Professional Documents
Culture Documents
Pos
Model
Marine-Motore
Part number
Year
2002 - 2009
Description
Eng.Number
Remark
VOLKSWAGEN marine
Qty
repair kits
refer to illustration
text pages to allocate
repair set
>> 038 198 151
Pos
Part number
79,5
79,5X1,75
79,5X2
79,5X3
Model
81
Description
Remark
01.09.2010
Qty
Model
thrust washer
lower
thrust washer
upper
1 AAH
thrust washer
lower
thrust washer
upper
bearings 1-5
upper
lower
5
>> 026 198 491
81X2,5
81X2
81X3
yellow
026 105 591 B
13:20
conrod
conrod
6
upper
lower
yellow
crankshaft bearing shell
yellow
conrod
bearing 3
thrust washer
upper
thrust washer
lower
Page: 1
lower
upper
FPI 3.50hw
Ill-Nb.
Pos
Model
Marine-Motore
Part number
Year
2002 - 2009
Description
Eng.Number
Remark
VOLKSWAGEN marine
Qty
impeller
round seal
gasket
gasket
round seal
Model
Pos
Page: 2
Part number
Description
13:20
Remark
01.09.2010
Qty
Model
FPI 3.50hw
Ill-Nb.
100-10
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
14:26
14.10.2010
Pos
Part number
Description
Remark
Qty
Model
base engine
base engine
29/37/44/55KW
1.9ltr.
1 BGM,BGL,ANC,
CDXA,CDXB
base engine
40/55KW
2.5ltr.
1 BCT,ANF
base engine
74-121KW
2.5ltr.
074 130 201 K
074 130 202 R
1 ANG,ANH,BCU,
BCV,BTW
X BTW
X
short block
2.5ltr.
short block
40-121KW
2.5ltr.
Page: 1
FPI 3.50hw
Ill-Nb.
100-99
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
14:27
Remark
14.10.2010
Qty
Model
engine oil
1 G 052 183 M2
1.0 ltr.
0W-30
VW50601
1.0 ltr.
5W-30
VW50700
2 G 052 183 M4
5.0 l
0W-30
VW50601
5.0 l
5W-30
VW50700
3 G 052 183 M6
60ltr.
0W-30
VW50601
60ltr.
5W-30
VW50700
Page: 1
FPI 3.50hw
Ill-Nb.
103-05
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
VOLKSWAGEN marine
Pos
25
27
29
28
4
1
26
2
Part number
M10X80
3 N 011 907 10
locking cover
14
dowel sleeve
14,15X21
M10
4
1
sealing flange
front
17
8 N 909 450 02
M7X21,5
6
4
8X14
dowel sleeve
-05.06
16X13,5
dowel sleeve
06.06-
16X13,5
11 D 176 404 A2
silicone sealant
sealing flange
93G
front
sealing flange
rear
13 N 909 450 02
M7X21,5
15
24
18
8
20
19
21 22
11
2
2
impulse sender
impulse sender
- N 906 355 17
-
23
1
10
35X48X10
14
4,5
600MM
- N 906 437 01
10X187
5MM
- N 906 819 01
4,5
15 N 101 045 01
M7X18
16
115-10
Page: 1
Model
ANC,BGL,BGM,
CDXA,CDXB
oil seal
1.9ltr.
2 N 901 300 01
Qty
9 N 043 207 2
16
Remark
10
Description
14.10.2010
12
13
9
14:27
FPI 3.50hw
Ill-Nb.
103-05
Pos
Model
Marine-Motore
Part number
17
Year
2002 - 2009
Description
guide funnel
see illustration:
Eng.Number
Remark
VOLKSWAGEN marine
Qty
Model
Pos
Part number
Description
14:27
Remark
14.10.2010
Qty
Model
115-10
baffle
19 N 907 040 06
oil sump
threaded union
22 N 013 814 2
o-ring
14X18
23 N 907 356 04
M7X28
20
24 D 176 404 A2
silicone sealant
oil sump
93G
cover panel
26 N 105 702 01
bolt,hex.hd.with shoul.(combi)
27 N 904 957 04
28 N 013 832 1
o-ring
18X22
29 N 016 161 6
sealing plug
M18X1,5
M7X55
X
1
M10X95X45
Page: 2
FPI 3.50hw
Ill-Nb.
