of the switchgears shall include also the assembling with h.v.h.b.c. (high-voltage high-breaking-capacity) fuse links and labelling of the panels. The method of labelling shall be determined by the employer. The delivery and installation of the switchgears shall be occurred without any need of construction work at the 20kV-rooms. If although construction works shall be necessary (because of disregarding these regulations), on one hand the employer has to agree and on the second hand the rooms shall need a new design of static, etc. The contractor shall bear all the costs. Furthermore, the contractor shall take into account, that in the different stations / locations of the medium voltage system different types of floors are given. In the MVS-Niches, a raised floor shall be mounted. Therefore the switchgear cabinets shall be erected on suitable metal-constructions. The substructures of the individually medium voltage substations shall be made of galvanized steel or stainless steel (specified in the Bill of Quantities). Electrical data of switchgear (20 kV):
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Rated Voltage: 20 kV Rated Current Bus Bar: 630 A Rated Current branch cable 630 A Rated Current branch trans. 200 A Rated Frequency: 50 Hz Rated short-time current 3s: 40 kA Rated short-circuit breaking current: 40kA Insulating Material: SF6-gas Tapping arrangement circuit breaker: Vacuum Tapping arrangement miscellaneous SF6-gas or vacuum Partition: metal
2.3.1.1.
INCOMING PANEL
1 switchgear panel -dimension approx.:600 x 2400 x 1600 mm (width x height x depth) -1 mimic diagram 1 three position disconnector (on off earthed) -with ON OFF operating device with manual control -with pilot switch for each break contact and make contact element power circuit breaker in vacuum design o o o closed / open position indicator for circuit-breaker with motor drive with pilot switch, 6 break contact and 6 make contact device
with operations counter o 1 gas compartment surveillance for each SF6-cabinet, using manometer and floating contact
3 outside-cone plugs for cable connection according to DIN 47636 o o with coupling for capacitive voltage indicator 1 three-phase continuous voltage indicator
3 cable-type current transformer 3 surge voltage protector for outside-cone plug-in system DIN 47636 control box top unit, equipped with -1 digital time-overcurrent protection relay/ shortUJ
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circuit protection relay Cable terminal panel
Complete, including all required protection equipment, control units, fuses, power supply units, terminals, routing devices, etc.
2.3.1.2.
INCOMING PANEL (SUPPLIED FROM DG SET)
1 switchgear panel -dimension approx.:600 x 2400 x 1600 mm (width x height x depth) -1 mimic diagram 1 three position disconnector (on off earthed) -with ON OFF operating device with manual control -with pilot switch for each break contact and make contact element power circuit breaker in vacuum design o o o o with ON OFF operating device with motor drive with pilot switch, 6 break contact and 6 make contact device with operations counter
1 gas compartment surveillance for each SF6-cabinet, using manometer and floating contact 3 outside-cone plugs for cable connection according to DIN 47636 o -with coupling for capacitive voltage indicator
1 three-phase continuous voltage indicator
3 cable-type current transformer control box top unit, equipped with -1 digital time-overcurrent protection relay/ shortcircuit protection relay Cable terminal panel
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units, terminals, routing devices, etc.
2.3.1.3.
TRANSFORMER OUTGOING PANEL
1 switchgear panel -dimension approx.:600 x 2400 x 1600 mm (width x height x depth) -1 mimic diagram 1 three position disconnector (on off earthed) -with ON OFF operating device with manual control -with pilot switch for each break contact and make contact element -with fuse boxes for DIN-fuses -with striker pin tripping and pilot switch earthing switch ahead of and after fuse, with manual control 1 gas compartment surveillance for each SF6-cabinet, using manometer and floating contact 3 outside-cone plugs for cable connection according to DIN 47636 o -with coupling for capacitive voltage indicator
1 three-phase continuous voltage indicator 3 h.v.h.r.c. (as described before) fuse-carrier according to DIN for fuses with striker pin 3 cable-type current transformer control box top unit, equipped with o o moving-iron ammeter, red mark at max value transformer-temperature analysing unit
Cable terminal panel
Complete, including all required protection equipment, control units, fuses, power supply units, terminals, routing devices, etc. All services for the complete integration of the transformer shall be calculated in the unit price of the transformer outgoing circuit panel.
2.3.1.4.
CABLE PANEL
1 switchgear panel -dimension approx.:600 x 2400 x 1600 mm (width x height x UJ

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depth) -1 mimic diagram
1 three position disconnector (on off earthed) -with ON OFF operating device with manual control -with pilot switch for each break contact and make contact element power circuit breaker in vacuum design o o o o with ON OFF operating device with motor drive with pilot switch, 6 break contact and 6 make contact device with operations counter
1 gas compartment surveillance for each SF6-cabinet, using manometer and floating contact 3 outside-cone plugs for cable connection according to DIN 47636 o with coupling for capacitive voltage indicator
1 three-phase continuous voltage indicator 3 cable-type current transformer 1 summation current transformer control box top unit, equipped with -1 digital time-overcurrent protection relay/ shortcircuit protection relay Cable terminal panel:
Complete, including all required protection equipment, control units, fuses, power supply units, terminals, routing devices, etc.
2.3.1.5.
MEDIUM VOLTAGE CONTROLLING DISTRIBUTOR
Medium Voltage Controlling Distributor situated in the Medium Voltage Rooms in the Service Buildings and MVS-Niches. This Distributor contains all electrical equipment, which is necessary for the controlling / protection of medium voltage system (e.g. LCU).
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2.3.1.6.
ACCESSOIRES
Accessories for medium voltage supply in each MV-Room: 2 Panel keys 1 Charging lever for circuit breakers 1 Operating lever for switch disconnectors 1 Operating lever for earthing switches 2 Indicators for capacitive voltage testing low impedance system 1 High voltage tester, optical
2.3.2. MEDIUM VOLTAGE CABLES

For transmitting of 20 kV-voltage-level, the regulations and standards of local electrical authority and of Power Supply Company shall be fulfilled. The cabling of the medium voltage supply between the individually (sub) stations shall be laid in conduits underneath the walkway path. The conduits are already set in concrete by the construction company (civil work). All cables shall be labelled at both endings. The labelling shall be made of plastic, but it shall be undetachable. The labelling shall be included in the prices of cabling. If possible, the cabling shall be laid horizontal or vertical. If a mechanical protection for the cabling shall be necessary, high-strength steel conduits shall be used. The cabling in the area of cable-ladders shall be fixed with clips at every individual rail. The span of those clips shall be less than 1 m. The cabling of the 20 kV voltage system shall be a copper cabling XLP (AWG 3/0) power cabling (N2XHS(F)2Y). For the designed plant, the contractor shall install 4 numbers of XLP power cables 1 x 95 mm. The fourth single core cable will be used as a reserve / spare and shall be installed with enough overlength. The ends of the spare-cable shall be protected with waterproof heat-shrinkable tubing. The contractor is not allowed to bring the overlength of the cabling to account (with the exception of the spare-cable). Generally the cabling shall be occurred in one length. Joints are not allowed. The air temperature during cabling installation shall be in compliance with the guidelines of the producer. If lower air temperatures are given, the contractor shall make necessary measures like warming the cable etc. UJ
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The contractor shall provide all necessary devices and materials, which are required for cable installation, as cable drum, roller, cable pulley device, etc. Those shall be included in the price of the cable. All required earthing works shall also be included.
2.3.3. PROTECTION SYSTEM

For the protection of the medium voltage equipment, a time-overcurrent protection with backward-lock-out shall be provided. Backward-lock-out shall shorten the time to trip. During failure of time-overcurrent protection, a selective time interval, which is another type of protection trips, shall be provided. A synchro-check unit shall be provided for the circuit breakers in the 20 kV incoming and outgoing cubicles. With this unit the state at switching points shall be controlled for enabling an uninterrupted switching to normal net configuration in case of a failure. Specification of protecting system: By the protection system of the medium voltage supply, the contractor has to take into account, that a selectivity between the individually (sub) stations and the power supply company shall be needed. Basic conditions for the protecting systems are: Selectivity to the power supply company Selectivity by faults in cables with automatic shift of the disconnecting point to the defect part of the system Insensitive and reliable protection system for tunnels Internal data-transmitting via optical fibre cabling
Current transformer Current transformer for incoming panel or cable panel shall be three-pole, provided with measuring and protecting core. In the outgoing (cable) panel, toroidal core transformers shall be used, provided as threephase block-type current transformer. The current transformers load shall be adjusted to the arrangement of protection devices. The secondary terminals shall be situated on the terminal strip inside the panel. Voltage transformer For voltage measuring on the busbar three one-pole voltage transformers shall be used. For incoming panels, three one-pole voltage transformers shall be used for measuring and earth-fault detection, with open delta winding. All voltage transformers shall be pluggable, metal-enclosed and shockproof. The secondary terminals shall be realized by plugs inside the panel. UJ
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Voltage transformers on the branch shall be removable for cable testings. Protection equipment All functions of the protection equipment shall be (microprocessor-based protection and control). The operating system (OS) shall be stored in flash-EPROM. Battery-maintained RAM is not allowed.
microprocessor
controlled
Auxiliary power supply For necessary auxiliary power supply, power supply units with an operating range of -20% up to +15% (of nominal voltage) shall be provided. The power supply of the protection equipment shall be able to span an interruption of the auxiliary supply for 50ms. A switching of on / off of the auxiliary power supply shall not cause a malfunction of the protection equipment. Pilot relay For the transmission of signals, the contractor shall provide enough pilot relays. The assignment of the signals to the relays shall be freely selectable. Also the formation of common signal / common alarm shall be possible. The state of the relays shall survive a failure and recovery of the auxiliary supply. Storage of fault signals and fault values/ alarms The formed fault signals in the devices of the last three events shall be stored and available by using a device terminal or a PC. The beginning of a failure shall be marked with the real-time of the internal system clock. Within a failure the separate signals shall be provided with the relative time with a resolution of 1 ms. The instantaneous values of the input variables shall be stored in a cyclic buffer (memory). Excitations, tripping, release values, etc. shall be adequate marked in the buffer. Date and time All protection devices shall be equipped with integral real-time clock (RTC) with a calendar function. The clock shall be able to be synchronized and equipped with a buffer battery. Self-monitoring and signalling of device-faults All protection devices shall be equipped with monitoring of the hardware and software. Minimum requirement of the monitoring:
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Monitoring of the internal auxiliary power supply for digital and analog circuit Monitoring of the analog-to-digital conversion (offset, drift, accuracy)
Monitoring of the commend circuit to the coil of the commend relays (short circuit and failure/interruption) Monitoring of the memory chips by using cyclic formation of checksum and comparing with deposited checksum. Monitoring of the continuous program processing by time monitoring (watchdog)
Further requirements The protection devices shall be designed as panel-plug-in devices with screw-type terminals on the back side and covering, and following front side display and control elements (minimal requirement): Illuminated LC-display, (at least) four lines, alphanumeric, for displaying of miscellaneous. information -at least 6 free parameterizable LED displays with labelling field -at least 4 free programmable function keys -4 navigation keys -at least 12 numeric operator buttons -special keys for parameterization
Mobile operating device The mobile operating device (notebook) shall be equipped with the final version of the operating and parameterization software and shall be able to perform following tasks: operating program -operator interface -configuration interface -display editor -logic programming -failure-evaluation program for visualisation of stored failures and signals
2.3.3.1.
OVER CURRENT-TIME PROTECTION RELAY WITH FEEDER DIFFERENTIAL PROTECTION FOR CABLE CONNECTIONS
A 80 125V 50Hz 230VAC 4-lined LCD-display with information text Indication and count value Operator and control keyboard
Nominal current: Nominal voltage: Nominal frequency: Auxiliary power supply: Local control:
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4 free programmable function keys 7 free programmable LEDs
Communication: Interface RS232 on the front side System-Interface on the backside of the device Interfaces for optical fibre cables (amount and types depends on used system) General functions: Battery-maintained clock Fault messages: the last 8 fault messages have to be stored Operational message: the last 80 messages have to be stored Self-monitoring -In-/Outputs: 7 binary inputs 5 relay outputs 1 live contact -Protection functions: Phase-selective differential protection for two-ending-operation Over current-time protection phase I>, I>>, Ip>> Breaker intertripping Thermal overload protection Quick breaking step Displaying of measurements for local and distant cable-endings Operation by parameters Lock-out Trigger circuit protection -Automatic functions: Command conversation Filter for messages Locking of transfer function
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Programmable logical functions
2.3.3.2.
OVER CURRENT TIME PROTECTION FOR OUTGOING TRANSFORMER UNIT

1A 50 Hz 230 VAC LCD-display for current measurements
Nominal current: Nominal frequency: Auxiliary power supply: Local control:
Communication: Interface RS232 on the front side System-Interface on backside of device
Interfaces for optical fiber system)General functions: Battery-maintained clock
cables (amount and types
depends on used
Fault messages: the last 8 fault messages have to be stored Operational message: the last 80 messages have to be stored Self-monitoring
In-/Outputs: 7 binary inputs 5 relay outputs 1 live contact
Protection functions: Over current-time protection phase I>, I>>, Ip>> Over current-time protection earth IE>, IE>>, IEp>> Inrush locking
Automatic functions: UJ
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command conversation Filter for messages Locking of transfer function Programmable logical functions
2.3.4. TRANSFORMERS
2.3.4.1.
DRY TRANSFORMER
Dry transformers shall be built with an air-natural air-natural cooling (ANAN). The transformers shall be equipped with tap changer on primary side, with positions +5%, +2.5%, 0%, -2.5%, -5%. The tap changers shall operate under off-circuit conditions (through the cover) and shall be able to be fixed in any position by an adjusting screw. Winding terminations shall be realized as strip or foil windings. Additional to the turn insulation, the windings shall be embedded with a mixture of epoxy resin. The mixture of epoxy resin shall be hardly inflammable and self-extinguishing. Transformers shall be at least fire class F1 according to DIN VDE 0532, part 6. For the winding material also aluminium can be used. The neutral point (on the besides copper low-voltage side) shall be designed in a total insulated form, like the phase conductor. The iron core shall be designed with step-lap joints. The yoke shall be mounted with yokechipboards. The use of bolts is not allowed. The yoke-chipboards of both sides of the yoke shall be linked with pull rods. On the stiffening frame near the ground a base shall be provided for the approach of winches and lifting jacks. Also, eyebolts with a diameter of at least 60 mm shall be provided on the top. The transformer shall be equipped with massive plain wheels, rotatable for lengthwise and crosswise driving. The ground clearance shall be at least 50 mm. Protection and monitoring equipment For the windings, a temperature monitoring by using separated PTC thermistor detectors for warnings and alarms shall be provided. UJ
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All equipment, which is not specified in this paragraph, the same guidelines and specifications shall be valid as described in Oil immersed transformer.
2.3.4.1.1.
TRANSFORMER 20 / 0.400 KV SERVICE BUILDINGS - Main power supply
The transformers in the Service Buildings and MVS-Niches are indoor -, dry transformers with an air-natural air-natural cooling (ANAN), realised as described above. In each Service Building, two transformers will be situated. Technical specification: Portal west, EN 01, adit 01, adit golshar, adit nonahalan, portal east Rated power: 100 kVA Voltage (primary side): 20 kV Voltage (secondary side): 0.400 kV Nominal frequency: 50 Hz Thermic power loss: 4.0 kW (max.) Cooling: ANAN Tapping range: +5%, +2.5%, 0%, -2.5%, -5% Impedance voltage, uk: 4% Vector Group: Dyn 5 Primary connection: totally insulated plug-in connector Secondary connection: connection safe to touch with connecting lug and insulating cover Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: Secondary connection: adit 00, adit vali-e-asr 125 kVA 20 kV 0.400 kV 50 Hz 4.0 kW (max.) ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector connection safe to touch with connecting lug and insulating cover
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2.3.4.1.2.
TRANSFORMER 20 / 0.400 KV SERVICE BUILDINGS - Ventilation
The transformers in the Service Buildings and MVS-Niches are indoor -, dry transformers with an air-natural air-natural cooling (ANAN), realised as described above. In each Service Building, one transformer will be situated. Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: Secondary connection: cover adit 00 315 kVA 20 kV 0.400 kV 50 Hz 5.0 kW (max.) ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector connection safe to touch with connecting lug and insulating
Technical specification: EN01, adit vali-e-asr Rated power: 250 kVA Voltage (primary side): 20 kV Voltage (secondary side): 0.400 kV Nominal frequency: 50 Hz Thermic power loss: 4.0 kW (max.) Cooling: ANAN Tapping range: +5%, +2.5%, 0%, -2.5%, -5% Impedance voltage, uk: 4% Vector Group: Dyn 5 Primary connection: totally insulated plug-in connector Secondary connection: connection safe to touch with connecting lug and insulating cover
Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: UJ
adit golshar 200 kVA 20 kV 0.400 kV 50 Hz 4.0 kW (max.)

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Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: Secondary connection:
ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector connection safe to touch with connecting lug and insulating cover
Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: Secondary connection:
Portal west, adit 01, adit nonahalan 160 kVA 20 kV 0.400 kV 50 Hz 4.0 kW (max.) ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector connection safe to touch with connecting lug and insulating cover
2.3.4.1.3.
TRANSFORMER 20 / 0.400 KV SERVICE BUILDING Portal East Emergency Power System (EPS)
The transformers in the Service Building portal east are indoor -, dry transformers with an air-natural air-natural cooling (ANAN), realised as described above. For EPS system two transformers will be situated. Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: UJ
2500 kVA 20 kV 0.400 kV 50 Hz 14.0 kW (max.) ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector
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Secondary connection:
connection safe to touch with connecting lug and insulating cover
Technical specification: Rated power: Voltage (primary side): Voltage (secondary side): Nominal frequency: Thermic power loss: Cooling: Tapping range: Impedance voltage, uk: Vector Group: Primary connection: Secondary connection:
2000 kVA 20 kV 0.400 kV 50 Hz 12.0 kW (max.) ANAN +5%, +2.5%, 0%, -2.5%, -5% 4% Dyn 5 totally insulated plug-in connector connection safe to touch with connecting lug and insulating cover
2.3.4.1.4. Location
List of transformers Transformer Name Vent.-trans 1 Gen.-trans 1 Gen.-trans 2 Vent.-trans 2 Gen.-trans 3 Gen.-trans 4 Vent.-trans 7 Gen.-trans 15 Gen.-trans 16 Vent.-trans 3 Gen.-trans 5 Gen.-trans 6 Vent.-trans 4 Gen.-trans 7 Gen.-trans 8 Vent.-trans 5 Gen.-trans 9 Gen.-trans 10 Vent.-trans 6 Kind of supply ventilation General supply General supply ventilation General supply General supply ventilation General supply General supply ventilation General supply General supply ventilation General supply General supply ventilation General supply General supply ventilation Power 160 kVA 100 kVA 100 kVA 315 kVA 125 kVA 125 kVA 250 kVA 100 kVA 100 kVA 250 kVA 125 kVA 125 kVA 160 kVA 100 kVA 100 kVA 200 kVA 100 kVA 100 kVA 160 kVA
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Portal West Portal West Portal West Adit 00 Adit 00 Adit 00 EN 01 EN 01 EN 01 Adit vali-e-asr Adit vali-e-asr Adit vali-e-asr Adit 01 Adit 01 Adit 01 Adit golshar Adit golshar Adit golshar Adit nonahalan UJ
Adit nonahalan Adit nonahalan Portal east Portal east Portal east Portal east Gen.-trans 11 Gen.-trans 12 Gen.-trans 13 Gen.-trans 14 EPS-trans 1 EPS-trans 2
General supply General supply General supply General supply Emergency power system Emergency power system 100 kVA 100 kVA 100 kVA 100 kVA 2500 kVA 2000 kVA
1.1.1. GROUNDING SYSTEM

Grounding system consisting of: Ground bus installed in the medium voltage room Ground bus installed in transformer rooms Connections to equipment, testing links, transformers etc.
During work on the transformers, the opportunity to connect the transformer-connections to earth potential shall be given. The medium voltage grounding system shall be separated from the low voltage grounding system and prepared by civil work. The costs for the grounding of medium voltage system shall be included in the prices of the transformers.
1.1.2. CONSTRUCTIONS
All required constructions for erecting and fixing the cubicles shall be made of hot dip galvanized steel. The transformers also shall be installed with constructions of hot dip galvanized steel. These constructions shall consist of two rails on an appropriate substructure. The construction (substructure and rails) shall be statically designed for the appearing load / weight. The rails shall be at the same level as the particular door so that the transformer can be moved in / out straight. Fixing equipment for the transformers shall be included. These constructions shall be screwed down and withstand all loads that can occur.
1.1.3. ACCESSORIES
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1.1.3.1.
DATA CONCENTRATOR
A data concentrator shall be needed to use the advantages of a double-sided supply. The data concentrators in the medium voltage stations shall communicate via optical fiber cabling. The local control units shall transmit the information of the medium voltage system to the superior control system. The status of the system shall be reported to the superior control system (SCADA), and this system shall give the switching commands. The main part of the control system shall shift the disconnecting point in case of a power breakage or failure. In case of a defect in a section between two medium voltage stations, this part shall automatically turn to the new disconnecting point. Furthermore this part shall be disconnected from the supply. The circuit breaker ahead of the disconnecting point shall be closed in case of a fault, so that all medium voltage substations can be supplied. In case of a breakdown of the communication, the medium voltage stations although must continue their operation.
1.1.3.2.
SWITCHING OPERATIONS
Depending on the demand (failure of supply, failure at the medium voltage station, etc.), the disconnecting point, shall be shifted. To prevent maloperation, a switchgear interlock-unit is required. Therefore contact elements shall be monitored and integrated into the control unit. The controlling of the supply of the tunnel Niayesh shall be monitored by the employers personnel. The supply of the Power Supply Company shall be controlled by its own personnel. All switching operations shall only happen in agreement with the Power Supply Company. All multiple-failures of the switching operations shall be integrated in the switchgear interlocking and into the tunnel control system (SCADA)! Generally it shall be required to design the concept of the switching operations within agreement of the power supply company and the employer.
1.1.3.3.
OPERATION MODES
All switching equipment, which shall be equipped with a remote control switch, shall need a changeover switch. Therewith a switching between local-or remote-control is possible. Local Control: If the changeover switch is positioned at local control, all upstreamed switching equipment has to switch off the remote controlling. The whole switchgear interlocking shall also work at local control. Remote Control: UJ
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At this position of the changeover switch the user shall be able to choose between different switch possibilities out of a predefined matrix. Generally it shall be possible to decide which of the two feedings at the service buildings shall be switched. A remote controlling of the medium voltage power supply shall only be possible, if: -No changeover switch is positioned at local control -No earthing switch is switched -No fault is stored
1.1.4. PROCESSING AND FAULT SIGNALS

The operation and fault signals of the medium voltage switchgears shall be transmitted via binary contacts. All relevant information like the position of switches or operation currents and so on, shall be registrated by the local control unit and transmitted to the superior control system (SCADA).
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2. 400/230 V - 50 HZ POWER SUPPLY
2.1. GENERAL
This article covers the complete 400/230 V power supply, including distribution cabinets, cabling and all required equipment, material, accessories as well as all work needed for the complete 400/230 V power supply. The power supply of the whole tunnel shall consist of 4 main stations, which supply the maintenance niches and the tunnel equipment. These main stations are the both service buildings (north and south), as well as 3 Medium Voltage Supply-Niches (MVS-niche).
2.2. SCOPE OF WORK

The 400/230 V/50 Hz power supply shall include the delivering of material, feeders, complete installation, commissioning, tests and equipment of the following materials: Distribution Cabinets with all bus bars, isolating circuit breakers, moulded case circuit breakers, fused isolators, contactors, relays, current transformers, measuring instruments, indicator lamps, terminal boxes etc. Cabling inside the service buildings, MVS-Niches Cabling inside and outside the tunnel Earth and overload protection Warning notices and working instructions All other materials or components required and installed, whether expressly specified thereafter or not for the complete installation and its function.
2.3. TECHNICAL SPECIFICATIONS

2.3.1. GENERAL
All power and control units shall be installed into distribution cabinets, all different voltages (e.g. main power, UPS power, extra-low voltages, different control units and so on) shall be placed in separated or comprehensive different distribution cabinets. The wiring inside the distribution cabinets shall be in PVC trays. UJ
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Grounding and protection cables shall be colored yellow-green.
The inlet of the cables into the distributors generally shall be made from bottom up (raised floor) with a degree of protection of IP54 in Maintenance Niches and IP43 in the Service Buildings and MVS-Niches. The Maintenance Niche also shall have cable inlets on top. This is necessary to lead the cables from the maintenance niche to the cable tray on the tunnel wall. Switches, push buttons, pilot lamps and measuring instruments shall be installed into the distribution cabinets front doors. All electrical equipment, inside a distribution cabinet shall be labeled. Also the distribution cabinets themselves shall be labeled with a combination of letters and numbers, which shall be engraved into an aluminum-plate. Equipment inside the tunnel, like cameras, measuring instruments, etc. shall be labeled with stainless steel-boards. Each distribution cabinet shall be provided with a pocket for the drawings, this pocket shall be fixed on the inside of the distribution cabinets door (fixed with screws or rivets, the use of glue is not allowed). Each distribution cabinet shall be equipped with a distribution cabinet lighting with an 18 W fluorescent lamp, which shall be controlled by an associated door contact. All distribution cabinets shall be grounded. Distribution cabinets shall have lightning arrestors to protect all facilities from voltages higher than 400 V. All distribution cabinets, situated in the main tunnel tube, as well as in the accesses (tunnel and shaft) shall be equipped with anticondensation heating. Circuit breakers and fuses shall be discriminating to each other facilities (discriminating ratio) in direction of the power/current flow. The contractor is obligated to offer a system which shall be installed without any structural alteration. Central connection element: All control and data cables shall be connected with the central connection element, this shall be a distribution cabinet (or more) equipped with terminals for jumpering the cables and relay units for order multiplexing. All data shall be available at the central connection element, this element shall be at the central data exchange location of the tunnel site (inside Service Building South) and the SCADA system shall be connected to this element only.
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2.3.2. DISTRIBUTION CABINETS

