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Table Of Contents

Function
Function of Components
Understanding Cooling Systems
Cooling System Temperature
Sources of Heat
Oil Coolers
Factors That Affect the Cooling System
Aftercoolers
RetarderCoolers
Hydraulic Oil Coolers
Safety Recommendations
Coolant
Heat Transfer
Protection Against Freezing of the Coolant
Corrosion Resistance
Scale and Deposits
Compatibility
Sediment
Cooling System Maintenance
CylinderWall Pitting
Water
Coolant Properties
Additives
Glycol
Testing Glycol Concentration
Coolant Recommendations
Cat ELC (Extended Life Coolant)
Cat ELC Cooling System Maintenance
Cat ELC Extender
Cat ELC Cooling System Cleaning
Changing to Cat ELC
Cat ELC Cooling System Contamination
Commercial Extended Life Coolant
Supplemental Coolant Additive
Diesel Engine Antifreeze/Coolant and Coolant Additives
Waterand Supplemental Coolant Additive
Cooling Systems with LargerCapacities
New, Refilled, and Converted Systems
S·O·S Coolant Analysis (Level 1)
S·O·S Coolant Analysis (Level 2)
•Full coolant analysis (Level 1)
CaterpillarConditionerElements
Functional Effects
Pitting and Cavitation-Erosion
Rust
Acidity-Alkalinity Imbalance
Galvanic and Electrolytic Corrosion
Scale and Deposit Formation
Aeration
Cracked orWarped CylinderHeads
Coolant-Related Failures
CylinderBlock
Piston Seizure
Cold Operating Temperatures
Periodic Maintenance
Service and Periodic Maintenance
Troubleshooting Checklist
Visual Inspections forOverheating
Troubleshooting Overheating
Cooling System Tests
Test WaterTemperature Regulators
Check AirVelocity
Check the Cooling System Relief Valve
Test During Machine Operation
Measure Manifold and AftercoolerTemperatures
SUMMARY OF OVERHEATING PROBLEMS AND CAUSES
Engine Overcooling
Causes of Overcooling
Troubleshooting Overcooling
Reconditioning the Cooling System
Cleaning the Outside of a FolderCore Radiator
Cleaning Inside Parts of the Cooling System
Battery Ground Connections
Sea WaterInlet Screen
Components that Affect the Cooling System
Relief Valve
Fan Belts
Pulleys
Fan Assembly
Fan Shroud and Baffles
RadiatorMounts
Fan Guards
WaterTemperature Regulators
Hoses and clamps
Temperature Gauges
CylinderHeads
Test Equipment
Supplemental Coolant Additive Elements
Cooling System Maintenance Products
Antifreeze
Cooling System Cleaners
Coolant Sampling Tools
Coolant Condition Test Tools
Temperature Testing Tools
Thermocouple Temperature Adapter(6V-9130)
AirFlow Test Tools
Pressure Test Tools
Reversible Fan
Hinged RadiatorGuard
Coolant Flow Indicators
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Know Your Cooling System

Know Your Cooling System

Ratings: (0)|Views: 2,045|Likes:
Published by Alwin Plein

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Published by: Alwin Plein on Oct 27, 2011
Copyright:Attribution Non-commercial

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08/16/2013

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