103-30
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
VOLKSWAGEN marine
Pos
18
Part number
Description
cylinder head
cylinder head cover
17
Qty
15
22
6
5
13
4
9
7
2
3
20
1
4
5
6
10
8
11
21
Model
ANG,BGL,BGM,
CDXA,CDXB
cylinder head
2 N 011 914 10
locking cover
24
locking cover
oversize
25
3 N 014 634 1
stud
M10XM8X68
stud
M8X56
5 N 011 558 11
washer
8,4X15X1,6
10
6 N 011 008 8
hexagonal nut
M8
10
7 N 902 818 02
M10X1X10
valve guide
36,5MM/7MM
connecting socket
10
holder
12 N 090 354 3
M12X115
1,55MM
1 hole
1,63MM
2 holes
1,71MM
3 holes
3
14
1.9ltr.
12
Remark
14.10.2010
19
16
14:44
47X10X32
1
1
M8X28
1
10
partition
17 N 101 725 01
locking cover
gasket
o-ring
locking cover
Page: 1
M6X22
FPI 3.50hw
Ill-Nb.
103-30
Pos
Model
Marine-Motore
Part number
22 N 101 560 09
Year
2002 - 2009
Description
Eng.Number
Remark
VOLKSWAGEN marine
Qty
Model
Pos
Part number
Description
14:44
Remark
14.10.2010
Qty
Model
Page: 2
FPI 3.50hw
Ill-Nb.
103-60
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
14:45
14.10.2010
5
4
Pos
Part number
Description
ventilation for cylinder head
cover
Remark
Qty
1.9ltr.
ANC,BGL,BGM,
CDXA,CDXB
103-30
gasket
spring-type clip
see illustration:
133-10
breather hose
see illustration:
133-10
o-ring
Model
Page: 1
FPI 3.50hw
Ill-Nb.
105-10
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
VOLKSWAGEN marine
Pos
Part number
14
13
16
11
15
16
12
11
17
11
5
7
8
9
12
6
11
3 4
Remark
14.10.2010
Qty
1.9ltr.
Model
ANC,BGL,BGM
crankshaft
countersunk bolt
M6X16
4 N 013 199 1
6X12
thrust washer
7 N 908 208 01
dowel sleeve
vibration damper
9 N 903 487 04
10
Description
crankshaft
conrod
bearings
18
14:46
1
1
11X11
1
1
M8X45
M16X54
bearing 3
LAGER 1-5
flywheel
18 N 906 650 01
Page: 1
M8X1X45
M10X1X22,30
FPI 3.50hw
Ill-Nb.
107-00
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
14:47
Description
Remark
piston
1.9ltr.
piston complete
cylinders 1,2
ALCAN
1/03-
001
blue
79,46
1/03-
003
pink
79,48
piston complete
cylinders 3,4
ALCAN
79,46
001
blue
1/03-
003
14.10.2010
Qty
4 cylinder:
ANC,BGL,BGM,
CDXA,CDXB
2
pink
79,48
2 N 012 277 1
securing ring
24X1,5
79,5
piston
2.5ltr.
piston complete
cylinders 1,2
blue
80,96
2a
001
5 cylinder:
ANF,ANG,ANH,
BCT,BCU,BCV,
BTW
2
piston complete
cylinders 3-5
blue
80,96
2 N 101 333 01
snap ring
26X1,5
2A N 101 333 01
snap ring
26X1,5
81
piston
3.0ltr.
piston complete
83,010
2/02-
001
6-cylinder:
BSP,CEZA
6
snap ring
30X2
snap ring
30X2
83,010
Page: 1
Model
FPI 3.50hw
Ill-Nb.
107-00
Pos
Model
Marine-Motore
Part number
Year
2002 - 2009
Description
1 set: piston rings
D 20.10.2008>>
Eng.Number
Remark
VOLKSWAGEN marine
Qty
Model
Pos
Part number
Description
14:47
Remark
14.10.2010
Qty
Model
83,010
6
Page: 2
FPI 3.50hw
Ill-Nb.
109-00
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
14:48
Remark
14.10.2010
Qty
Model
1 4 cylinder
1 5-cylinder
1
2
4
3
Page: 1
FPI 3.50hw
Ill-Nb.
109-10
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
camshaft, valves
4
7
Remark
14.10.2010
Qty
1.9ltr.
camshaft
3 N 905 021 03
cam follower
intake valve
96,55
exhaust valve
96,35
cotter, split
spring disc
spring - valve
seal - valve stem
M12X1,5X35
Model
ANC,BGL,BGM,
CDXA,CDXB
14:48
1
8
16
upper
8
8
7MM
10
5
6
Page: 1
FPI 3.50hw
Ill-Nb.
