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Ill-Nb.

Pos

Model
Marine-Motore

Part number

Year
2002 - 2009

Description

Eng.Number

Remark

VOLKSWAGEN marine
Qty

repair kits
refer to illustration
text pages to allocate
repair set
>> 038 198 151

>> 074 198 151

Pos

Part number

>> 035 198 421

1 set: piston rings


comprising:

79,5

piston ring, upper

79,5X1,75

piston ring, lower

79,5X2

oil scraper ring

79,5X3

1 set: piston rings


comprising:

Model

81

>> 078 198 421

074 105 401 C


>> 059 198 401 D

Description

Remark

1 set: thrust washers


comprising:

01.09.2010

Qty

Model

thrust washer

lower

thrust washer

upper

1 set: thrust washers


comprising:

1 AAH

thrust washer

lower

thrust washer

upper

1 set: crankshaft bearings


comprising:

bearings 1-5

crankshaft bearing shell

upper

lower

5
>> 026 198 491

piston ring, upper

81X2,5

piston ring, lower

81X2

oil scraper ring

81X3

026 105 561 B

yellow
026 105 591 B

>> 044 198 401 A

13:20

1 set: connecting rods


comprising:

conrod

1 set: connecting rods


comprising:

conrod

crankshaft bearing shell


yellow

>> 034 198 491 D

1 set: crankshaft bearings


comprising:
crankshaft bearing shell

6
upper

lower

yellow
crankshaft bearing shell
yellow

>> 074 198 401 B

1 set: connecting rods


comprising:

conrod

>> 057 198 491 A


057 105 591

>> 026 198 421

1 set: thrust washers


comprising:

bearing 3

thrust washer

upper

thrust washer

lower

1 set: crankshaft bearings


comprising:
crankshaft bearing shell
yellow

057 105 561 D

Page: 1

lower

upper

crankshaft bearing shell


yellow

>> 065 198 243

repair set for impeller


comprising:

FPI 3.50hw

Ill-Nb.

Pos

Model
Marine-Motore

Part number

065 127 248

>> 06V 198 243


065 127 248

Year
2002 - 2009

Description

Eng.Number

Remark

VOLKSWAGEN marine
Qty

impeller

round seal

gasket

gasket

repair set for impeller


comprising:

round seal

Model

Pos

Page: 2

Part number

Description

13:20

Remark

01.09.2010

Qty

Model

FPI 3.50hw

Ill-Nb.
100-10

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine

14:26

14.10.2010

Pos

Part number

Description

Remark

Qty

Model

base engine

1 064 100 035

base engine

29/37/44/55KW
1.9ltr.

1 BGM,BGL,ANC,
CDXA,CDXB

2 065 100 031

base engine

40/55KW
2.5ltr.

1 BCT,ANF

(2) 065 100 031 A

base engine

74-121KW
2.5ltr.
074 130 201 K
074 130 202 R

1 ANG,ANH,BCU,
BCV,BTW
X BTW
X

from old unit as required:

4 065 100 103

short block

2.5ltr.

short block

40-121KW
2.5ltr.