All wiring and cabling inside the distribution cabinet shall be laid in PVC-ducts. The mounting height of controls and displays shall be settled with the customer. All metal parts which are not under voltage shall be pre-treated with an anti-corrosion coating. All incoming and outgoing cables with a cross section equal to or less than 25 mm shall be based on terminal boards and shall have strain relief devices. All cables with larger cross sections shall be directly connected to the particular electrical equipment inside the distribution cabinets. If the cross section of the cables is although too high for connecting with the electrical equipment, nevertheless terminals for reducing the cross section shall be used. Terminal strips shall be provided with a numbering-system. The strips shall be labeled. All incoming and outgoing cables also shall be labeled (number of cable, starting position and destination). The internal wiring, cabling and bus bars in the cabinets and small accessories to follow the function and regulations, like coverings, top-hat rails, C-profiles, PVC-ducts, screwed conduit entries, etc. shall be calculated in the position of the distribution cabinet. Light-current parts installed in cabinets shall be suitable for a mounting on top-hat rails (DIN rails) or C-profiles and respectively in 19 inch racks. Each distributor which will carry electrical equipment, which is provided for mounting at 19 frames, shall have 19 swing frames or 19 fixed frames. The height of those frames depends on the height of electrical equipment which shall be installed on it, and the height of distributor. Depending on the thermo technical requirement the distribution cabinet shall be equipped with ventilation openings with grids. The degree of protection shall be observed. The contractor shall provide enough mounting rails for all devices and equipment which shall be installed inside the distribution cabinets. All equipment shall be accessible. For cable entries at distribution cabinets with a degree of protection of IP 54 cable glands shall be used. Each distribution cabinet shall be equipped with 1 lock (incl. key). The lock shall be fixed at 3- points at each door of distribution cabinet (on the top, on the bottom and in the middle of the doors). The 3 fixed points shall be connected with one rod. All cabinets with internal heat sources shall be self-ventilated. Although self-ventilation of distributors, the degree of protection shall be kept! The distribution cabinets of the CCTV UJ
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system as well as the distributers for the jet fans (there are frequency converters and soft starters inside, etc.) also an air conditioning for the distribution cabinets itself is required. Further all distributors shall be situated on a pedestal with a height of 100 mm (excluded the distribution of cabinets at the maintenance niche, these cabinets shall be situated on an appropriate pedestal). The wiring to the installed parts in the cabinets-door shall be made by using highly flexible wires / cables. The devices shall be labeled on the inside of the door. Live parts shall be covered with removable Plexiglas-covers. The distribution cabinets shall be designed as modular cabinets (mounted side by side), with doors, side walls, back walls, top plates, bottom plates and sockets, furnished with a primer and a top coating. Side walls are not required for every distribution cabinet. The cabinets-frame shall consist of a distortion-resistant, self-supporting cuboidal-frame. The doors, side walls, back walls, top plates and bottom plates shall be made of at least a 1 mm thick sheet. Material and degree of protection: Service buildings: Coated steel IP 43 MVS-Niches: Powder coated aluminium IP 43 Maintenance Niches: Stainless steel (AISI 316) IP 54 Free Field: Galvanized Steel IP 54 All plates shall be removable by using releasable screwed connections. All mentioned regulations shall be included in the prices of the cabinets. The cabinets shall be mounted beside / at walls or free standing types in the rooms (service buildings, MVS-Niches). If necessary, swinging frames for a better room use shall be provided. Between the distribution cabinets, which shall be situated in one line, a partition plate shall be situated. Each cabinet shall fulfil the required degree of protection. For combined cabinets like the main low voltage cabinet, which have a through-mounted bus bar no partition plates shall be necessary.
2.3.2.1.
NETWORK CABINETS
These Cabinets carry the components for network. The Network cabinets are made of dipprimered powder coated steel sheet. The dimensions of Network cabinets are 800 mm x 800 mm x 2000 mm (width x depth x height) for those situated in the service buildings and 800mm x 1000 mm x 2000mm (width x depth x height) for those situated in the Control Centre. The Network Cabinets in the Service Buildings have two doors, so it is possible to reach the back-side of the electrical equipment. The Network Cabinets also have front UJ
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panels made of glass, to see the electrical equipment inside.
2.3.2.2.
FREE FIELD CABINETS
These Cabinets are required for the electric at the water reservoirs. The cabinets situated out of the tunnel and buildings are made of galvanized steel sheet. The dimensions of those cabinets shall be 800 mm x 600 mm x 2000 mm (width x depth x height). The mounting height of controls and displays etc. shall be determined in agreement with the employer. For cable entries at distribution cabinets cable glands (even with a degree of protection of IP54) shall be used.
2.3.3. POWER FACTOR CORRECTION

An individual power factor correction for each jet fan shall be installed to mind reactive power. For the power factor correction, discrete capacitors shall be used, which are installed in the distribution cabinets intended for the jet fans. The power factor correction shall ensure a power factor better than cos = 0.90 ind. Just low-loss, self-healing capacitors are allowed. The capacitors shall be equipped with an overpressure protection device. The capacitor losses shall not overstep the value of 0.2 W/kVar. Each capacitor shall be equipped with an according discharge device. The calculation of the power factor correction for the ventilation equipment shall depend on the bases which shall be available during engineering. But the contractor shall prove / check the dimension of the engineered compensation plant.
2.3.4. BUS BARS

Five copper bus bars (L1, L2, L3, N, PE) of uniform rectangular cross section throughout their length shall be provided. The bus bars shall be air insulated and shall be in accordance to the relevant standards. The nominal current and the short-circuit strength of the bus bars shall exceed the order of magnitude by (at least) 20 % (taking into account the reduction in section caused by drilling for connection and support). The dimensioning for each plant shall be proved. Maximum fault level 36 kA The support for the bus bars shall be realized with non-hygroscopic, non-tracking insulators UJ
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strong enough to withstand the occurring forces either affected by thermal effects under normal working conditions and overload or by the occurrence of electromagnetic effects under short circuit conditions. Insulators shall be in accordance to the relevant standards.
2.3.5. CIRCUIT BREAKERS

Circuit breakers shall be provided according to the relevant standards. The circuit breakers shall be equipped with an electronic or magnetic triggering for high speed tripping on short circuit and ground contact and a thermal tripping device for time delay tripping on low overloads. All values shall be adjustable to reach the required discrimination. The whole device shall be built for mounting in a distribution cabinet as described in the appropriate section. Every circuit breaker shall be equipped with an auxiliary contact to monitor its control state. The four-pole circuit breakers at the in-feed of the main transformers in the service buildings and MVS-Niches shall have an interlocking device to the circuit breaker before the particular transformer. In any case always both circuit breakers (before the transformers and afterwards) shall be tripped. For circuit breakers with motor drive / motor operated mechanism, the according doorinstallation shall be realized (see single line diagrams).
2.3.6. FUSES AND FUSED ISOLATORS

All fuses and fused isolators shall be high-rupturing-capacity (HRC) type and according to the relevant standards.
2.3.7. MOULDED CASE CIRCUIT BREAKERS

Moulded case circuit breakers shall be in accordance with a degree of protection IP 20 and shall be of magnetic and thermal trip type having a quick break, quick make trip free mechanism and according to the relevant standards. The magnetic trip shall be adjustable. The operating switch dolly shall provide a clear indication of ON, OFF and TRIPPED positions and shall have provision for padlocking in the OFF position. They shall be equipped with time delay tripping on low overloads and high speed tripping on short circuits. Contacts shall be tipped and shall have a quick break and quick make wiping action. The case shall be moulded in non-hygroscopic material of arc resisting characteristics and shall incorporate de-ionizing type arc chutes. Minimum fault level: 24 kA Each moulded case circuit breaker shall be equipped with an auxiliary contact to monitor its UJ
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control state. An accumulated fault alarm (one per system, for example lighting, ventilation, etc.) shall be handed over to the SCADA system via local distributed unit and further to the PLC.
2.3.8. MINIATURE AUTOMATIC CIRCUIT BREAKERS

Miniature automatic circuit breakers shall be in accordance with a degree of protection IP 20 and shall be of magnetic and thermal trip type and according to the relevant standards. They shall be equipped with time delay tripping on low overloads and high speed tripping on short circuits. For arc quenching, the breakers shall be equipped with magnetic blow out contacts. Minimum fault level: 6 kA. Each miniature automatic circuit breaker shall be equipped with an auxiliary contact to monitor its control state. An accumulated fault alarm (one per system, for example lighting, ventilation, etc.) shall be handed over to the SCADA system via local distributed unit and further to the PLC.
2.3.9. SELECTIVITY / DISCRIMINATION

Overcurrent protective devices shall be selective, so that in a case of a failure, the faulty part of the plant can be best possible restricted. By suitable selection of (switching) devices, following points shall be ensured: operating/ functional current peak shall not cause a switching off only the closest operating device to the point of fault shall operate/ rupture in case of malfunction of the closest operating device to the point of fault, the next operating device (connected in series) shall operate
The selectivity of the protection devices shall be verified by comparing the time/current operating (o. tripping) characteristics on all protection levels.
2.3.10. WIRING AND SIGNALLING

Connection system: All cores of a cable shall be performed. The jumpering panel shall be designed as a quickconnect-system by using strapping connectors which allows solderless, screwless and stripless connecting of cores. UJ
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Overvoltage protection: Signal leads shall be protected against overvoltage at every passing from one to another lightning protection zone. This shall be done by using overvoltage protection cascades consisting of a base and a plug connector (where the protective elements are situated). The cores which shall be protected shall be situated on the base. Isolating transformer: The electrical isolation of the 0/4 20 mA electric circuits shall be realized with modular isolating transformers. Technical specification of the isolating transformer: Input: 0/4 20 mA, Re 50 Ohm Output: 0/4 20 mA, burden 500 Ohm Auxiliary supply: 24 V, external Transmission error: 0.1 % Electric strength: 2.5 kV 3 dB cut-off frequency: at least 30 Hz Disconnect test terminals / current transformer (disconnect) terminals: All 0/4 20 mA signals (measured values, setpoints) shall be controlled over good accessible disconnect test terminals. It shall be possible to measure the signals without disconnecting the electric circuit. Current transformer (disconnect) terminals shall be situated on the secondary current circuit of the current transformer, so that the current transformer can be disconnected/ isolated without an interruption of the electrical circuit. Relay-clamps: The relays of the relay-clamps shall be loadable with 3 A at 60 VDC. Each relay shall be equipped with two-way switches. By means of the belonging LEDs, the circuit/ control state of each relay on the relay card shall be signalled. Further, a belonging switch for each relay shall be integrated (switched on). All relays shall be pluggable type. The base and the plug connector shall be loadable with 4 A. Optocoupler: For the electrical isolation of counting pulses, optocoupler shall be provided. Technical specification of the optocoupler: optocoupler consisting of LED- and phototransistor
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suitable for secure TRANSMITTING of data - expected pulse train / pulsed quantity the control state shall be signalled by a light-emitting diode (LED) at the input circuit
Relay cards: Relay cards shall be used for electrical isolation of commands and signals. The relay cards shall be installed on standardized cards (euro-card-format), pluggable by using plug connectors, mounted on mounting racks. The control state of each relay shall be signaled with a LED on the front side of the card. The contact multiplication shall be designed by the contractor. Power supply units: For the supply of the devices described above, power supply units shall be installed in the distribution cabinets. The voltage-stability of the output voltage shall be at least +/- 3 %, they also shall be short-circuit-proof. All units shall be situated on the top (inside) of the cabinet. All termination shall be steered over clamps. If not defined / prescribed, the contractor shall define the necessary voltage, according to the used equipment / devices. The output power shall be dimensioned 30 % larger than the connected load of the supplied devices.
2.3.11. MULTI-FUNCTION INSTRUMENT

Multi-function instruments (for installation in the distribution cabinets-door), shall be suitable to measure: current of all phases (L1, L2, L3) voltage of all phases (phase-neutral, phase-phase) active power apparent power reactive power power factor (cos ) kWh kVarh
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The multi-function instruments shall be equipped with an electric measuring element and a busable interface. Further, the multi-function instruments shall be connectable to the current transformer (nA/5A), and they shall be equipped with a digital display and a keyboard for controlling. They also shall be equipped with a peak-value-memory.
2.3.12. CUSHIONED-START DEVICE / SOFT STARTER

The soft starter shall be suitable to perform following tasks and specifications: -adjustable launching ramp, stooping ramp, launching voltage -adjustable current limiting -wear-free semiconductor switches -continuous operation -overload-able up to 15 % at continuous operation -including bypass-contactor -floating contact -LED-indications on the device for fault diagnosis and operating diagnosis. Technical data: Motor nominal voltage: 3 x 400 V; 50 Hz Rated motor output: at least 20 kW (Auxiliary)Supply Voltage: 230V AC Degree of protection: at least IP 20 Number of operations per hour: at least 10 Technical data: Motor nominal voltage: 3 x 400 V; 50 Hz Rated motor output: at least 20 kW (Auxiliary)Supply Voltage: 230V AC Degree of protection: at least IP 20 Number of operations per hour: at least 10 Mode of operation: The soft starter shall be used for start / run up of the jet fans. After the sequence of starting the bypass-switch shall be activated. The soft starter and the bypassswitch shall be wired in an according form, so that the motor of the jet fan also can be started using the bypass-switch in case of failure or the soft starter.
2.3.13. PT 100 TRIPPING UNIT

PT 100 tripping units for 2- and 3-wire-sensor / probe, suitable for temperature monitoring of windings and bearings of three-phase asynchronous motors. Technical data and specifications: the PT 100 tripping unit shall be equipped with LEDs for signalling warnings and UJ
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alarms
adjustment and operation shall be possible by using control elements situated on the front side of the unit one sensor circuit for 2-or 3-wire-sensor measuring range shall be determined in accordance with the employer two floating contacts suitable for DIN-rail-mounting or screw fastening on a mounting plate (Auxiliary)Supply Voltage: 24V DC degree of protection: at least IP 20
Mode of operation: At first a warning and later a switching off (alarm) shall be caused at too high winding temperature.
2.3.14. CABLING
The whole installation of equipment and devices of the tunnel, its service buildings and the Control Centre is designed as a five-conductor system (TN-S System). The protective conductors shall be incorporated in power cables up to a dimension of 5x16 mm2 within a common cover. In case of larger conductors, four conductor cables with a separated protective conductor shall be used. If the conductors are larger than 150 mm2, single conductors shall be laid. The cables, which enter the tunnels open space, shall be Low Smoke Zero Halide cables (LSZH). Other ones (e.g. PVC etc.) as well as wiring are not allowed. Each electrical circuit shall be cabled by a separate cable. Principally all cables shall consist of one length. Connecting sleeves / joints are not allowed, except, the connection points are allowed by the employer. Cabling for lighting with HPS lamps (every 13.5 meters) and for ventilation shall be flameretardant E90/FE180 (functionality of 90 minutes and insulation integrity of 180 minutes). The cables fulfill the conditions of tests / verifications for insulation integrity according to DIN VDE 0472-814 / 8.33 over 180 minutes and IEC Public. 331 first edition 1970 for functional endurance over 90 minutes according to DIN 4102-12 and VDE 0100-710 and 0100-718.
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Standard control cables comprising: Copper conductor with a diameter of 0.8 mm and an insulating covering of PE, spiral-fourquad stranded, spiral-four-quads in concentric layers, core assembly cover of plastic, aluminium sheet, outer cable sheet of PE. Low smoke zero halide and functional integrity (E90/FE180) cables: These cables shall comprise copper conductor, tin coated, insulating covering of flame resistant, zero halide network polymer mixture, stranded, flame protective tape over all conductors, outer cable sheet of flame resistant, zero halide network polymer mixture, red. For energy cables the cable dimensioning shall be in accordance with the relevant standards and (if the area of cross section is not indicated) shall have a diameter assuring, that voltage drop is not more than 4 % to the nominal voltage from the transformer to the most distant supplied electrical facility. The cables shall also have such diameters that, if there is a short circuit at the furthest point to the circuit breaker, the circuit breaker cuts off efficiently without exceeding the cables rated temperature rise. Furthermore each cable shall be marked accordingly in every draw-pit and at every opening, due to maintenance reasons and additional cabling works. Cable entries into all housings and distribution cabinets - except switchgears with a degree of protection IP 40 or lower - shall generally be realized with glands with all wires, neatly arranged and securely located, to relieve all terminals from the weight of the cables and also prevent the access of vermin. Cable outlets of distributor cabinets at the maintenance niches shall be realized with screw joints and a protection of IP54. Terminals shall be coded and identified according to the belonging one-line diagrams and the cable markings to assist in correct joining of all connections. The cable terminals shall be of anti-vibration type, using non-tracking moulded insulation, made by specialist manufactures and having current ratings not lower than that of the cables which they shall pick-up. Current-carrying metal shall be recessed or protected to avoid accidental contact. Wherever fault current protection is used, a spacing of approx. 2.5 mm shall be provided between terminals of different fault current circuits. Where terminals are used for control and alarm cables additional spacing and installation facilities for the installation of additional terminals shall be provided. All equipment and junction boxes shall have a separate terminal for each wire (including spare wires). Cables shall be brought to the site on cable reels or cable drums and shall be secured with close-fitting battens. Cables with kinks or abrasions will not be accepted for installation. All cable lengths stated in the design are only approximately values, so the contractor shall UJ
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be responsible for accurate measuring of the cable lengths needed at site before ordering respectively laying the cables. The installation of the cables is only allowed in/at the required cable routes. The contractor shall be fully responsible for the protection of the cables against damage while they are stored, installed, or worked with. The contractor shall give complete information of all cables to the engineer for his approval. All cables shall be installed generally along the routes and in the manner indicated on the drawings in accordance with the notes and instructions thereon. Sufficient and adequate apparatus and equipment necessary for the unloading, handling, transportation and installation of the cables shall be provided by the contractor at his own expense, the apparatus and equipment must not be removed from the site without the authorization of the engineer. No cables shall be removed from the drum or installed unless the ambient temperature is above 0 C and the temperature of the cable is above 5 C and have been so for the previous 24 hours. Where cables have been designed to temperatures below 0 C, care shall be taken to ensure that they are above that temperature before they are removed from the drum. The contractor shall take all necessary precautions to prevent damage to cables during laying / installation. Whenever cables are installed during other work at this site still being incomplete, the contractor shall take all reasonable precautions to protect the cables against damage arising from the execution of other works. All cables shall directly run from point to point without joints unless the needed cable length required is not obtainable in one piece from the cable manufacturers. In such a case, the engineer has to approve the position of each and every joint. No other joints shall be permitted unless they are specifically called for in this specification or at the drawings. Where a cable shall change direction, whether horizontal or vertical, the radius of the bend must not be less than the minimum bending radius specified in the IEE Wiring Regulations and / or the cable manufacturers specifications. So the bending radius of the cables shall be kept as large as possible. Wherever a cable is cut, for whatever reason, the ends of both portions shall be immediately resealed. Cables shall be sealed by means of an approved plastic cap embracing the armour wires and outer sheath. No other form of temporary capping shall be accepted.
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2.3.14.1. CABLES IN GROUND

All cables buried directly in the ground shall be laid at a depth of min. 0.8 m from the top of the cable to the ground surface. Cables shall not be laid directly in the ground if any corrosive agent is found to be present. All cables shall be laid on and be covered with salt-free sand or selected soil. The sand or selected soil required for back-filling shall be supplied, delivered to the site, placed in position and compacted by the contractor. The sand or selected soil required for back-filling shall be sifted through a mesh not larger than 5 mm. All cables shall be protected by a continuous layer of pre-cast concrete elements, warning tapes or synthetic catalogue item cable covers. All cable covers shall bear the inscription "DANGER - ELECTRIC CABLES" in English language on their upper surface.
2.3.15. CONDUITS IN GROUND

Outside the tunnel, PVC conduits shall be embedded in sand for duct installation/wiring of the power and control cables to the outside equipment and to the service building (cables between buildings and the tunnel). The conduits shall be of compression proof type, suitable for burying, according to the relevant standards. The cable conduits shall be planned and designed accurately, taking into account all the justified requirements of the relevant power distribution company. The trenches shall be the same as stated in paragraph cables in ground (with sand/soil cover, warning tapes, etc).
2.3.16. CABLE TRAYS

In the cable trays along the tunnel, the whole cabling of the lighting system shall be laid. Also the cabling from other equipment particularly shall run in the cable tray, but generally only from the nearest maintenance niche to the ultimate consumer. The FL-luminaries in this tunnel tube shall be fixed on the lower side of the cable tray, this shall be taken into account for the static calculation.
2.3.17. OVER-VOLTAGE PROTECTION

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Therefore, precautions against direct lightning stroke, indirect lightning stroke, remote lightning stroke, as well as electromagnetic fields caused by lightning shall be provided. All metallic low voltage and communication cables entering the service buildings, MVSNiches and Maintenance Niches shall be protected against over-voltage. The surge arrestors for the communication cables shall be installed in the central connection element cabinet. These arrestors shall have an adjustable cut off characteristic of over-voltages. For the low voltage distribution the surge arrestors shall be installed in each specific switch cabinet where cable outgoings are situated. These arrestors shall have a fix cut off characteristic of over-voltages. In the over-voltage protection of the low voltage equipment, the interruption/release devices shall be fuse protected.
2.3.18. COMMUNICATION WITH CONTROL CENTRE

Following signals and control states shall be transmitted to the Control Rooms and the Centre by use of the telecontrol system (SCADA). Therefore, all these signals and control states shall be based in/at the central connection element. Signals and control states to be transmitted are: Tripping of any isolating circuit breaker, moulded circuit breaker or miniature automatic circuit breaker, combined to one signal per network for service buildings, MVS-niches and maintenance niches (one signal for each distribution point and one for each network). Breakdown of the main power supply Power supply from the UPS Failure of the UPS Actual active power (kW) at the service buildings, MVS-niches Transformers secondary voltage Cumulative fuse tripping
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3. EMERGENCY POWER SUPPLY
3.1. GENERAL
This article covers the emergency power supply of all required equipment, materials, accessories, and all labour for the complete emergency power installation. All data required by the Control Centre shall be based at the central connection element. For the Niayesh Tunnel three UPS sets shall be installed. The UPS sets shall be situated in the Adit 00 , Adit Nonahalan and Adit Vali-e-Asr and they shall supply the whole tunnel in case of a breakdown of the overhead line. The uninterruptible power supply in service buildings and the MVS-niches shall feed a part of the equipment of the following systems: All surveillance and control systems (CCTV-system, tunnel radio, fire detection system, emergency telephone system, public address system, etc.) Data transmission equipment Building lighting Emergency tunnel lighting
3.2. SCOPE OF WORK

The UPS shall include the delivering of material, feeders, complete installation, commissioning, tests and equipment of the following materials:
3.3. UNINTERRUPTIBLE POWER SUPPLY

The UPS at the EN portal west shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the Adit 00 shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the Adit Vali-e-Asr shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the Adit 01 shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the Adit Golshar shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the Adit Nonahalan shall provide 80 kVA of virtual power over a period of 120 UJ
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minutes. The UPS at the EN portal east shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS at the EN 01 shall provide 80 kVA of virtual power over a period of 120 minutes. The UPS has to be fed from the main power supply (400/230 V, 50 Hz) and shall supply the connected equipment via rectifier, battery and inverter. In the event of a main power supply failure the equipment has to be fed from the battery and inverter system without any interruption.
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3.4.1. INVERTER BATTERY BANK
Batteries: Maintenance-free NiCd (Nickel Cadmium) power batteries Voltage as required by the UPSsystem. The battery capacity at the following stations shall ensure supplying the needed load for at least 120 minutes. Batteries shall be of rugged design in order to provide a heavy-duty operation of at least 10 years with low internal resistance and minimal maintenance. Allowed temperature range: + 10 to + 25 C Interconnection bus bars: The bus bars shall be made of copper according to the relevant standards. Suitable size to provide a minimum voltage drop. PVC clad to provide protection against accidental contact. Battery stands/racks: The batteries at the service buildings shall be mounted on steel racks to provide a compact arrangement, with easy installation and access for servicing. The racks shall be made of steel with electro statically deposited powder coating. The coating shall be resistant against acid, saline and highly resistant against scratching and/or impact. All other required materials shall be highly resistant against environmental conditions as experienced in battery rooms. An electric ventilation and climate shall ventilate the battery room in the service building. The complete air shall be changed a minimum of six times per hour. The ventilation has to be realized with all required facilities like ducts, louvers, installation of the fan with a switch beside the door. All wall ducts shall be closed and covered after the ventilation is installed.
3.4.2. RECTIFIER / CHARGER UNIT

This unit has to be equipped with output current limiting, whereby the maximum output current shall be limited to 125 % of the nominal output current rating. This current limit shall be adjustable from 100 % up to 125 %.
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Power semiconductors in the rectifier/charger unit(s) shall be fused with fast blowing fuses, so that a loss of any one-phase semiconductor shall not cause cascading failure. Each fuse shall be controlled by a fuse monitoring circuit leading to an indicator light on the UPSs control panel as well as to a common fault indication. The output filter shall minimize the ripple of the current in the batteries. Under normal conditions the ripple of the current in the battery shall exceed 3 % RMS. The filter shall be adequate to ensure that the DC output of each rectifier/charger shall meet the input requirements of the inverter. The UPS shall have the capability of operating the inverter directly from the rectifier with the batteries being disconnected. Quick charging equipment shall be capable of charging fully discharged batteries within six hours. Input: 400/230 VAC, 3-phase, 4 wire, 50 Hz +/- 2 %
3.4.3. INVERTER UNIT

Input: Output from the rectifier/charger unit (batteries). Output: 400/230 V sinusoidal AC. Maximum of total harmonic distortion: +/- 1 % at power factor 1 from no-load operation to full load. 50 Hz +/- 1 % at power factor 1 from noload to full load. Maximum dynamic Voltage deviation: +/- 5 % during power failure . +/- 10 % during major load change. Recovery to a maximum deviation of +/- 3 % within 50 ms and to +/- 1 % within 100 ms. Total harmonic Distortion: 3 % maximum The rectifier shall be able to operate 10 minutes at 125 % overload at power factor 1 after the working temperature has been stabilized at the nominal workload. Under normal conditions, the surrounding temperature will not exceed + 25 C. A self-protecting current limiting circuit shall limit the inverter output to 125 % of the rated load or respectively in case of a short circuit.
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Constant synchronisation of the oscillator shall define the converter frequency and its stability during stand-alone operation. During normal operation, the inverter shall be synchronised by the main supply. In case of mains failure or frequency-deviation larger than +2 % / -1 %, the inverter shall automatically switch-over to its interior oscillator. Upon return of main supply, resynchronisation shall be started automatically. Resynchronisation at full load and/or full voltage shall be achieved within 30 seconds. The deviation from 50 Hz shall never exceed +/- 1 Hz. The power semiconductors of the inverter shall be fused with fast blowing fuses to prevent cascading failures. Each fuse shall be controlled by fuse monitoring circuit leading to an indicator light on the UPSs control panel as well as to a common fault indication.
3.4.4. PROTECTIVE DEVICES AND FILTER CIRCUITS

A DC (direct current) smoothing equipment shall enable the system to achieve a total harmonic distortion, which isnt larger than 3 % RMS of the output. Protective devices shall avoid any damage or failure on the UPS caused by excessive overload, short circuits, medium voltages caused by lightning activity and/or other conditions.
3.4.5. DC CIRCUIT BREAKER

The UPS shall contain a DC circuit breaker. If open, the battery shall be completely disconnected from the rectifier/charger and the inverter.
3.4.6. SYSTEM BYPASS SWITCH

