OEM/ODM Service of HYT

2008
 Content

• Location Strength

• Manufacture Strength

•Quality Assurance Strength

•OEM/ODM Products
 Location Strength

 The Pearl River Delta

 Shenzhen International Airport

 Shenzhen Port
 The Pearl River Delta

The Pearl Delta

• The Pearl River Delta is one of the most prosperous areas with the
fastest developing speed in China, and it has become one of the
world’s leading centre for assembling manufacturing of high-tech
electronics products.
• The Pearl River Delta’s greatest strengths include low land and
labor cost, productive workforce, reasonable infrastructure,
improving technical skills, and a supportive policy regime.
 Shenzhen International Airport

Shenzhen International Airport is one of four aviation cargo transportation

centers of China planned by the Civil Aviation Administration of China, possesses
international traffic rights of 37 countries and is used by over 20 domestic and
foreign airlines.
 Shenzhen International Airport has opened over 120 domestic and international
routes, reaching over 90 domestic and foreign cities , besides, the scheduled flight
at sea between Shenzhen Airport and Hong Kong Airport was open to navigation
in September 2003 to realize the transfer of passengers.
 Shenzhen Port

Shenzhen Port is adjacent to HK. The city’s 260km coastline is divided by the
Kowloon Peninsula into two halves, the eastern and the western. Shenzhen’s
western port area lies to the east of Lingdingyang in the Pearl River Estuary and
possesses a deep water harbor with superb natural shelters.
It is about 20 sea miles from Hong Kong to the south and 60 sea miles from
Guangzhou to the north. By passing pearl river system, the western port area is
connected with the cities and counties in pearl river delta networks; by passing On
See dun waterway, it extends all ports both at home and abroad. The eastern port
area lies north of Dapeng Bay where the harbor is wide and calm and is regarded as
the best natural harbor in South China.
Hong Kong is also very accessible and less than a one-hour train trip.
 Manufacture Strength

• Organization Structure

• Layout of Manufacture Center

• Workshop Introduction

• Production Process
 Organization Structure
Manufacture
Center

General
SMT Dep. Assembly Dep. Packing Dep. Technical Dep. Administration Dep.

The area of manufacture center is 6,000m2

Production capability of 1,500,000 units yearly
 Layout of Manufacture Center

LIN E6

LIN E2

LINE3
SMT

LIN E5

LINE4
LINE1
LIN E4

LINE12
LINE5
LIN E3

LINE11
LINE6
LIN E2

LINE10
LINE7
QA
LIN E1

LINE8

Line 9
Administration Area

a. Green stands for main products lines (line 3- line 8) 。

b. Blue stands for accessories lines (line 10-line12) 。
c. Red stands for material processing (line 9) 。
d. Yellow stands for trial production (line1-line2) 。
 Workshop Introduction
Area of workshop:
Assembly Workshop: 3000
m2
Packing Workshop: 670 m2
SMT Workshop: 1000 m2

Product line Number ：

SMT product line ： 6 (5 are Yamaha)

15meters flow-line of assembly main
engine ： 11
9 meters flow-line of accessories ： 4
9 meters flow-line of assembly line ： 4

Production capability of 150,000 units monthly

 Production Process

• Whole Process of Manufacture

• Process of Department
 Solder Paste Thickness Tester

PCB
Automatic Solder Printer SMT placement machine

Nitrogen device

QC Visual
Inspection

X-Ray detector PCBA Reflow Oven DIP Weld

Welding RX Test TX Test Assembling

Whole Process

Packing Parameter Setting Whole Test

 Production Process

Process of SMT

Solder Paste Thickness Tester

PCB
Automatic Solder Printer SMT placement machine

Nitrogen device

QC Visual
Inspection

PCBA Reflow Oven DIP Weld

 PCB
PCB Provider: Shennan Circuits Co., Ltd
One of the biggest PCB providers in Shenzhen.