Page: 1

FPI 3.50hw

Ill-Nb.
100-99

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description

14:27

Remark

14.10.2010

Qty

Model

engine oil
1 G 052 183 M2

'longlife' engine oil


>01.05

1.0 ltr.
0W-30
VW50601

(1) GVW 052 195 M2 'longlife' engine oil


01.05>

1.0 ltr.
5W-30
VW50700

2 G 052 183 M4

'longlife' engine oil


>01.05

5.0 l
0W-30
VW50601

(2) G 052 195 M4

'longlife' engine oil


01.05>

5.0 l
5W-30
VW50700

3 G 052 183 M6

'longlife' engine oil


>01.05

60ltr.
0W-30
VW50601

(3) G 052 195 M6

'longlife' engine oil


01.05>

60ltr.
5W-30
VW50700

Page: 1

FPI 3.50hw

Ill-Nb.
103-05

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

VOLKSWAGEN marine
Pos

25

27

29
28
4
1
26
2

Part number

cylinder block with pistons


oil sump
cylinder block with pistons
hexagonal head bolt

M10X80

3 N 011 907 10

locking cover

14

4 028 103 039 A

dowel sleeve

14,15X21

5 028 103 157 A

oil spray jet

M10

4
1

7 038 103 151 H

sealing flange

front

17

8 N 909 450 02

hexagon socket head bolt with


shoulder

M7X21,5

6
4

parallel dowel pin

8X14

10 022 103 139

dowel sleeve
-05.06

16X13,5

(10) 022 103 139 B

dowel sleeve
06.06-

16X13,5

11 D 176 404 A2

silicone sealant
sealing flange

93G
front

12 06A 103 171 A

sealing flange

rear

13 N 909 450 02

hexagon socket head bolt with


shoulder

M7X21,5

15

24
18
8
20
19
21 22
11

2
2

14 038 957 147 C

impulse sender

(14) 038 907 319 F

impulse sender

- N 906 355 17
-

23

1
10

35X48X10

14

corrugated pipe in coils of 5m


'order unit 5'
shorten to:

4,5

600MM

- N 906 437 01

cable tie with holder


for weld pin:

10X187
5MM

- N 906 819 01

corrugated pipe end piece

4,5

15 N 101 045 01

12-point head bolt

M7X18

16

tube for oil dipstick


see illustration:

115-10

Page: 1

Model
ANC,BGL,BGM,
CDXA,CDXB

oil seal

1.9ltr.

2 N 901 300 01

Qty

1 038 103 101 L

9 N 043 207 2

16

Remark

6 038 103 085 E

10

Description

14.10.2010

12

13
9

14:27

FPI 3.50hw

Ill-Nb.
103-05

Pos

Model
Marine-Motore

Part number

17

Year
2002 - 2009

Description
guide funnel
see illustration:

Eng.Number

Remark

VOLKSWAGEN marine
Qty

Model

Pos

Part number

Description

14:27

Remark

14.10.2010

Qty

Model

115-10

18 038 103 623

baffle

19 N 907 040 06

hexagon socket head bolt with


shoulder

20 064 103 601

oil sump

21 064 115 681

threaded union

22 N 013 814 2

o-ring

14X18

23 N 907 356 04

hexagon socket head bolt with


shoulder

M7X28

20

24 D 176 404 A2

silicone sealant
oil sump

93G

25 064 103 647

cover panel

26 N 105 702 01

bolt,hex.hd.with shoul.(combi)

27 N 904 957 04

hexagon head bolt c/w shoulder M12X100

28 N 013 832 1

o-ring

18X22

29 N 016 161 6

sealing plug

M18X1,5

M7X55

X
1

M10X95X45

Page: 2

FPI 3.50hw

Ill-Nb.
103-30

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

VOLKSWAGEN marine
Pos

18

Part number

Description
cylinder head
cylinder head cover

17

Qty

15

22
6
5
13
4
9
7
2
3

20
1

4
5
6
10

8
11

21

Model
ANG,BGL,BGM,
CDXA,CDXB

cylinder head

2 N 011 914 10

locking cover

24

locking cover
oversize

25

3 N 014 634 1

stud

M10XM8X68

4 056 103 397

stud

M8X56

5 N 011 558 11

washer

8,4X15X1,6

10

6 N 011 008 8

hexagonal nut

M8

10

7 N 902 818 02

seal bolt (combination)

M10X1X10

8 037 103 419 B

valve guide

36,5MM/7MM

9 044 103 499 B

connecting socket

10

10 038 103 085 C

shaft oil seal


(shaft rotation: to right)

11 038 103 941 E

holder

12 N 090 354 3

hexagon head bolt (combi)

13 068 103 384 A

cheese head bolt

M12X115

14 038 103 383 AL

cylinder head gasket

1,55MM
1 hole

(14) 038 103 383 AM cylinder head gasket

1,63MM
2 holes

(14) 038 103 383 AN

1,71MM
3 holes

cylinder head gasket

3
14

1.9ltr.

1 064 103 351


(2) N 011 919 1

12

Remark

14.10.2010

19
16

14:44

47X10X32

1
1

M8X28

1
10

15 038 103 656

partition

16 038 103 469 E

cylinder head cover

17 N 101 725 01

allen key head bolt


(combi)

18 06B 103 485 C

locking cover

19 06A 103 483 D

gasket

20 038 145 345

o-ring

21 064 145 420

locking cover

Page: 1

M6X22

FPI 3.50hw

Ill-Nb.
103-30

Pos

Model
Marine-Motore

Part number

22 N 101 560 09

Year
2002 - 2009

Description

Eng.Number

Remark

hexagon head bolt c/w shoulder M8X25

VOLKSWAGEN marine
Qty

Model

Pos

Part number

Description

14:44

Remark

14.10.2010

Qty

Model

Page: 2

FPI 3.50hw

Ill-Nb.
103-60

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine

14:45

14.10.2010

5
4

Pos

Part number

Description
ventilation for cylinder head
cover

cylinder head cover


see illustration:

Remark

Qty

1.9ltr.