The UPS system shall be by-passed automatically in case of overload. The static switch detection and transfer time shall not exceed 5 ms.
3.4.7. STATIC TRANSFER SWITCH

The static transfer switch shall be equipped with a manual selector switch to allow manually controlled switching between the UPS and the bypass source for maintenance and service purposes. The static transfer switch shall be rated higher (power, respectively current) than the UJ
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inverter current limiting rate and shall have a short circuit current and time rating equivalent to the fault level of the bypass source at the static transfer switch. Control interlocks shall be provided in order to prevent the inverter from being manually switched back to the essential bus (main power) without synchronisation.
3.4.8. AUXILIARY EQUIPMENT

Emergency flash light with battery charger installed in the battery room. All facilities required for handling of acids and gasses. Warning notices concerning the handling of the whole UPS system in English language. Working instructions for UPS
Warning notices and working instructions shall be in two separate and properly indicated pockets on the inside of the UPS switchboard as well inside the battery room.
3.4.9. CABLING
Cable dimensioning shall be in accordance to the relevant standards and shall have a diameter that the voltage drop is not more than 4 % to the nominal voltage from the transformer to the furthest supplied electrical facility. Also the cables shall have such a diameter that, if there is a short circuit at the furthest point to the circuit breaker, the circuit breaker cuts off without the cable exceeding its rated temperature.
3.4.10. MAINTENANCE
The emergency power supply shall be designed for continuous reliable operation such that the "Mean-Time-Between-Failures" (MTBF) for individual modules of the UPS through the rectifier/charger unit, inverter unit and static switch etc., shall be more than 80000 hours. To ensure a minimum down-time, the "Mean-Time-To-Repair (MTTR) of the emergency power supply shall not exceed 24 hours for the UPS. The MTTR shall be the time, excluding travel time, required to diagnose the fault and restore the emergency power supply to normal working condition by means of modular replacement at the tunnel site. The travel time must not exceed 12 hours.
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3.5. Generator Set

The Generator Sets have to be fed the medium voltage system at east portal (20 kV, 50 Hz) and shall supply the complete connected tunnel equipment. In the event of a main power supply failure the generator sets have to start up and fed from the coupled transformer system eps-trans.1 and eps-trans.2 (see draft NIAY-DD-SE00-DWG-E/M-855 and NIAY-DD-SE00-DWG-E/M-858) the medium power system of Niayesh Tunnel.
3.5.1. Technical spezifications

Power 800kW,1000kVA 50Hz 1500rpm 415Volts Singleelementcanistertypeaircleaner Serviceindicator Radiatorwithguard Coolantdrainlinewithvalve Fanandbeltguards Coolantlevelsensors Jacketwaterheater Dryexhaustmanifold Flangedfacedoutlets Stainlesssteelexhaustflexfittings Primaryfuelfilterwithwaterseparator Secondaryfuelfilter Fuelprimingpump Flexiblefuellines Fuelcooler ClassHinsulation DigitalVoltageRegulator(DVR)withkVAR/PFcontrol,3 phasesensing Reactivedroop Busbar(IECmechanicallugholes) Topcableentry Circuitbreakers,IECcompliant,3or4polewithshunttrip, 100%rated,electricallyoperated ADEMA4 LocalcontrolunitwithProfiBusconnection UserInterfacePanel(UIP)rearmount AC&DCcustomerwiringarea Emergencystoppushbutton
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AirInlet Cooling
Exhaust
Fuel
SR5Generator
PowerTermination
Governor ControlPanels
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Lube
Lubricatingoilandfilter Oildrainlinewithvalves Fumesdisposal Geartypelubeoilpump Railsengine/generator/radiatormounting Rubberantivibrationmounts 24voltstartingmotors(s) Batterieswithrackandcables Batterydisconnect
Mounting Starting/Charging
3.5.2. Cabling
Cable dimensioning shall be in accordance to the relevant standards and shall have a diameter that the voltage drop is not more than 4 % to the nominal voltage from the transformer to the furthest supplied electrical facility. Also the cables shall have such a diameter that, if there is a short circuit at the furthest point to the circuit breaker, the circuit breaker cuts off without the cable exceeding its rated temperature.
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4. EARTHING AND POTENTIAL EQUALIZATION
4.1. GENERAL
For protecting the electrical equipment, an earthing, according to the relevant Iranian standards shall be erected. The earthing is already erected on-site, because the earthing conductors have to be laid in the foundations. A separation of earthing and potential equalization is not possible. Therefore all earthings and potential equalizations have to be connected together. Part of this article is the construction of the whole potential equalization of the tunnel, MVSNiches and Maintenance Niches (not for service buildings). The earthing and potential equalization for service buildings will be erected by others.
4.2. SCOPE OF WORK

Tunnel (including MVS-Niches, Maintenance Niches, Control Centers, etc.) All metal constructions (cable tray, masts, ...)

The whole installation shall be grounded efficiently, that means the resistance from the ground to any point does not exceed the value specified by the operative codes of practice, which is less than 1 Ohm of its main protective ground system and less than 10 Ohm for all the lightning protection system. The whole installation shall be efficiently bounded. Electrical panels in substations as well as all conducting equipment inside the tunnel shall be connected with earth. Therefore 4 x 40 mm galvanized-iron earthing conductors are situated on both sides of the tunnel tube, which shall be prepared by civil work inside the foundation along the whole tunnel. At several points in the tunnel, earthing flags are led out, for bounding them with the potential equalizations. The two earthing conductors will be connected each 250 m at the maintenance niches, MVS-Niches, access tunnel and -shaft. The earthing of the service buildings will be designed by others and shall be also prepared by civil work. Inside buildings, MVS-niches and maintenance niches earthing flags are provided. The potential equalization bus bars have to be permanently connected to the earthing, at therefore provided earthing flags (civil work). At these connections an electrochemical Page 92 of194
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reaction must be avoided. In the cable duct beneath the walkway path, a potential equalization conductor is laid. This one is used as main-potential equalization and it shall be connected to the potential equalization bus bars. All equipment placed outside the tunnel (emergency call stations and masts at the portals) also has to be included to the equalization. Therefore galvanized steel cable, with a cross section of 1 x 90mm2 shall be used. All metal constructions, although they are not current-carrying, for example cable trays, maintenance niches, ventilation ducts, distributors and others, shall be included to the potential equalization. The connection in the main tunnel tube to the main potential equalization shall be made with a two-metal-conductor, to avoid an electrochemical reaction. The connections of grounding and bonding shall be stud- or clamp-type. These requirements shall apply irrespective of the operating voltage and purpose of the equipment. All necessary suppression chokes / filters shall be included and shall be capable of withstanding fault conditions. All cable shields shall be bonded together and connected to the ground electrode. Particular attention shall be paid on the correct bonding and grounding of single core cable shields. The design of the system shall include protection against lightning, all effects of stray current and else due to faults in adjacent circuits, which may cause damage or incorrect performance of the equipment. The fire main shall be connected with the grounding system each 250 m. Potential Equalization Bus Bar: In Control Centre, MVS-niches and Maintenance Niches potential equalization bus bars shall be erected. The materials of the bus bars are: Tunnel (including Accesses, MVS-and Maintenance Niche, etc.): Stainless Steel, material no. 1.4401 according to DIN EN 10088 (American notation for material no. 1.4401 = AISI 316) The bus bars shall be insulated.
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Electrochemical Reaction: A connection of two different metals, affects by electrolytes (e.g. tunnel wash water), causes a chemical reaction. To avoid these reactions, precautions have to take place! Before the contractor connects the potential equalization to the earthing, he shall measure the resistance of the earthing.
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5. TUNNEL LIGHTING
5.1. GENERAL
The article covers the complete tunnel lighting for the Niayesh tunnel, consisting of tunnel lighting and emergency lighting including control, all required equipment, materials and accessories.
5.2. SCOPE OF WORK

The tunnel lighting shall include the delivering of material, complete installation, commissioning, tests and equipment of the following materials: Tunnel lighting Emergency lighting Escape route signing Lamps Control units
5.3. VALUES AND DEFINITIONS
5.3.1. TUNNEL LIGHTING

Regular lighting inside the tunnel for service and maintenance works shall be provided. The tunnel lighting is partitioned in individual sections. During abnormal conditions (e.g. fire alarm) the light shall switch on automatically. Therefore HPS (high pressure sodium) lamps with 1x150 Watt shall be installed approx. every 13.5 meters at the ceiling lamps in the height of 5.75 m and in the truck turning niches. Each second luminaire shall be supplied by standard power, the other by UPS. The HPS lamps shall be in operation all the time. The cabling for the HPS Lamp shall be fire resistant (E90/FE180). The housing of the HPS lamps shall be stainless steel, material no. 1.4401 = AISI 316. The HPS luminaries shall withstand temperatures of 250 C for a period of minimum 60 UJ
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minutes. During that time the luminaries shall be in full operation. The cables for the lighting shall be laid in cable trays. The cable trays shall be mounted on the wall next to the walkway path.
5.3.2. EMERGENCY TUNNEL LIGHTING

The emergency lighting allows lighting while the main power supply has broken down. Therefore each second lamp of the Tunnel lighting system shall be supplied from UPS power. Emergency lighting allows safe walking on the walkway and motorable path throughout the tunnel in case of evacuation. During abnormal conditions (e.g. fire alarm) the lights shall switch on automatically.
5.3.3. ESCAPE ROUTE ORIENTATION SIGN (FIRE EMERGENCY LUMINARIES)

The escape route indication is giving escape route orientation with signs which are installed throughout the tunnel and shall increase the level of visibility of the escape route during fire. Therefore, the escape route orientation signs shall be mounted in a distance of 25 meters on both sides throughout the tunnel at a height (lower edge) of one meter above the walkable path respectively the rail track. The escape route indication shall consist of two parts, the upper part is a static sign which is illuminated by an fluorescent lamp and shows an escaping person. The lower part of the sign shows flashing LED arrows which shall display the direction (north or south) of the escape route by flashing. Dimensions (h x w of the static symbol), approx.: 400 x 400 x 80 mm (h x w x d) Dimensions (h x w of the LED symbol), approx.: 150 x 400 x 80 mm (h x w x d) The dimensions are approx. values; they can vary depending on the manufacturer. The control of the escape route orientation signs shall be realized by a main control unit. This control unit shall be placed in the Service Building South. In emergency case, etc. the distributed I/O Unit in the service building shall transmit the data to the escape route orientation sign control unit (EROSCU), which shall switch on the signs with the correct direction. Every escape route orientation sign shall be adjusted separately with determined patterns. For example, when the pattern one will be activated, all signs will be switched on and the LED symbols shall display the direction right. The pattern two indicates the direction left. The escape route orientation signs also shall have the function of indicating both directions simultaneous.
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The contractor shall define the programs of the signs in accordance with the employer (when which directions are shown). The data connection from the EROSCU to the signs shall be realized by OFC (optical fibre cabling).
5.3.4. ILLUMINATED SIGNS

The illuminated signs (escape route orientation-, emergency- and escape route sign) shall be illuminated with fluorescent lamps. Housing material: Stainless steel (material No. 1.4401 = AISI 316), thickness 2 mm, with powder coating. The swing-out bezel shall be fixed with hinges made of stainless steel. Degree of protection: IP 65 Support: Stainless steel (material No. 1. 4401)
5.4.1. HIGH PRESSURE SODIUM LAMP 150 W

Generally, all luminaires shall be symmetrically fed by all three phases. In case of fire, the luminaires have to operate at a temperature of 250 C for a period of 60 minutes. Housing: stainless stell Degree of protection: IP 66 Housings shall consist of dust painted stainless steel, material no. 1.4401. The cable entrances shall be made with compressing cable glands suitable for the supplying cables. The fixing device shall be removable without any tools. The luminaries shall have a plug connection between the optics (with the lamp holder/socket) and the pre-connection devices. This is important for maintenance purposes, so the optics can be easily exchanged without any need of tools. The latches shall be designed in such a way that the glass remains hanging on the latch after opening of the luminaire and cannot fall down. The luminaires support shall consist of stainless steel material No. 1.4401 according to DIN EN 10088 and shall be resistant against all environmental conditions which appear in road tunnels. The support shall be consisting of four C-formed angles of appropriate length and has to be UJ
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adjustable in height. The luminaires shall be mounted on the luminaires support in such a way, that the luminaires can be aligned in every direction. The luminaires shall also be fixed in such a way, that the luminaire cannot fall down. The (screw) nut shall have a split-pin, lock nut or similar. The luminaires support shall be mounted on the final lining with drilled plugs. All screws, nuts, pins, plugs and cover plates shall be of stainless steel material No. 1.4401 according to DIN EN 10088.
5.4.2. FLUORESCENCE LAMP (ASYM.) 36 W

The fluorescence luminaries shall fulfill following conditions. Degree of protection: IP 65 Protection class: II Luminaire: 1/36 W fluorescent lamp Lighting distribution curve: asymmetrical
5.4.3. ESCAPE ROUTE ORIENTATION SIGN

The signs shall fulfil following conditions: Degree of protection: Protection class: Static symbol: Dimensions: -Dynamic symbol: min. IP 65 II LED LED with minimum 5 arrows for each direction
5.4.4. ESCAPE ROUTE SIGN

These signs indicate the fugitives the escape route into the access tunnel and access shaft. Those signs shall be mounted in the main tunnel tube at the accesses. The signs shall fulfil following conditions: Degree of protection: Protection class: Static symbol: Dimensions: Front sheeting: min. IP65 II 1/36 W compact fluorescent lamp approx..470mm x 470mm on both side(s) 3 mm Acryl glass with common sign of emergency route, dimensions and colours according to Iranian standards
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5.4.5. EMERGENCY SIGN

This sign indicates the people the situation of an emergency telephone. Those signs shall be mounted above the maintenance niches and cabinets. The signs shall fulfil following conditions: -Degree of protection: -Protection class: -Static symbol: -Dimensions: -Front sheeting: min. IP65 II 1/36 W compact fluorescent lamp approx..470mm x 470mm on both side(s) 3 mm Acryl glass with emergency telephone symbol, dimensions and colours according to Iranian standards.
5.4.6. LIGHTING CONTROL

Tunnel lighting shall be controlled from the control units at the MVS-Niches and service buildings and further from the Control Centre. Additionally it shall be controlled by switches at the Maintenance Niches and MVS-Niches which shall be mounted on the distribution cabinet.
5.4.7. CABLING
Due to the voltage drop, its possible that the cross section of the supplying cable for the first lamp/luminaire of the concerned section is too big for the luminaries cable entry (bigger than 5x6 mm2). In this case cable boxes shall be used. There the cable with the big cross section shall be connected to the cable, which shall be connected between the luminaries (max. cable cross section 5x6 mm). These cable boxes shall be mounted on the tunnel wall, next to cable tray, or next to the HPS-lightings (at first luminaire of each cabling section). The design and the dimension of the cables refer to the DIN. The current ratings of the used terminals shall not be lower than the current rating of the cables connected. Live metal shall be recessed or protected to avoid accidental contact. The cable boxes shall be equipped with compressing synthetic cable glands suitable for the connected cables.
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6. TUNNEL FITTINGS
6.1. GENERAL
This article covers the whole equipment of the tunnel fittings in the tunnel and service buildings, including all required equipment, materials and accessories. The fixations of the fittings shall be protected against unintentional loosing. Before ordering and installing the tunnel fittings, the contractor must proof the real dimensions of tunnel fittings on-site! The installation of all tunnel fittings has to happen with a special attention on fittings, so that they will not be damaged anyway. All constructions shall be adapted to the local requirements. The static and dynamic load shall be dimensioned according to these requirements. All metallic fittings have to be connected to the potential equalization. A connection of two different metals or metals influenced by electrolyte (e.g. tunnel washing water) may cause secondary element process. To remedy, bimetallic-clamps etc. may be used. The mentioned lower edges refers to the absolute height of 0.00m in the cross section.
6.2. SCOPE OF WORK

Cable Ducts Cable Pits Conduits Cable Tray Maintenance Niches Cable Ladder Fire Barrier Wall Drillings Substructures Accessory for Air Lock Doors UJ
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6.3.1. CABLE DUCTS, CABLE PITS AND CONDUITS
Cable pulling pits are required to provide an easy pulling and to distribute the cabling. The cable ducts, cable pits and conduits will be provided by civil work!
6.3.1.1.
INSIDE TUNNEL
The main cabling shall be done in the cable ducts underneath the walkway. There are two different ducts for the different voltage levels. One, for the medium voltage with 4 conduits and a diameter of 160mm, the second one contains 20 conduits with a diameter of 90mm. In this cable duct, the low voltage and control cabling is laid. Only cables with the same voltage shall be laid in one conduit. Optical fibers shall be blown into cable conduits for optical fibers. In front of every maintenance niche, a pulling pit for the low voltage cable duct shall be situated. The regular size of these pits is about 1000 mm x 650 mm. The size of the pits in front of the MVS-Niches shall be 1500 mm x 1200 mm. The pulling pits from the low voltage and control cabling inside the tunnel tube shall situated in a span of about 125 m. About 3.5 m next to the maintenance niches a pulling pit for the medium voltage cable duct shall be situated. The size of these pits shall be also about 1000 mm x 650 mm. In the tunnel tube the pulling pits of the medium voltage cabling shall be situated in a span of about 250 m (that means next to every maintenance and MVS niche). The size of the pits in front of the MVS-Niches shall be 1500 mm x 1200 mm Additionally in front, as well as in the access-tunnel and shaft (in and behind the air-lock) shall be situated cable pits with the same size as the cable pits already mentioned. At the cable pits in the access-tunnel and shaft, the cabling shall be raised on the wall, with the help of C-section rails. In the access tunnel, behind the air-lock one part of the cabling shall be led into a cable tray mounted on the ceiling. The second part of the cabling (mainly cabling of ventilation) shall be led to the distributor, situated in the middle of the access tunnel. A cable duct leads to this distributor. Near to the jet fans in tunnel tube also cable pits with same size as the others shall be situated. From these cable pits the cabling for the ventilation shall be led out and directly fixed to the tunnel wall. Cable clips shall be made of stainless steel, material no. 1. 4571. The whole cabling of the lighting shall be laid in the cable tray. This cable tray is mounted on the tunnel wall next to the motorable path under the walkway The fire main, which is not part of this specification, shall be installed underneath the cable tray, with a lower edge of about 3.0 m over the carriageway. UJ
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6.3.1.2.
OUTSIDE THE TUNNEL
In front of the tunnel portals, cable pits shall be situated. The ducts underneath the walkway in the tunnel are leading into these cable pits. Cable conduits shall be led from the cable pits to the service buildings. Like in the tunnel, there are cables with different voltages (medium / low voltage and control cabling) laid in separated conduits. Optical fibers shall be blown into cable conduits for optical fibers. Moreover, some spare conduits for cables and optical fibers shall be laid. For cables outside the tunnel is valid, that all cables buried directly in the ground shall be laid at a depth of minimum 0.8m from the top of the cable to the ground surface. Cables shall not be laid directly on the ground if any corrosive agent is found to be present. All cables shall be laid on salt-free sand or selected soil and be covered with salt-free sand or selected soil. The sand or selected soil required for back filling shall be supplied, delivered to the site, and placed in position and compacted by the contractor. All cables shall be protected by a continuous layer of pre-cast concrete elements, warning tapes or purpose made synthetic catalogue item covers. All cable covers shall bear on both sides the inscription DANGER ELECTRIC CABLES in English language. The cable routs outside the tunnel, will run: Service building Adit 00 tunnel tube Service building Adit Nonahalan tunnel tube Service building Adit Vali e - Asr tunnel tube
The 20 kV cables shall be laid inside conduits DN 160 (diameter = 160 mm); each single line cable has to be laid in an own conduit, the communication and low voltage cables shall be also laid in conduits. All in all 4 conduits DN 160 and 20 conduits DN 90 shall be installed in ground between the service buildings and the tunnel. For the connection between the Control Centre and the Service Building South, 5 conduits DN 90 shall be laid.
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6.3.2. MAINTENANCE NICHE
6.3.2.1.
GENERAL
The maintenance niches shall be situated normally every 260 m at the walkable path side. The cabinets shall be made of stainless steel, material no. 1.4401. The whole maintenance niche shall be highly resistant against mechanical stress e.g. stoning, transient pressure and all other tunnel-environmental (tunnel atmosphere) conditions. Therefore a protection of IP 54 is required for the whole maintenance niche. Even the cable in- and outlets shall be IP 54 trough screw joints. Dimensions of the front panels are: Height: Cabinet for Fire Extinguisher, Plug Sockets, Emergency and Control Equipment 1.0 m Cabinet for Power Distribution 2.0 m Width: Each cabinet has a width of 0.8m.
Situation: Main Tunnel Tube (Maintenance Niche): consist of: (as shown in drawing No. NIAY-DDSE00-DWG-EM-811-0) Fire Extinguisher Cabinet and Plug Sockets Emergency Cabinet and Control Equipment Power Distribution Main Tunnel Tube (Maintenance Cabinet): consist of: (as shown in drawing No. NIAY-DD-SE03-DWG-EM-801-0) Fire Extinguisher Cabinet and Plug Sockets Emergency Cabinet and Control Equipment Access Tunnel (Maintenance Cabinet): consist of: (as shown in drawing No. NIAY-DDSE00-DWG-EM-813) All cabinets of the maintenance niche shall be fixed on a pedestal. The material of the pedestal shall be the same as the maintenance niche itself. The height of it shall be 100 mm. The pedestal is necessary, to provide a professional cable inlet from the cable conduits, which lay in the concrete to the maintenance niche. Inside of the pedestal shall be only the cabling. The door panel of the Power Distribution includes a switch for this part of the tunnel lighting which shall be supplied from the respective maintenance niche. All cabinets of the maintenance niche, except the one for the extinguishers, shall be locked. So only UJ
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authorized persons can open them.
All specifications for distribution cabinets required in the appropriate section shall be valid in this article, too.
6.3.2.2.
SCOPE OF WORK
Each maintenance niche shall consist of 5 separated cabinets. These are for: Fire extinguishers Emergency call equipment Plug sockets, rescue maintenance Control equipment Power distribution
6.3.2.3.
TECHNICAL SPECIFICATION
6.3.2.3.1.
FIRE EXTINGUISHER CABINET
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The fire extinguishers cabinets size is about 800 x 1000 mm (width x height). The depth is about 600 mm. The used material shall be stainless steel, material no. 1.4401, IP 54. In each of these cabinets two powder fire extinguishers (9 kg) shall be situated. Every extinguisher shall be supervised by a removal sensor, which shall be connected to the fire alarm. The opening of this cabinet shall be visualized at the Control Centre and service buildings via door detection. A fluorescence lamp (18W) shall light continuously the inside of the fire extinguisher cabinet. The lamp shall be immediately and automatically switched on, if the door of the cabin is opened. A pictogram on the front panel of the cabinet shall indicate that fire extinguishers are inside the cabin. The pictogram shall bear the common symbol for fire extinguishers. The fire extinguisher cabinet shall be opened by means of a door handle. In the cabinet also a key switch shall be installed. During maintenance the keyswitch shall be positioned in that way, that the sensor of the extinguishers may not be activated, if a fire extinguisher is removed. No alarm of the emergency cabinet may reach the tunnel control system. If the keyswitch is in maintenance position, the key must not be removable. The contractor has to mention, that the cabinet does not interfere the escape route in the accesses. The fire extinguisher cabinets in the access- tunnel and shaft shall be equipped as the ones in the main tunnel tube. This means, a fluorescence lamp, keyswitch and removal sensors shall be integrated. Page 104 of194
In front of each tunnel portal, also a fire extinguisher cabinet is necessary. Here it is acceptable to use housing made of galvanized steel, IP54, and same size as in tunnel tube. At the tunnel portal the separation of the fire extinguisher cabinet shall be situated beneath the cabin of the emergency call. The exact location of the cabinets at the tunnel portal shall be defined by the contractor with full agreement of the employer.
6.3.2.3.2.
EMERGENCY CALL CABINET
The emergency call device cabinets size shall be about 800 x 1000 mm (width x height). The depth shall be about 600 mm. The used material shall be stainless steel, material no. 1.4401, IP 54. Inside the emergency call cabin the housing of the emergency call system shall be mounted. In the front panel a hands-free speaking system shall be included. It shall consist of a microphone, a loudspeaker and a press button, directed to the walkable path. For indicating the emergency call cabinet, above it, an illuminated emergency call sign shall be mounted. The push button for FIRE also shall be included in the door of this cabinet. The emergency call cabinet has to be opened by means of a typical door handle for cabinets, but must be lockable, so only authorized personnel may open the cabinet. The contractor has to mention, that the cabinet does not interfere the escape route in the accesses. In front of each tunnel portal, also an emergency call cabinet is necessary. Here it is acceptable to use housing made of galvanized steel, IP54, and same size as in tunnel tube. At the tunnel portal the separation of the emergency call cabinet shall be situated above the cabin of the fire extinguishers. The exact location of the cabinets at the tunnel portals shall be defined by the contractor with full agreement of the employer.
6.3.2.3.3.
CONTROL EQUIPMENT CABINET
The cabin of the control equipment its size shall be about 800 x 1000 mm (width x height). The depth shall be about 600 mm. The used material shall be stainless steel, material no. 1.4401, IP 54. This cabinet of the maintenance niche needs the fire protection class T 90, to protect the control equipment inside. UJ
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One part of the maintenance niche is the control cabin. Each maintenance niche supplies a separate part of the tunnel tube. All controlling stuff, which shall be necessary for this part shall be situated in the cabinet of the control equipment. For most of the controlling systems a pivot frame for 19 installations is required. If the space of such a cabin is not enough, it may be possible to use also a part of the emergency call cabin. The control equipment cabinet shall be opened by means of a typical door handle for cabinets, but must be lockable, so only authorized personnel may open the cabinet.
6.3.3. CABLE TRAYS

The cable tray in the main tunnel tube is mainly used to carry the cabling of the tunnel lighting (fluorescence- and HPS-lighting). If necessary, also cabling of electrical equipment shall be laid in the cable tray. The cable tray shall be mounted on the tunnel ceiling. The height of lower edge is about 5.50 m. The definitely height of lower edge of lamps depends on size of used lamps. But lower edge of lighting shall be at 3.5 m). For fixing the cable tray on the tunnel wall, substructures shall be needed. The substructure shall have a L-profile and shall be made of one piece. Generally a cable tray with the width of 100 mm is used. For cable trays, which shall be fixed sideways, a substructure with an arm-length of 200 mm is needed. For a cable tray with width 200 mm a substructure with an arm-length of 300 mm required, and so on. In those areas, where the cable tray hangs down from the ceiling, it is not necessary to use larger substructures than the cable tray itself. If it is possible, the construction shall be a little bit angled, to reach the best illumination of the motorable pathway. The cable trays shall consist of U-section sheets made of stainless steel, material no. 1.4401, with a width according to the demand (regularly 100mm, but partially also cable tray with width of 200 mm may be required). The fixing arrangement also shall consist of stainless steel, material no. 1.4401. Depending on the used cable tray, expansion joints shall be required. These expansion joints shall be included in the price of cable tray. The fastening bolts for mounting the substructure on the tunnel wall also shall be made of stainless steel, material no. 1.4571. In the area of MVS-niche it is not necessary to fix fluorescence lights at the cable tray. The lamps shall be situated directly before and behind the niches at a height of 3.5 m lower edge. In Adit-tunnel also a cable tray for carrying the cabling shall be necessary. As in the main UJ
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tunnel, the material of the cable tray shall be made of stainless steel. The cabling for the ventilation also lies in this tray. As in the tunnel tube, the fluorescence luminaries shall be fixed on the lower edge of cable tray. The substructure shall be hanging down from the ceiling in the middle of the access-tunnel. Because the access-tunnel shall be coated by shotcrete, irregularities on the ceiling shall be expected. The irregularities shall be corrected with different heights of the substructure. The contractor has to guarantee, that the cable tray shall be laid in one level.
6.3.4. CABLE LADDER