109-60
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
18
Pos
17
VOLKSWAGEN marine
Part number
1
9
11
12
13
14
15
3
Remark
1.9ltr.
upper
spring clamp
4 N 100 829 12
5 06A 109 175 B
14.10.2010
Qty
1
2
1
M6X16
lower
6 N 100 829 12
M6X16
toothed belt
Z=141
109-10
stud
M10XM8X68
tensioning roller
11 N 106 092 02
relay roller
13 N 019 531 5
relay roller
15 N 905 969 06
16
cover panel
18 N 100 829 12
Model
ANC,BGL,BGM,
CDXA,CDXB
center
4
16
Description
toothed belt
toothed belt cover
9 N 014 634 1
10
14:50
1
M8
M10X55X32
130-20
1
M6X16
6
5
Page: 1
FPI 3.50hw
Ill-Nb.
115-10
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
oil pump
oil dipstick
12
11
10
Remark
14.10.2010
Qty
1.9ltr.
oil pump
sprocket
3 N 903 659 01
M8X22
4 N 028 222 2
o-ring
20X3,15
suction line
6 N 909 450 02
M7X21,5
7 N 907 040 06
M7X55
chain
chain tensioner
guide funnel
-04.08
guide funnel
04.08-
oil dipstick
Model
ANC,BGL,BGM,
CDXA,CDXB
14:51
1
1
1
7
5
4
Page: 1
FPI 3.50hw
Ill-Nb.
115-40
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
14:52
Description
oil extraction pump
Remark
14.10.2010
Qty
1.9ltr.
ANC,BGL,BGM,
CDXA,CDXB
7
5
9
1
2 N 106 092 02
M8
3 N 102 334 01
spring clip
16,2X7X0,6
oil hose
8X3,5X1000
46 MM
1
1
shorten to:
3
4
5 N 102 334 01
spring clip
16,2X7X0,6
oil hose
8X3,5X1000
7 N 101 705 09
M10X20
holder
9 N 101 559 06
Page: 1
Model
FPI 3.50hw
Ill-Nb.
115-70
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
oil filter
oil filter bracket
cover
to be used for:
4
1
cover
to be used for:
cover
to be used for:
o-ring
14
13
14:53
Remark
14.10.2010
Qty
1.9ltr.
Model
ANC,BGL,BGM,
CDXA,CDXB
1
PURFLUX
045 115 389 C
045 115 389 E
045 115 389 J
M+H
045 115 389 G
045 115 389 K
MAHLE
045 115 389 H
74X3
1
1
5 N 013 812 3
o-ring
12X15,5
6 N 106 379 01
sealing plug
M12X1,5
gasket
8 N 911 494 01
M7X40
o-ring
59X5
5
6
10
11
12
oil cooler
gasket
cover
1
62,8
1
1
1
threaded union
feed
1 CDXA,CDXB
- N 013 806 3
o-ring
10X14
2 CDXA,CDXB
engine oil
see illustration:
100-99
14
Page: 1
FPI 3.50hw
Ill-Nb.
121-05
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
14:54
14.10.2010
13
Pos
10
14
Part number
12
water pump
water connection
12
9
Description
Remark
Qty
Model
11
11
1.9ltr.
ANC,BGL,BGM,
CDXA,CDXB
o-ring
62X4
1
1
3 N 909 450 02
M7X21,5
o-ring
50X4
connecting socket
6 N 909 450 02
water connection
o-ring
50X3,15
9 N 104 145 02
M6X75X37
10 N 100 636 04
M6X25
retaining spring
12 N 903 168 02
round seal
19,6X3,65
thermal switch
2 pin
blue
120C
4 pin
1
M7X21,5
2
1
1
2
4
5
Page: 1
FPI 3.50hw
Ill-Nb.
121-15
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
14:54
Description
Remark
14.10.2010
Qty
Model
11
water pump
coolant thermostat
6
7
8
1
10
BSP,CEZA
2 N 101 961 02
intermediate flange
5 N 910 268 02
coolant thermostat
gasket
75,6X3,1
8 N 101 961 02
M6X18
9 N 906 560 01
spring-type clip
55X12
3.0ltr.
1
M6X18
M8X20
3
1
10
see illustration:
121-53
11
see illustration:
103-15
Page: 1
FPI 3.50hw
Ill-Nb.
121-40
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
VOLKSWAGEN marine
Pos
Part number
14:55
Description
water hoses and pipes
Remark
14.10.2010
Qty
1.9ltr.