◆1991Registered as IPC member

◆ 1995Rebuild factory to achieve 12,000 SQM2/Month
capacity
◆ 1997Came into Hong Kong stock market
◆ 1997Got ISO9002 certificate (SGS)
◆ 1998Expand factory to meet 25,000 SQM2/Month
capacity
◆ 1999Got Hi-Tech certificate
◆ 1999Got ISO14001 certificate
◆ 2000Expand factory to achieve 35,000 SQM2/Month
capacity
◆ 2002Got QS9000 certificate
 Solder Past Machine

Automatic Solder Printer Solder Paste Thickness Tester

Solder paste (or solder cream) is a mix of small solder

particles and flux. It is used exclusively in the automated
soldering process reflow soldering.
Automatic solder printer can promote the efficiency.
Solder Paste

 Solder paste brand: Alpha & Yikshingtat

 Yik Shing Tat is a domestic leading brand.

 SMT Placement Machine

• 6 SMT lines, 5 of them are Yamaha (from 2006 to 2008)

• Each line can produce 100 PCS of two way radio devices per
hour. Each month more than 150,000 devices are produced.
 Reflow Oven
Vitronics Soltec Reflow Oven, from
America, world class.
The oven contains multiple zones,
which can be individually controlled for
temperature.
The PCB moves through the oven
on a conveyor belt, and is therefore
subjected to a controlled time-
temperature profile.
The heat source is normally from
ceramic infrared heaters, which
transfers the heat to the assemblies
by means of radiation.
Protective Gas-Nitrogen

Advantages:
• Oxidation prevention;
• Improved soldering quality;
• Enlarged Process Window;
• Visual appearance of the solder joint surface will
be smoother and shinier,
• Larger surface tension can hold larger and
heavier components on bottom side when
performing double reflow.
 Process of Assemble

Welding RX Test TX Test

X-Ray Test

Total Test
 Microfocus Digital X-Ray Systems

12-bit digital device with 4,096

grayscale resolution

Ideal for Real-Time imaging

Powerful, long-lasting 90kV tube

Low maintenance

Adaptable to limited workspaces

Pony Microfocus Digital X-
Ray Systems, from Japan
25" x 29" x 26"

Point-and-click operation
HP Test Set

It provides technicians with the

functionality needed to test and maintain
a wider variety of communication
systems.
 Accessories

The ultrasonic metal welding are the ideal

jointing technology with clean and
nonexistent of loss which is rubbing the
surface of jointing object by giving pressure
and strong ultrasonic vibration.

It can be materialized stability even difficult

jointing in other jointing method.
Branson Ultrasonic spot
weld, belongs to Emerson.
HYT uses ultrasonic spot weld to ensure
the quality of the battery.
Management of Manufacture

 24 work stations in one line

 WI (Work Instruction)