ANC,BGL,BGM,
CDXA,CDXB

103-30

2 028 103 500

gasket

3 038 129 101 A

pressure regulating valve

spring-type clip
see illustration:

133-10

breather hose
see illustration:

133-10

6 038 133 287 C

o-ring

Model

Page: 1

FPI 3.50hw

Ill-Nb.
105-10

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

VOLKSWAGEN marine
Pos

Part number

14

13
16

11

15

16

12
11

17

11

5
7

8
9

12

6
11

3 4

Remark

14.10.2010

Qty

1.9ltr.

Model
ANC,BGL,BGM

1 038 105 021 E

crankshaft

2 028 105 189 B

speed sender ring

3 053 105 229

countersunk bolt

M6X16

4 N 013 199 1

parallel dowel pin

6X12

5 038 105 263 E

toothed belt pulley

6 064 105 387

thrust washer

7 N 908 208 01

dowel sleeve

8 064 105 243

vibration damper

9 N 903 487 04

10

Description
crankshaft
conrod
bearings

18

14:46

1
1
11X11

1
1

cheese head bolt

M8X45

10 06A 105 229

12-point head bolt

M16X54

11 026 198 421

1 set: thrust washers

bearing 3

12 026 198 491

1 set: crankshaft bearings

LAGER 1-5

13 044 198 401 A

1 set: connecting rods

14 028 105 431 D

bush - connecting rod

15 028 105 425 C

bolt - connecting rod

16 033 105 701

connecting rod bearing shell

17 064 105 269 A

flywheel

18 N 906 650 01

socket head bolt with inner


multipoint head

Page: 1

M8X1X45

M10X1X22,30

FPI 3.50hw

Ill-Nb.
107-00

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

1 038 107 065 CK

14:47

Description

Remark

piston

1.9ltr.

piston complete

cylinders 1,2
ALCAN

1/03-

001

blue

79,46

1/03-

003

pink

79,48

piston complete

cylinders 3,4
ALCAN
79,46

(1) 038 107 065 CL


1/03-

001

blue

1/03-

003

14.10.2010

Qty

4 cylinder:
ANC,BGL,BGM,
CDXA,CDXB
2

pink

79,48

2 N 012 277 1

securing ring

24X1,5

3 038 198 151

1 set: piston rings

79,5

piston

2.5ltr.

piston complete

cylinders 1,2

blue

80,96

1 074 107 065 E


2/02-

2a

001

(1) 074 107 065 F

5 cylinder:
ANF,ANG,ANH,
BCT,BCU,BCV,
BTW
2

piston complete

cylinders 3-5

blue

80,96

2 N 101 333 01

snap ring

26X1,5

2A N 101 333 01

snap ring

26X1,5

1 set: piston rings

81

piston

3.0ltr.

piston complete

83,010

2/02-

001

3 074 198 151

1 059 107 065 BJ

6-cylinder:
BSP,CEZA
6

2 059 107 441

snap ring

30X2

2A 059 107 441

snap ring

30X2

(3) 059 198 151 J

1 set: piston rings


D
>> 19.10.2008

83,010

Page: 1

Model

FPI 3.50hw

Ill-Nb.
107-00

Pos

Model
Marine-Motore

Part number

3 059 198 151 M

Year
2002 - 2009

Description
1 set: piston rings
D 20.10.2008>>

Eng.Number

Remark

VOLKSWAGEN marine
Qty

Model

Pos

Part number

Description

14:47

Remark

14.10.2010

Qty

Model

83,010
6

Page: 2

FPI 3.50hw

Ill-Nb.
109-00

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description

14:48

Remark

14.10.2010

Qty

Model

repair kit for toothed belt


with tensioning roller
2 038 198 119 E

repair kit for toothed belt


with tensioning roller

1 4 cylinder

4 065 198 119

repair kit for toothed belt


with tensioning roller

1 5-cylinder

1
2

4
3

Page: 1

FPI 3.50hw

Ill-Nb.
109-10

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description
camshaft, valves

