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Group 13 Charging System

Group 13 Charging System

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Published by: api-3802918 on Oct 17, 2008
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03/18/2014

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1 3 -1
P A R T
1 3 -1
P A G E
G E N E R A LC H A R G IN G S Y S T E M
S E R V IC E
1 3 -1
P A R T
1 3 -2
A U T O L IT E A L T E R N A T O R S
.1 3 -1 3
P A R T
1 3 -3
A U T O L IT EA L T E R N A T O RR E G U L A T O R S1 3 -1 6
P A R T
1 3 -4
5 3 -A M P E R EL E E C EN E V IL L E
A L T E R N A T O R
1 3 -2 1
P A R T 1 3 -5
P A G E
L E E C E N E V IL L E A L T E R N A T O R
R E G U L A T O R S
1 3 -2 3
P A R T
1 3 -6
S P E C IF IC A T IO N S
1 3 -2 5
G E N E R A L C H A R G IN G
S Y S T E M S E R V IC E
S e c tio n
P a g e
1 D ia g n o s is
1 3 -1
B a tte ry L o w In C h a rg e ,H e a d lig h tsD im
a t Id le
1 3 -2
C h a rg e In d ic a to r G a u g e -N o
R e a d in g o r
G a u g e O p e ra te sin
R e v e rs e
.1 3 -2
C h a rg e In d ic a to r L ig h t S ta y s O n
.1 3 -2
C h a rg eIn d ic a to r G a u g eIn d ic a te sC o n s ta n t
D is c h a rg e
1 3 -2

B a tte ry W ill N o t H o ld C h a rg e. ............ 1 3 -2 A lte rn a to r H a s N o O u tp u t. ................ 1 3 -2 A lte rn a to r H a s L o w O u tp u t.

. . . . . . . . . . . . . .1 3 -2
L ig h ts a n d F u s e s ,
F a il P re m a tu re ly ,S h o rt
B a tte ry L ife
1 3 -4
B a tte ry U s e s E x c e s s iv e A m o u n t o f W a te r
.1 3 -4
S e c tio n
P a g e
B u rn in g o f D is trib u to r P o in ts ,Ig n itio n
R e s is to rW ire ,o rC o il
1 3 -4
H ig h B a tte ry C h a rg in g R a te. .. . ...
. . . .. .. .1 3 -4
A lte rn a to r N o is y
1 3 -4
C h a r g e I n d i c a t o r G a u g e F l u c t u a t e so r
W a r n in g L ig h t F lic k e r s. ................ 1 3 - 5
2 T e s tin g
1 3 -5
A lte rn a to r T e s t
1 3 -5
A lte rn a to r R e g u la ra n d C irc u it
T e s ts
1 3 -7
B a tte ry T e s ts a n d C o n c lu s io n s.
. . . . . . . . . . . . .1 3 -8
3 C o m m o n A d j u s t m e n t s a n d R e p a i r s. . . . . . . . . . 1 3 - 1 2
B e lt A d ju s tm e n t
1 3 -1 2
4 C le a n in g a n d In s p e c tio n. . . . . . . . . . . . . . . . . . 1 3 -1 2
b le r e a s o n s w h ic h
s h o u ld b e c o n s id -
e re d w h e n a b a tte ry
is run
down or
lo w
in
c h a rg e .
C h a rg in g
s y s te m tro u b le s
such as
lo w
a lte rn a to r
o u tp u t,
n o
a lte rn a to r
o u tp u t
(in d ic a te d
b y
th e
in d ic a to r

lig h t b e in g o n o r th e in d ic a to r g a u g e s h o w in g d is c h a r g e w h ile th e e n g in e is ru n n in g ),

o r
a lte rn a to r
o u tp u t
v o lt-
a g e to o h ig h , re q u ire te s tin g o f b o th
th e
a lte rn a to r
a n d
th e
a lte rn a to r
re g u la to r.
A lte rn a to r
re g u la to r
fa ilu re s
a re
u s u a lly n o t r e c o g n iz e d e x c e p t b y th e
d ire c t e ffe c t o n th e a lte rn a to r o u tp u t
a n d , o f c o u rs e , e v e n tu a l b a tte ry
d is -
c h a rg e . A s
th e re g u la to r
is th e c o n -
tro l
v a lv e fo r
th e
a lte rn a to r,
it
a c ts
t o
p ro te c t th e b a tte ry
b y
p re v e n tin g
e x c e s s iv e v o lta g e
o u tp u t.
D is c h a rg e