The cable ladders are required to overcome the distance for the cable tray in the sections of MVS-niches and access-tunnel in the main tunnel tube. At the MVS-Niches the cable ladders are necessary, because the tunnel wall in these sections is interrupted. That means, here it is not possible to fix the cable tray in a height of about 3.7m lower edge. Therefore the cables shall be laid in cable ladders directly before and after the recesses of tunnel. Above the recesses it is possible to lead the cables in cable trays again. In the access-tunnel and shaft also cable ladders are required to lead the cabling from the cable pits to the tunnel wall or ceilings.
6.3.5. CONDUITS
Cable conduits shall consist of PVC and shall be laid in accordance with the relevant standards. Cables for 400/230 V power supply and control equipment shall be installed in conduits with a spare capacity of minimum 20 %. The main cabling which runs along the tunnel tube, runs in conduits under the walk in path. There are to ducts, one for the low voltage and control cabling including conduits with a diameter of 90 mm. The second one is intended for medium voltage cabling. The conduits therefore have a diameter of 160 mm. The conduits shall be provided by civil work. The cabling in the tunnel tube to the ultimate consumer, which may not lay in any kind of predefined cable tray systems (cable trays, cable duct, etc.) shall be mounted on tunnel walls. The material of the cable clips in the tunnel tube shall be metal, stainless steel, material no. 1.4571. The cable clips shall be mounted in a reasonable span. The conduits shall be laid by civil work.
6.3.6. FIRE BARRIER (FIREWALL)

A firewall is required for all cable bushings. Special attention shall be given at cable bushings in the maintenance- and MVS-niche, at connections to outside of the tunnel and in the service buildings. UJ
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The fire barrier device shall be resistant against rodents, vermin and moisture. The fire resistance rating shall be 90 minutes (S90) as determined in DIN4102-12. Further on, the materials of fire barriers shall be free of halogen, asbestos and phenol. They also shall be resistant against the tunnel atmosphere (temperature, moisture, etc.). Fire barriers must not be affected by water. Especially the endings of the cable ducts shall be protected against fire in the tunnel (cable pit). Soft Fire Barrier: Is necessary anywhere moisture is not expected. Fire Barrier Cushion: For any places, where moisture is expected Fire Barrier Clay Granules: All cable pulling pits shall be covered inside the pulling pits to lower edge of pulling pit cover with clay granules. Size of granules shall be approx.. 8 10 mm. The surface of clay granules shall be leveled. The function of the fire barrier system has to be proofed by an accredited inspecting authority. The certificate has to be handed out to the employer.
6.3.7. WALL DRILLINGS

If any wall drillings are required, it is absolutely necessary to erect the wall drillings in accordance with the employer and the construction company. The material, which remains after the construction works shall be carried away by the contractor. The wall drillings shall have clean edges. The contractor has to bear all the costs. If any damages are caused by the wall drillings, the contractor shall eliminate the damages on his own costs. Before establishing wall drillings, an inventory shall take place, to record any damages, which have already happen. All necessary equipment for creating wall drillings shall to be calculated in the prices.
6.3.8. SUBSTRUCTURES
6.3.8.1.
FOR PANELS
The substructures for the panels shall be made of the same material as the substructure for UJ
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the raised floor. In the MVS-Niche stainless steel material no. 1.4401 shall be used. The substructure for the distributors in the Control Centre shall be made of galvanized steel. Further on every substructure shall consist of height-adjustable columns. To dimension the substructure of the panels the own weight of the panel and the weight of the equipment inside has to be considered. The load per area shall be at least 6 kN/m and below distributors 10 kN/m.
6.3.8.2.
FOR SCREENS
The screens for controlling of tunnel tube and for the CCTV system in the Control Centre shall be fixed on the ceiling. The screens shall be situated in approx. two rows (that depends on the size and room situation in the Control Centre). Further on shall those substructures be adjustable in length and also an individual angle shall be adjusted, so that all screens shall be good visible from the operators place. All joints of the structures shall be infinitely adjustable. The material of these structures shall be made of galvanized steel.
6.3.8.3.
ACCESSORIES FOR AIR LOCK DOORS
Pictograms The Emergency Call Stations behind the air locks shall be indicated by pictograms mounted on the doors. The exact symbols and size shall be in accordance to the relevant Iranian standards as well as fully agreement of the employer. Door Sensor The doors of the air locks shall be equipped with door sensors. So, even the operator in the Control Centre or Service Buildings may realize the entering of a fugitive person. The cabling of the door sensors shall be included in the price of the door sensors.
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7. TUNNEL VENTILATION SYSTEM
7.1. GENERAL PLANT DESCRIPTION
7.1.1. 8.1.1 SCOPE OF WORK

The 2 tubes of Niayesh tunnel are equipped with a mechanical longitudinal ventilation system (consisting of jet fans) in the 2 main tubes. For normal operation the ventilation system of the main tunnel is just controlled by air quality measurement system (CO, particles). In case of a fire (emergency case) the fire detection system has to detect the location of the fire and starts automatically the different fire programs which are implemented in the tunnel monitoring and controlling system (SCADA). So in case of the fire the different jet fans of the tunnel are activated and create the required longitudinal air velocity of ~ 2.5m/s (prevent back layering of smoke), monitored by longitudinal velocity measurement sensors, to boost smoke outside the tunnel tube in driving direction to protect escaping people. Also the ventilation system of the other tunnel is activated and therefore the axial machines of the air lock system create an over pressure of 50Pa to create an air velocity through an open access door (1 x 2.2 m) of min. 2.5 m/s to prevent smoke from escape routes. The different parts of the tunnel ventilation system are supplied by the different electro technical rooms in Adit 00, Adit Vali-e-Asr and Adit Nonahalan (400V). The following guidelines, engineer standards and reports have to be observed: All mechanical-and electrotechnical international engineer standards regarding tunnel ventilation like European union standards, American standards etc. o o o European union standards (DIN, NORM etc.) American standards (AISI etc.) International standards (ISO)
directives and guidelines especially: o o PIARC NFPA
other guidelines: o UJ machine guidelines

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o safety guidelines
Technical report Technical and safety equipment Scope of works of the agent is the complete delivery and assembling of the tunnel ventilation equipment (jet fans, axial fans etc.) ready for operation including all relevant coordinations with the different agents on the working field to fulfill the ordered activity.
The following activities have to be achieved: Delivery, Assembling and Installation including commissioning and start up of the ready for operation installed jet fans, axial fans and accessories of the tunnel ventilation system in the tunnel. Tests (Factory acceptance tests, Test on the field) o ofactory tests: thrust engine vibrations etc. o tests on the field: thrust longitudinal velocity in tunnel (normal operation, fire case) rotating direction etc. storage of components o in agreement with principal documentation o o o o o UJ data sheets (also including thrust, sound level, vibration etc.) material certificate CE label static and dynamic certificates construction sites etc.
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requirement specification The complete cabling from the junction box (energy- and data) of the jet fan to the different electrical supply stations and air quality measurement systems of the tunnel are included in this part. The tunnel ventilation control system (ready for operation programmed including visualization) is included in the section Air- and Ventilation Control System. The programming matrix of the emergency ventilation (start up of jet fans) is included in the present technical specification of tunnel ventilation system. For all listed services the coordinative efforts are included in the different position prices and are not separately paid.
7.1.2. INSTALLATION/ASSEMBLING
Assembling drillholes in concrete and stone: All delivered components (mounting / support frame, safety restraints, air ducts etc.) have to be assembled; therefore drill holes have to be provided in concrete, armoured concrete, walls etc. All efforts to achieve the mentioned requirements are included in the different position prices and are not separately paid.
7.1.3. GROUNDING
All installed metal constructions have to be connected conductive to the grounding system. The branch connections have to be provided by the different delivered constructions of the agent. All efforts to achieve the mentioned requirements are included in the different position prices and are not separately paid.
7.1.4. GENERAL REQUIREMENTS

The following general requirements have to be achieved by the agent: A complete assembled, integrated, installed and ready for operation regarding the mentioned conditions has to be provided. The provided plants have to match the latest available engineering standards, directives and state of the art. The different services include all efforts and activities to provide a complete integrated and ready for operation plant Verifiable coordination of the different activities on the working field which have to be done at the same time Electrolytic corrosion has to be avoided with appropriate measures like (spacers of plastics UJ
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between two different materials etc.)
7.2. ASSEMBLING AREA, WORKING FIELD

The different jet fans of the two main tunnels are installed at the ceiling of the tunnel. in groups each consisting of 2 machines (total 54 jet fans in the two main tunnels). The position of the different ventilation equipment can be seen on the ventilation plan.
7.3. GENERAL REQUIREMENTS OF VENTILATION SYSTEMS

7.3.1. JET FANS
7.3.1.1.
GENERAL DESCRIPTION
Jet fans are axial-flow fans specially developed to produce the highest possible jet impulse (thrust) from the power installed. A small amount of the tunnel air flow will be sucked by the jet fans, added with high kinetic energy and will be given again to the total tunnel air flow. Based on the impulse transfer between the high speed jet and the tunnel air the airflow will be started in the tunnel into direction to the tunnel portal. General the motor drive of the jet fan is manufactured as a flange motor and installed in the inner hub cone of the fan housing. The impeller is mounted on the motor shaft. The fan impeller has symmetrically profiled blades and is specially developed for the environmental area in the tunnel. It is balanced dynamically in two dimensions to the minimum unbalanced mass. In the inner fan housing guide vanes are installed. These guide vanes are carrying the inner hub including motor and impeller. Silencers are fixed to the flanges of the fan housing on suction and pressure side. These silencers are manufactured with an outer double coating which is filled with sound absorbing material. A hub cone (motor dummy) is included within the silencer (on suction side of main direction) which allows based on its aerodynamic design the same performance data in reversible mode. The single stage axial machines are driven by a 3-phase squirrel cage asynchronous motor. So the complete jet fan construction consists of the following main components: Impeller with symmetrically profiled blades (total reversible thrust) Driving motor incl. mounting and shut down heating equipment (anti condensation heater element) UJ
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cabling from motor to junction box (high flexible E90/FE180) Fan housing Guide vanes Connection flanges (both side of the fan housing) Control device Engine hood (to allow reversible operation with total thrust) Mounting/Support frame incl. shock absorbers and safety restraints Silencers (on both sides of the fan housing) Separated junction box on fan housing (separation of energy- and data) Sensor system (temperature sensors, vibration sensors) Installation and assembling materials
7.3.1.2.
INSTALLATION
The jet fans have to be installed at the ceiling of the main tunnel. The following aspects have to be considered: The distance between following jet fans has to be minimum 150m The jet fans must not affect in the main tunnel trains or in the access tunnel rescue vehicles The jet fans must not be effected by tunnel installations (prevent thrust reduction) The lighting system of the tunnel and other at the ceiling mounted installations must not be affected by each other
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The complete construction incl. safety restraints have to be mounted and installed at the ceiling with stud bolts (tension and pressure). The different connections (specific dimensions of screws and bolts) of the jet fans incl. mounting frame etc. have to be adapted to the specific static- and dynamic loads which occur in the tunnel (normal and emergency operation). As minimum material just stainless steel with material number 1.4571, acid cleaned and passivated, is allowed to be used in tunnel. Before installation several certificates regarding static and dynamic pressure loads considering weight, thrust, piston effect of train (pressure- and suction loads up to +/- 2000Pa), inertia and acceleration torque have to be provided by the agent to ensure a safe operation of the jet Page 114 of194
fans in the tunnel for a long time.
7.3.1.3.
DIMENSIONING
The jet fans of the tunnel have to be designed to create during a fire an air longitudinal velocity of 3m/s and have to cope partly with high temperatures (hot exhaust gases) caused by a fire. So the different parts of the jet fans incl. construction and cabling (from the engine to junction box) have to be designed to resist temperatures up to 400C for 120minutes. So a temperature test (F400) according to EN 12101-3 is required and has to be enclosed to plant documentation. So jet fans and all their important parts (considering thermal expansion of the materials, impeller) have to be in operation (complete functionality) during the mentioned conditions. The complete construction has to be manufactured and installed considering the actual state of the art technology. The construction shall be robust, simple and convenient for use in motorway tunnels. Further the complete construction (materials) has to withstand particle, humidity and the occurring aggressive tunnel atmosphere. Also the above mentioned pressure- and suction loads up to +/- 2000Pa have to be considered for the jet fan design. The different certificates (static and dynamic loads etc.) have to be submitted to the principal or his declared representative before installation. All certificates also have to be enclosed to the final plant documentation.
7.3.1.4.
SPECIFICATION
See also Document Nr. FVT-19/11/GS V&U 11/26/6400 from 06-05-2011 Technical Data Jet Fans main tunnels Technical Data Fan d 1.12 max. outer diameter m 1.625 Distance to ceiling z m th 875 N min. nominal thrust (total reversible) 1.03 kg/m air density k 0.8 inst. factor v 27.9 m/s ~ outlet velocity V 27.5 m/s ~ volume flow Pmech 18.5 kW ~ power consumption 75 dB(A) max. sound power level *) Technical Data Motor U 400 V voltage I 3~ current Imax 5*I max. start up current f 50 HZ frequency A soft start start up cos 0.84 cosinus phi 83 % min. motor efficiency 1460 1/min rotational speed n UJ
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Pel 18.5 30000 6 S1 kW h s/h -
max. electrical power consumption min. life cycle bearings start up per hour operation mode insulation class (designed for fire case H F400) IP65 protection class Temperature test (400C for 120min) F400 EN12101-3 anti condensation heater elements ~ 2x100W temperature elements - bearings, per bearing (PT100, IP65) temperature elements - windings, per phase 2pcs (PT100, IP65) vibration monitoring sensor (IP65)
Technical Data Jet Fans ramps Technical Data Fan d 0.80 max. outer diameter m 1.280 Distance to ceiling z m th 835 N min. nominal thrust (total reversible) 1.03 kg/m air density k 0.8 inst. factor 38.1 m/s ~ outlet velocity v V 19.2 m/s ~ volume flow Pmech 28 kW ~ power consumption 75 dB(A) max. sound power level *) Technical Data Motor U 400 V voltage I 3~ current Imax 5*I max. start up current f 50 HZ frequency A soft start start up cos 0.84 cosinus phi 83 % min. motor efficiency n 2920 1/min rotational speed Pel 28 kW max. electrical power consumption 30000 h min. life cycle bearings 6 s/h start up per hour S1 operation mode insulation class (designed for fire case H F400) IP65 protection class Temperature test (400C for 120min) F400 EN12101-3 anti condensation heater elements ~ 2x100W temperature elements - bearings, per bearing (PT100, IP65) temperature elements - windings, per phase 2pcs (PT100, IP65) UJ
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vibration monitoring sensor (IP65)
*) In open air, free field conditions at a distance of 10 m in front of fan at an angle of 45 degrees to the jet axis. Data and tolerances according to ISO 13350, DIN EN 60034
7.3.1.5.
DETAILED DESCRIPTION
Jet fan construction As mentioned the complete construction of the jet fans has to be manufactured in stainless steel with material number 1.4571 (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection app. 150m), acid cleaned and passivated. The junction box (stainless steel) at the fan housing has to match protection class min. IP65. The cabling of data and energy has to be separated within the junction box. The cable entries also have to be in stainless steel and have to be adjusted to cable dimensions. The complete fan housing has to be connected to the mounting frame. Therefore the connection between these two parts has to be executed with the use of shock-vibration absorbers to reduce vibrations as far as possible. To prevent a fall down from ceiling of the jet fan in case of damage the complete construction is protected with safety restraints (stainless steel, chains etc.) that are linked between the jet fan construction and the concrete of the ceiling. Coatings have to guarantee corrosion protection (aggressive tunnel atmosphere) for 10 years and must have a coating thickness of min. 150m. Each jet fan also has to be equipped with a type label (stainless steel) where the most important data of the machine (type, year of production, thrust, density, diameter, power, rotational speed, Motor cabling-star/delta, outlet velocity, volume flow etc.) can be seen. Also the rotational direction of the motor has to be designated on the fan housing. Fan housing The fan housing is manufactured in stainless steel, material number 1.4571 (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection shall be app. 150m) including flanges, guide vanes and hub for motor installation. As accessory a vibration control sensor has to be installed outside of the fan casing. Additional the fan housing has to be equipped with transport brackets. Impeller The impeller consists of symmetrically profiled blades manufactured on aluminium alloy (ALSiMg), direct mounted on the motor shaft, static and dynamically balanced. The different parts of the impeller have to be tested (x-ray etc.) before installation. The results of these tests have to be enclosed to plant documentation. Furthermore the impeller has to be UJ
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dynamically balanced regarding DIN ISO 1940-1, performance G 2.5. The construction of blade bearings has to be dust free. Additional the different blades of the impeller have to be single adjustable. The Hub of the impeller has to be manufactured on stainless steel (1.4571) (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection shall be app. 150m). Mounting / Support frame The mounting frame is manufactured in stainless steel 1.4571 or AISI 316 Ti (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection shall be app. 150m). Furthermore the mounting frame is in flexible type with shock absorbers / vibration dampers and for ceiling or wall installation. The shock absorbers are integrated in the mounting frame. At the end of the silencers anti pendulous elements are foreseen if the length of silencers exceeds 1.5xD. Safety restraints The safety restraints (4 chains) are made of stainless steel 1.4571 or AISI 316 Ti (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection app. 150m). Ring nut and shekels are made of 1.4401 because not available in 1.4571. These chains will be fixed separately to the tunnel ceiling to avoid intrusion of fan into traffic space. Motor Protection and technical data as given in the specification, suitable for soft start. The motor is installed in the fan housing. The coating of the motor has to guarantee corrosion protection (aggressive tunnel atmosphere) as mentioned above and must have a coating thickness of min. 150m. The different bearings of the motor have to be designed maintenance free filled. The used lubrication has to match the above mentioned F400 (400C for 120min) conditions. Cylindrical silencers The cylindrical silencers are manufactured in stainless steel 1.4571 or AISI 316 Ti (Info: As well available hot-dip galvanized steel with additional powder coating. Total thickness of corrosion protection app. 150m). Including inlet cone on suction and pressure side of the jet fan, internal covering made of perforated plate, space between internal and external sheet filled with sound absorbing material. Data of sound power level as given in the specification. As mentioned at the end of the silencers anti pendulous elements are foreseen if the length of silencers exceeds 1.5xD (Dinner-/impeller diameter of the fan). Cabling The complete cabling of the motor (data and energy separated) from the motor to the junction box of the fan are manufactured as halogen free flexible system cable specified as E90/FE180. So the complete cabling (from motor and sensors to the junction box) is included in the price of the jet fan. UJ
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Tests and documentation Material and assembling tests
The following parts of the jet fan have to be ckecked during the test: o Impeller chemical analysis of used material (material attest) material properties (mechanical) dynamically balancing regarding DIN ISO 1940-1, performance G 2.5 material check (x-ray, ultrasonic sound etc.) documentation o Construction analysis of used material (material attest) material properties (mechanical) check of welded joints check of several connections check material surfaces (corrosion etc.) documentation o Motor voltage open circuit voltage starting current running current short circuit current rotational direction efficiency factor vibration UJ
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torque heating documentation
Factory Acceptance Test (FAT) Factory acceptance test based on ISO 13350 with one (or more) jet fan(s) out of series at manufacturers facility. To be measured during FAT: Static thrust in both directions (blow out in open area, not inside facility) Conversion thrust to required surrounding conditions (specification) Air density Motor speed Volume flow Air outlet velocity Sound level Vibrations in three dimensions Voltage Starting current Running current additional see material and assembling tests documentation
Documentation technical description data sheets maintenance manual operating manual UJ

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drawings certificates, attests electrical schematas
parts list (including type of used part) for maintenance list of subcontractors (address, tel.)
All efforts to achieve the mentioned requirements are included in the different position prices and are not separately paid.
7.3.2. REQUIREMENT SPECIFICATION

(See also Document Nr. FVT-19/11/GS V&U 11/26/6400 from 06-05-2011)
7.3.2.1.
DESCRIPTION
The agent has to provide a complete coordinated technical requirement specification of the complete tunnel ventilation system including several operating conditions (ventilation programms, normal-, emergency-, maintenance operation, etc.). The requirement specification has to be handed over before execution to the principal or a valid representative to be confirmed. All efforts to achieve the mentioned requirements are included in the different position prices and are not separately paid.
7.3.3. VENTILATION CONTROL

This chapter just has to be seen as an overview of the general requirements of the ventilation control system. The different programs etc. of the ventilation system have to be defined together with the principal during creation of requirement specification. The different positions (hardware, software etc.) that are required to erect a SCADA system etc. are defined in the other sections.
7.3.3.1.
NORMAL OPERATION
The most important, during normal operation, is the permanent monitoring of the air quality (CO, Particle) in the tunnel. Therefore the following threshold levels must not be exceeded. The relevant equipment (CO, particulates and air velocity) to monitor the given values can UJ
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be seen in the Air- and Ventilation Control System. The maximum ventilation velocity shall not exceed more than 10m/s to protect different installations in the tunnel. Pollutant CO Particulates (PM) Design Limit Niayesh 50 ppm < 0.012m^-1 (extinction coefficient)
The different requirements (hard- and software, measuring equipment etc.) regarding ventilation control can be seen in the section Air- and Ventilation Control System.
7.3.3.2.
EMERGENCY OPERATION - CONTROL MATRIX (FIRE CASE)
See Document Nr. FVT-19/11/GS V&U 11/26/6400 from 06-05-2011)
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8. AIR CONTROL SYSTEM AND VENTILATION CONTROL SYSTEM

8.1. GENERAL
This article covers the air monitoring system and ventilation control of all required equipment, materials, accessories, and all labour for the complete installation and function. All data required by/at the Control Centre shall be based at the central connection element.
8.2. SCOPE OF WORK

Carbon monoxide detector system Dust particle detector system Detector system for direction and velocity of the air Ventilation control Cabling for power supply, control, and monitoring

In the tunnel locations for a combined measuring of the carbon monoxide and dust particle concentration as well as locations for measuring the speed and direction of the air-flow shall be provided. From the analysing units all essential data shall be transmitted to the distributed I/O units, to the PLCs, to the main control units and further on to the Control Centre. Manual orders from the Control Centre shall override automatic orders from the ventilation control except there is an emergency (fire) or the ventilation control is being operated manually from the service buildings or MVS-niches. Manual control in the service buildings and shall override the orders from Control Centre as well as the orders from the manual boxes at the portals and MVS-niches. 1st (highest) priority manual control at the MVS-Niches 2nd priority manual control from Service Buildings 3rd priority manual control from Control Centre 4th priority automatic control in case of fire (fire emergency operation) 5th (lowest) priority automatic control via air quality (CO and dust particle UJ
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measuring)
8.3.1. CARBON MONOXIDE (CO) DETECTOR

In-situ measurements inside the tunnel shall be provided. Measuring principle: negative gas correlation Measurement range: 0 - 300 ppm Accuracy: +/- 2 % of upper limit of the effective range Self-test and self- calibration Degree of protection: IP 65 The maximum deviation of the CO measuring instrument to following air components at the given concentrations shall not be larger than 5 ppm. Output signal: 4 - 20 mA (according to measured value) potential-free contact for system error potential-free contact for system calibration Dates of each calibration shall be recorded at Control Centre.
8.3.2. DUST PARTICLE DETECTOR

In-situ measurements inside the tunnel shall be provided. The CO detector and dust particle detector may be a combined CO and dust particle measuring unit. Measuring principle: Measurement range: Accuracy: Output signal: transmissiometry k = 0 to k = 15 x 10-3 m-1 +/- 2 % of the upper limit of the effective range 4 - 20 mA (according to measured value) potential-free contact for system error potential-free contact for system calibration IP 65
Degree of protection:
Dates of each calibration shall be recorded at Control Centre.
8.3.3. DETECTOR FOR DIRECTION AND VELOCITY OF THE AIR

For the tunnel detectors shall be provided, the sensors shall be placed on the tunnel-wall at a height of approximately 4 m. The material of the membranes (for measuring) shall be UJ
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Titanium. Measuring principle: Measuring range: Accuracy: Output signal:
ultrasonic transition time difference - 10 m/s to + 10 m/s +/- 5 % of full scale deflection Self-test and automatic self-calibration 4 - 20 mA (according to measured value) potential-free contact for air direction potential-free contact for system calibration potential-free contact for system error
8.3.4. VENTILATION CONTROL SYSTEM

A distributed I/O unit shall be provided to distribute the data to the programmable logic unit and further to control the jet fans.
8.3.4.1.
CO AND DUST PARTICLE BASED VENTILATION CONTROL
The PLC shall be able to the carbon monoxide concentrations, the dust particle concentrations and the direction and velocity of the air inside the tunnel, to compare these values with predetermined threshold values and to switch on and off the jet fans, when these threshold values are exceeded or fallen below. If the main power of a transformer fails or the power supply of one MVS-Niche breaks down completely, the PLC Ventilation shall primarily switch on the number of jet fans required by the actual demand elsewhere in the tunnel or ventilation section automatically. With respect to the starting current inrush, an adjustable time delay of 15 seconds (presetvalue) between the running-up of jet fans is required. Maximum 2 jet fans can be started together, and then it shall be waited 15 seconds before the next two jet fans can be started. Fire requires the provision of a special automatic fan control mode (Fire emergency operation). The jet fans can only be enabled to restart after a change of the operation mode to "manual".
8.3.4.2.
OPERATING MODES
(see Document Nr. FVT-19/11/GS V&U 11/26/6400 from 06-05-2011)
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8.3.5. CABLING
The cables for the jet fans (power supply for jet fans, control cable) shall be installed inside the cable conduits under the walkway path. The cables (power supply, control cable) for the jet fans shall be fire resistant E90/FE180.
8.3.6. DATA TRANSMISSION