4
7

Remark

14.10.2010

Qty

1.9ltr.

camshaft

2 038 109 111 A

toothed belt pulley

3 N 905 021 03

hexagon head bolt (combi)

4 050 109 309 J

cam follower

5 028 109 601 J

intake valve

96,55

6 028 109 611 K

exhaust valve

96,35

7 021 109 651

cotter, split

8 021 109 641 C

spring disc

9 028 109 623 B

spring - valve
seal - valve stem

M12X1,5X35

Model
ANC,BGL,BGM,
CDXA,CDXB

1 038 109 101 E

10 027 109 675


3

14:48

1
8

16
upper

8
8

7MM

10
5
6

Page: 1

FPI 3.50hw

Ill-Nb.
109-60

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

18

Pos

17

VOLKSWAGEN marine
Part number

1
9

11
12
13

14
15
3

Remark
1.9ltr.

1 038 109 107 F

toothed belt cover

upper

2 038 109 150 A

spring clamp

3 038 109 147

toothed belt cover

4 N 100 829 12
5 06A 109 175 B

14.10.2010

Qty

1
2
1

hexagon head bolt (combi)

M6X16

toothed belt cover

lower

6 N 100 829 12

hexagon head bolt (combi)

M6X16

7 038 109 119 M

toothed belt

Z=141

toothed belt pulley


see illustration:

109-10

stud

M10XM8X68

10 038 109 243 N

tensioning roller

11 N 106 092 02

hex. nut with washer

12 058 109 244

relay roller

13 N 019 531 5

hexagon head bolt c/w shoulder M8X40

14 038 109 244 M

relay roller

15 N 905 969 06

bolt, hex. hd. with shoulder,


self-locking

16

toothed belt pulley


see illustration:

17 064 109 145

cover panel

18 N 100 829 12

hexagon head bolt (combi)

Model
ANC,BGL,BGM,
CDXA,CDXB

center

4
16

Description
toothed belt
toothed belt cover

9 N 014 634 1

10

14:50

1
M8

M10X55X32

130-20
1
M6X16

6
5

Page: 1

FPI 3.50hw

Ill-Nb.
115-10

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description
oil pump
oil dipstick

12

11

10

Remark

14.10.2010

Qty

1.9ltr.

oil pump

2 06A 115 121

sprocket

3 N 903 659 01

oval hexagon socket head bolt

M8X22

4 N 028 222 2

o-ring

20X3,15

5 064 115 251

suction line

6 N 909 450 02

hexagon socket head bolt with


shoulder

M7X21,5

7 N 907 040 06

hexagon socket head bolt with


shoulder

M7X55

8 038 115 230

chain

9 06A 115 130 B

chain tensioner

10 06D 103 634 E

tube for oil dipstick

11 038 103 663 A

guide funnel
-04.08

(11) 038 103 663 C

guide funnel
04.08-

oil dipstick

12 064 115 611 A

Model
ANC,BGL,BGM,
CDXA,CDXB

1 06A 115 105 B

14:51

1
1
1

7
5
4

Page: 1

FPI 3.50hw

Ill-Nb.
115-40

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

14:52

Description
oil extraction pump

Remark

14.10.2010

Qty

1.9ltr.

ANC,BGL,BGM,
CDXA,CDXB

7
5

9
1

1 064 115 105

oil extraction pump

2 N 106 092 02

hex. nut with washer

M8

3 N 102 334 01

spring clip

16,2X7X0,6

4 064 115 688

oil hose

8X3,5X1000
46 MM

1
1

shorten to:

3
4

5 N 102 334 01

spring clip

16,2X7X0,6

6 064 115 688

oil hose

8X3,5X1000

7 N 101 705 09

hexagonal head bolt

M10X20

8 064 121 233

holder

9 N 101 559 06

hexagon head bolt c/w shoulder M8X20

Page: 1

Model

FPI 3.50hw

Ill-Nb.
115-70

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description
oil filter
oil filter bracket

1 045 115 389 J

oil filter with flange

2 045 115 433 D

cover
to be used for:

4
1

(2) 045 115 433 E

cover
to be used for:

(2) 045 115 433 C

cover

to be used for:

3 071 115 444

o-ring

4 071 115 562 A

filter element with gasket


D
>> 24.06.2007

(4) 071 115 562 C

14

13

14:53

Remark

14.10.2010

Qty

1.9ltr.