ANC,BGL,BGM,
CDXA,CDXB
12
13
water pipe
drain plug
o-ring
20,5X5,5
4 N 010 227 9
M7X12
water hose
10
6 N 906 869 01
spring-type clip
17
water hose
cable tie
10
11
10
10
15
9
18
21
19
10
14
13
20
12
12 N 910 430 01
water hose
15X3,5X450
14
13 N 906 867 01
spring-type clip
14X12
water hose
M
>>
10
4,5X200
16
1
6
water hose
spring-type clip
23X12
10
10 N 906 872 01
11
40X12
001 200*
001 300*
1 PR-LS2,LS7
water hose
M
001 301>>*
1 PR-LS2,LS7,
LZ0
001 200*
water hose
M
001 201>>*
1 PR-LS2,LS7
water hose
1 PR-LZ0
16 N 907 789 01
connection piece
junction
M
Page: 1
X
1
water hose
M
001 121>>
water hose
M
>>
Model
>>
001 200*
32X32
1 PR-LS2,LS7,
LZ0
1
FPI 3.50hw
Ill-Nb.
121-40
Pos
Model
Marine-Motore
Part number
Year
2002 - 2009
Description
junction
M
001 201>>
Remark
001 300*
spring-type clip
cap
20
oil cooler
see illustration:
water hose
VOLKSWAGEN marine
Qty
Model
Pos
Part number
Description
14:55
Remark
14.10.2010
Qty
Model
1 PR-LS2,LS7
junction
M
001 301>>*
18 N 906 869 01
Eng.Number
1 PR-LS2,LS7,
LZ0
23X12
1
1
317-05
1 PR-LS9,LR5
Page: 2
FPI 3.50hw
Ill-Nb.
121-48
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
14:56
Remark
14.10.2010
Qty
Model
3
2
1
rubber mounting
5 N 906 870 01
spring-type clip
27X12
6 N 906 869 01
spring-type clip
23X12
6
5
5
Page: 1
FPI 3.50hw
Ill-Nb.
121-55
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
14:56
Description
Remark
14.10.2010
Qty
Model
14
2
3
15
17
16
10
round seal
locking cover
6 N 102 254 02
pulley
8 N 102 501 01
10 N 019 531 5
12 N 910 280 02
M8X75
ribbed v-belt
930MM
14 N 906 872 01
spring-type clip
40X12
16 N 907 653 01
round seal
retaining spring
6
13
12
8
9
11
ANC,BGL,BGM,
CDXA,CDXB
13
7
1.9ltr.
Page: 1
M8X20
3
1
M8X12
1
32X4
2
2
FPI 3.50hw
Ill-Nb.
121-70
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
VOLKSWAGEN marine
Pos
Part number
14:57
Description
Remark
14.10.2010
Qty
Model
23
radiator
19
18
1
22
2 19
2
3
17
16
20
11
8
6
ANC,BGL,BGM,
CDXA,CDXB
radiator
locking cover
o-ring
4 N 902 400 02
round seal
24X4
2 pin
2X3,5MM I--I
6 N 014 717 2
M8X40
locking cover
round seal
75X3,5
tube
distance piece
locking cover
12 N 902 972 02
o-ring
drain plug
coolant thermostat
o-ring
17 N 904 363 01
o-ring
gasket
bolt,hex.hd.with shoul.(combi)
22 N 101 560 09
15
21
1.9ltr.
18X22
1
1
1
80C
12
13
8
10
14
- G 012 A8F M1
1
67,6X3,55
1.5ltr.
lilac
Page: 1
FPI 3.50hw
Ill-Nb.
127-20
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
14:58
Description
Remark
14.10.2010
Qty
Model
13
fuel filter
14
12
13
10
11
10
ANC,BGL,BGM
fuel filter
250MM
4 N 013 814 2
o-ring
14X18
5 N 902 546 01
banjo union
10X7
6 N 903 580 03
banto bolt
M14X1,5
7 N 013 820 6
o-ring
16X20
8 N 010 237 6
M8X12
9 N 102 613 10
7
1
4
5
M10
10 N 013 814 2
o-ring
14X18
11 N 902 546 01
banjo union
10X7
12 N 903 580 03
banto bolt
M14X1,5
13 N 906 867 01
spring-type clip
14X12
hose in coils of 5m
'order unit 5'
marked white
7,3X3,5
- N 103 035 04
4
6
14
15
1.9ltr.
shorten to:
-RME240 MM
2
1
16
Page: 1
FPI 3.50hw
Ill-Nb.
127-40
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
Description
14:59
Remark
14.10.2010
Qty
Model
fuel filter
water trap
1 N 010 209 5
M5X25
2 N 011 556 2
washer
5,3X9,5X1
filter element
filter element
1
1
only for:
1
BIODIESEL
5 N 011 556 2
washer
5,3X9,5X1
6 N 010 264 4
M5X20
BIODIESEL
5
6
Page: 1
FPI 3.50hw
Ill-Nb.