All data-transfer necessary for the ventilation control system between each location associated with the tunnel as well as from service buildings to the Control Centre shall be done by the secure and high-speed telecontrol system included in section SCADA System. Therefore every order, reply, etc. shall be available at the Control Room and Control Centre.
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9. EMERGENCY CALL AND SERVICE TELEPHONE SYSTEM

9.1. GENERAL
The emergency telephones shall provide a reliable connection to Control Centre for fugitives. In the tunnel tube are 21 maintenance niches including emergency telephones each tube located. Further on at each portal of the tubes an emergency telephone together with a service telephone station will be placed. That means, about every 125 m in the main tunnel tube an emergency call station is situated. At the same stations as the emergency call stations are also service telephones for the maintenance personnel placed. Generally they are mounted in the maintenance niches and cabinets. The emergency call and service telephone system shall be combined in one system. That means the communication of both systems runs over the same connection, and shall be cabled as an optical fiber cable ring. The combination of emergency and service telephone system bases on Voice over IP (VoIP). The emergency calls shall be connected to the Control Centre with a higher priority than the service calls. Each emergency call activates the concerned CCTV-picture. Therefore interfaces between the emergency call system and the automatic control of the tunnel shall be provided.
9.2.
SCOPE OF WORK
The emergency and service telephone system includes: Intercom-Stations Connection to telephone network Desktop station Emergency call stations Service telephone stations Switches Cabling
All equipment shall be designed for an operation 24 h each day! This article covers all equipment, materials, accessories and all labour for activating automatic controls, which have to occur during an emergency or service call as well as the transmission and indication of the given signal (potential free contact) at the Control Centre, service buildings. UJ
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9.3.1. POWER SUPPLY

The complete emergency and service call system shall be supplied by the UPS-System, so also in case of main power break-down the call system (especially emergency call system) keeps functioning.
9.3.2. EMERGENCY CALL AND SERVICE TELEPHONE SYSTEM

The hardware of emergency call system shall be situated in distribution cabinets with 19 technology. The contractor has to guarantee, that functionality for emergency system shall be sustained over the whole tunnel length. The emergency telephones shall provide a reliable connection to the control system in case of an incident. On one hand, the emergency telephones are needed to grant persons in the tunnel an immediate connection to the Control Centre in case of emergency. On the other hand along the whole tunnel as well as in the service buildings are also service telephones situated. These telephones are required for maintenance personnel. The emergency and service telephones shall be combined in one system. They use the same transmission cable, but for the emergency system an immediate connection to the Control Centre must be given. The emergency call has also a higher priority than a service call. The optical fiber rings shall run over switches. The functionality of those switches shall be like a mini-server. In these switches optical / electrical converters shall be included. All telephones, that means the emergency and the service telephones shall be connected directly to those switches via RJ45 plug-in connections. The intercom stations (emergency call central unit) at the service buildings shall manage the telephone calls of the whole tunnel. So the intercom station at the Service Building South also shall initiate the distribution of the calls. That means, if an emergency call arrives, the information shall be prepared and transferred to the control system via TCP/IP, because the main operation and receipt of the emergency call is at the Control Centre. But also in the service buildings desktop call stations, visualization and operations shall be possible. Furthermore the control system shall enable the operation of these calls. That means, the emergency calls information shall be shown at the operators screen and different programs shall be activated as described. If a service telephone call arrives, the system shall check, if this calls is determined for the external or internal telephone system. A distribution to the external telephone system occurs via a telephone central unit. Generally the transmission of the whole emergency and service telephone system shall occur via Service Building South. But if an optic fiber ring is interrupted, or a failure at any device is detected, the system shall find an alternative route via the Service Building North. UJ
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The required reaction- and information transmission although shall be kept in time.
The contractor has to secure, that even after a long break down of the power supply, the IP-addresses of the telephone call systems are not lost. The system shall be free structureprogramme- and scale-able. If somebody presses the push buttons at the hands free speaking system by the emergency call station, immediately a visual and audible alarm shall be initiated at the Control Centre and service buildings. Also all predefined automatic programmes shall be executed automatically. Apart from the information of speed also the information of failures shall be transmitted during an emergency call. If a failure is detected (short circuit, interference voltage, etc.) the other parts may be untainted. When the push button at the emergency call station is pressed, the connection of the communication shall be initiated automatically. As long as the emergency call is not answered a pre-recorded text shall be played (e.g. your call is being answered soon, please stay calm or similar). The exact messages shall be defined in accordance with the employer. Even the language (English) shall be defined in accordance with the employer. The communication between the operator and the fugitive shall be ended only if the operator disconnects. In mind, that the emergency call stations do not have a handset, and that the tunnel is used by vehicles, it is absolutely necessary to ensure that a good understandability (audio quality) although a hands-free speaking system is used. Also the volume shall be adjusted to the environment manually during initial operation. The expandability for data transmitting shall be given. All push buttons and cabling shall be cyclic monitored. The zero-signal current also has to be monitored. If any failure is detected, fault signals shall be transmitted. With the signals of emergency system no activation of any fire-programmes are allowed! The maximum time, which may pass from the moment when an emergency call is set up till the operator may answer the call, is 5 seconds.
9.3.3. EMERGENCY CALL STATION (VOIP)

Emergency telephones shall be a single-line set, mounted in the emergency call cabinet of the maintenance niches, maintenance cabinets and in the emergency call cabinets at the portals and accesses. The colour of the emergency call stations has to be determined by the employer. Emergency telephones shall have a hands-free-speaking system. The emergency call will be activated by the fugitives with a push button integrated in front panel UJ
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at hands-free speaking system.
The hands free equipment of the emergency call stations consists of a loudspeaker, a microphone and a push button, so the people can communicate with the operator(s). This hands-free speaking system shall be connected with the switches directly, by a suitable interface. IP-telephones have to be used. Only speaker, microphone and the push button of the emergency call system shall be mounted in the front panel of the emergency cabinet, so in case of communication, it is not necessary to open the cabinet. The rest of the emergency equipment shall be situated inside of the cabinet. A two-way communication is necessary, so that the people can tell the operators about the situation, as well as the operator can calm the fugitives down and give them important instructions. The emergency call stations shall be resistant against the tunnel pollution (exhaust gases, smoke, etc.) as well as against the humidity (weather proof type, IP65) inside the tunnel tubes. In the tunnel tube, emergency call stations shall be mounted at maintenance niches in so called emergency call cabinets. On each door of the air locks, pictograms shall be stuck on it, which shall indicate the emergency call stations behind the air locks. The pictograms shall contain the typical symbol for escape / emergency call. The exact size and type of symbol have to be determined by the employer. The emergency call stations throughout the whole tunnel shall be indicated via illuminated signs, mounted on the tunnel wall above the emergency call station. Size of these signs shall be 470 mm x 470 mm. The symbols of the illuminated signs shall be visible in both directions. These signs also shall be supplied by the UPS.
9.3.4. INTERCOM STATION

In the Service Building Adit 00 and Service Building Adit Nonahalan intercom stations shall be placed. These stations execute the same function as a Telephone System Server. On one hand these stations shall screen all calls of complete telephone system and on the other hand they shall initiate the transmission of the emergency calls to the control system and further on to the Control Centre. This transmission shall occur via TCP/IP. The service telephone calls shall be transmitted to the connection to telephone network. The intercom stations shall be equipped with an interface to the tunnel control-system, so automatic programmes can take place for example, if an emergency call is initiated / UJ
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activated, the nearest camera will be connected / switched to the emergency video screen automatically. The intercom station shall be equipped with different modules. The modules are for preparing an interface to the control system, to the external telecom system, desktop call station or else. Each module can operate 8 telephones. The operating system of the emergency call system shall be realized with high-level language, but it also shall be object-orientated. The operating system shall be stored in a Flashprom, so that a changing of e.g. EPROMS is not necessary for updating the operating system. The following cards are required for the Intercom station at the Service Building South: Participant-cards TCP/IP for 8 participants Participant-card for connecting the desktop call station -Network card ISDN with one basic terminal -Network interfaces -Digital audible coupling- and recording-card The following cards are required for the Intercom station at the Service Building North: -Participant-cards 2-wired for 8 participants -Participant-card for connecting the desktop call station -Output card for 8 relays, potential free -Network card Network interfaces. The intercom station shall have below mentioned features: -System Functions: 1-8 digit telephone numbers (also mixed), Frequency 300Hz 16kHz (analogue), feedback-protection, selective locking of features Voice Control: conversations in Open Duplex, Duplex or Simplex, Volume separated adjustable for different functions General Conversation Functions: automatic conversation set-off for each participant; different pre-recorded messages (number and text shall be defined in accordance with the employer); discreet-function; locking of microphone function; occupied-function; priority call function; call-back-request; connecting with other participants; retrieving of last call; speed dial for all participants, or separated for each participant; priority function Functions with additional Interfaces: adapting with telephone-dial-devices, output contact for system functions Group-Calls Teleconferences with any participants, and predefined participants Audible transmitting of alarm inclusive an alpha numeric display UJ
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Desktop call station: selecting of a set-up between service- and emergency-calls; displaying wait-information after set-up of a call, wire-detection for telephone stations, output-contacts for service- and emergency calls, group-contacts for calls, manual call-switching, automatic call-switching of calls depending on time (night/day), texts for display, changing to communicate via more desktop call stations at same time Bidirectional communication to control system Tests of functionality: periodic tests by testing loudspeaker and microphones, monitoring of wiring of call stations and their inputs, monitoring of network The control system generally shall process all emergency calls. In the Control Room is also a desktop call station situated. Therewith the operator can communicate with the people at the emergency call stations easily. Also a communication with the service telephones shall be possible with this desktop call stations. Such desktop call stations also shall be connected to the intercom stations in the service buildings and Control Centre. The intercom station can be seen as an interface between the emergency call system and the tunnel control system. Each emergency call causes a visible and an audible alarm in the Control Centre, so that the operator immediately is warned. Furthermore the exact location of the incoming emergency call has to be visualized on the operators screen (tunnel control screen). The operator may switch between different calls and sets up a connection from the Control Centre to any emergency station. The complete emergency call system also surveillances itself, so malfunctions shall be kept to a minimum. The system shall also check itself for interruptions of connections due to wire breakage or open circuits. If such a failure is detected, the failure shall automatically be notified / sent to the tunnel control-system, where maintenance messages for the operator will be generated. So failures will instantly be detected and can be repaired rapidly. A further function of the intercom station is also regarding to the service telephone system. As described, the service telephone also has to provide a connection from the internal emergency call and service telephone system to the external telecom system. The intercom station transmits the calls to the connection to telephone network. There it will be prepared and transmitted to the external telecom system. Furthermore a voice recording system shall be linked with the intercom station in the Service Building South. There all emergency calls (not the service telephone calls) shall be recorded and stored automatically. Since it is required to store the emergency conversations. This digital voice recorder shall be able to record all emergency calls UJ
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simultaneous. Also the possibility to hear the calls to a later time must be given. Technical specification of voice recorder Frequency: 20 6800Hz Distortion factor: 0.2% Interference voltage span: -70dB Maximum possible storage time: 360 seconds for each emergency call Resolution: 12 Bit linear Recess frequency: 16 kHz Output: 0.2-2V/200 Ohm
9.3.5. DESKTOP CALL STATION

The handling of emergency and service telephone calls shall occur via a desktop call station. With this station, the conversations shall be administrated, the inputs displayed and the outputs shall be controlled. The system of the desktop call station has to build up fully VoIP digital and connected with corresponding interfaces to the intercom station. This desktop station shall include a loudspeaker, a gooseneck-microphone, keyboard with functional keys for talking, clearing, volume, etc. Also the possibility of digital monitoring of loudspeaker and microphone of the desktop call station shall be given. The display shall have a suitable resolution and number of rows and signs. The individual desktop call stations shall have the possibility to operate parallel. The individual functions of the desktop call stations shall be able to combine with each other. Also the sequences of the incidents shall be displayed. The incidents have to cause an audible signal at the desktop station. A failure key shall check all functions of the desktop call station. The individual function keys shall have status LEDs. All executed control functions of the desktop stations shall be transferred to the intercom station. The desktop station shall be supplied by intercom station with signals.
9.4. CABLING
All devices of the emergency system shall be connected to the uninterruptible power supply. Between the different switches an optical fibre cable (multimode A-DF(ZN)2Y 4 G50/125) shall be connected. The connection between the switches and the IP-telephones shall be RJ 45.
9.4.1. SERVICE TELEPHONE SYSTEM

The service telephone system shall include telephones at the service buildings, MVSniches and maintenance niches. These telephones shall provide a possibility for the maintenance personnel, to communicate. UJ
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Because the service telephone and the emergency call system are combined, it has to be guaranteed, that the priority always shall be by the emergency call! The service calls do not have to be recorded and stored like the emergency calls. Furthermore the service telephone system shall have an outline to the external telecom system. The system shall guarantee that calls from the substations can communicate directly together without exchanging through the central unit. This means the possibility of direct connection among each other shall be given. The transmitting of the service telephone calls to the external outline shall occur by a connection to the telephone network. This connecting equipment shall distribute the telephone calls. Additionally the possibility to dial from the substations trough the outline to external telecom system is required. But for every substation this function shall be separately adjustable (locked / unblocked). These functions are also required: Pick up of an internal or external call from every substation Call diversion to every substation Conference call Call diversion in the night to a certain telephone, or a certain outline. Blocking of out callings Creation of authorization levels (max. 3) for different kinds of callings (only internal callings, all callings, etc.)
Main telephone apparatus This telephone shall be positioned at the operators desk. The handset shall be impactresistant, made of plastic, coloured as required of the employer. Further it shall consist of a rectifier for hearing protection and a cord. But the operator even may communicate by the desktop call stations. The telephone keyboard shall consist of 16 phone buttons, 8 speed dial keys, a display with at least 4 rows and status LED next to the function keys. These apparatus shall ring with a volume of at least 65dB. Telephone substations Telephone substations for mounting on walls, in / on distribution cabinets or desks shall be Page 134 of194
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provided. The handset shall be impact-resistant, made of plastic, coloured as required by employer. Further on it shall consist of a rectifier for hearing protection and a cord. The telephone keyboard shall include 16 phone buttons. These apparatus shall ring with a volume of at least 65dB. Telephone socket The telephone sockets shall be mounted on walls or in distribution cabinets. The sockets shall be RJ45 type. The housing shall be impact resistant, made of plastic and the colour as required of the employer. Telephone cabling The cabling shall be structured and according to category 6 (EN 50288).
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10. FIRE DETECTION
10.1. GENERAL
This article covers the complete fire emergency facilities (for detecting fire in and outside the tunnel, as well as equipment for firefighting) the whole automatic fire detection system (linear fire detection inside the main tunnel tube as well as sensors inside the service buildings and MVS-niches) and firefighting equipment including all required equipment, materials and accessories. All interface equipment which is necessary for the datatransmission to / from the Control Centre shall be included in the central connection element. The observation of the tunnel is divided into two central units Fire detection system (service buildings, MVS-niches, maintenance niches, Control Centre) Linear fire detection system (tunnel tubes)
The whole fire detection system shall be proofed by an accredited laboratory. The contractor shall hand over a protocol of this examination to the employer. Any kind of fire detection equipment shall be supplied by the UPS-system. This article covers all equipment, materials, accessories and all labour for activating automatic controls, which shall occur if a fire is detected. Also any necessary accessories, required for transmission and indication of the given signal (potential free contact) at the Control Centre and service buildings shall be included in this article.
10.2. SCOPE OF WORK
10.2.1. FIRE DETECTION SYSTEM

Fire detection unit with subunits in the tunnel tube With interface to linear fire detection system Manual alarm push button FIRE at the maintenance niches, service buildings and MVS-niches Optical smoke detectors in the service buildings, MVS-niches (raised floor and ceilings) UJ
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Alarm, control and indicating panel(s) Cabling for power supply, control, and monitoring
Interface for corresponding automatic controls of the telecontrol system (SCADA) which distributes the command(s) to the CCTV system, the Control Centre, the ventilation control system, the lighting control system, etc.
10.2.2. LINEAR FIRE DETECTION SYSTEM

Linear fire detection central unit with subunits and temperature sensitive cabling Alarm, control and indicating panel(s) Cabling for power supply, control and monitoring Interface to fire detection unit and further on transmitting of information to control system
10.2.3. FIRE FIGHTING SYSTEM

This article covers all equipment, materials, accessories and all labour for the fire extinguishers in service buildings, MVS-Niches, maintenance niches and Control Centre, and transmission and indication at the Control Centre. Fire extinguishers Floating Switch Electrical Valves Cabling for power supply, control, and monitoring for monitoring sensors Every other materials and components required according to this section, whether expressly specified herein or not for the complete installation and function
10.3.1. DETECTION UNITS
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10.3.1.1. FIRE DETECTION UNIT AND SUB UNITS

The fire detection (sub) units shall detect alarms from the fire push buttons and optical smoke detectors and an interface to the linear fire detection system. The fire detection central unit shall be situated at the Service Building Adit00 and Adit Nonahalan. Depending on the course of the alarm line, the subunits shall be placed in MVS-, Maintenance-Niches and Service Building Vali-e-Asr. Each alarm line shall be between 900 2000 m long. The alarm line shall be executed as a loop from the detecting units. The detection units shall be self-monitoring and in case of breakage or malfunction an automatic fault-message shall be given. All components of the fire detection system shall be cyclic proofed by the fire detection (sub) units all the time. Despite of detection of a breakage in operation- / transfer components anywhere, the functionality of the other components shall be uninterrupted. Furthermore the fire detection (sub) units shall control the operation- / transfer components regarding to open-circuits, short circuits, earth faults and power breakages. The fire detection unit shall be connected with the exterior sub units by suitable interfaces and controls them. Each detector (smoke detector and fire push buttons) shall be separately addressable for an immediate indication. Further on detectors also need the function of two-detector-detecting. That means they may only detect depending on a second detector. The transferring of the alarms and fault-messages from the fire detection unit to the Control Centre shall run via TCP / IP connection. A storing of the last 100 incidents shall be provided. All necessary equipment for the storing has shall be included in the price of the fire detection units. Additionally the fire detection (sub) units shall include the needed power supply unit, a display with 4 rows (displays message as plaintext). A self-monitoring for wire breakage, short circuit, short circuit to ground, battery voltage, charger current, current discharge and main power supply shall exist. Also required is: Sealed lead-acid gas recombination batteries for a supply of minimum 72 hours, guaranteed lifetime of at least 8 years. Potential-free output for each line alarm and each line error. UJ
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The fire detection (sub) units shall have enough space / reserve for an easy enlargement. The monitoring of the alarm lines shall be a closed circuit system. The maximum length of a loop shall be 2200 m. The fire detection unit shall have an automatic microprocessor unit with a control and indicating panel in a 19" board frame. The distributor of the fire detection unit in the electrical rooms shall be equipped with a window in front door, so that the display can be seen easily. It shall have a shielded twisted pair (STP) Ethernet interface (RJ45) to the main connection board. All devices of the fire detection system shall be supplied by the uninterruptible power supply. The transmission of data of the fire detection (sub) units runs via a multimode optical fibre cable (A-DF(ZN)2Y 4 E9/125).
10.3.1.2. LINEAR FIRE DETECTION UNIT AND SUB UNITS

The linear fire detection central unit shall be situated at Service Building Adit00 and Adit Nonahalan. Depending on the run of the sensor cable, the subunits shall be placed in MVSNiches and Service Building Vali-e-Asr. A fully electronic linear fire detection unit shall continuously detect the maximum temperatures, temperature gradients over time and temperature differences over the entire cable length. Therefore, optical frequency domain reflection method with computer-aided alarm analysis shall be used. The detection units shall be self-monitored. In case of breakage or malfunction an automatic fault-message shall be given to the Control Centre. The linear fire detecting system shall be able to check, if the rising of the temperature is caused by a fire, or if there may be a fault. Unrestricted software which parts the sensor cable in zones of about 100 meters length shall be used. In event of fire alarm, so-called hot spots shall be localized. Also programmable alarm-thresholds per zone shall be provided. To limit the possibility of a breakdown of the linear fire detecting system, the sensor cables shall be connected at both sides to a fire detecting (sub) unit. If the sensor cable is on both endings connected to detection units, a maximum length of about 3000 m of each sensor cable is allowed. The information of the zone which contains to the fire alarm, the direction of fire-spread / propagation as well as the size of fire shall be transmitted to the Control Centre. Remote adjustment and testing e.g. from Control Centre and control rooms shall be UJ
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possible.
The linear fire detection (sub) units shall include the necessary power supply unit including all necessary voltages with surge suppressors. A display with 4 rows (displays the messages as plaintexts) and self-monitoring shall be included in the detection (sub) units. The linear fire detection unit shall have an automatic microprocessor unit with control panel and indicating panel with 19" board frame. The linear fire-detection unit shall have interfaces to the fire detection unit depending on the offered system.
10.3.2. FIRE DETECTION SYSTEM

For manual fire detection inside the tunnel tube, as well as for automatic fire detection at the service buildings and MVS-Niches a fully electronic system shall be provided. Inside the tunnel emergency push buttons FIRE shall be mounted at every maintenance niche and cabinet as well as in the MVS-Niches. All optical smoke detectors (situated in the electrical rooms) and emergency push buttons FIRE shall be controlled by a common fire detection unit. Each alarm from the push buttons and sensors (of the fire extinguishers in the fire extinguisher cabinets) shall be detected by the associated detection (sub) units. The detection sub units shall transfer the alarms to the main fire detection unit in the Service Buildings Adit00 and Adit Nonahalan. Further on they shall be transmitted to the Control Centre. Every alarm shall be indicated audio-visually at the Service Buildings and Control Centre. After verifying the alarm (true / false) by the operator by using the CCTV-system, the operator manually forwards the alarm to the fire department. Every evaluated fire alarm causes: -CCTV camera of the affected area is connected to the alarm / video screen, for surveillance the incident. Tunnel lighting of the whole tunnel tube is switched on automatically. The alarm shall be transmitted to the Service Buildings Control Centre. The appropriate tunnel ventilation fire program is started automatically. The fire fighting water pumps are switched on automatically, but only if required . All necessary information is displayed at the Control Centre and the control panel in the service buildings. For automatic operation of tunnel, the designer of the fire detection system has to provide an interface, giving potential-free signals whenever a fire-detection from the various UJ
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detectors occurs. The reset of a fire alarm is only possible directly at the appropriate fire detection unit in the service building, MVS- or Maintenance-Niche.
10.3.3. LINEAR FIRE DETECTION SYSTEM

A linear heat sensor cable shall be mounted on the ceiling of the tunnel tube. Because of the length of the tunnel, the linear detection cable shall be divided into several parts with own linear fire detection (sub) units. The linear heat sensor cable shall be controlled by a linear fire detection (sub) unit. The detection sub units shall transfer the alarms to the main linear fire detection unit, and further on to the fire detection unit in the Service Buildings Adit00 and Adit Nonahalan. From them, the fire alarms shall be transmitted to the control system and the Control Centre as described in item.11.3.2. The detection system shall measure the absolute temperature, the increase of temperature over time and shall hand over this information to the belonging linear fire detection (sub) unit. The linear fire detection system shall be able to check, if the rising of the temperature is caused by a fire, or if there may be a fault. The linear fire detection (sub) unit determines the local temperature values as follows: Current absolute temperature. Increase (change) of temperature per minute. Temperature profile. The time between registration of a fire (= alarm) and activation of the necessary automatically operations shall take place within 1 minute. The localization of fire shall be specified with an accuracy of 5 m. Spurious / false alarms caused by temperature fluctuation shall be avoided by appropriate precautions.
10.3.4. EMERGENCY PUSH BUTTON FIRE

The emergency push buttons FIRE shall be installed to enable a manual fire-alarm. They shall be placed at the following locations: At every maintenance niche At every maintenance cabinet One emergency push button FIRE beside the entrance door to a low voltage room UJ
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of the service buildings and MVS-niches
The size of the housing of the FIRE push buttons shall be approximately 130 x 130 mm w x h. Further on, the housing shall be made of red coloured aluminium, shall have a breakable glass front and a lockable door. The degree of protection of push buttons in the tunnel tube shall be at least IP 54. In the buildings and MVS-Niches a lower class may be used. All push-buttons bear the symbol for FIRE integrated on the housing. Also an indication in English shall be visible. All push buttons shall be connected to the fire detecting loop via a coupling element. The coupling elements shall be included in the price of the push buttons.
10.3.5. FIRE DETECTORS
10.3.5.1. OPTICAL SMOKE DETECTOR

Optical smoke detectors, resistant against high humidity, shall be provided. The electronic device shall be sealed, shielded and highly resistant against electrical interference. Degree of protection: IP 43 Optical smoke detectors shall be installed: Detectors in every room of the service buildings, MVS-Niches and Control Centre mounted on ceiling Detectors in raised floor in the low voltage rooms, control rooms and entrance corridors of the service buildings, MVS-Niches and Control Centre. The optical smoke detectors and the push buttons Fire shall be connected to the fire detection (sub) units with Loops. The type of cabling depends on the used system (System-Cable).
10.3.5.2. LINEAR FIRE DETECTOR CABLE

A state-of-the-art linear fire detection cable, which is suitable for trouble-free fire monitoring in tunnels shall be installed. The cable shall be fixed on the ceiling of tunnel tube. The following technologies shall be used: Fibre optical sensor cable consisting of stainless steel capillary and High Density Polyethylene (HDPE) insulation with two independent quartz glass fibres of multimode 62.5/125 m type. The sensor cable shall be capable of detecting hot gases flowing around the cable as well UJ
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as preferably radiation energy.
The sensor cable shall be non-sensitive against: Mechanical influences Atmospheric conditions Temperature fluctuations Aggressive chemical agents Corrosive materials Radioactivity Environment temperature: -30 to +80 C The sensor cable shall be made of halogen-free, flame-retardant material. Furthermore the sensor cable shall be waterproof in length and width. A precise localization with accuracy of 5 m shall be required. About every 10 m the fixing material for the sensor cable also shall be made of stainless steel. The span of the fixing material depends on the used system by the contractor (but maximum span shall be 1.5m). Each heat sensor cable shall be divided into zones, which are about 100m long. These zones are necessary to localize the part of tunnel where a fire was detected. Demanded connection-cables between sensor cable and linear fire detection (sub) units shall run directly from the evaluation units and must be electrical and magnetic shielded cables.
10.4. FIRE FIGHTING
10.4.1. FIRE EXTINGUISHERS

Fire extinguishers are provided for all low and medium voltage rooms in service buildings, MVS-Niches, Control Centre, Maintenance-Niches. But they also may be situated near those rooms (e.g. in the corridors). The exact position is determined at the drafts. The fire extinguishers shall be made of galvanized steel and resistant against frost. The extinguishers in the buildings and MVS-Niches are placed at an own socket, fixed at the walls. For low voltage rooms two 9 kg dry powder fire extinguisher shall be provided. In each fire Page 143 of194
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extinguisher cabinet also two 9 kg dry powder fire extinguisher shall be placed.
Dry powder extinguishers only in rooms with lower voltages than 1.000V are allowed. So in the medium voltage rooms CO2-fire extinguishers shall be required. The removal of a fire extinguisher in the maintenance niche shall be supervised by a sensor. The alarm of removing an extinguisher shall be transmitted primary to the fire detection system, and also shall force the activation of the CCTV-system and the Control Centre (by means of the telecontrol system). A monitoring of the extinguishers is not necessary at the service buildings, MVS-niches and Control Centre.
10.4.2. WATER CONNECTION FOR FIRE FIGHTING