Model
ANC,BGL,BGM,
CDXA,CDXB

1
PURFLUX
045 115 389 C
045 115 389 E
045 115 389 J

M+H
045 115 389 G
045 115 389 K

MAHLE
045 115 389 H

74X3

1
1

filter element with gasket


D 25.06.2007>>

5 N 013 812 3

o-ring

12X15,5

6 N 106 379 01

sealing plug

M12X1,5

7 045 115 441

gasket

8 N 911 494 01

hexagonal head bolt

M7X40

9 038 117 070 A

o-ring

59X5

5
6

10

11
12

10 028 117 021 L

oil cooler

11 038 117 070

gasket

12 045 117 061 F

cover

13 065 919 561

oil pressure gauge sender

1
62,8

1
1
1

- 064 145 786

threaded union

feed

1 CDXA,CDXB

- N 013 806 3

o-ring

10X14

2 CDXA,CDXB

engine oil
see illustration:

100-99

14

Page: 1

FPI 3.50hw

Ill-Nb.
121-05

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine

14:54

14.10.2010

13

Pos

10

14

Part number

12

water pump
water connection

12
9

Description

Remark

Qty

Model

11

11

1.9ltr.

ANC,BGL,BGM,
CDXA,CDXB

1 064 121 011

water pump with sealing washer

2 045 121 119 A

o-ring

62X4

1
1

3 N 909 450 02

hexagon socket head bolt with


shoulder

M7X21,5

4 038 121 119 B

o-ring

50X4

5 038 121 121 A

connecting socket

6 N 909 450 02

hexagon socket head bolt with


shoulder

7 064 121 133

water connection

8 037 121 688

o-ring

50X3,15

9 N 104 145 02

hexagon head bolt (combi)

M6X75X37

10 N 100 636 04

hexagon head bolt (combi)

M6X25

11 032 121 142

retaining spring

12 N 903 168 02

round seal

19,6X3,65

13 065 919 369 A

thermal switch

2 pin
blue

14 065 919 501

dual temperature sender

120C
4 pin

1
M7X21,5

2
1

1
2

4
5

Page: 1

FPI 3.50hw

Ill-Nb.
121-15

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

14:54

Description

Remark

14.10.2010

Qty

Model

11

water pump
coolant thermostat

6
7

8
1

10

BSP,CEZA

1 06E 121 005 F

water pump with adhesive


gasket

2 N 101 961 02

oval hexagon socket head bolt

3 06V 145 175

intermediate flange

4 030 145 269 A

ribbed belt pulley

5 N 910 268 02

socket head bolt with inner


multipoint head

6 059 121 111 L

coolant thermostat

7 059 121 139 A

gasket

75,6X3,1

8 N 101 961 02

oval hexagon socket head bolt

M6X18

9 N 906 560 01

spring-type clip

55X12

3.0ltr.
1
M6X18

M8X20

3
1

10

see illustration:

121-53

11

see illustration:

103-15

Page: 1

FPI 3.50hw

Ill-Nb.
121-40

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

VOLKSWAGEN marine
Pos

Part number

14:55

Description
water hoses and pipes

Remark

14.10.2010

Qty

1.9ltr.

