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5HP18

5HP18

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Published by 65804kenpod

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Published by: 65804kenpod on Nov 03, 2011
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11/03/2011

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REPAIR–MANUAL
5 HP - 18
ZF GETRIEBE GMBH SAARBRÜCKEN
 
Impressum:Verantwortlich für den InhaltAbteilung MKTD, ZFGetriebe GmbH,SaarbrückenDruck: HAGERPAPPRINT GmbH, St. IngbertGedruckt in der BRDPublished by ZFGetriebe GmbH,Saarbrücken, Department-MKTDPrinted in Germany byHAGERPAPPRINTGmbH, St. Ingbert.
 
CONTENTS
PagePreliminary information
1
1.General remarks
21.1Drawing of transmission21.2Power flow schematic31.3Oil flow charts41.4Adjustment work5/11.4.1 Release clearance at clutch F (snap ring)5/11.4.2 Release clearance at brake G (snap ring)5/21.4.3 Release clearance at brake D (snap ring)5/31.4.4 Clearance at output side (washer)5/41.4.5 Release clearance at clutch E (snap ring)5/61.4.6 Release clearance at clutch A (snap ring)5/71.4.7 Release clearance at brake C
1
(snap ring)5/81.4.8 Transmission axiale clearance (washer)5/91.4.9 Release clearance at brake C
2
(two washers)5/111.5Tightening torques61.6Troubleshooting (faults,causes and remedies)7/11.7Checking the transmission81.8Special tools9
2.Dismantling
102.1Dismantling according to assembly groups102.2Output side162.3Planetary gears,complete182.3.1 Planetary gear set III182.3.2 Clutch F202.3.3 Brake DG with 1st gear freewheel212.4Input side242.4.1 Clutch E252.4.2 Clutch A262.4.3 Clutch B and 3rd gear freewheel272.4.4 Brake C
2
302.5 Oil supply unit with brake C
1
312.6 Housing with shift and parking pawl32
3.Assembling according to assembly groups
353.1Housing with shift and parking pawl353.2Planetary gear set,complete393.2.1 Planetary gear set III393.2.2 Clutch F413.2.3 Brake DG with 1st gear freewheel433.3Output side483.4Planetary gear sets I and II513.5Input side563.5.1 Clutch E563.5.2 Clutch A583.5.3 Clutch B and 3rd gear freewheel613.5.4 Brake C
2
663.6Oil supply unit with brake C
1
683.7 Selector unit,oil sump and converter75

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