 Public & Station Training

Management of Manufacture

 Over 20 Technology Engineers

 Over 20 Manage Personals

 5S Management
Quality Assurance Strength

Certificates & Patents

Quality Management
Reliability
1.Certificates & Patents

ATEX FM FCC CE
1.Certificates & Patents

Full List of HYT Patents

Statistics List of HYT Patents
Item Quantity
The total certified patents 16
The total patents being reviewed in 2006 19
The invention patents being reviewed in 2006 3
Full List of HYT Patents
No. Name Type of Patent Application Date Application No. Status Country
1 A Portable Two-way Radio（TC-368） Outlook Design 27-Oct-00 00336696.0 Certificated P.R.C
2 A Portable Two-way Radio（TC-368S） Outlook Design 24-Jul-01 01332458.6 Certificated P.R.C
3 A Portable Two-way Radio（TC2100） Outlook Design 24-Jul-01 013324624 Certificated P.R.C
4 A Portable Two-way Radio（TC3000） Outlook Design 13-Aug-02 02333281.6 Certificated P.R.C
5 A Portable Two-way Radio（TC370） Outlook Design 30-Sep-02 02362655.0 Certificated P.R.C
6 A Portable Two-way Radio（TC1688） Outlook Design 30-Sep-02 02362653.4 Certificated P.R.C
7 A Moblie Radio (TM-800) Outlook Design 19-Jul-04 200430044986 Certificated P.R.C
8 A Portable Two-way Radio（TC-700） Outlook Design 19-Jul-04 200430044979.X Certificated P.R.C
9 A Portable Two-way Radio(TC3600) Outlook Design 19-Jul-04 200430044982 Certificated P.R.C
10 A Portable Two-way Radio(TC-500) Outlook Design 12-Aug-04 200430063919 Certificated P.R.C
11 A Portable Repeater(TR-50) Outlook Design 20-Sep-04 200430075808 Certificated P.R.C
12 A Frequency band mark on antenna of two-way radio Practical innovation 29-Sep-04 200420093760 Certificated P.R.C
13 A Portable Two-way Radio（TC-600） Outlook Design 03-Feb-05 200530052019 Certificated P.R.C
14 A PCB（TM800） Outlook Design 20-Jun-05 200530061401.X Certificated P.R.C
15 A PCB（TC600） Outlook Design 30-Jun-05 200530063243 Certificated P.R.C
16 A PCB（TC700） Outlook Design 30-Jun-05 200530063243 Certificated P.R.C

to be continued
1.Certificates & Patents

continuous
17 An Method of Digital Signaling Encoding and Decoding Invention 25-Jul-05 200510036187 Being reviewed P.R.C
18 A Moblie Radio(TM-600) Outlook Design 01-Jan-06 200630049710.X Being reviewed P.R.C
19 A Repeater(TR-800) Outlook Design 01-Jan-06 200630049713 Being reviewed P.R.C
20 A SM07R1 Keypad Microphone Outlook Design 01-Jan-06 200630049711 Being reviewed P.R.C
21 A SM08 Series Remote Speaker Microphone Outlook Design 01-Jan-06 200630049715 Being reviewed P.R.C
22 A Portable Two-way Radio（PT-300） Outlook Design 01-Jan-06 200630049715 Being reviewed P.R.C
23 A Dual-Slot Charger(for Li-ion battery) (PT300) Outlook Design 01-Jan-06 200630049713 Being reviewed P.R.C
24 A Digital Trunking Terminal 1 Outlook Design 30-Apr-06 200630016650 Being reviewed P.R.C
25 A Digital Trunking Terminal 2 Outlook Design 30-Apr-06 200630016655 Being reviewed P.R.C
26 A Digital Trunking Terminal 3 Outlook Design 29-Apr-06 200630016632 Being reviewed P.R.C
27 A Digital Trunking Terminal 4 Outlook Design 30-Apr-06 200630016654.X Being reviewed P.R.C
28 A Key of Two-way Radio Practical innovation 01-Aug-06 200620017378 Being reviewed P.R.C
29 A Frequency Synthesizer Invention 31-Aug-06 200610062407 Being reviewed P.R.C
and Its Synthesizing Method
30 An Apparatus for Modulateing CPFSK Signal Invention 13-Oct-06 200610063122 Being reviewed P.R.C
31 A Digital Trunking Two-way Radio ( PT-790 Portable Outlook Design Being reviewed EU
Radio/Interphone) applied in EU
32 A Portable Two-way Radio（TC1600） Outlook Design 07-Nov-06 200630154390 Being reviewed P.R.C
33 A Portable Two-way Radio（TC3000S） Outlook Design 06-Nov-06 200630154355 Being reviewed P.R.C
34 A Portable Two-way Radio（TC3600S） Outlook Design 07-Nov-06 200630154389 Being reviewed P.R.C
35 A Portable Two-way Radio（TC-900） Outlook Design 07-Nov-06 200630154389 Being reviewed P.R.C
36 A Frame Synchronization System and its Operational Invention 07-Nov-06 200610063519.x Being reviewed P.R.C
Method for the Link of Digital Communication Systrem
2.Quality Management : ISO9001:2000
3.Reliability

Long-term cooperation with worldwide famous electronic and components

manufacturers such as National Semiconductor Corporation, Panasonic,
Hitachi, Toshiba, and Mitsubishi.

