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Group 15 Lighting, Horns and Instruments

Group 15 Lighting, Horns and Instruments

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Published by: api-3802918 on Oct 17, 2008
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1 5 -1
P A R T
1 5 -1
G E N E R A LL IG H T IN G S Y S T E M ,
H O R N S A N D
IN S T R U M E N T S
S E R V IC E
P A G E
P A R T 1 5 -3
S W IT C H E S ,
C IR C U ITB R E A K E R S
A N D
F U S E S
P A R T
1 5 -4
P A R T
1 5 -5
S P E C IF IC A T IO N S
. .
.1 5 -1
1 5 -1 2
P A R T 1 5 -2
L IG H T IN G
SYSTEM AND
H O R N S
. .1 5 -6
. . . .1 5 -2 4
G E N E R A L L IG H T IN G
S Y S T E M , H O R N S
A N D
IN S T R U M E N T S E R V IC E
S e c tio n
P a g e

T e m p e ra tu reG a u g e T e s t. ................. 1 5 -4 O i l P r e s s u r e I n d i c a t o r L i g h t T e s t. ........... 1 5 - 4 O i l P r e s s u r eI n d i c a t o r G a u g e T e s t -

C om et.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 5 -4 C h a rg e In d ic a to r L ig h t T e s t. ............... 1 5 -4 A m m e te r T e s t-C o m e t, F a lc o n , M u s ta n g

1 5 -4
S p e e d o m e te r
T e s ts
1 5 -4
2
C om m on
A d ju s tm e n ts a n d R e p a irs.
. . .. . . . . .1 5 -4
H o rn
A d ju s tm e n t
1 5 -4
3 C le a n in g a n d In s p e c tio n
1 5 -4
S in g le S p e e dW ip e r M o to r.
. . . . . . . . . . . . . . . .1 5 -4
T w o S p e e dW ip e r M o to r
1 5 -5
D
D IA G N O S IS
A N D
T E S T IN G
L IG H T
T R O U B L E
D IA G N O S IS
G U ID E
S . L o o s e o r b ro k e n w ire to
th e
b u lb s .
6 . D e f e c t i v e b e a m s e l e c t o rs w i t c h .

7 . A ll h e a d lig h tb u lb s b u r n e d o u t. T h is m a y b e c a u s e d b y a d e fe c tiv e o r