ANC,BGL,BGM,
CDXA,CDXB

12
13

1 064 121 065

water pipe

2 074 121 953

drain plug

3 06B 121 687

o-ring

20,5X5,5

4 N 010 227 9

bolt, hexagon head


self-locking

M7X12

5 064 121 057 A

water hose

10

6 N 906 869 01

spring-type clip

17

7 064 121 057

water hose

8 3D0 971 838 N

cable tie

9 064 121 622

water hose with quickcoupling piece

10
11
10

10

15

9
18
21

19

10

14

13

20

12

12 N 910 430 01

water hose

15X3,5X450

14

13 N 906 867 01

spring-type clip

14X12

14 064 121 053 A

water hose
M
>>

(14) 064 121 053 A

15 064 121 053 B

(15) 064 121 053 C


9

10

(15) 064 121 053 B


5

4,5X200

16

1
6

water hose

(14) 064 121 053 A


3

spring-type clip

23X12

11 064 121 055 A

10

10 N 906 872 01

11

40X12

001 200*

001 300*

1 PR-LS2,LS7

water hose
M
001 301>>*

1 PR-LS2,LS7,
LZ0

001 200*

water hose
M
001 201>>*

1 PR-LS2,LS7

water hose

1 PR-LZ0

16 N 907 789 01

connection piece

17 1C0 121 619 B

junction
M

Page: 1

X
1

water hose
M
001 121>>

water hose
M
>>

Model

>>

001 200*

32X32

1 PR-LS2,LS7,
LZ0
1

FPI 3.50hw

Ill-Nb.
121-40

Pos

Model
Marine-Motore

Part number

(17) 1C0 121 619 B


(17) 1C0 121 619 B

Year
2002 - 2009

Description
junction
M
001 201>>

Remark

001 300*

spring-type clip

19 1J0 121 324

cap

20

oil cooler
see illustration:
water hose

VOLKSWAGEN marine
Qty

Model

Pos

Part number

Description

14:55

Remark

14.10.2010

Qty

Model

1 PR-LS2,LS7

junction
M
001 301>>*

18 N 906 869 01

21 064 121 053

Eng.Number

1 PR-LS2,LS7,
LZ0
23X12

1
1

317-05
1 PR-LS9,LR5

Page: 2

FPI 3.50hw

Ill-Nb.
121-48

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description

14:56

Remark

14.10.2010

Qty

Model

additional water pump


6
6
5

3
2
1

1 3D0 965 561 D

additional water pump

2 035 959 209 F

rubber mounting

3 066 959 209

rubber mount.with locat.divice

not replacement part

5 N 906 870 01

spring-type clip

27X12

6 N 906 869 01

spring-type clip

23X12

6
5
5

Page: 1

FPI 3.50hw

Ill-Nb.
121-55

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

14:56

Description

Remark

14.10.2010

Qty

Model

14
2

sea water pump


bracket for additional water
pump

3
15
17
16

10

sea water pump

2 064 198 243

repair set for impeller

3 064 127 248

round seal

4 064 121 020

locking cover

5 065 121 953

hexagonal head bolt

6 N 102 254 02

hexagon socket head bolt with


collar

7 065 121 031

pulley

8 N 102 501 01

hexagon socket head bolt with


collar

9 064 145 169

bracket for additional water


pump

10 N 019 531 5

hexagon head bolt c/w shoulder M8X40

11 065 145 299

belt tensioning damper

12 N 910 280 02

hex socket head collared bolt

M8X75

13 064 119 137

ribbed v-belt

930MM

14 N 906 872 01

spring-type clip

40X12

15 064 121 621 A

water hose with quickcoupling piece

16 N 907 653 01

round seal

17 1J0 121 142

retaining spring

6
13

12
8

9
11

ANC,BGL,BGM,
CDXA,CDXB

1 064 121 012

13
7

1.9ltr.

Page: 1

M8X20

3
1

M8X12

1
32X4

2
2

FPI 3.50hw

Ill-Nb.
121-70

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

VOLKSWAGEN marine
Pos

Part number

14:57

Description

Remark

14.10.2010

Qty

Model

23

radiator
19

18

1
22

2 19

2
3
17
16

20

11
8
6

ANC,BGL,BGM,
CDXA,CDXB

1 064 121 201

radiator

2 443 121 321

locking cover

3 171 121 327

o-ring

4 N 902 400 02

round seal

24X4

5 251 919 372 A

water level switch


plug housing

2 pin
2X3,5MM I--I

6 N 014 717 2

allen key head


bolt

M8X40

7 064 121 483

locking cover

8 065 121 666

round seal

75X3,5

9 064 129 703

tube

10 065 145 227 A

distance piece

11 064 121 483 A

locking cover

12 N 902 972 02

o-ring

13 065 198 201

1 set galvanic anodes

14 074 121 953

drain plug

15 075 121 113 D

coolant thermostat

16 064 121 139

o-ring

17 N 904 363 01

o-ring

20 037 253 039 F

gasket

21 064 301 198

bolt,hex.hd.with shoul.(combi)

22 N 101 560 09

hexagon head bolt c/w shoulder M8X25

coolant additive, plus

15

21

1.9ltr.