Rotary switch
PTT button
Socket
Microprocessor
Memory
Amplifier
Transistor
Diode
Resistor, Capacitor
Crystal Filter
Speaker FOSTER
Battery Cell
3.Reliability
 Adhering to our quality objective of ‘customer satisfaction’, HYT
established perfect quality assurance and control system.
R&D quality assurance policy :
Compliant with National and Industry Standard and US Military Standard.
2.Reliability

Environmental test standard: MIL-STD-810

IP (Ingress Protection)

Material inspection: ISO 2895-4:1999

Other tests: Performance test

User Simulation test

HYT has established three laboratory as following:

General Standard laboratory

Environmental Engineering

Shielded laboratory
3.Reliability

RF Lab

Environmental Test Lab

Trunking
System Lab

General Lab
3.Reliability

 High Temperature Test  ESD Test

 Low Temperature Test  Frequency Response Test

 Thermal Shock Test
 Rain Test
 Humidity Test
 Salt Fog Test
 Dust Test Low Temperature Test
 Low Pressure Test
 Vibration Test
 Drop Test
 Vibration Test
 Corrosion Test
Salt Fog Test Vibration Test
3.Reliability

High Temperature Test

To make sure the radio can work at +55

℃ without any deterioration be stored at
+ 60 ℃.

Low Temperature Test

To make sure the radio can work normally
at -25 ℃ be stored at -40 ℃.
3.Reliability

Thermal Shock Test

to determine whether the product can

withstand sudden changes in the
temperature without any temporary
or permanent deterioration in performance
after several test cycles.

Rain Test

Test the radio’s ability to resist water.

3.Reliability

Dust Test

evaluate the radio’s ability to

resist effect of sand and particles.

Vibration Test
determine radio's resistance to
vibration stresses encountered in Vibration test platform
shipment and application
environment. Max vibration frequency
4000Hz,acceleration 70g
3.Reliability

ESD Test
Evaluate the radio and component’s
ability to resist ESD in both air
discharge and contact discharge
mode.

Frequency Response Test

Test the microphone and speaker’s
frequency response curve.
4. Quality Ladder

Monitor
MFG to Goals
Certify
Technology and
Qualify Product
Design In
Quality and
Reliability
Document
Goals & Use
conditions
Identify
Market Customer Feedback
Segment
5. Quality Organization Chart

Quality Organization

PQA MFG.QA SQM CQE

A I
P
U P Q IQC SQE CQE QS
P Q
A T Q A
/
S I C
E
Q O
S / T
A C
T E
A S TRUNKIN
T G SQA ： Software Quality Assurance
SYSTEM A/ST ： Accessory/Structure Test
LAB PI/CA ： Parts Identification/ Circuit
Analysis
6. Quality Management Circle

F.A PILOT RUN MASS PROCUCTION COMPLAINT

R&D
TEST
BURN-IN
Manufacturing
IQC Process
PROJECT REVIEW Control

If the feed back

strictness ！

ITB Feed Back

to be continued
6. Quality Management Circle-ITB

Example of Internal Technical Bulletin

2nd Issue
Subject:
Replacement of TC-3600 series radio speaker
Background
In August 2006, our customers from Inner Mongolia and Jia Xing complained that 30% of the
TC3600M series radio speaker outputs intermittently or outputs no audio. Customers usually operate
radio at maximum volume in noisy environments.
Reason
We sampled the problem speakers to do the analysis, and discovered that enameled wire near to the
speaker voice coil is broken due to speaker over load. The speaker is rated 0.5W /24Ω, while the
maximum audio output is 1.5W.
Temporary Solution
Our Q.C Division demand that the delivery of all TC3600 series radios are postponed, until the initial
speakers are replaced with the improved ones. For urgent customer needs, HYT will delivery new
radios with the speaker improved by dustproof cloth.
Long Term Solutions
Early in September, new samples submitted by our R&D department are tested to the standard, and
1000 pieces products are received from our suppliers including FST and FOSTER on 30th September.
The new speakers are proved to be reliable. Radios may be returned to HYT’s authorized warranty service
locations, to replace the former defect speaker with new ones. Therefore, the improvement of other series radio
speakers are under processing by our R&D department.
7. Product Life Circle
8. R&D Quality Management