To secure the water supply for fire fighting, 8 bar water supply from the water distributor will be used. The main connection is situated in the service building Adit 00. The water distributor shall provide the needed pressure of minimum 8 bar in the water main. Float switches, sound alarms (including reset button), relays etc. and cabling to the to the MVS- or Maintenance Niche are part of this item. The valves in front of the looped fire water main shall be opened and closed automatically or manually from the service buildings and Control Centre.
10.4.3. ELECTRICAL VALVE

The electrical valve (motor driven valve) shall be adjustable manually in case of breakdown of the power supply. The protection class shall be IP 55. The electrical valve shall be equipped with end position and rotary switches. The switches shall be adjustable independently from each other, bounce-free and equipped with an opener and make contact. The orders/feedback messages shall be transmitted from/to the telecontrol system. The voltage of the motor, which shall open and close the valve, shall be 230/400 V.
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11. CLOSED CIRCUIT TELEVISION SYSTEM
11.1. GENERAL
This article covers the CCTV equipment of all the required equipment, material, accessories, and all labour for the complete CCTV equipment. It allows the tunnel operator a surveillance of the situation and the conditions inside the tunnel. Thus he is able to inform people via the public address system. Intervals of 125 m at each tunnel wall allow a view over the whole tunnel length including maintenance. CCTV cameras shall be installed within the tunnel tube, access tunnel and shaft and outside the tunnel: Inside the main tunnel tube, these cameras shall be fixed cameras. Inside access tunnel and shaft, the cameras shall be also fixed cameras. The outside cameras in front of the main tunnel portals shall be also fixed cameras. The outside cameras shall be mounted on a column at a height of 5 m. The outside cameras in front of the portals of the access tunnel and shaft shall be Dome Cameras. The direction orders shall be controlled from the Control Centre or service buildings. The video signals shall be transmitted via multiplexers to the Service Building South and further via optical fiber cables to the Control Centre. Between the cameras and the multiplexer two fibers shall be provided. Optical fiber cable cores shall have a wavelength of 1310 to 1550 nm. At the Service Building South the signals shall be refreshed and demultiplexed. Generally, all pictures shall be available at the Control Centre. In the Service buildings and in the Control Centre, the provided CCTV-screens (10 pcs.) shall be available for supervising the tunnel incl. portal areas, etc. Five of the CCTVscreens shall show fixed pictures of the tunnel (every 200 m), the main portals and the access portals. One of the provided screens shall be defined as emergency screen. The emergency screen shall show the emergency/alarm picture, which is switched on automatically when an incident occurs, therefore a separate output of the CCTV-picture switchboard shall be available, where the emergency/alarm screen is connected. The other five screens shall be freely selectable showing any chosen picture, so every UJ
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picture shall be available on every screen to make all picture/ screen combinations selectable and re-programmable from the local control panel, manually. At the Service Building Adit 00 and Service Building Adit Nonahalan 4 CCTV-screens (alarm monitors) shall be also provided. There shall be a digital video recording unit at the Service Building Adit 00 which records all camera pictures continuously and stores (records) the signal of the camera activated under an alarm condition automatically (emergency/alarm picture). With the aid of the colour CCTV system, the operator(s) at the Control Centre and service buildings shall have clear, intelligible visual information of the tunnel. The CCTV system described in these specifications shall meet the following minimum performance standards. The quality of pictures displayed on the screens shall permit the recognition of person's activity (e.g. repair work, running persons, etc.) clearly at any point within the tunnel. The cameras (and screens) shall be of solid state-type, modular components shall be employed where practical and the circuitry shall be assembled in such a way that instructed staff can replace defective modules easily. All equipment shall be protected from damage by lightning surges and over voltages. An intelligent video control system shall be provided.
11.2. SCOPE OF WORK

CCTV Cameras Camera distribution boxes Camera columns Multiplexers / Demultiplexers Video amplifier CCTV picture switch board at the Service Building South CCTV control panel at the service buildings and at the Control Centre CCTV screens at the service buildings and at the Control Centre Cabling Video recording unit
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11.3.1. CAMERA
11.3.1.1. GENERAL
The camera shall be of colour CCD type. It shall be capable of operating under a wide range of lighting conditions, varying from brilliant sunshine to night-time with minimal lighting. Each camera shall allow any alphanumeric insert text to the picture. The text shall consist of a minimum of ten digits, adjustable by at least two buttons. Each digit can be a number or letter, which shall define the position of the camera for example by km. Each fix camera unit shall consist of a CCTV camera, camera housing with a mounting pole and a heating unit. The dome camera shall be vandal-proof camera with pan, tilt and zoom function. Cameras inside the tunnel tube shall be mounted outside the clearance profile.
11.3.1.2. CAMERA
1/2" colour camera of CCD solid-state type Resolution: at least 752 pixels (h) x 582 pixels (v) Sensitivity: 0.5 lux for distinguishable picture, minimum Geometric distortion: none Lag and image distortion shall be minimised Automatic white balance Signal to noise: 56 dB minimum Light range 1000000: 1 min with auto-iris lenses Auto black in reference to the darkest picture element Ten-digit insert text for camera recognition (minimum) 625 lines and 50 fields per second Synchronisation: Line-Lock: Synchronises camera to power line zero crossing for roll-free vertical interval switching. Genlock: Accepts composite video, composite sync or H & V drivers for genlock operation. Crystal-Lock: Internal crystal reference with full genlock capabilities to allow master synchronisation. UJ
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Lens mount standard "C"
Video output signals: Standard video signal 1 Vpp at 75 Ohm asymmetrical Two wire output 2 Vpp at 150 Ohm symmetrical
11.3.1.3. LENSES
Lenses shall be with "C"-mounts. Lenses for cameras mounted outside the tunnel: f/1.6, minimum range 11 - 100 mm The zoom shall be motor driven and remote-controlled. The lens shall have auto iris. Lens for cameras inside the tunnel: f/1.4, 16 mm All other technical specifications as those of the camera.
11.3.1.4. CAMERA HOUSING

The waterproof camera housing shall consist of highly corrosion resistant stainless steel material No. 1.4401. System of protection: IP 65 Input voltage: 230 V, 50 Hz Window heater: 20 W, thermostat controlled, overheat limiting thermostat A sun shield for all cameras outside the tunnel has to be provided.
11.3.1.5. CAMERA MOUNTING BRACKET

The camera mounting brackets shall be used for mounting the cameras on the tunnel wall or a column. The material of the mounting bracket shall be of galvanized steel material with painting and shall be resistant against all environmental conditions. All fixing bolts shall be of stainless steel No. 1.4401. Connection cables between each camera head assembly and the corresponding camera distribution box shall be fed down the pole internally.
11.3.1.6. DOME CAMERA

The electrical connection to the mounting shall be of waterproof fixed plug type. The mechanism shall not allow more than 1/3 free movement (play) in any direction when locked, a pan movement of 0 to 360 in horizontal plane and a tilt movement of +/- 90 minimum. Velocities of movement shall be approximately 6/sec. for pan and approximately 3/sec. UJ
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for tilt. The housing of the pan/tilt-system shall be waterproof; system of protection: IP 65.
11.3.1.7. OPTICAL VIDEO AND DATA TRANSMISSION DOME CAMERAS

The video signal of each camera shall be transmitted via an own fibre of a 9/125 m singlemode fibre-optic cable at the range of 1320 or 1550 nm from the camera to the distribution building north. The second fibre of this cable shall be used for data (camera error, etc.). The third fibre shall be used for the control of the pan/tilt/zoom unit. The fourth fibre shall be spare. Appropriate transmitters and receivers changing electrical video signals into optical signals and vice versa shall be provided. Noise clearance: at least 50 dB Video signal: FBAS 1 Vss at 75 Ohms
11.3.1.8. OPTICAL VIDEO TRANSMISSION FOR FIXED CAMERAS

The video signal of each camera shall be transmitted via an own fibre of a 9/125 m singlemode fibre-optic cable at the range of 1320 or 1550 nm from the camera to the multiplexer. A second fibre of this cable shall be used for data (camera error, etc.) Appropriate transmitters and receivers changing electrical video signals into optical signals and vice versa shall be provided. Noise clearance: at least 50 dB Video signal: FBAS 1 Vss at 75 Ohms
11.3.2. CAMERA COLUMN

The column shall be made of galvanized steel. Height above ground: 5 m
11.3.3. CAMERA DISTRIBUTION BOX

Each camera shall be connected with an own camera distribution box containing the necessary hardware to interface the power supply, control signals and the video signal as well as the electro-optical converter needed for transmission. For Dome cameras, the distribution box shall also drive the pan/tilt facility and the motor zoom as ordered from the remote control. Suitable terminations shall be provided for incoming and outgoing cables. The camera distribution boxes shall have a degree of protection of IP 65 and all doors of the camera UJ
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distribution boxes shall be protected by a suitable lock. Preferably all boxes shall be of identical size. If this is not possible due to physical constraint in the tunnel, not more than two standard box sizes shall be used, one for use inside the tunnel and one for the outside cameras. Construction details of the boxes and type of the lock shall be subject to the approval of the engineer. Details shall form part of this submission. Protection devices of an approved design shall be connected to each signal line at each camera distribution box in such a way that no damage occurs under fault conditions. The contractor shall state the surge protection capabilities of these limiting devices. These devices shall protect the equipment from main voltage (230 V) across a pair of signal lines or between a wire and ground and surges induced on the lines due to lightning etc. Each outside camera distribution box shall be placed at a suitable point such that the movements of the associated camera are clearly visible and can be easily checked. So the best mounting point would be the camera column/pole itself. Camera distribution boxes for tunnel cameras shall be mounted near to the camera above the clear open space on the tunnel wall. The contractor shall state the maximum distance that is allowed between the camera and the camera distribution box. Where column/pole-mounted camera distribution boxes are used, all cables to the cabinet shall be laid inside of the column/pole. The cables shall be easily maintain-able from ground.
11.3.4. CCTV FRAME SWITCHBOARD

The CCTV frames from the tunnel shall be connected to the CCTV picture switchboard at the Service Building Adit00 and Adit Nonahalan. The system shall enable the operator to select any screen in the control room, which produces a sequence of camera pictures throughout the entire tunnel. The switching between the cameras in ascending order through the tunnel shall be selectable by speed to be chosen by the operator. The system shall calculate the necessary switching operation based on the chosen speed and the individual distance of the cameras. An interface, able to connect the service screen in the service buildings and Control Centre directly to the switchboard, shall be provided.
11.3.5. VIDEO RECORDING UNIT

The video picture recording unit consists of: Recording unit Storage Interface to Video-LAN UJ
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The analogue digital signal from the camera shall be transmitted to the camera distribution box, which shall convert the electrical signal into optical signal. Through optical fiber cable the video signal shall be transmitted to the multiplexer, which shall be situated in the MVSNiches. From the Multiplexer the video signals shall be sent via an optical fiber cable ring to the Service Building South. In the service building the signals shall be de-multiplexed and digitized by the Digital Video Codecs. After the video signals were digitized, they shall be stored on the hard disks (RAID Units). Minimum requirement: 4 pictures per second of each camera shall be saved for a period of 24 hours. After 24 hours the stored pictures may be overwritten if the storage is full (Ring storage). An event orientated recording (initiation by the tunnel control unit (SCADA)) shall be realized separated and shall not be overwritten or deleted automatically. In case of an alarm, 25 frames per second for a period of five hours shall be recorded by four (the emergency / accident place nearest) CCTV cameras. The alarm storage shall be designed following, that five alarms can be stored during a period of one hour each. The picture repetition rate of the normal (ring-) storage must be able to be adjusted independently to the alarm storage. The video picture recording shall be designed in such a way with the appropriate capacities. Digital Video Codec and Storage - Minimum dimensioning Cameras Ring storage 8 cameras Cameras Alarm storage 4 cameras Frame rate Alarm 25 fps Frame rate Normal 4 fps Storage Time Alarm 5 h Storage Time Normal 24 h Resolution Alarm and Normal 26,31 kByte/frame 704x576 RAID-Level 5 n > 3 Dimensioning Alarm storage 48,49 Gbyte Dimensioning Normal(Ring-) storage 74,49 Gbyte Total video storage 122,98 Gbyte Following hard drives shall be used 500 Gbyte Sum 3x500 GB (2xVideo Storage, 1xParity) per RAID-LEVEL-5 Unit (because of the twochannel technology) 2 pieces of Digital Video Codecs can be connected. Therefore every RAID Unit can be equipped with 6 hard drives. Maximum available storage: 4 pictures per second of each camera shall be saved for a period of 168 hours and may be overwritten if the storage is full (ring storage). An event UJ
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orientated recording (initiation by the tunnel control unit (SCADA)) shall be realized separated and shall not be overwritten or deleted automatically. In case of an alarm, 25 frames per second for a period of 24 hours shall be recorded by eight (the emergency/accident place nearest) CCTV cameras. The alarm storage shall be designed following, that 6 alarms can be stored during a period of four hours each. The picture repetition rate of the normal (ring-) storage shall be able to be adjusted independently to the alarm storage. The video picture recording shall be designed in such a way with the appropriate capacities. Digital Video Codec and Storage - Maximum dimensioning Cameras Ring storage 8 cameras Cameras Alarm storage 8 cameras Frame rate Alarm 25 fps Frame rate Normal 4 fps Storage Time Alarm 24 h Storage Time Normal 168 h Resolution Alarm and Normal 26,31 kByte/frame 704x576 RAID-Level 5n>3 Dimensioning Alarm storage 465,55 Gbyte Dimensioning Normal(Ring-) storage 521,41 Gbyte Total video storage 986,96 Gbyte Following hard drives shall be used 500 Gbyte Sum 3x500 GB (2xVideo Storage, 1xParity) per RAID-LEVEL-5 Unit (because of the two-channel technology) 2 pieces of Digital Video Codecs can be connected. Therefore every RAID Unit can be equipped with 6 hard drives. The pictures of all cameras shall be digitized in an appropriate way, compress (e.g. H.264, MPEG4 or MJPEG) and shall be stored on the hard disks. With the digitization and compression no quality loss in relation to the live pictures shall be noticeable. The hard disks shall be divided into normal and alarm storage. Of each camera, pictures shall be saved in free adjustable intervals. If the normal storage is full, the oldest pictures shall be overwritten automatically. It shall be also possible to delete the pictures after a certain time (for example 90 days) automatically. In case of an alarm, following shall be possible: Save pictures during the alarm to the alarm storage Save picture before the alarm from the normal storage to the alarm storage
The storage of the pictures shall be realized by hard disks with a RAID 5 system. The UJ
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occupancy rate of the storage shall be transferred to SCADA. The dimensioning and calculation of the storage shall be performed by the contractor and shall be approved by the client. The storage units shall be provided as standard sizes for continuous operation. Failures and errors of the recording unit shall be transferred to SCADA.
11.3.6. VIDEO DETECTION UNIT

The execution of the video detection units shall be in 19- technology, built in the 19 swing frames in the distribution cabinets. The system must be able to detect pedestrians, which are entering the tunnel. The video detection unit shall be able to evaluate the video pictures also in case of a reduced illuminance, reduced contrast because of dust in the tunnel, etc. For the detection one camera at each portal side shall be placed (TV.D1, TV.D2). With the video detection unit it shall be possible to difference between pedestrians, cars or trucks and trains. If a train passes the tunnel, no alarm shall be triggered but in case a human or a truck is going to enter the tunnel an alarm shall be activated in the Control Centre and service buildings. The CCTV pictures near the alarm place shall be displayed on the CCTV alarm screens. During the monitoring of the tunnel on pedestrians, different monitoring zones must be definable (at least 6 per camera), in order to make an exact localization and a detailed notification of emergency. The detection of humans never mind of standing or moving shall be realized within 20 seconds.
11.3.7. VIDEO MANAGEMENT AND VISUALISATION SERVER

The video management unit is the main unit of the CCTV system. It shall be fulfil following specifications: Hardware: Screen 15 TFT screen Display S-VGA, 256 MB Resolution 1024x768 CPU: 2xDualCore, minimum 2.66 GHz, 64 bit Frontsidebus 800 MHz RAM 3 GB DDR2-800 RAM Hard disk 250 GB, minimum Operating System Windows XP or Windows 7 Network Fast Ethernet minimum 100 Mbit Software and functions: Suitable software for the control of the whole CCTV system, including picture switchboard and recording unit. UJ
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Software to show every selected pictures (live pictures or pictures from the storage). Administration and configuration of the video network (Video-LAN) Tools for burning a CD and print the video pictures
11.3.8. CCTV CONTROL PANEL

The CCTV-system of the tunnel shall be connected to the CCTV control panel at the Control Centre and at the service buildings (picture selection, pan/tilt/zoom orders...).
11.3.8.1. COLOUR SCREENS

At the Control Centre 10 screens and in each service buildings 4 screens for the CCTV system shall be situated. Technical specifications: Colour TFT screen with 22 screen diagonal Resolution: 1.920 x 1.080p Supply-voltage: 100 to 250 VAC Multi-standard: PAL Inputs: FBAS, standard video signal 1 Vpp at 75 Ohm, DVI Durable metal housing All screens shall possess a dark palpation, for example if no signal is connected to the input of the screens the screen shall get switched dark (no screen flares/flickering). The screens shall be placed on the desk, or hanging down from the ceiling or mounted on a wall. Also those screens shall be designed for an operation of 24 hours a day, 365 days a year.
11.3.9. CABLING
Inside the tunnels, the cabling from camera to the next maintenance niche shall be installed in the cable tray of the tunnel lighting and the cabling from the maintenance niche to the multiplexers shall be installed under the walkway in the conduits. Outside the tunnel, the cables shall be installed in PVC conduits. Each camera shall be connected to the optical video transmission unit or the optical video and data transmission unit with an optical fiber cable. The data shall be transmitted via optical fiber cables to the service building. TUNNEL RADIO The tunnel radio system is not part of this scope.
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12. PUBLIC ADDRESS SYSTEM
12.1. GENERAL
Public address system shall be provided to inform / warn maintenance and service staff and give instructions to people in abnormal conditions (after evacuation of a train, e.g.). Therefore loudspeakers shall be installed every 50 m in the main tunnel. Operator terminals shall be located in the service buildings at the portals and in the Control Centre.
12.2. SCOPE OF WORK

Loudspeakers Amplifiers (wide-band amplifiers) Digital Sound Processing Unit E/O and O/E Converter Loudspeaker Central Unit Cabling

The loudspeakers shall be fed by multi-range amplifiers, which shall be supplied with audiodata via electric loudspeaker cables from the service buildings and MVS-niches. At the Service Building Adit 00 the central unit for the public address system shall be situated. This central unit shall be connected to the Control Centre by use of the telecontrol system. At the service buildings and at the Control Centre a control unit with microphone for the announcements shall be situated. With these control units different circuits of loudspeakers can be switched on (e.g. all loudspeakers ON, only the loudspeakers near the accident, etc.). The loudspeakers itself shall work with 100 V supply-voltage (from the amplifiers). With the arrangement of 50 m distance the best acoustic shall be guaranteed. The dimension of the facility shall be determined in the way that one loudspeaker device, in a range of 1 to 4 kHz, can reach a minimum sound pressure level of 110 dB(A) in a distance of 3 m.
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12.3.1. LOUDSPEAKERS
Loudspeaker inclusive associated equipment as well as construction. Technical data: Material: Degree of protection: Nominal Power: Nominal Voltage: Frequency range:
Aluminium IP 65 50 W 100 V 200 5000 Hz
12.3.2. AMPLIFIER
The amplifiers shall be solid state amplifiers in 19- industrial design. The amplifiers shall be installed within 19 swing frames in the distribution cabinets to provide good access to the control elements, control lamps, test and monitoring sockets and cables. The amplifiers shall be marked clearly readable and permanent at the front side. Characteristics: Remote control with inrush current limiting Wear-free digital level control Switch-On-noise suppression Status signals for operation, standby, test LED control display Technical data: Construction type: Inputs: Power: Distortion factor: Frequency range: Output:
19 4xAudio-LF-IN 4x 100W 0 / less than 1% 60 15000 Hz 70V/50 Ohm 100 V/100 Ohm, with overload and short circuit protection, Overheat protection.
12.3.3. DIGITAL SOUND PROCESSING UNIT

The signal preparation shall be realized with a 24bit A/D-converter and the internal signal preparation with 32 bit floating point signal processor, which can control each output channel, and as well as the total signals independently in gain and delay guides. The digital sound processing unit shall be installed within 19 swing frames in the distribution cabinets to provide good access to the control elements, control lamps, test and monitoring sockets and cables. The digital sound processing unit shall be marked clearly readable and UJ
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permanent at the front side.
Characteristics: Input with 1xhigh-pass and 1x low-pass Output with 1x high-pass and 1x low-pass Status LEDs Remote power on Self-Monitoring Technical data: Construction type: A/D-Converting: Sampling rate: Inputs: Input impedance: Outputs: Output impedance: Distortion factor: Frequency range:
19 minimum 16 bit 48 kHz 1x Audio-LF-Input (XLR) 10 kOhm 4x Autdio-NF-Outputs (XLR) 50 Ohm less than or equal 0.01% 50 20000 Hz
12.3.4. E/O O/E CONVERTER

The transmission of the low frequency signals from the loudspeaker central in the Service Building South to the optic fibre patch panels and further to the DSP units and amplifiers in the MVS- and Maintenance Niches shall be realized with Electrical/Optical or Optical/Electrical Converters. Technical data E/O: Type: able for 19 fitting Input LF: LF signal Output optical: 2x ST or SC for Multimode-optical fibre cable Transmitted: Power supply: up to 2000 m 24 VDC
Technical data O/E: Type: able for 19 fitting Input optical: 2x ST or SC for Multimode- optical fibre cable Output LF: LF signal Power supply: 24 VDC
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12.3.5. LOUDSPEAKER CENTRAL UNIT

The loudspeaker central unit shall be installed with all necessary units (input modules, relay modules, control unit, etc.). The necessary equipment shall be installed within 19 swing frames in the distribution cabinets to provide good access to the control elements, control lamps, test and monitoring sockets and cables. The equipment shall be marked clearly readable and permanent at the front side. The loudspeaker central unit shall consist of following modules/equipment: 1x basis equipment with central control and operation unit 1x extension rack 1x digital voice recording unit 1x microphone/Line-In input module 1x communication terminal 1x relay module (blocking, error massages) 1x Line module (8x group lines, 1x connection to LAN) Interface to tunnel radio system: Low frequency range: 300 3400 Hz Output level: - 6 dBm + 2 dB Input level: between - 6 dBm and 20 dBm Impedance: 600 Ohm Noise level: < - 46 dBm Distortion factor: < 10 %
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13. TELECONTROL SYSTEM

13.1. GENERAL
This article covers the whole equipment of the telecontrol system between the service buildings, from Service Building Adit00 and Adit Nonahalan to the Control Centre as well as to the MVS-niches and to the maintenance niches including all required equipment, materials and accessories. The telecontrol system shall transmit the necessary information for the operation of Niayesh tunnel at the tunnel site itself as well as between the tunnel site and the Control Centre. This information contains indications, alarms, orders, values, etc. The telecontrol system shall use built-in self-checks including status checks of all data transmitted and shall automatically send fault alarms in the event of disturbances. The digital inputs and outputs from the tunnel shall be concentrated at Programmable Logic Controls (PLCs) which are situated at the MVS-Niches and service buildings and distributed I/O units which shall be situated at service buildings, MVS-niches and maintenance niches. The data shall be collected and evaluated at the PLCs, transmitted to the main control unit at the Service Building Adit 00 and further transmitted to the Control Centre by use of fast Ethernet LAN over optical fiber cables. The video transmission as well as the audio transmission (tunnel radio and loudspeakers) has to be realized with 2 optical fiber cables. With this configuration 2 x A-DF(ZN)2Y 4 E9/125 fibers between the tunnel site and the Control Centre are needed:
13.2. CONTROL CENTRE

The control and monitoring of the tunnel during normal operation shall be realized by the operator computer at the Control Centre. This control station shall have four screens for process control and eight video screens. The control computer shall have following specifications: Software: The control station in the Control Centre shall have the same user- and visualization interface and process visualization system as the control station in the service buildings. With the process visualization system it shall be possible to select the pictures of UJ
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the CCTV-system and further to display them on the video screens. Additional software like as office suite, PDF Writer, DVD Writer.
Data, video pictures, audio and emergency call between the Control Centre and the Service Building South shall be transmitted via optical fibre cables and switches.
13.3. SCOPE OF WORK

All required transmission links Cabling All other materials and components required for complete installation and function, whether expressly specified thereafter or not as well as all labour, tests etc. specified to this section or section 01
13.4.1. PLC
PLC (redundant) Service Building Adit 00 PLC (redundant) Service Building Vali-e-Asr PLC (redundant) MVS Niche Adit Golshar PLC (redundant) Service Building Adit Nonahalan All PLCs shall belong to one and the same system family. Each PLC shall be built up modular with the necessary bus coupler interfaces, serial interfaces, etc. The PLCs shall be redundant, this means one PLC unit with a redundant CPU and redundant power supply unit. At each location of a PLC (service buildings, MVS-niches) additionally a notebook-interface shall be provided for parameterizing. Generally the transmission between the PLCs through the whole tunnel system shall be realized by an optic fiber tunnel LAN. But inside the service buildings or MVS-Niches also copper bus cables are allowed for connecting PLCs.
13.4.2. DISTRIBUTED I/OS AND FIELDBUS

Generally one distributed I/O unit at each maintenance niche and maintenance cabinet. One distributed I/O unit for ventilation, one for UPS, one for medium voltage control and UJ
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one for other stuff at each MVS-Niche. One distributed I/O unit for UPS, one for medium voltage control and one for other stuff at each service building. The distributed input / output units shall be placed in the service buildings, in the MVSNiches and in the maintenance niches and cabinets. The transmission of the data to the input and output modules shall be established by an optic fiber fieldbus ring. The fieldbus system shall be preferably Profibus DP. The distributed I/O unit shall include various components like input and output devices, power supply adapters, bus couplers interfaces (for the connection between PLC and Distributed I/O unit), etc.
13.4.3. DATA TRANSMISSION