18X22

1
1
1

80C

12
13

8
10
14

- G 012 A8F M1

1
67,6X3,55

1.5ltr.
lilac

Page: 1

FPI 3.50hw

Ill-Nb.
127-20

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

14:58

Description

Remark

14.10.2010

Qty

Model

13

fuel filter

14

12
13
10
11
10

ANC,BGL,BGM

fuel filter with flange

2 06V 201 511

fuel filter

3 028 919 372 A

water level switch

250MM

4 N 013 814 2

o-ring

14X18

5 N 902 546 01

banjo union

10X7

6 N 903 580 03

banto bolt

M14X1,5

7 N 013 820 6

o-ring

16X20

8 N 010 237 6

hexagonal head bolt

M8X12

9 N 102 613 10
7

1
4
5

hexagon nut, shouldered

M10

10 N 013 814 2

o-ring

14X18

11 N 902 546 01

banjo union

10X7

12 N 903 580 03

banto bolt

M14X1,5

13 N 906 867 01

spring-type clip

14X12

hose in coils of 5m
'order unit 5'
marked white

7,3X3,5

- N 103 035 04

4
6

14
15

1.9ltr.

1 065 201 527

shorten to:

-RME240 MM

2
1

16

Page: 1

FPI 3.50hw

Ill-Nb.
127-40

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

Description

14:59

Remark

14.10.2010

Qty

Model

fuel filter
water trap
1 N 010 209 5

hexagonal head bolt

M5X25

2 N 011 556 2

washer

5,3X9,5X1

3 2Y1 127 177

filter element

(3) 2Y1 127 177 A

filter element

1
1
only for:

4 2Y1 298 025

seal/gasket set for


fuel filter

seal/gasket set for


fuel filter
only for:

1
BIODIESEL

5 N 011 556 2

washer

5,3X9,5X1

6 N 010 264 4

hexagonal head bolt

M5X20

(4) 2Y1 298 025 A

BIODIESEL

5
6

Page: 1

FPI 3.50hw

Ill-Nb.
130-20

Model
Marine-Motore

Eng.Number

Year
2002 - 2009

18
19

20

4b

19

VOLKSWAGEN marine
Pos

Part number

4a

injection pump

Remark

Qty

1
2 5 18

6
15
16
5

Model

17
7
8

injection pump

2 028 906 040 C

temperature sensor

3 N 013 813 1

o-ring

(3) N 013 813 1

12X17

1 ANC,BGL,BGM

o-ring

12X17

2 CDXA,CDXB

connecting part

feed

1 ANC,BGL,BGM

4A N 901 494 01

banjo union

8X7

1 CDXA,CDXB

4B N 021 071 7

banto bolt

M12

1 CDXA,CDXB

5 068 130 139

seal for
fuel cut-off solenoid

6 065 130 135

fuel cut-off solenoid

not replacement part

not replacement part

9
21

10
112a
24

13
12

25

ANC,BGL,BGM,
CDXA,CDXB

1 064 130 107

4 074 130 355 C

23

1.9ltr.

14

Description

14.10.2010

3
2

22

15:00

sealing plug

10 028 130 684

9 028 130 231

round seal

11 046 130 684 A

round seal

12 028 906 283 M

solenoid valve
wire set

180MM

solenoid valve
wire set

300MM

(12) 028 906 283 P

1
1

13 068 130 787 A

o-ring

14 028 130 795 J

union

15 028 130 149 B

support

16

not replacement part

17

not replacement part

18 028 130 122 B

air supply valve

19 N 013 813 1

o-ring

12X17

20 038 130 465 A

connecting part

return

21 N 101 092 10

hexagon head bolt c/w shoulder M8X30

22 038 130 095

bush

Page: 1

FPI 3.50hw

Ill-Nb.
130-20

Pos

Model
Marine-Motore

Part number

Year
2002 - 2009

Description

23 N 019 503 5

hexagonal head bolt

24 038 130 111 B

toothed belt pulley

25 N 104 032 03

hexagonal head bolt

Eng.Number

Remark
M8X35

VOLKSWAGEN marine
Qty

Model

Pos

Part number

Description

15:00

Remark

14.10.2010

Qty

Model

1
1

M8X16

Page: 2

FPI 3.50hw

Ill-Nb.
130-60

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine

Pos

Part number

12
11
13

6
5
1
5

ANC,BGL,BGM,
CDXA,CDXB

1 028 130 203 F

injector complete

injector complete

2 038 130 202 C

injector complete

3 028 130 206

angled bracket

4 046 130 219 A

o-ring

5 N 023 731 2

retaining washer

8,4

6 N 010 350 6

hexagonal head bolt

M8X50

7 028 103 316 A

bearing bracket

8 028 130 229 A

cap

3,8MM

- 059 130 329

hose in coils of 5m
'order unit 5'
use if required:

3,5X1,9 -RME-

N 900 455 02

- N 900 455 02

clamp

5X8

7
3
4

1.9ltr.

