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Details of Maintenance Activity of Jamshor & Kotri 18

Details of Maintenance Activity of Jamshor & Kotri 18

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03/18/2014

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JAMSHORO POWER COMPANY LIMITED
0
LIST OF MAINTENANCE WORKS
AND

MODIFICATIONS CARRIED OUT
RECENTLY
BY JAMSHORO POWER COMPANY

AT

THERMAL POWER STATION JAMSHORO
AND
GAS TURBINE POWER STATION KOTRI

March 2006
JAMSHORO POWER COMPANY LIMITED
JAMSHORO POWER COMPANY LIMITED
1
List Of Maintenance Works And Plant Modification, Recently Carried Out By
Jamshoro Power Company Limited.
A) THERMAL POWER STATION, JAMSHORO
Unit No.1 (250 MW Oil Fired).
INSTRUMENT SECTION
S.#
Name of Maintenance and
Modification Works
Date of
Completion
Amount
Remarks
01
Solenoid Valves of Warm up Trip & Oil
Fuel Trip replaced with new one.
Feb-2003
60,000/-
Efficient operation / Closing of
Trip valves ensured
02
5v,120 Amp: Logic Power Supply for
Auto Burner System(ABS) replaced.
Oct. 2003
80,000/-
-
03
Multi point analogue control card of
Auto Boiler Control (ABC) replaced.
March 2003
225,000/-
-
04

Single Board Computer Card SBC 02 replaced at Auto Burner System (ABS) replaced

May 2004
250,000/-
-
05
Input Card CA1*A replaced at Auto
Boiler Control (ABC) replaced
June 2005
150,000/-
-
06
Faulty Cable Connectors of C-Level
Burner replaced
Dec. 2005
34,000/-
-
07
Burner Control Keyboard of A Level
Burners replaced with new one.
Dec. 2005
700,000/-
-
08
Level Switch of HP Heater No.6
replaced with new one and calibrated.
Jan. 2006
190,000/-
-
09
Centum Monitor of Auto Boiler Control
System replaced with new one.
Jan. 2006

960,000/- Efficient & reliable monitoring of the Boiler Control System ensured.

10

Bouncy Level Transmitter of Steam Converter Tank Level replace with new one and calibrated

Jan. 2006
175,000/-
-
11

Hard Chrome Plating and polishing of pistons and cylinders of burners pneumatic cylinders

Jan. 2006
81,000/- Burners Control Operation made
smooth and reliable.
12
Cable Connectors of Flame Detectors
of burners replaced.
Dec. 2005
18,000/-
13
Replacement of modules CAI*A for
Auto Boiler Control System.
Jun.2005
150,000/-
14
SBC-02 Card replaced at Auto Boiler
Control System.
May-2004
250,000/-
15
MAC 3*B Card replaced at ABC
System.
March 2003
225,000/-
16
Power Supply for ABS Logic Cabinet
6V, 120 Amp: replaced.
Oct. 2003
70,000/-
17
Replaced
flue
gas
temperature
thermocouples
May 2003

52,800/- Without these thermocouples SCAH regulators can not be put on Auto & even no monitoring of flue gas temp: in C.C.R causing difficulty in boiler operation.

18
Replaced
position
feed

back transmitter at HP Bypass Control valve (PV04)

April, 2004
250,000/- Make HP Bypass Valve operation
satisfactory.
19
Replaced Electro Pneumatic Positioner
of FD Fan Regulator
April, 2005
132,000/- Make
F.D
Fan

Regulator operation on Auto which was locally controlled.

JAMSHORO POWER COMPANY LIMITED
2
20
Replaced I/P transducer at primary
spray regulator (TV-76)
Dec. 2005

220,000/- Without reliable operation of primary spray regulator MS Temp: can not be controlled so fault removed by replacing I/P transducer.

21
Replaced R.O temp: controller (TC-26). Dec. 2005
254,000/- R.O temp; was controlled locally
so
after
replacing

faulty Temperature Controller now it is controlled on Auto.

ELECTRICAL SECTION
Sr.
#
Name of Work
Date of
Completion
Amount
Remarks
01.
Replacement of 6.6KV Power Cable of
Intake Pump House
December 2005
1188750.00

The reliability of said supply sources has increased as insulation of originally installed power cables was weak.

02
Installation of CVCF
Equipment
received on Dt:
February

2006, installation is in process.

9478600.00

The reliability of CVCF system has increased has the spares of old CVCF Power Supply system have become absolute.

BOILER SECTION
Sr.
#
Name of Work
Date of
Completion
Amount
Remarks
01.
Replaced the air preheater side-A
lower support bearing by new one.
May 2004
Rs.1160690
Fault removed and unit made
reliable
02.
Replaced the complete hot reheater
tubes / coils
Dec.2005
Rs.26600000
Boiler reliability and loading
increased
03.
Replaced the heating elements of Air
preheater elements both sides
Dec.2005
Rs.28000000
Loading of the unit improved
04.

About 1369 M\u00b2 area of Air preheater hopper and exhaust flue gases duct was repaired by patch work including insulation and cladding.

Dec.2005
Rs.1120000
Flue gas leakages points
attended.
05.
All the 38 Nos soot blowers were
completely overhauled
Dec.2005
Efficiency
and
reliability
improved.
06.
Complete water washing of heating
tubes
Dec.2005
-do-
07.
Main ceiling ring of isolating device
for main steam line was replaced
Dec.2005
-do-
08.

Replaced the damaged flexible gear coupling and taper roller bearing of F.D Fan B-side

Feb.2005
-do-
(TURBINE SECTION)
Sr.
#
Name of Work
Date of
Completion
Amount
Remarks
1
High pressure water jet cleaning of
condenser tubes
May 2004
Condenser vacuum improved.
2

Condensate pump-B diffusers and impellers manufactured from local market

May 2003
Rs.300000

At 125 MW two CPs were in operation to maintain the level. After said work one CP is maintaining the level.

3
Seats of min. flow recirculation
valves of BFPs repaired in workshop
July 2003
Nil
Amperes on electric motor
reduced. Aux
consumption
saved

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