im p ro p e rly
a d ju s te d a lte rn a to r
v o lta g e re g u la to r (G ro u p 1 3 ).
A LL
H E A D L IG H T S
D O
N O T
L IG H T
1 . L o o s e b a tte ry c a b le .
2 . L o o s e q u ic k d is c o n n e c to r b r o -
k e n
w ire
fro m
th e
b a tte ry to
th e
h e a d lig h ts w itc h .
3 . D e fe c tiv e h e a d lig h t s w itc h .
4 . D is c o n n e c te d o r
b ro k e n w ire
fro m
th e
h e a d lig h t s w itc h to
th e
b e a m s e le c to rs w itc h .
3 . P o o r g ro u n d .
IN D IV ID U A L
L IG H T S
D O
N O T
L IG H T
1 . B u rn e d o u t b u lb .
2 . L o o s e o r b ro k e n w ire s to
th e
b u lb .
3 . Im p ro p e rly a d ju s te d o r d e fe c -
tiv e
a lte rn a to r
v o lta g e
re g u la to r
(G ro u p 1 3 ).
L IG H T S
B U R N
O U T
R E P E A T E D L Y
1. Loose
o r
c o rro d e d
e le c tric a l
c o n n e c tio n s .
2 . E x c e s s iv ev ib r a tio n .
C O N T IN U E D
O N
NEXT PAG E
1 5 -2
G R O U P
1 5 -L IG H T IN G
SYSTEM ,
H O R N SA N D I N S T R U M E N T S
IN S T R U M E N T
T R O U B L E
D IA G N O S IS
G U ID E
1 . In d ic a to r b u lb b u rn e d o u t.
2 . L o o s e o r b ro k e n w ire fro m
th e
lig h t to th e in d ic a to r s w itc h .
3 . D e fe c tiv e
o il
p re s s u re
s e n d e r
u n it
( in
th is
p a rt).
O IL
P R E S S U R E IN D IC A T O R
L IG H T
IN O P E R A T IV E
C H A R G E
IN D IC A T O R
L IG H T
IN O P E R A T IV E
1 . B u rn e d o u t b u lb .
2 . L o o s e o r b ro k e n w ire s .
C H A R G E
IN D IC A T O R
L IG H T
S T A Y S
O N
A T
ID L E
3 . L o o s e fa n b e lt.
1 . Id le s p e e dto o lo w .
2 . P a ra lle l re s is ta n c ew ire b u rn e d
o u t.
O IL
P R E S S U R E IN D IC A T O R
G A U G E
IN O P E R A T IV E -
C O M E T
th e e n g in e o il p re s s u res e n d in gu n it.
3 . D e fe c tiv e g a u g e .
4 . D e fe c tiv e
o il
p re s s u re s e n d in g
u n it.
1 . L o o s e o r b ro k e n w ire fro m
th e
c o n s ta n tv o lta g e re g u la to r to th e o il
p re s s u reg a u g e .
2 . G ro u n d e d o r b ro k e n w ire fro m
AM M ETER
G A U G E
IN O P E R A J IV E -C O M E T
1 . D e fe c tiv e g a u g e (in th is p a rt).
2 . L o o s e o r b ro k e n w ire s .
3 . C h a rg in g s y s te m m a lfu n c tio n .
FUEL GAUGE
E R R A T IC
O R
IN O P E R A T IV E
1 . L o o s e o r b ro k e n w ire fro m
th e
c o n s t a n tv o l t a g e r e g u l a t o r t o t h e f u e l
g a u g e .
2 . D e fe c tiv e fu e l g a u g e .
3 . L o o s e , b ro k e n , o r s h o rte d w ire
fro m
fu e l
g a u g e
t o
th e
fu e l
ta n k
s e n d in g u n it.
4 . D e fe c tiv e c o n s ta n tv o lta g e re g -
u la to r.
5 . D e fe c tiv e
fu e l
ta n k
s e n d in g
u n it.
6 . P o o r g ro u n d b e tw e e nfu e l ta n k
and body.
TEMPERATURE GAUGE
E R R A T IC
O R
IN O P E R A T IV E
p e ra tu re g a u g e .
4 . D e fe c tiv e te m p e ra tu re s e n d in g
u n it.
5 . D e fe c tiv e c o n s ta n tv o lta g e re g -
u la to r.
1 . L o o s eo r b ro k e n w ire fro m c o n -
s ta n t v o lta g e re g u la to r to
th e te m -
p e ra tu re g a u g e .
2 . D e fe c tiv e te m p e ra tu re g a u g e .
3 . L o o s e o r b ro k e n w ire fro m th e
te m p e ra tu res e n d in gu n it to th e te m -
3 . B ro k e n o r lo o s e w ire fro m
o r
to th e c o n s ta n tv o lta g e re g u la to r.
4 . D e fe c tiv e ig n itio n s w itc h .
FUEL, TEM PERATURE, AND
O IL
PRESSURE GAUGES
E R R A T IC
1. Loose or
c o rro d e d
c o n s ta n t
v o lta g e re g u la to r g ro u n d .
2 . D e fe c tiv e c o n s ta n tv o lta g e re g -
u la to r.
H O R N
T R O U B L E
D IA G N O S IS
G U ID E
C O N T IN U E D
O N
NEXT PAG E
T U R N