o f th e b a tte ry to g ro u n d th ro u g h th e a lte rn a to r is p re v e n te d b y th e d io d e s o f

th e
a lte rn a to r w h ic h
p e rm it
c u r-
re n t
flo w
in
o n e
d ire c tio n
(to 'tJte
b a tte ry )
o n ly .
P ro p e r a d ju s tm e n t o f
the tw o
u n its
in th e a lte rn a to r re g u -
la to r
(fie ld
re la y
a n d
v o lta g e lim -
ite r),
is
v e ry
im p o rta n t.
T h e ro a d m a p ty p e o f p ro c e d u re s
w h ic h
fo llo w
w ill
a s s is t in
a lo g ic a l
T h e
c h a rg in g
s y s te m
c o n s is ts o f
a n
a lte rn a to r,
a lte rn a to r
re g u la to r,
b a tte ry ,
c h a rg e
in d ic a to r
lig h t
o r
gauge, and
th e n e c e s s a ry w irin g
t o
c o n n e c t
th e
c o m p o n e n ts
(F ig s .
1
a n d 2 ).
B a tte ry
d is c h a rg e
is
n o t
a lw a y s
d u e to
c h a rg in g
s y s te m d e fe c ts . E x -
c e s s iv e u s e o f lig h ts
a n d a c c e s s o rie s
w h ile
th e e n g in e is e ith e r o ff o r ru n -
n in g
a t
lo w
id le ;
c o rro d e d
b a tte ry
c a b le s
a n d
c o n n e c to rs ;
lo w
w a te r
le v e l
in
th e
b a tte ry ;
o r
p ro lo n g e d
d is u s e o f
th e
b a tte ry ,
w h ic h
w o u ld
p e rm it
s e lf-d is c h a rg e ; a re a ll
p o s s i-
1 3 -2
G R O U P
1 3-
C H A R G IN G S Y S T E M
w ith
n o
p h y s ic a l c o n n e c tio n
t o
th e
gauge. The
o th e r
ty p e
g a u g e
u s e s
e x te rn a l
te rm in a l
p o s t
c o n n e c tio n s .
I n
th is
c a s e , th e g a u g e w ire
is c o n -
n e c te d to th e te rm in a l p o s ts .
T o te s t th e c h a rg e in d ic a to r g a u g e ,
tu rn
th e h e a d lig h ts O N
w ith
th e e n -
g in e o ff. T h e in d ic a to r p o in te r s h o u ld
m ove
to w a rd
th e
D
o r
d is c h a rg e
p o rtio n
o f th e s c a le . T h e te s t fo r in -
d ic a tio n
in
th e
c h a rg e
d ire c tio n
is
m ade
b y
firs t
tu rn in g
o n
th e

lig h ts fo r a b o u t tw o m in u te s a n d th e n ru n - n in g

th e
e n g in e a t a b o u t 1 5 0 0 rp m .
T u rn
th e
lig h ts
o ff
a n d
o b s e rv e th e
p o in te r tra v e l. If
c h a r g e is in d ic a te d ,
th e in d ic a to r
is s a tis fa c to ry .
I f
n o
m o v e m e n t o f th e
n e e d le is
o b ta in e d , c h e c k th e lo o p
(o r c o n n e c -
tio n s )
o n
th e
re a r
o f
th e
g a u g e to
s e e if
th e b a tte ry
t o
a lte rn a to r
w ire
p a s s e s in s id e
th e lo o p
(o r
th e
c o n -
n e c tio n s a re tig h t). If
the w ire
is in
th e
lo o p
(o r
th e
c o n n e c tio n s a re
tig h t)
a n d
th e
g a u g e d o e s n o t in d i-
c a te a c h a rg e o r d is c h a rg e , th e g a u g e
is in o p e r a tiv e .
I f
th e p o in te r m o v e s to w a rd th e C
o r c h a rg e p o rtio n
o f th e s c a le w h e n
th e
h e a d lig h ts
a re
firs t
tu rn e d
O N ,
the w ire
p a s s e s th ro u g h
th e
lo o p
in
th e
w ro n g
d ire c tio n
(o r
th e
w ire
c o n n e c tio n s a re re v e rs e d ). F e e d th e
w ire
th ro u g h
th e lo o p
in
th e
o p p o -
s ite
d ire c tio n
(o r
re v e rs e th e

