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A Report on Transfrmer (Part-2)

A Report on Transfrmer (Part-2)

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Published by Murshedur Rahman
A thesis on transformer manufacturing and management.
A thesis on transformer manufacturing and management.

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Published by: Murshedur Rahman on Oct 21, 2011
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12/17/2013

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Independent University Bangladesh
 
[
TRANSFORMER-DESIGN & MANUFACTURING AT GEMCO LTD
]
 
GEMCO ltd
 
Page 1
CHAPTER 1: Introduction
1.1 Internship
An internship is a type of work experience for entry-level job-seekers. Internships involveworking in your expected career field, either during a semester. Besides gaining valuableexperience, we get exposed to the business environment and gain valuable references andnetwork contacts. Career counselors, employers, and others have long touted the importance forstudents to work one or more internships during their university years. Internships are seen bystudents as potentially valuable tools to explore general career avenues as well as specificcompanies. Such arrangements can provide us with valuable work experience (both practical andfor résumé enhancement) and an opportunity to line up a job before graduation. In addition tosecuring good work experience, students also may be able to gain academic credit learning bydoing and being exposed to professionals working in the field provides valuable experience, aprofessional reference and often leads to a position upon graduation.
1.2 Origin of the Report
The entitled report ―
TRANSFORMER-DESIGN & MANUFACTURING AT GEMCO LTD
isoriginated from the partial fulfillment of the Bachelor of Electrical & Electronics Engineering of Independent University Bangladesh. This is a report on the internship that I have completedfrom General Electric Manufacturing Company Ltd. I worked specifically in the TransformerDesign & Testing Station. These particular
departments‟
deals with the design, process, andquality check and control of the transformers of the GEM plant. During my internship I made adetailed study on the whole system of the transformer testing station and also the wholetransformer manufacturing system. This documentation includes the details description of mystudy during my internship at General Electric Manufacturing Company Ltd.
1.3 Methodology
For this particular study, the data was collected in three ways: from the practical field, from keypersonals and from different official documents.
1.4 Limitations
The limitation I faced during my internship was: The major limitation faced was mainly timeconstraint, which prevented in-depth and detailed work related to the transformer manufacturingprocess. Some information which was confidential to the company was not revealed for thework. It is quite impossible to learn all the traits of the transformer manufacturing process withinthis short time. So there is some lacking of information regarding the topics of the report.
 
Independent University Bangladesh
 
[
TRANSFORMER-DESIGN & MANUFACTURING AT GEMCO LTD
]
 
GEMCO ltd
 
Page 2
CHAPTER 2: GEmco ltd
 
2.1 Company profile
Figure 2.1: Logo & Motto of GEMCO ltd
Electricity is an index of civilized nation and a necessity on the day to day life of the people.National development of a country is judged by the quantum and amount of electricity itproduces and consumes. The Government has taken effective plans to spread electrical network to all corners of the country with a view to developing infrastructure as well as building up andimproving the rural economy.In order to achieve the above objectives the scheme of establishment of a heavy electricalcomplex in the name of General Electric Manufacturing Plant at North Patenga, Chittagong wasformally and finally approved by the Government of Bangladesh in 1972. As an enterprise of Bangladesh Steel & Engineering Corporation, it was emerged as a public limited company in1979 and renamed General Electric Manufacturing Company Limited popularly known asGEMCO. It is today the largest engineering and manufacturing enterprise in Bangladesh.GEMCO is now manufacturing and supplying a major portion of Electrical Distributionequipments required by the power sector of the country. In present open and free market scenarioits products have been established as highly reliable and competitive with internationalmanufacturers. GEMCO has already stamped its mark significantly through its products andservices by maintaining highest degree of quality and technical standard. A vast reservoir of manufacturing skills and management - the GEMCO family comprises a formidable team of engineers, managers and trained technicians. Together they are able to offer high qualityproducts and services with professional excellence.The enterprise is manufacturing and servicing quality Transformers and for national agencieslike Bangladesh Power Development Board(BPDB), Rural Electrification Board(REB), DhakaElectric Supply Authority (DESA), Dhaka Electric Supply Company(DESCO) etc.[enjoys 50%of the government quota] & also other private organizations.
 
Independent University Bangladesh
 
[
TRANSFORMER-DESIGN & MANUFACTURING AT GEMCO LTD
]
 
GEMCO ltd
 
Page 3
2.2 Products / Services:
 
i) Transformers:
 Power Transformer, 3 Phase, 33/11KV, 1 MVA to 5 MVADistribution Transformer, 3 Phase, 33/0.415 KV, 100 KVA to 250 KVADistribution Transformer, 3 Phase, 11/0.415 KV, 50 KVA to 500 KVADistribution Transformer, 1 Phase, 6.35/0.24 KV, 5 KVA to 50 KVADistribution Transformer, 1 Phase, 11/0.24 KV, 15 KVA to 25 KVA*
Apart from these, other rated transformer are manufactured as per requirements of clients
 
ii) Other Electrical Items:
 11 KV & 415 Volt, HT & LT Switch Gear.PFI Plant upto 250 KVAR, Drop out Fuse, 11 KVDisconnector, 11 KV, Lightning Arrestor, 11 KV
iii) Repair & Miscellaneous Works:
 Damaged Distribution & Power Transformers upto 20 MVAManufacture & supply of Electrical Sub-station.Shearing & Bending of M.S. Plates upto 10 mm thicknessElectroplating Facilities. Transformer Oil Centrifusing, Testing etc.
2.3 Installed & Attainable Capacity of the Unit:
 
Installed Capacity:
6922 M. Tons (three shifts) per year
Attainable Capacity:
1850 M. Tons or Equivalent 1875 Nos. of 200 KVA Transformers(Single shift) per year.
2.4 Quality / Standard of the Products:
 
Manufactured and Tested as per International Standards IEC/ANSI/BS.ISO 9001-2000 Certified
2.5 location:
North Patenga, Chittagong-4204, Bangladesh.

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