IN D IC A T O R
T R O U B L E
D IA G N O S IS
G U ID E
W IN D S H IE L D W IP E R
T R O U B L E D IA G N O S IS
G U ID E
T E S T IN G
R e fe r to
W irin g
D ia g ra m
M anual
F o rm
7 7 9 5 P -6 6
fo r
s c h e m a tic s a n d
lo c a tio n s o f w ir in g
h a rn e s s e s .
H O R N
T E S T
T h e
o n ly
te s t
n e c e s s a ry o n
th e
h o rn is fo r c u rre n t d ra w .
C u rre n t
D ra w
T e s t
C o n n e c t a v o ltm e te r
a n d a m m e te r
t o
th e h o rn
a n d to
a v o lta g e s u p p ly
a s s h o w n in
F ig .
1. The
n o rm a l c u r-
re n t d ra w
fo r th e h o rn s a t 1 2 v o lts is
3 .5 -5 .5 a m p e re s .
s w itc h
o r
a beam
s e le c to r s w itc h
is
d e fe c tiv e :
T u rn
o n th e h e a d lig h ts , a n d o p e r-
a te th e b e a m s e le c to r s w itc h . If
n o n e
o f
th e
h e a d lig h ts tu rn
o n
w hen
th e
b e a m
s e le c to r s w itc h is o p e ra te d , y e t
th e
in s tru m e n t
p a n e l lig h ts
o p e ra te ,
th e
h e a d lig h t
s w itc h
o r
th e
re d -y e l-
lo w
s trip e
w ire
fro m
th e
h e a d lig h t
s w itc h to
th e b e a m
c o n tro l s w itc h is
p ro b a b ly
d e fe c tiv e .
S u b s titu te
a
know n
g o o d s w itc h fo r th e s u s p e c te d
s w itc h
t o
d e te rm in e
w h e th e r
th e
s w itc h o r th e w irin g
is a t fa u lt.
I f
th e h e a d lig h ts o p e ra te o n ly w ith
th e b e a m s e le c to r s w itc h in o n e p o s i-
tio n ,
th e
s e le c to r s w itc h
o r
th e
w ir-
in g
fro m
th e s w itc h to
th e h e a d lig h t
is d e fe c tiv e . S u b s titu te a k n o w n
g o o d
s e le c to r
s w itc h
fo r
th e
s u s p e c te d
s w itc h
t o
d e te rm in e
w h e th e r
th e
s w itc h o r th e w irin g
is a t fa u lt.
C O N S T A N T
V O L T A G E
R E G U L A T O R
T E S T
T u rn
th e
ig n itio n
s w itc h
o n ,
c h e c k fo r
v o lta g e
a t th e
g a u g e fe e d
w ire
(b la c k w ith
g re e n s trip e ) a t o n e
o f
th e
gauges. The
v o lta g e
s h o u ld
o s c illa te
b e tw e e n z e ro a n d
about 10
v o lts .
I f
it
d o e s n o t,
th e
c o n s ta n t
v o lta g e
re g u la to r
is
d e fe c tiv e ,
o r
th e re
is a
s h o rt to
g ro u n d
b e tw e e n
th e v o lta g e re g u la to r a n d th e g a u g e s .
I f
a
g a u g e u n it
is
in a c c u ra te
o r
d o e s n o t in d ic a te , r e p la c e it
w ith
a
n e w
u n it.
I f
th e
g a u g e u n it
s till
is
e rra tic
in
it s
o p e ra tio n , th e
s e n d in g
u n it o r w ir in g
t o
th e s e n d in g u n it is
fa u lty .
I f
b o th
th e
fu e l
g a u g e
a n d
th e
te m p e ra tu re
g a u g e in d ic a te
im p ro p -
e rly
a n d
in
th e
s a m e d ire c tio n ,
th e
c o n s ta n t v o lta g e
re g u la to r
c o u ld
b e
d e fe c tiv e , a s it s u p p lie s b o th
g a u g e s .
F U E L
G A U G E
A N D
F U E L
L E V E L
S E N D IN G
U N IT
T E S T
D is c o n n e c t th e w ire
fro m
th e fu e l
le v e l s e n d in g u n it
a n d c o n n e c t it to
a known
g o o d s e n d in g u n it.
U s in g
a
ju m p e r
fo r
a
g ro u n d ,
c o n n e c t it
t o
th e s e n d in g u n it m o u n tin g
p la te a n d
c a r
fra m e .
R a is e
th e
flo a t
a rm
t o
th e u p p e r s to p , th e in s tru m e n t p a n e l
g a u g e
s h o u ld
re a d
fu ll.
Low er
th e
flo a t
a rm
t o
th e
b o tto m
s to p , th e
g a u g e s h o u ld re a d e m p ty .
I f
th e
g a u g e re a d s p ro p e rly ,
th e
s e n d in g u n it in th e g a s ta n k is d e fe c -
tiv e .
If th e g a u g e u n it s till in d ic a te s im -
p ro p e rly
o r is e rra tic in its o p e ra tio n ,
th e
g a u g e u n it
o r th e
w irin g
t o
th e

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