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Lean demo

Lean demo

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Published by: api-3835934 on Oct 18, 2008
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03/18/2014

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Lean Enterprise Benefits Analysis
Overwrite the existing numbers and enter your current Dollars, Headcounts, Sq Footage, and Machine Downtime in Column "C"
Program will calculate savings in four payback categories: Poor 5%, Fair 10%, Good 15%, Excellent 25%
Use this information to help estimate payback from a Lean implementation.
Lean Enterprise Implementation Results
Current
Poor
Fair
Good
Excellent
Category
Amount
5%
10%
15%
25%
Inventory
$
800000
40000
80000
120000
200000
Annual Savings @ 25%
Inventory carrying costs
10000
20000
30000
50000
Headcount - MFG Direct
#
50
2.5
5
7.5
12.5
Headcount - MFG Indirect
#
11
0.55
1.1
1.65
2.75
Headcount - ADMIN Direct
#
25
1.25
2.5
3.75
6.25
Savings @ $25K per head
107,500
215,000
322,500
537,500
Space
Sq ft
18000
900
1800
2700
4500
Overheads - MFG Fixed
$
300000
15000
30000
45000
75000
Overheads - MFG Variable
$
175000
8750
17500
26250
43750
Overheads - Administration
$
180000
9000
18000
27000
45000
Total Savings from OHD
Reductions
$
32750
65500
98250
163750
Machine/Line Changeovers
2000
100
200
300
500
Machine Downtime
Hrs
750
37.5
75
112.5
187.5
Summary
Total Savings
$
$150,250
$300,500
$450,750
$751,250

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