For the Niayesh tunnel an optic fiber fieldbus ring shall be provided. The connection between the tunnel site and Control Centre also shall be realized with optical fibers. The transmission system shall comprise self-checks including status checks of all data transmitted and shall send fault alarms when disturbances or malfunctions occur. The following amount of data shall be transmitted between Control Centre and the tunnel site: All required input and output messages to and from the central computer at the Control Centre: Digital Inputs: 1400 Digital Outputs: 1100 Analogue Inputs: 30 Analogue outputs: 10 Serial inputs: 2400 Serial outputs: 400 Counter inputs: 70 Spare capacity of 50 % for the data listed above. Refreshing data (default recording cycle): CO data every 5 minutes Dust particle data every 5 minutes Air velocity data every 1 minute Temperature data (linear fire detector) as fast as possible, maximum 20 seconds CCTV-pictures continuously Tunnel radio transmission continuously Public address signal transmission continuously
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13.4.3.1. I/O MODULES AND OLM

The minimum requirements of the I/O Modules following: Digital input module: 8 digital inputs which shall be able to be controlled simultaneous LEDs to display the signal conditions of the inputs Potential equalization to the backplane bus Label field Nominal Input Voltage DC24V o o For high level: 15V30V For low level: -3V+5V
Digital output module: 8 digital outputs which shall be able to be controlled simultaneous LEDs to display the signal conditions of the inputs Potential equalization to the backplane bus Label field Electronic short circuit protection Nominal Output Voltage high level: 24V + 1.5
Analogue input module: Analogue input modules convert the analogue input signals to digital signals for the internal data processing. -2 analogue inputs -Maximum input voltage = 20V -Maximum input current = 40mA -Resolution: 12Bit for range 420mA and 010V -Label field -Nominal Output Voltage high level: 24V + 1.5 Analogue output module: Analogue output modules convert internal digital signal to analogue signal. -2 analogy outputs -Electronic short circuit protection -Output voltage: 010V; + 10V -Output current: 420mA; + 20mA -Resolution: 12Bit for range 420mA and 010V -Label field Optical Link Module (OLM) OLMs are responsible for the converting of the electrical PROFIBUS signals into optical UJ
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PROFIBUS signals and vice versa. -Amount of interfaces: 1x SUB-D(RS485), 4xBFOC(Multimode) -Transmission speed: 9.6 Kbit/s to 3 Mbit/s -Power supply: 24 V DC
13.4.3.2. FAST-ETHERNET SWITCHES

Fast Ethernet switches according to IEEE 802.3 and ISO/IEC 8802/3, suitable for real-time data and voice transmission shall be provided. They shall include two full duplex 1 Gbit/s FX-ports with SC-connections for 9/125 m singlemode fibers as well as 1 Gbit/s ports with shielded twisted pair (STP) Ethernet interfaces (RJ 45) according to needs, but at least 2. Store and forward switching shall be used. Basic filtering services shall be used according to IEEE 802.1 D 1998. Two priority queues according to IEEE 802.1 D. WLAN tag according to IEEE 802.1 Q shall be supported. The switch shall be suitable for building a fault-tolerant ring structure (in case of failure of the Tunnel-LAN). Hardware self-test and a watchdog shall detect (internal) faults. A self-contained detection of transmission velocity and modus shall be supported. Automatic reversal during fault scenario shall reconfigure the Ethernet ring (Tunnel-LAN) within 1 second. Maximum distance: 30 km. Software-updates through FTP-server(s) shall be possible. An electro-magnetic compatibility (EMC) according to directive 89/336/EWG and amendments shall be guaranteed. Safety extra-low voltage according to IEC/EN 60950 shall be supported/used. A redundant voltage supply shall be used.
13.4.3.3. MULTIPLEXERS / DEMULTIPLEXERS:

For CCTV-transmission optical/optical multiplexers and optical/electrical demultiplexers shall be used. The multiplexers shall be installed in the MVS-Niches and the demultiplexers shall be installed in the Service Building South. The multiplexers / demultiplexers shall be equipped with the needed number and types of connections needed for data transmission.
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13.4.4. CENTRAL COMPUTER SYSTEM
13.4.4.1. SYSTEM OVERVIEW

The contractor shall be responsible for developing the described systems, their components and interfaces. These specifications are typical minimum requirements. The system for automatic monitoring and control of the tunnel environment shall include, but not be limited to, the following elements: Central SCADA (Supervisory Control and Data Acquisition) monitoring equipment with watchdog link, status indicator panel, interface equipment and supporting hardware. SCADA software shall provide the required degree of supervision and control whilst maintaining a high degree of clarity and user friendliness. One workstation (visual display unit) in each service building and in the Control Centre including two monitors and one keyboard each, allowing simultaneous viewing of system overview and detailed pages as well as CCTV-pictures. 10 Video screens shall provide an overview of the tunnel systems and the most important elements of its operating status. PC general (Office workstation) with Microsoft Office 2010 Package. Integration / parameterization PC for parameterization of the whole system LAN connection to the SCADA system for remote maintenance by the contractors communication, the software shall be capable of operating at full speed of the modem to guarantee fast reaction, which shall be necessary especially while the system is in operation or during trial operation.
13.4.4.2. FUNCTIONAL REQUIREMENTS
13.4.4.2.1. GENERAL To prevent system faults from causing a deterioration of the monitoring functionality, the whole system shall be designed to have a high degree of availability. The design of the systems software and firmware shall only permit off-line software amendments, but it shall allow on-line adjustments of control thresholds/set-points for the plant. Password protection shall be provided to restrict access to these facilities. The whole Control Centre equipment shall be fed by an Uninterruptible Power Supply UJ
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(UPS).
Response time: Full screen build-up or refresh time shall be less than 5 seconds. Time from the arrival of information at a PLC until status changes at the workstation (visual display unit) shall be less than 3 seconds Time from a command at the workstation (visual display unit) until the output signal is received at the field element shall be less than 3 seconds
The Control Centre equipment shall be designed in accordance with best ergonomic principles, applicable Iranian and International standards and shall allow working without tiredness and glare during day and night time for operating personal as well as visitors and additional people managing major incidents.
13.4.4.2.2. PLANT MONITORING AND CONTROL To ensure that an appropriate response is given to every fault or emergency the tunnel operator shall have access to the operational status of all principal items of the tunnel equipment at all times and shall be alerted at any circumstances requiring speedy action. The parameters to be monitored shall include, but not be limited to: Plant status, e.g. running/stopped/out of service/fault Operating state, e.g. high/low, open/closed Operating hours for each fan, etc. separately Total energy currently consumed as well as for ventilation and others Total energy consumed as well as for ventilation and others Control availability, e.g. local/off/remote; automatic/manual lighting on/off and ventilation steps Measured values of all measuring points/sensors throughout the plant Position of each camera shown on the video monitors. Digital and analogue monitoring circuits shall be independent of plant control and power circuits. Analogue circuits shall be suitable for 4 20 mA operation. Monitoring circuits shall be loop powered from the relevant PLC control system. Except under emergency and UJ
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maintenance conditions, the operation of the plant shall normally be controlled automatically by the PLC-based and distributed I/O systems receiving signals from the various monitors and detectors at the tunnel site and transmitting signals as required. The following is typical for the plant to be monitored and controlled: Tunnel lighting Lighting control for: Main tunnel lighting Access tunnel and shaft lighting Emergency lighting Escape tunnel lighting
Tunnel ventilation Air-speed -Direction of air flow in the tunnel Number of jet fans in operation Jet fans on/off (for each jet fan) Jet fans winding temperature (for each jet fan)
Electrical system The SCADA system shall monitor the electrical supply and distribution system for status and loads. An automatic load rejection from the SCADA system which shall limit the consumed electrical load (throwing off load) is not designated. The status of all UPS systems shall be monitored by the SCADA system.
13.4.4.2.2.1.
ALARM CLASSIFICATION
Depending on the immediacy of the action required, alarm signals from the monitoring systems will usually be classified as follows: Alarm signals classed as URGENT shall include all events or circumstances, which involve an actual or potential hazard/danger requiring immediate action, for example alarms which indicate a breach/lack of security. Alarms UJ from linear fire detection system shall be given the highest
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priority/classification followed by all other fire alarms including emergency push button FIRE alarms and fire extinguisher removal. Alarms classed as ALERT do not require immediate action but repairing action will need to be taken. Further sub-classification may be desirable, e.g. to separate items which can be left for a week from those which shall be attended the next day. RECORD alarms include events such as plant switching events and the entry or exit of personnel attending the services buildings, i.e. actions resulting from normal plant operation. Although these alarms require no action they provide an historical record which is useful for fault investigation. The alarm management shall be carried out in/at the SCADA system rather than the individual PLCs. The alarms shall be generated in/at the SCADA system by comparing the received signal with the configured alarms levels. These alarms shall be presented audibly and visually (flashing texts/symbols) on the SCADAs system operator interface. New alarms shall always be clearly announced to the operator, irrespective of which graphic is being currently viewed on the monitor. Typically, this announcement would consist of an alarm banner at the top or bottom of each display. Alarms shall also be displayed on the appropriate detail graphic and in an alarm log. Alarms shall remain flashing until they are accepted or acknowledged by the operator. After the alarm has been accepted or acknowledged, the alarm banner shall disappear and the alarm shall be silenced. It shall not be possible to clear alarms until the input has not been repaired / rectified. The software shall allow received faults and alarms to be acknowledged in any order. This allows the tunnel operator to prioritise and fasten any response. All fault-, alarm- and eventmessages, which receive from the monitoring equipment shall be stored for future reference and analysis. Urgent messages shall be printed out on a protocol printer. Procedures for handling, storage and downloading of fault-, alarm- and event-data shall be determined according to local requirements. Long-term storage of the data shall be kept to a minimum. A suitable software search engine shall be provided to assist in the analysis of fault records.
13.4.4.2.3. SYSTEM DESCRIPTION
13.4.4.2.3.1.
MAIN CONTROL UNIT
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well as enabling storing and restoring of any process data. CPU: Memory: Videoboard: Interfaces: PCI bus width: Memory bus width: L1 Cache: Front side bus: Hard disk: DVD-writer DAT-drive Operating system: 2xDualCore, minimum 2.66 GHz, 64 bit 4 GB DDR SDRAM, extendable to 8 GB 1280 x 1024 Pixels, true colour Redundant Fast Ethernet 1 Gbit/s 64 bit 128 bit 512 kB 400 MHz 3 x 1000 GB (RAID-Level 5), 15.200 rotations/minute 8x reading / 4x write /2x rewrite for tapes with at least 20GB, 60Mbyte/min Windows 7 Windows XP Professional or with Service Pack Redundant power supply unit Keyboard and mouse USB
actual
The server-system consists of two servers as described above; the system shall to be fully redundant.
13.4.4.2.3.2.
WORKSTATIONS (CONTROL AND VISUALISATION)
The workstation PCs for both operators shall be state-of-the art PC, professional OEM software-package enabling supervising and control of the system. The monitors shall allow simultaneous viewing of system overview and detailed diagrams. Screens shall be interchangeable to allow a number of pictures to be displayed simultaneously. Each view or window may be enlarged, reduced or moved by cursor control. It shall be possible to generate hardcopy-outputs of the screens via the systems colour printer. CPU: Memory: DualCore, minimum 2.66 GHz, 64 bit 4 GB expandable to 8 GB
Dual-Channel Rambus-DRAM memory The tunnel operator shall be able to connect each live or stored CCTV picture to any CCTV monitor, the large-screen projectors and / or to the digital video recording unit using the workstation (visual display unit).
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Videoboards:
WSXGA (1680x1050), TrueColor (min.24bit colour depth) for 14 screens (Control Centre) and 6 screens (Service Buildings) - 2x min. 1000GB SATA HDD Interfaces: PCI bus width: Memory bus width: L1 Cache: Front side bus: Hard disk: DVD-writer Operating system: Service Pack Keyboard and mouse Redundant power supply unit USB Redundant Fast Ethernet 1 Gbit/s 64 bit 128 bit 512 kB 400 MHz minimum 2x1000 GB SATA, 7200 rotations / minute 8x reading / 4x write /2x rewrite Windows XP Windows 7 or actual Professional with
13.4.4.2.3.3.
SERVICE NOTEBOOK
Following specifications of the computer: CPU Dual Core: min. 2.66 GHz/2 Mb 800FSB Memory: min. 2 GB DDR-RAM Videoboards: min. 15.4" WXGA (1280x768), TrueColor (min.24bit colour depth) Hard disk: 1x min. 320GB SATA HDD Interfaces: min. 2xUSB 2.0, min. 1x RS232, 4xEthernet, CardREader, VGA Output, 1xPCMCIA Type 2 DVD-writer 8x reading / 4x write /2x rewrite Operating System: Windows XP Professional or Windows 7 with latest Service Pack. Inclusive all required facilities and installation.
13.4.4.2.3.4.
SERVICE COMPUTER
Following specifications of the computer: CPU Dual Core: min. 2.66 GHz/2 Mb 800FSB Memory: min. 2 GB DDR-RAM Videoboards: WSXGA (1680x1050), TrueColor (min.24bit colour depth) Hard disk: 1x min. 500GB SATA HDD Interfaces: min. 2xUSB 2.0, min. 1x RS232, 4xEthernet, CardREader, VGA Output, DVD-writer 8x reading / 4x write /2x rewrite Operating System: Windows XP Professional or Windows 7 with latest Service Pack. Inclusive all required facilities and installation.
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13.4.4.2.3.5.
SCADA SYSTEM
The executive and system software shall be proprietary packages, fully proven for the intended application. A SCADA (Supervisory Control And Data Acquisition) system specification shall be produced which supports both, estimated and detailed requirements and from which a functional specification shall be written. The SCADA system shall provide 3 levels of control: Fully automatic: driven by environmental monitoring Fully automatic: driven only by environmental monitoring Remote manual over-ride: from the tunnels Control Centre
The SCADA system shall be capable of following tasks: The operator(s) shall have manual control just by clicking the corresponding symbol of the equipment which shall be controlled on the relevant graphics page. Each manual control must be confirmed before it can be executed. If any command is out of range of usual operation i.e. not permitted, an alarm is generated which must be accepted and the action/command confirmed before the command can be executed. Local manual control: in case of a failure of the SCADA system or for maintenance or test purposes. The SCADA system shall provide an interface to the traffic control system for automatic signal setting in the event of failure of any important plant. The SCADA system shall also provide an useful platform for entering, storing and accessing information/data relating to tunnel events, costs and/or other relevant data. The SCADA system shall be located in the Control Centre and in the service buildings.
13.4.4.2.3.6.
PRIVILEGES AND MODES
Explanation of privilege levels: There shall be a number of user groups with access to common data, but the user groups shall not be able to access each others privileged information. The minimum user groups which shall be provided, including: Tunnel operator Tunnel supervisor Contractors service engineer UJ
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System user access levels (in order) to suit operational needs shall include: -Monitoring only (Operator cannot issue/direct commands) Control (Operator can issue/direct commands) Configuration/editing/engineering (done by service engineer) System operating (only from the integration / parameterization PC under off-line, controlled and tested conditions). To prevent unauthorised use if the system/station is left unattended, access levels at any workstation shall automatically revert to the lowest level (at a predetermined time after the last key was pressed) in a safe manner. Data logging, alarm reports: All data logging, alarm reporting etc. shall be carried out by the SCADA system which shall be capable of producing site specific printed reports on demand, at the tunnels Control Centre and service buildings. The reports shall contain the following: For operation and maintenance: Daily log of events Daily fault log Daily log of outstanding faults Monthly log of events Monthly fault log Yearly fault log
For planning/designing and monitoring: Energy usage Plant running hours Air quality versus time Lighting and fan steps versus time
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13.4.4.2.3.7.
SCADA SYSTEM REQUIREMENTS
The SCADA systems hardware and software shall be capable of consolidating the functional requirements outlined in the various sections of this document. The complete equipment as well as all data points at the tunnel site shall be integrated in the SCADA-system at Control Centre and service buildings. Graphical user interface: The whole plant shall be presented on at least 150 menu-guided graphic displays including: Tunnel installation overview Electrical supply and distribution system Tunnel lighting Ventilation system and air control Emergency call system and fire detection system CCTV system All measured data and all derived data shall be shown on all relevant graphic pages. The data presented on the tunnel overview graphic shall cover all key information (e.g. location of a fire alarm, status of each fan, current state of tunnel lighting, alarm and maintenance demands, etc.). There shall be an alarm banner or a similar system so that alarms are always presented no matter what page is currently being viewed. Minimum requirement: Fully graphical operator interface Graphic resolution 1280 x 1024 pixels Windowing facility for displays Support of redundancy Free development of graphics pages by the means of a graphical editor Capable of 500 graphics pages Plant graphics shall be dynamic and show live plant data Capable of 30000 process variables UJ
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Recording and archiving of the plants data in accordance with standards Ready/fast access to archived data User configuration and development of protocols and archives Alarm management to relevant standards (see also item Alarm classification). Set-point values shall be operator configurable Simulation of the whole plant in off-line modus Menu-guided template-orientated tools for configuration
Detail requirements of the Graphical User Interface: The contractor shall initiate a meeting at the start of the development of the graphical user interface (GUI) package and organize regular meetings as necessary to monitor the development of the GUI- structure and layout. No development (also of parts) of the GUI-package shall be proceeded unless the approval of the engineer. The software package shall be designed in such a way, that every operator shall login at the beginning of his working shift. A permanent log record shall be written which shall document all manipulations and operations performed by the active user. This log record shall allow to check and control all activities initiated by the tunnel operator and shall document any manual operation. The log file shall only be accessible to the GUIadministrator. No edit or delete function for these log files shall be available to the tunnel operators user group. The software package shall be controllable by mouse and keyboard. Any selection along the menus shall be possible by using the mouse pointer. With a mouse click the corresponding menu shall be highlighted and opened. Finally speaking the handling of the software package has to follow closely Microsoft Windows and the known Microsoft Windows features such as pulldown menus, toolbars, tick boxes, control and dialog boxes, progress controls, sliders, etc. The GUI-package shall run automatic system tests in cycles and record/store a protocol of such tests. Any system equipment, which can be tested on proper function, shall be tested by the software. The results of these tests shall be written / stored into the automatic system check log file whereby every testing loop shall be recorded and the verification of the function and status of the system shall be recorded together with the date and time of the relevant check. The GUI has to meet the requirements of a modern and ergonomic visualisation system in automation and control systems.
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It shall include, but not be limited to: Safe user interfaces through customized windows Ergonomic picture refresh by double buffering Complex control desks based on multi-screen technique zoom, pan and decluttering techniques for world maps
Animation of picture elements in any way desired through automatic damage repair All graphical features shall be wholly and interactively customisable by using editors Object-oriented architecture gives extension capability Client/server architecture for scalability The GUI shall offer a complete solution, which can be used without additional programming. Windows in automation and control systems: The windows of the GUI shall bring different pictures on the screen at the same time. In contrast to most of the interactive applications, the arrangement of the windows shall only be partly controlled by the user. In the automation and control industry the use of windows shall be considered before the operating period and, like the picture contents, shall be custom-designed. The GUI for automation and control shall distinguish between information that is relevant for safety and less important information. The window manager shall offer multiple mechanisms for the creation of customized safe user interfaces including: Definition of priorities shall windows make overlap Fixed or partly fixed window layout Constrain-able interactive user input options Control of the window manager
Multi-screen technique: An ergonomic design of picture contents, as well as the use of a customized, suitable window manager, shall enable the tunnel operator to control bigger parts of the process. The multi-screen technique of the GUI shall offer the possibility to spread the pictures over different monitors at one workplace. The handling of all monitors shall be possible with the same input devices without switching. UJ
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Also application programs shall not need to be changed when switching to multi-screen configurations. Damage repair and double buffering: The generation of graphics shall be cut down to the necessary minimum because of the time it requires. The GUI attains this by using a hierarchical display-file concept. If an object is updated, the objects lying beneath shall be repaired. As a result, the GUI shall supply completely quiet pictures even with high update rates, independent of the types of the objects and overlaps between them. World map and zoom decluttering: It is usual to show the process in few, but large, pictures (world maps). Generally only parts of the pictures have to be displayed. Depending on the operating situation different zoom levels have to be selected. Depending on the level of detail, picture elements shall not only be drawn smaller but also even totally suppressed (decluttering) and eventually substituted by new ones. This method shall be completely custom-configured. The degree of decluttering has to be adjusted as desired. Damage repair and double buffering have to be absolutely necessary for the use of the world map technique with decluttering. The navigation within a large picture shall be effected with, for example, configurable keys or directly via function keys. The various zoom levels permitted in a given window can be configured as attributes of the window, so that zooming by function keys can also be completely disabled. Animation of process pictures: The clear presentation of process dynamics shall be most significant for the quality of an user interface. This sets special requirements for the variability of the available display elements and for the flexibility of the process links. At the GUI every attribute of a picture element shall be linked with the value of a process variable. Thereby rules for combination shall be specified so that it is no longer necessary for the application to pre-process the process data for graphical display. Each picture element shall have a number of attributes, which can be used for animation of the process picture. Even sophisticated display techniques such as moving an object or changing the objects size shall no longer be a problem for the GUI. Symbols shall be constructed with basic graphical primitives such as lines, polygons and circles and stored in symbol libraries. Arithmetic and logical functions shall be available for the pre-processing of process values. There shall be no problem to link different process values to one graphical attribute or to make different graphical attributes dependent on the same process variable. Curves/graphs: An important display element of the GUI shall be the set of curves/graphs. This element shall provide up to four curves and scales within a common or tiled co-ordinate system. UJ
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The far-reaching parameter-setting options shall make costly programming unnecessary: 1 to 4 curves per set of curves Overlapping or tiled co-ordinate axes Linear or logarithmic scaling Scale division and labelling Display of the data as position (x/y) or trend curves (t/y) Bars, dots, area and line representation with linear interpolation Full graphical attributing of the curve (colour, texture, hatching etc.) Embedded status display (e.g. texture, colour) Virtual rulers for exact value reading and input Rolling curves for trend display The set of curves automatically shall take care of consistency between the values shown and the scales to make very simple configuration of complex curve and trend pictures possible. Double buffering and damage repair shall ensure completely smooth updating behaviour. Process operation: As important as the visualization of the process is its operation via the GUI. Therefore efficient mechanisms are needed which allow direct manipulation via the process picture. Due to clear and operation-oriented philosophy, the operation staff shall fully concentrate on managing the process. The harmony of display and interaction mechanisms has to support the acceptance of the user interface. In the GUI the operation of a picture element shall be linked to a process variable similar to the linkage between process variable and a picture element. Due to the flexibility of the process link, nearly every operating philosophy can be realized. Virtual keys shall be used to display pictures in windows. This saves the operator from long searches and makes programming unnecessary at the same time. Picture design: Process pictures and their links to the process shall be interactively designed. Productivity during the picture design phase is essential. Since picture design is often done or finishes off by the plant operator, the ergonomic of the picture design tools is an important quality. Picture design shall work on the principle of direct manipulation, i.e. you point to a picture element with the cursor and change it as required. It shall be also simple to copy a picture UJ
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element, so that after a short period of time a complete process picture is constructed by duplicating picture elements from a small stock and changing their attributes. The process links shall be described in a form. For picture design the process variables shall have names, which come from the application process model. Forms and menus shall be made with the forms editor in the same way. Desktop design: A window-oriented user interface can only survive in automation and control systems if it guarantees the safe operation of the whole window system. Therefore mechanisms are needed which prevent unpredictable or unlicensed situations. For this purpose the GUI shall offer a desktop editor. With the desktop editor, the layout and the behaviour of the complete user interface shall be changed in an interactive way. Every window shall be configured using parameters with regard to its priority as well as to its overlapping behaviour, its interactive feature and its position on the desktop. Central resources such as colour tables and graphical attribute sets shall be defined individually for each desktop. Moreover the desktop editor shall be used to define the workbench with the users tools available. For example, at a system administrators desk or system engineer terminal all editors shall be enabled, whereas at the desks in the automation and control room only monitoring and control of process pictures are possible, in order to prevent the picture(s) from being altered. Time and calendar: A GUI in automation and control systems has to process time-correlated data at the user interface. An exact time-synchronization of the complete tunnel system shall be provided and guaranteed by the contractor (similar to DCF77-longwave-receivers in Europe). Hardcopy: In automation and control operation the documentation of process pictures and operating situations on paper is as necessary as the ability to place picture material at the disposal of postprocessing tools. The GUI shall export every picture as a Computer Graphics Metafile (CGM). Moreover there is the possibility to export screen contents as pixel dumps (like the bitmap-format). Further processing tools, such as a CGM to PostScript converter and a networked hardcopy server shall be provided. Application program interface: The architecture of the GUI shall be basic on the client-server model. Acting as a server the GUI provides services, via an Application Program Interface (API), for use by application programs for controlling the GUI. Conversely, the GUI shall also act as a client toward application programs, informing them of events on the user interface. In the simplest case, an application must only keep the GUI supplied with process values (updating). User inputs shall be processed locally and where appropriate, cause the value of a process variable to UJ
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be sent to the application. In different cases, data entry forms must be used, or alphanumeric dialogues must be conducted using a terminal emulation. The GUI has to provide functions that enable existing form systems to be used with applications. If the configurability of the window system shall not be sufficient, e.g. to emulate a given operating philosophy, applications may gradually be given increased control over the window system. It shall be even possible to access GUI functions. On this basis, special editors, operating philosophies, etc. shall be realized at the application end. As a server the GUI shall ensure the consistent display and permanent storage of all objects. The GUI shall be linked to application programs using modules implemented in C/C++ which have the task of converting the interface functions into remote procedure calls and vice versa. Where the application and the GUI run on different computers they shall be connected across the TCP/IP network. Updating: When designing a picture, the process picture editor shall be used to link picture variables to process variables. During design process variables have to be identified by name. The application shall be subsequently inquired to ensure consistency between the applications data model and that of the GUI and the process variable shall be given a short identifier so that when it comes to updating only the short identifier and the actual value of the changed process variable must be interchanged across the API. The process variable activation and deactivation mechanism accompanying the display and dismissal of picture elements shall keep the application informed on which process variables are visible and in need of updating. Data exchange between the GUI and the application has to be reduced to the necessary minimum and the application is made able to handle even the largest pictures. Forms dialogue: The form systems integrated in GUI shall be used by the application for user dialogues. Forms shall be designed interactively using the forms editor. Elements of forms have to be identified with freely definable names. The GUI itself has to manage most of the forms dialogue and shall inform the application of the inputs made. Dialogue routines shall be created in several steps by specifying at which point(s) in the dialogue the GUI shall inform the application on the process of operations. Object orientation: The GUI shall be object-oriented and an object oriented software system, i.e. all elements (objects) of the graphical interface are represented within the software as object types (classes). Object types are hierarchically derived from each other (class hierarchy), hence each class needs to be implemented and testes only to the degree that it differs from the upper class. Pictures in the GUI shall often consist of a large number (several thousands) of object instances, variations in the attributes of which give practically unlimited design possibilities UJ
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for process pictures. The basic functions of the GUI shall provide mechanisms for the storage of objects and efficient access to objects. The display-file concept shall be likewise directly embedded in the object-oriented architecture of the graphical user interface.
Data base system: An unlimited relational data base system based on Oracle or equal shall operate in the background permanently online and is not subject to the running of the graphical user interface package. Data exchange shall be achieved by using a SQL-language Activities shall include: Gathering of data saving of data archiving of data Retrieval of archived of data input of data Output of data Manipulation of data Logging of data Data exchange between the SCADA system and the plant shall use a data point list, which shall be developed by the contractor for approval of the engineer. It shall contain all necessary plant data points (digital inputs and outputs, analogue inputs and outputs, totalised or count-values, operator commands as well as data derived by software, e.g. results of calculations). Real-time values of each measured value shall be watched automatically; out of range values shall cause an alarm at the Control Centre. No data shall be lost or corrupted during data exchange with the PLC systems distributed I/O units. Any data transmissions with detected faults shall be repeated up to three times. If these also fail, an alarm shall be announced at the Control Centre and service buildings. High data integrity shall be achieved by using suitable soft- and hardware. All configuration and archives shall be backed up on removable media automatically (see paragraph storage devices below). After a loss of power (NET+UPS) the whole system shall reboot automatically. This shall include control of the hard disk(s) and other components. The whole process picture shall UJ
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be stored in short time on hard disk to achieve a high data safety in the case of a breakdown. Independent of any further evaluation method of data all data records shall be recorded in ASCII format for easy use in other applications. The different components of the data records shall be delimited / separated using semicolon characters so that an easy import in Microsoft Excel is possible. The data storage shall be organized in such a way that the data of every different subsystem is stored within a separate directory below a Data storage directory. The storage system shall be designed to use one further level of the maximum (needed) levels of the file tree. The system shall write all data records into one file for each installation/subsystem (tunnel lighting, tunnel ventilation, etc.) per day. The time span for any day file shall start at 0:00:01 hours and shall last until 23:59:59 hours. The naming of the files shall be such that the type of stored data as well as the respective day can be identified by the file name. Storage devices: In addition to the hard disc drives, each PC/server shall be fitted with a DVD-writer/drive and CD-RW-drive for a fast restore of system files and standard software of the Control Centre and service buildings. An automatic data backup shall be included into the SCADA system. The data backup shall be performed by standard software available and shall be installed to perform a full data backup every week and an incremental backup of data on a daily basis. These backups shall be realized by RAID-Level 5 system and also by magnetic-tapes. For the backup with tapes, DAT-drives shall be used. The tapes shall have a capacity of at least 20 GB. Network software: Standard software shall be provided using TCP/IP: The connection between the remote transmission centrals and the SCADA processor terminals shall be realized with a redundant Ethernet-LAN, handling 1 Gbit/s. Connection between workstations (visualization and control) and the SCADA processors shall be made with a redundant Ethernet-LAN handling 1 Gbit/s. Printers and the integration / parameterization PC terminal shall be connected to this LAN too. User and project specific software: An object orientated programming language C++ shall be used. Programming tools for system development by the maintenance staff including C++ compiler, source editor and debugger shall be included.
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13.4.4.2.4. CCTV CONTROL VIA THE CENTRAL COMPUTER SYSTEM
Each CCTV Camera shall be connect-able / switch-able to each CCTV monitor, to the digital video recording unit and to the video detection unit by an own process picture via the central computer system. The monitor control or the manual camera selection shall be possible by this process picture. When an incident (fire extinguisher removal etc.) happens, the camera of the section being concerned by this incident shall be locked on automatically to the alarm site, the process pictures of the central computer system, which show the overview of the CCTV system of tunnels, shall identify this camera optically (e.g. alarm colour of the camera symbol or maintenance niche symbol).
13.4.4.2.5. PRINTERS A colour printer shall be located near the workstations (control and visualisation computers). The printers shall have a solid constructed rack with four castor wheels and a basket for the paper. Colour printer: High-speed colour ink jet printer. Format: A4 (297 x 210 mm) and A3 (420 x 297 mm) Printing speed: at least 10 pages/minute (A4, graphic, colour) Paper Trays: 1 x A4, 1 x A3 (Multi-purpose tray) Internal memory: at least 8 MB, expandable Resolution: 1200 x 600 dpi for text and graphics The printer shall have an Ethernet interface and shall be connected to the Printer Local Area Network (LAN) of the central computer system. The printer shall operate with automatically fed single sheets. 10000 pages of paper together with a storage cabinet shall be provided as well as filing equipment for that amount of printed records and ten colour tanks, at least four colours.
13.4.4.2.6. COLOUR SCREENS At the Control Centre shall be situated 5 screens and in each service building 2 screens for tunnel control system. They shall be colour screens with 22" screen diagonal and shall be designed for visualisation. Technical specifications: Colour TFT screen with 22 screen diagonal Resolution: 1920 x 1080p UJ
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Supply-voltage: Multi-standard: Inputs:
100 to 250 VAC PAL FBAS, standard video signal 1 Vpp at 75 Ohm, DVI Durable metal housing
All screens shall possess a dark palpation, for example if no signal is connected to the input of the screens the screen shall get switched dark (no screen flares/flickering). The screens shall be placed on the desk or hanging down from the ceiling or mounted on a wall. The screens also shall be designed for an operation of 24 hours a day, 365 days a year.
13.5. CABLING
Included in this article shall be all optical fiber cables inside tunnel Niayesh Tunnel, at the portal areas as well as further on to Control Centre as required for the whole telecontrol system. The number of optical fiber cores in the cable shall be at least 16 cores for Tunnel LAN, CCTV and emergency throughout the tunnel and at least 10 cores for all data and information to Control Centre. Single mode fibers 9/125 m (micrometres) or multi mode fibers 50/125 m shall be used. -Traction relief: Aramid yarn. -Non-metallic protection against vermin (PA). -Black PE sheathing, 8.5 mm diameter. Splicing has to be done in splicing boxes, degree of protection at least IP 53. These cables shall be blown into cable conduits for fiber optical cables installed in cable ducts. Optical fiber cables shall be according to the particular ITU-T standards. All appliances and work/labour needed for the installation itself, for splicing and for fault location shall be included in this article. Optical fiber cables: Tunnel-LAN (cabling between PLCs) CCTV System (cabling between mux) MV Protection System (cabling between LCUs) Optical fiber cable Ring Singlemode: A-DF(ZN)2Y 4x4 E9/125 1-8 fibers for Tunnel LAN 9-12 fibers for CCTV System 13-16 fibers for Medium Voltage System Protection UJ
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Tunnel LAN (cabling between Distributed I/Os): Optical fiber cable Ring Multimode: A-DF(ZN)2Y 4 G50/125 CCTV System (cabling between cameras and mux) : Optical fiber cable Single mode: A-DF(ZN)2Y 2 E9/125 Emergency Call System (cabling between MNs): Optical fiber cable Ring Single mode: A-DF(ZN)2Y 4 G50/125 Public Address System: Optical fiber cable Single mode: A-DF(ZN)2Y 4x12 E9/125 Fire Detection System: Optical fiber cable Ring Single mode: A-DF(ZN)2Y 4 E9/125 Public Address System: Optical fiber cable Ring Single mode: A-DF(ZN)2Y 4 G50/125 Following plug-in systems shall be established: Tunnel-LAN (cabling between PLCs) CCTV System (cabling between mux) Optical fiber cable Ring Single mode: E2000 Tunnel LAN (cabling between Distributed I/Os): CCTV System (cabling between cameras and mux) Emergency Call Unit Escape Route Orientation Optical fiber cable Ring Multimode: SC Public Address System: Optical fiber cable Single mode: E2000 Fire Detection System: Optical fiber cable Ring Single mode: E2000
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14. BUILDING POWER AND LIGHTING INSTALLATION FURNITURE
14.1. GENERAL
This article includes the complete building installation and furniture in MVS-Niches Service Buildings and Control Centre. All installation material as well as all installed equipment has to accord to the Iranian regulations and standards. Apart from that, the newest standards and technologies shall be used. The cabling of building installations shall also be laid in the raised floor. But if necessary, the cabling shall be installed on-walls in PVC-conduits. Also the room lightning shall be installed within conduits on the walls and ceiling. The conduits shall be installed only vertical or horizontal (only in angles of 0 or 90 to each other and to walls, floor and ceiling). The degree of protection for all materials and facilities (e.g. switches, plug-sockets, luminaries, etc.) shall be IP 43. All low current sockets shall be equipped with a ground contact. A heating system shall be necessary only in the Service Buildings and in the Control Centre. But the engineering of building installation in service buildings is not part of these documents. In the tunnel, that means in MVS-Niches the temperatures will not drop to the point, that heaters will be necessary. In the service buildings and Control Centre furniture shall be required. The furniture is among others necessary to carry equipment like computers. All furniture shall be standard furniture with high quality. The employer determines the colours of furniture. The furniture shall be delivered and built up.
14.2. SCOPE OF WORK
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14.2.1. INSTALLATIONS IN MVS-NICHES