Model

6
5

Qty

(1) 028 130 201 TX

Remark

14.10.2010

6
5

2
10

Description
injector
pressure pipes

1
11

15:01

16

17

7
15
14

18
18

shorten to:

130MM

10

shorten to:

270MM

11 N 013 804 2

o-ring

12 046 130 121 A

banjo union

13 028 130 315

banto bolt

14 064 130 301

pressure pipe

15 064 130 302

pressure pipe

16 064 130 303

pressure pipe

17 064 130 304

pressure pipe

18 068 130 431 C

clamp

Page: 1

6X10

2
1

M6

FPI 3.50hw

Ill-Nb.
133-10

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

11
10

13
2
9

5
4

Qty

1.9ltr.

Model
ANC,BGL,BGM

air cleaner

2 065 133 843

filter element

3 N 904 369 03

hex. nut, self-locking with


washer

M6

4 N 906 562 01

spring-type clip

70X12

5 064 133 165

bracket - air cleaner

6 N 102 480 01

hexagon socket head bolt with


collar

M6X14

7 N 101 559 06

hexagon head bolt c/w shoulder M8X20

8 N 103 389 01

hexagon head bolt c/w shoulder M6X16

9 064 133 603

charge air tube

10 N 906 871 01

spring-type clip

11 064 131 373

breather hose

1 ANC,BGL,BGM

(11) 064 131 373 A

breather hose

1 CDXA,CDXB

12 N 906 562 01

spring-type clip

13 064 133 385

intake hose

14 N 906 561 01

spring-type clip

12

Remark

14.10.2010

1 065 131 575

10

Description
air cleaner
filter element

14

15:02

Page: 1

32X12

70X12

65X12

FPI 3.50hw

Ill-Nb.
133-40

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine

15:03

14.10.2010

Pos

Part number

Description

Remark

Qty

Model

suction pipe
control flap

1
2

1.9ltr.

ANC,BGL,BGM

1 064 133 224 A

suction pipe

2 N 011 908 5

locking cover

3 028 129 717 D

gasket

4 N 903 514 02

allen key head bolt


(combi)

M8X55

5 N 900 733 01

o-ring

65X3,5

6 038 128 063 J

regulator flap

7 N 101 582 03

allen key head bolt


(combi)

M6X60

8 D 154 102 A1

sealant

50G

28

1
1

Page: 1

FPI 3.50hw

Ill-Nb.
145-10

Model
Marine-Motore

Year
2002 - 2009

Eng.Number

VOLKSWAGEN marine
Pos

Part number

15:04

Description
exhaust gas turbocharger

Remark

14.10.2010

Qty

1.9ltr.

4-cylinder+
CDXA,CDXB

- 045 145 701 J

exhaust gas turbocharger


adjuster unit

- 064 145 175

adapter

- N 906 439 06

hexagon head bolt (combi)

- 1H0 253 115 A

gasket

- 064 145 196

console

- 059 253 115

gasket

- N 103 024 03

hexagon socket head bolt with


collar

M6X25

- N 101 863 01

stud

M6X20

- N 910 700 01

cheese head bolt

M8X30

- N 015 082 13

hexagon nut, shouldered

M6

- 064 861 705 B

lifting bracket

- 1J0 253 115 S

gasket

- N 907 765 03

socket head bolt with inner


multipoint head

M10X90

- 064 145 771

oil pipe

feed

- 059 103 728

union banto bolt with hex.


socket hd.

M10X1

- N 013 806 3

o-ring

10X14

- 064 145 786

threaded union

M10

- N 013 806 3

o-ring

10X14

- 064 145 772

oil pipe

return

- N 101 961 03

bolt, with polygon socket hd.


(combi.)

M6X18

- N 908 371 01

threaded union

12/M18X1,5

- 028 145 757

gasket

- N 103 389 03

hexagon head bolt c/w shoulder M6X16

Page: 1

GARRETT

Model

1
1

M8X25

FPI 3.50hw

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