130-20
Model
Marine-Motore
Eng.Number
Year
2002 - 2009
18
19
20
4b
19
VOLKSWAGEN marine
Pos
Part number
4a
injection pump
Remark
Qty
1
2 5 18
6
15
16
5
Model
17
7
8
injection pump
temperature sensor
3 N 013 813 1
o-ring
12X17
1 ANC,BGL,BGM
o-ring
12X17
2 CDXA,CDXB
connecting part
feed
1 ANC,BGL,BGM
4A N 901 494 01
banjo union
8X7
1 CDXA,CDXB
4B N 021 071 7
banto bolt
M12
1 CDXA,CDXB
seal for
fuel cut-off solenoid
9
21
10
112a
24
13
12
25
ANC,BGL,BGM,
CDXA,CDXB
23
1.9ltr.
14
Description
14.10.2010
3
2
22
15:00
sealing plug
round seal
round seal
solenoid valve
wire set
180MM
solenoid valve
wire set
300MM
1
1
o-ring
union
support
16
17
19 N 013 813 1
o-ring
12X17
connecting part
return
21 N 101 092 10
bush
Page: 1
FPI 3.50hw
Ill-Nb.
130-20
Pos
Model
Marine-Motore
Part number
Year
2002 - 2009
Description
23 N 019 503 5
25 N 104 032 03
Eng.Number
Remark
M8X35
VOLKSWAGEN marine
Qty
Model
Pos
Part number
Description
15:00
Remark
14.10.2010
Qty
Model
1
1
M8X16
Page: 2
FPI 3.50hw
Ill-Nb.
130-60
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
12
11
13
6
5
1
5
ANC,BGL,BGM,
CDXA,CDXB
injector complete
injector complete
injector complete
angled bracket
o-ring
5 N 023 731 2
retaining washer
8,4
6 N 010 350 6
M8X50
bearing bracket
cap
3,8MM
hose in coils of 5m
'order unit 5'
use if required:
3,5X1,9 -RME-
N 900 455 02
- N 900 455 02
clamp
5X8
7
3
4
1.9ltr.
Model
6
5
Qty
Remark
14.10.2010
6
5
2
10
Description
injector
pressure pipes
1
11
15:01
16
17
7
15
14
18
18
shorten to:
130MM
10
shorten to:
270MM
11 N 013 804 2
o-ring
banjo union
banto bolt
pressure pipe
pressure pipe
pressure pipe
pressure pipe
clamp
Page: 1
6X10
2
1
M6
FPI 3.50hw
Ill-Nb.
133-10
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
11
10
13
2
9
5
4
Qty
1.9ltr.
Model
ANC,BGL,BGM
air cleaner
filter element
3 N 904 369 03
M6
4 N 906 562 01
spring-type clip
70X12
6 N 102 480 01
M6X14
7 N 101 559 06
8 N 103 389 01
10 N 906 871 01
spring-type clip
breather hose
1 ANC,BGL,BGM
breather hose
1 CDXA,CDXB
12 N 906 562 01
spring-type clip
intake hose
14 N 906 561 01
spring-type clip
12
Remark
14.10.2010
10
Description
air cleaner
filter element
14
15:02
Page: 1
32X12
70X12
65X12
FPI 3.50hw
Ill-Nb.
133-40
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
15:03
14.10.2010
Pos
Part number
Description
Remark
Qty
Model
suction pipe
control flap
1
2
1.9ltr.
ANC,BGL,BGM
suction pipe
2 N 011 908 5
locking cover
gasket
4 N 903 514 02
M8X55
5 N 900 733 01
o-ring
65X3,5
regulator flap
7 N 101 582 03
M6X60
8 D 154 102 A1
sealant
50G
28
1
1
Page: 1
FPI 3.50hw
Ill-Nb.
145-10
Model
Marine-Motore
Year
2002 - 2009
Eng.Number
VOLKSWAGEN marine
Pos
Part number
15:04
Description
exhaust gas turbocharger
Remark
14.10.2010
Qty
1.9ltr.
4-cylinder+
CDXA,CDXB
adapter
- N 906 439 06
gasket
console
gasket
- N 103 024 03
M6X25
- N 101 863 01
stud
M6X20
- N 910 700 01
M8X30
- N 015 082 13
M6
lifting bracket
gasket
- N 907 765 03
M10X90
oil pipe
feed
M10X1
- N 013 806 3
o-ring
10X14
threaded union
M10
- N 013 806 3
o-ring
10X14
oil pipe
return
- N 101 961 03
M6X18
- N 908 371 01
threaded union
12/M18X1,5
gasket
- N 103 389 03
Page: 1
GARRETT
Model
1
1
M8X25
FPI 3.50hw