Luminaries 36W Switches Sockets Power Sockets Escape Rout Lightings Raised Floors Automatic fire detectors
14.2.2. INSTALLATIONS IN CONTROL CENTRE

Luminaries 36W Switches Sockets Electrical Heaters Desks for Controlling Roll Containers Desks Swivel Chairs Cabinets Raised Floor Automatic Fire Detectors
14.2.3. INSTALLATIONS IN SERVICE BUILDINGS

Luminaries 36W Switches Sockets Electrical Heaters UJ
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Desks for Controlling Roll Containers Desks Swivel Chairs Cabinets Raised Floor Automatic Fire Detectors
14.3.1. INSTALLATIONS
The exact positions of installations (luminaries, sockets, switches, escape route lightings and electrical heater) in the MVS-niches, Service Buildings and Control Centre are shown in the drawings. Room Lighting: The lighting system shall consist of standard and emergency lighting circuits. Generally about every second lamp shall be connected to the electric circuit of the emergency lighting. In the buildings and niches fluorescence lamps with 36W shall be used. The lamps shall be mounted on walls or ceilings. If they are mounted on the walls, the height shall be about 2.5 4m, depending on height of the rooms. All fluorescence lamps shall be equipped with electronic ballast. In the Control Centre and Service Buildings workstation luminaire shall be used. They have a grid, so the operators wont be blinded during working. The luminaries also shall be single flamed with 1x36W. Sockets: In all rooms sockets shall be installed. Additionally telephone sockets and Electronic Data Processing Plug Sockets for service and maintenance shall be installed. In MVS-niches also power sockets are required. The plug sockets and power plug sockets shall be dimensioned for a rated current of at UJ
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least 16A, and a nominal voltage of plug sockets 230V and power plug sockets 400V.
To guarantee an uninterruptible power supply for different devices, several plug sockets inside the control room of the service buildings and control center have to be connected to the UPS system. These plug sockets shall be marked especially, for example with coloured covering, etc. Switches: Switches (one-way switches) shall be dimensioned for a rated current of at least of 10A. In front of the doors to the individually rooms of the MVS-Niches and Service Buildings, motion detectors shall be mounted instead of switches. Those motion detectors better, for maintenance work. The degree of protection shall be IP54. Escape Route Lighting: In each room of the MVS-Niches and Service Buildings an emergency flashlight shall be placed above the doors, so in case of incident it is easier to realize the escape route. The indication of escape route occurs by luminaries with battery chargers, installed over the doors. They shall be lightened all the time. Generally they shall be connected to the UPSsystem. Electrical Heater: The Control Centre and the Service Buildings shall be heated by wall mounted electrical heaters with 2 kW each and shall be controlled by an adjustable thermostat (5 to 25 C) directly on the heater. Heaters shall be made of steel with temperature resistant painting. Raised Floor: The raised floor consists of substructure, framework and base plates. The size of each base plate shall be 600 mm x 600 mm. No gap shall exist between the individual base plates, so in these spaces no dust can be collected within some time. The whole raised floor has to be levelled. Before the substructure can be mounted, the ground floors have to be cleared and sealed. The substructure of the raised floor has to be height-adjustable, because generally the ground floor is unevenness. The material of the substructure, situated in the MVS-Niches shall be made of stainless steel material no. 1.4401. The material of the substructure situated in the Service Buildings and in Control Centre shall be made of galvanized. In rooms, where distributors shall be placed, own substructures for the distributors shall be mounted. Therefore the expected weights shall have influence to dimensioning of the substructure. The load per area shall be at least 6 kN/m and below distributors 10 kN/m. In every base plate cut-outs may be cut to lead cables or something else through them. UJ
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Despite the cut outs, the bearing-capacity of the plates must not be diminished.
Generally the plates, for the raised floors shall be wooden, but covered with High Pressure Laminate-flooring (with antistatic character). The colour and pattern of these flooring will be determined by the employer. The plates of the raised floor in the MVS-Niches and Service Buildings (except the ones in the MV-room) shall have an aluminium sheet on the lower side and an edge protection on the sides against moisture and fire. Only the plates in the MV-Room in the MVS-Niche and Service Buildings shall be made of stainless steel (same material as substructure). The flooring on these stainless steel plates shall be rubber-knobs (antistatic). A wall border with the same material as the plates also shall be fixed in all rooms. In the Service Buildings Adit 00 and Nonahalan the contractor shall equip the panel-, control panel-, control room and the corridor with raised floor. For every building, where a raised floor is installed, the contractor shall deliver a vacuum lifting tool, for an easier removing of the plates of raised floor. Cabling: The cabling of lighting in the MVS-Niches and Service Buildings shall be NHXH E90/FE180 3x2.5mm2. All other installations, like sockets and switches shall be cabled with NYM cables. The telephone sockets shall be cabled with Category 6 cabling. The cabling in the buildings shall run on-walls in conduits. The conduits shall be made of PVC and the diameter DN25 and DN32. If cabling shall be crossed or splitted, junction boxes with IP54 and made of PVC shall be used.
14.3.2. FURNITURE
Operators Desk in Service Buildings: Operators desks are required to carry all devices like screens, control panels, etc. and for operating. The operators desks in the service buildings shall have a rectangular-profile. The size is approx. 2.5 m x 1.0 m x 0.8 m (length x width x height). The thickness of the surface shall be about 30 mm. The colour will be determined by the employer. An edge protection shall be needed for all edges. The legs of the desks shall be made of aluminium or steel. But the endings of the legs, which stand on the raised floor, shall be made of plastic, to prevent damages on the plates of raised floor. On lower edge of the desk surface, a cable trunking, for cabling of devices on the desk, shall be mounted. These cable trunkings are made for mounting on wall to carry the cabling of operators desk. They are made of aluminium natural anodised, with a height of 65mm, and a width of 130mm. In the cable trunking also a separation element, 3 power sockets and 1 Telephone socket shall be included. Further on, the cabling shall run through cutouts in the surface plate to the electrical equipment placed on the operator desk. The cutUJ
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outs in the surface, the amount and size depends on cabling, shall be covered by plastic covering. If anything is required to reinforce the desk surface, it shall be calculated in the price. Also the delivering, mounting and the cut-outs shall be included in the price of the control desk. Further on, the operators desk shall be ergonomically. Operators Desk in the Control Centre: A operators desk is required to carry all devices like screens, control panels, etc. and for operating. The operators desk in the Control Centre shall have a L-profile. The size of the short arm is approx. 2.2 m x 1.0 m x 0.8 m. The longer one is approx. 4.0 m x 1.0 m x 0.8 m (length x width x height). The thickness of the surface shall be about 30 mm. The colour will be determined by the employer. An edge protection is needed for all edges. The legs of the desks shall be made of aluminium or steel. But the endings of the legs, which stand on the raised floor, shall be made of plastic, to prevent damages on the plates of raised floor. On lower edge of the desk surface, a cable trunking, for cabling of devices on the desk, shall be mounted. These cable trunkings are made for mounting on wall to carry the cabling of operators desk. They are made of aluminium natural anodised, with a height of 65mm, and a width of 130mm. In the cable trunking also a separation element, 3 power sockets and 1 Telephone socket shall be included. Further on, the cabling shall run through cutouts in the surface plate to the electrical equipment placed on the operator desk. The cutouts in the surface, the amount and size depends on cabling, shall be covered by plastic covering. If anything is required to reinforce the desk surface, it has to be calculated in the price. Also the delivering, mounting and the cut-outs have to be included in the price of the control desk. Further on, the operators desk shall be ergonomically. Roll Container: The colour of the roll container shall fit to the desks (and / or is determined by the employer). It shall consist of 4 plastic-rolls and at least 4 drawers. The highest drawer shall contain an insert for pencils. The roll container may be put under the desks. The sizes of the roll container shall be approx. 0.6 m x 0.4 m x 0.7 m (length x width x height). As the desks, the roll container also shall be delivered and mounted. Desk for Service Buildings: Additionally to the controlling-desks rectangular-profile desks for maintenance and office UJ
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work are required in the service buildings. Also devices like printer or fax may be placed on it. The colour of this desk shall fit to the control desk and roll container (and / or is determined by the employer). The size of the desk shall be approx. 2.5 m x 0.8 m x 0.8 m (length x width x height). The thickness of the surface shall be about 30 mm. As the furniture, the desk shall be delivered and mounted. Desk for Control Centre: Additionally to the controlling-desk a L-profile desk for maintenance and office work is required in the Control Centre. Also devices like printer or fax may be placed on it. The colour of this desk shall fit to the control desk and roll container (and / or is determined by the employer). The sizes of the desks two arms shall be approx. 2.2 m x 0.8 m x 0.8 m (length x width x height). The thickness of the surface shall be about 30 mm. As the furniture, the desk shall be delivered and mounted. Cabinet: Cabinets are required to store documents, operating instructions, manuals, etc. Depending on the size of the cabinets, they shall have one or two sliding doors. The doors shall be lockable, and the compartments shall be adjustable in the height. The size of the cabinet shall be approx. 1.0 / 1.6 m x 0.45 m x 2.0 m (length x width x height). Per cabinet 5 compartments shall be delivered. The cabinets shall be delivered and mounted and the keys have to be handed over to the employer. Swivel Chair: The swivel chair shall consist of self-lubricating rolls, automatic lifting function, adjustable and sprung backrest. Also the seat height and armrests shall be adjustable. The pattern and colour of this chair shall be determined by the employer. As the others, the swivel chair shall be delivered and if necessary, mounted.
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15. ROOM VENTILATION AND AIR CONDITIONING
15.1. GENERAL
The electric rooms of the MVS-Niches and Service Buildings shall be equipped with a ventilation and an air-condition system. Following equipment shall be installed in the rooms: UPS and Battery room: Ventilation and Air-Condition Panel room: Ventilation and Air-Condition Control Panel room: Ventilation and Air-Condition Control room: Ventilation and Air-Condition
The ventilation and the air-conditioning system shall fulfill following: Exhaust of the waste heat of the installed electric devices Cooling of the installed electric devices Produce an overpressure in the rooms, to stop incoming smoke, dust and exhaust gases. Supply the rooms with (fresh) air to get a constant temperature and humidity.
The contractor shall install devices only, which are suitable for the operation in (MVSNiches). The run, operation and error messages of the MVS-Niche installation shall be included in the telecontrol system. The possibility to include also the run, operation and error messages from the Service Buildings ventilation and air conditioning shall be given. The concept of the ventilation and air conditioning shall be realized according to the drawings. As showed above the mentioned rooms shall be equipped with a ventilation and air conditioning system.
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The ventilation ducts shall be isolated with fire retardant material (according to DIN 4102). All air openings shall be protected with grid. To prevent a fire in the rooms, fire dampers shall be installed. In the battery rooms, the contractor shall install only equipment, which is suitable and resistant against influencing of the gas mixtures. Dissipation: In the following table the power dissipation of the various rooms is shown. The values are considered as minimum values and shall be recalculated from the contractor after the installation of the equipment. Room Control Panel Room (MVS-Niches) UPS and Battery Room Needed temperature range + 10 to + 35 C + 10 to + 25 C Power loss / Waste heat 2000 W 4000 W 6000 W
15.2. SCOPE OF WORK

Room Ventilation Air Conditioning Material
15.3.1. ROOM VENTILATION

The ventilation of the mentioned rooms takes place by means of fresh air incoming and fresh air outgoing. The transformer rooms and medium voltage rooms in the MVS-Niches and Service Buildings shall not be equipped with ventilation or air conditioning. The wall openings shall be performed by civil works. The fresh air contribution and the exhaust air suction shall be installed as in the drawings. The control of the room ventilation shall be made by a control unit installed in the distribution cabinets. In front of the door of the panel room, control panel room and UPS room, control panels with an including thermostat shall be installed.
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The control panel shall fulfill following specifications: Control panel for room ventilation in modern surface frame Adjusting knob for temperature, setting range + 10 C to + 30 C Adjusting knob for ventilation control (at least 3 steps) Integrated temperature sensor Switches to change the mode (day/night) manually Indication LEDs RS485 interface for the control unit
The ventilators for the incoming and outgoing air shall fulfill following specifications: Nominal Voltage: 230 VAC, 50Hz -Protection class: minimum IP 44 -Power: 500W -Air capacity: > 500m3/h -Noise level: less than 55 dB(A) Variable speed regulation as phase angle control: Nominal Voltage: 230 VAC, 50 Hz Protection class: minimum IP 44
The ventilation ducts shall be made of galvanized steel sheet. The dimensioning of the ducts, according to the requirements and / or is indicated in the drawings. Connection pieces, mounting material, hose connections and covering from wall break-breakthroughs shall be included in the price of the ventilation. The heating / cooling register shall be implemented in the incoming ventilation duct. The units shall be made of galvanized steel. The heating elements shall be made of stainless steel. The heater element shall be equipped with an automatically thermostat. If the cooling register can be used as heating registers, no separate heating registers will be needed. The air filters shall be exchangeable filter cartridges for quick exchange. The fire dampers shall be executed according to DIN 4102 consisting of: Housing: galvanized steel sheet -Locking device: Recoil spring must guarantee a strong closing and fixing of the fire dampers. UJ
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-Position indication: The position of the fire dampers shall be indicated manually on the housing and also electrically to the control unit.
15.3.2. AIR CONDITIONING

Compact air conditioning system shall be designed as multi-system with 3 interior units, suitable for wall and ceiling mounting and one outside unit. This outside unit also shall be suitable for wall mounting. The housing shall be of galvanized steel, the colour shall be RAL 7000 or as requested by client. The air condition system shall be vibration-free, silenced and with wide air-cooled heat exchanger. The axial flow fan shall be beard with low vibration and inclusive winding protection. The air conditioning system shall fulfil following specifications: Cooling power (MVS-Niche): 10000 W Cooling power (Service Building): 20000 W Noise level: less than 50 dB (Interior Unit)
Less than 65 dB (Outdoor Unit) Status LEDs RS485 interface for the control unit The necessary drill for the refrigerant and condensate pipes shall be established by the contractor. The control of the air condition unit shall be realized separated for the mentioned room. While the room temperature exceeds the maximum value, the air condition system will be activated. The refrigerant pipes shall be made of copper, suitable to transport the offered refrigerant of the air conditioners, inclusive all required form and connection pipes, sheets, screw connection, pipe clamps and mounting units. The refrigerant pipes shall be isolated at least 20 mm thick. The condensate pipes shall be also made of copper inclusive all required form and connection pipes, sheets, screw connection, pipe clamps and mounting units. The refrigerant pipes shall be isolated at least 20 mm thick. All necessary drills shall be calculated into the price of air conditioning.
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NIAYESH TUNNEL

VENTILATION AND SAFETY ELECTROMECHANICAL INSTALLATIONS SPECIFICATIONS

VENTILATION AND SAFETY ELECTROMECHANICAL INSTALLATIONS SPECIFICATIONS

Corrections according to comments of client

G. Lechner 21.09.2011 A. Schulter 21.09.2011

Ingenieurleistungen fr Elektrotechnik und Maschinenbau

Lechner & Partner ZT GmbH

Ventilation and Safety Electromechanical Installations

Specifications Rev. C 19.09.2011

1.1.3.1. 1.1.3.2. 1.1.3.3. 1.1.4. 2.

7.3.2. 7.3.2.1. 7.3.3. 7.3.3.1. 7.3.3.2. 8.

9.4. 9.4.1. 10.

CABLING.............................................................................................................................................133 SERVICETELEPHONESYSTEM ........................................................................................................133 .

11.1. 11.2. 11.3. UJ

12.1. 12.2. 12.3.

13.1. 13.2. 13.3. 13.4.

13.4.4.2.4. 13.4.4.2.5. 13.4.4.2.6. 13.5. 14.

15.1. 15.2. 15.3.

15.3.1. ROOMVENTILATION......................................................................................................................192 15.3.2. AIRCONDITIONING........................................................................................................................194

1.2. BASIC INFORMATION

1.2.1. SUPPLEMENT TO THE CONTRACT ARE THE FOLLOWING DRAWINGS

NIAY-DD-SE00-DWG-EM-823-0 NIAY-DD-SE00-DWG-EM-855-0 NIAY-DD-SE00-DWG-EM-856-0 MAS BG BG UJ UJ UJ

22.07.2011 13.09.2011 13.09.2011 final final final

the non-intelligent equipment shall keep the status quo only.

1.3.1. CONNECTED LOAD

160 kVA 100 kVA 100 kVA 100 kVA

250 kVA 125 kVA 125 kVA 100 kVA

160 kVA 100 kVA 100 kVA 100 kVA

Summary load approx.

1.4. GENERAL CONDITIONS

1.4.1. GENERAL INFORMATION

1.4.2. SCOPE OF WORK

1.4.3. TECHNICAL CONDITIONS

QUALITY OF MATERIAL AND WORKMANSHIP

where expressly stated otherwise.

GROUND AND BONDING

MINOR WORKS INCLUDED

MATERIALS FOR MAINTENANCE

STANDARDS AND REGULATIONS

ITU-R ITU-T IEC IEE VDE DIN

1.4.3.10. WARRANTY, MAINTENANCE, SPARES

FACTORY ACCEPTANCE TESTS (F.A.T)

F.A.T. - ENVIRONMENTAL TESTS

F.A.T. - TECHNICAL TESTS

F.A.T. - SYSTEM TESTS

SITE ACCEPTANCE TESTS (S.A.T)

1.4.5. STAFF TRAINING

PROJECT FOR EXECUTION

FINAL SYSTEM PROPOSAL

All SCADA system

SOFTWARE FINAL SYSTEM PROPOSAL

HARDWARE FINAL SYSTEM PROPOSAL

FINAL DOCUMENTATION - SYSTEM MANUALS

The final documentation shall consist of the following parts: UJ

HARDWARE, MAINTENANCE AND SERVICING MANUAL

TUNNEL OPERATOR'S MANUAL

The manual shall be suitable for continuous usage.

Seven copies of each document shall be provided.

1.4.7. GENERAL EXPANSE

2. MEDIUM VOLTAGE EQUIPMENT

2.2. SCOPE OF WORK

Grounding system of medium voltage system Constructions Accessories

2.3. TECHNICAL SPECIFICATION