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Solutions Chapter14

Solutions Chapter14

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Published by Ali Rehman
facility planning and layout: MRP & ERP CHAPTER 14 SOLUTIONS
facility planning and layout: MRP & ERP CHAPTER 14 SOLUTIONS

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Published by: Ali Rehman on Oct 22, 2011
Copyright:Attribution Non-commercial

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05/10/2013

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1
BUS P301:01
CHAPTER 14: MATERIALS REQUIREMENT PLANNING (MRP)
 – 
 Suggested Solutions to Selected Questions
Summer II, 2009
Question 14.1An exploded bill yields the following:Item J: 200 unitsItem K: 200 1 = 200 unitsItem L: 200 4 = 800 unitsItem M: 200 2 = 400 units.Question 14.2The time-phased assembly plan for the gift bags is:Production of item M should be started by noon.Question 14.3(a)
 
Product structure:(b)
 
 
2
BUS P301:01
Question 14.11(a)
 
WeekItem 1 2 3 4 5 6 7 8 9 10 11 12
A Gross requirement 100 50 150Order release 100 50 150H Gross requirement 100 50Order release 100 50C Gross requirement 100 100 50 50 150Order release 100 100 50 50 150
(b)
 
Level: 0 Parent:
 — 
Quantity:Item: A Lead Time: 1 Lot Size: L4LWeek No. 1 2 3 4 5 6 7 8 9 10 11 12
Gross requirement 100 50 150Scheduled receiptOn hand 0 0 0Net requirement 100 50 150Planned order receipt 100 50 150Planned order release 100 50 150
Level: 0 Parent:
 — 
Quantity:Item: H Lead Time: 1 Lot Size: L4LWeek No. 1 2 3 4 5 6 7 8 9 10 11 12
Gross requirement 100 50Scheduled receiptOn hand 0 0Net requirement 100 50Planned order receipt 100 50Planned order release 100 50
Level: 1 Parent: A, H Quantity: 1XItem: C Lead Time: 2 Lot Size: L4LWeek No. 1 2 3 4 5 6 7 8 9 10 11 12
Gross requirement 100 100 50 50 150Scheduled receiptOn hand 50 0 0 0 0Net requirement 50 50 100 50 50 150Planned order receipt 50 100 50 50 150Planned order release 50 100 50 50 150
 
3
BUS P301:01
Question 14.12(a)
 
WeekItem 1 2 3 4 5 6 7 8 9 10 11 12
A Gross requirement 100 50 150On hand:
 — 
0 0 0 0Net requirement 100 50 150Order receipt 100 50 150Order release 100 50 150H Gross requirement 100 50On hand:
 — 
0 0 0Net requirement 100 50Order receipt 100 50Order release 100 50B Gross requirement 100 50 150On hand: 100 100 0 0Net requirement 50 150Order receipt 50 150Order release 50 150C Gross requirement 100 100 50 50 150On hand: 50 50 0 0 0 0Net requirement 50 100 50 50 150Order receipt 50 100 50 50 150Order release 50 100 50 50 150J Gross requirement 100 50On hand: 100 100 0Net requirement 0 50Order receipt 0 50Order release 50K Gross requirement 100 50On hand: 100 100 0Net requirement 0 50Order receipt 0 50Order release 50D Gross requirement 50 150On hand: 50 50 0Net requirement 150Order receipt 150Order release 150E Gross requirement 50 100 150On hand: 75 75 25 0Net requirement 75 150Order receipt 75 150Order release 75 150F Gross requirement 50 100 50 100 150On hand: 75 75 25 0 0 0Net requirement 75 50 100 150Order receipt 75 50 100 150Order release 75 50 100 150G Gross requirement 50 100 50 100 150On hand: 75 75 25 0 0 0Net requirement 75 50 100 150Order receipt 75 50 100 150Order release 75 50 100 150

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