w ire s o n th e te rm in a ls ), o b s e rv in g th e p re - c a u tio n o f

d is c o n n e c tin g th e
b a tte ry
b e fo re w o rk in g
u n d e r th e in s tru m e n t
p a n e l.
C H A R G E
IN D IC A T O R
L IG H T
S T A Y S
O N
R e fe r to
F ig
4
fo r
th is
s y m p to m .
O th e r s y m p to m s c o v e re d u n d e r th is
h e a d in g a re : c h a rg e in d ic a to r
g a u g e
in d ic a te s c o n s ta n t d is c h a rg e ; b a tte ry
w ill
n o t h o ld
c h a rg e ; a lte rn a to r
h a s
n o o u tp u t; a lte rn a to r h a s lo w
o u tp u t.
s e q u e n c e o f p in p o in tin g
s p e c ific tro u -
b le s . A lw a y s
d e te rm in e th e c a u s e o f
fa ilu re
a s w e D a s m a k in g th e re p a ir.
N O T E !
If th e o w n e r h a s h a d p re v io u s d if-
fic u lty
w ith
th e
b a tte ry

ru n n in g d o w n a n d p a s t h is to ry d o e s n o t in d i- c a te th a t th e p ro b le m is d u e to e x - c e s s i v e n i g h t d r i v i n g , e x c e s s i v eu s e o f a c c e s s o rie s ,

s h o rt trip s o r e x te n d e d
p e r io d s o f id le , th e n it is s u g g e s te d
th a t th e c o m p le tec h a rg in g s y s te m b e
c h e c k e d .
NOTE 2

T e s t th e a lte rn a to r o u tp u t a t th e
b a tte ry . W ith th e a m m e te r in s e rie s
b e tw e e n th e b a tte ry c a b le a n d b a t-
te ry p o s t, it is n e c e s s a ryto

add 2
a m p e re sto
th e o u tp u t re a d in g o b -
ta in e d to c o v e r th e c u rre n t.d ra w n f
C H A R G E
IN D IC A T O R
G A U G E -
N O
R E A D IN G
O R
G A U G E
O P E R A T E S
I N
R E V E R S E
E ith e r
o f
tw o
d iffe re n t ty p e
in d i-
c a to r
gauges m ay
b e
e n c o u n te re d .
O n e ty p e o f g a u g e h a s e x te rn a l lo o p s
o n th e b a c k o f th e g a u g e . T h e g a u g e
w ire
is
ro u te d
th ro u g h
th e s e lo o p s
B A T T E R Y
LO W
I N
C H A R G E ,
H E A D L IG H T S
D IM
A T
ID L E
R e fe r
t o
F ig .
3
fo r
th e s e s y m p -
to m s .
P A R T1 3 -1
G E N E R A LC H A R G IN G S Y S T E M S E R V IC E
1 3 -3
B A T T E R Y
L O W IN
C H A R G E
H E A D L IG H T S
D IM
A T
ID L E
*
C H E C KF O R A B R O K E N ,
L O O $ EO R S L I P P I N G
I
G E N E R A T O R (O R A L T E R N A T O R
D R IV E B E L T ).
IN S P E C T B A T T E R Y .
C A B L E S A N D C H A f!G IN G
S Y S T E M W IR IN G F O R G O O D E L E C T R IC A L
C O N T A C T . C L E A N
THE BATTERY
T E R M IN A L S
A N D T IG H T E N A L L
C O N N E C T IO N S A S N E C E S S A R Y
V O L T A G E -O V E R 9 .6
V O L T A G E L
C H E C K
S P E C IF IC
G R A V IT Y .
C H A R G E
B A T T E R Y ,
I F
B E L O W
1 .2 3 0 .
O T H E R W IS E
B A T T E R Y
I S
O K
J 1 3 1 8 -A
F IG .
3 -B a tte ry
L o w i n C h a r g e ,H e a d l i g h t s D i m a t I d l e - R o a d M a p

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