Procedures of Product R&D

0 1 2 3 4
Concept Plan Research and Development (R&D) Verification Product Release

Feature Reliability/Environmental Test

Concept Document
Description
Evaluation αTest
Circuit PWB
Theory
Design Research β Test
Packing Design
Mechanical Design The Flow for Market Input
Plan for Lead Time for Processing
Product Software Design and Development
R&D Mass Production
R&D for the production and Test Procedure

R&D for the Customer Service Procedure

Concept Plan Evaluation of Evaluation of

Evaluation Evaluation Release Availability
Decision
 9. SCM –Supplier Chain Management
Supplier Survey/Audit SQE
Purchasing Business
Supplier capacity
ME quality
- New Supplier, Material or Parts
- Changed in Mfg process Qualification

SCM
- Changed in Facility/Location Stage
SQE/IQC Visual/Dim.
First Article Evaluation
ME Function
PMC Reliability
- A few samples/Drawing
- Pass--> AVL-->Purchase
Incoming Quality Ctrl Report
IQC/SQE Material Inspection Control
LAR/DPPM
- P/N
- QAI
SUPPLIER QUALITY
Monitoring/Feedback
System
SQE
Supplier SQE/IQC Supplier Process Engineer SQBR SQE
Corrective Purchase Change Request Purchase S Purchasing/PMC
SCAR Supplier S
Supplier PCR Engineering
QBR
*Non-Conforming Parts *Supplier quarterly rating system
(IQC, Prod Floor, Customer) *Major Changes in Specs/Drawing *Drive suppliers for continuous
*Major changes in mfg flow/process improvement.

Material Stop Supplier SSI

QA Manager SQE SQE/IQC
S
Ship Order Loc Manager MSSO Quality Alert QA PMC SSI
Notice QAN Supplier
*Reduction in LAR/ Inc DPPM *Quality issues/problem *Pre-Requisite (LAR>=95%/ dppm<2K)
*Reliability Failure related to component. *Pre-certification phase
*Stop Ship Order from Customer *SSI Certification(LAR=100% 3 cons shipt)

Supplier Material SQE Ship-To-Stock

SQE/IQC STS
Disqual.Reques QA Manager Disposition Engineering MRB
SDR QA Manager
LOC Manager Production
*Part not meeting specs * Material failed in IQC *Pre-requisite( Survey Rating >=70%,
*Functionally un-fit for use
IQC LAR=>95%, no major issue)
*Supplier Changed in Attitude/Philosophy
 10. Incoming Material Quality Control

Purchasing Supplier Purchasing

Return Material Authorization

Receiving Store
Received Qty. Incorrect

Reject
IQC Inspection MRB

Accept
Store UAI Sorting Rework RTV

FIFO

Production
 11. Flow Chart of Two-way radio

Incoming Material
Reject
START
NG
IQC
Import purchase order Concession Application
OK
Storage
Product configuration Scrap Material that confirmed store
SMT in the scrap storage ,and fill the
Auto generate Item, BOM and
Scrap Application.
craftwork of the product
Oven Flow
Auto generate production After approved by the Plant Mgr. or
tasks Deputy Mgr. , the Administration
Single PCB NG will handle in sort.
Tuning ：

Database Distribute production tasks VCO 、 RX 、 TX

OK
Driven Semi-product Assembly
Maintenance
Control ATO Semi-product
NG
NG
Tuning&
System Inspection
OK NG
OK QE Confirm Scrap
Assembly
OK
Visual / Function / QC Inspection
Recycle
Product Function Inspection

Production Packing

NG
QA QC Inspection
OK
Storage

Shipment
12. MFG Quality Management Focal point

Process Design Vs. Quality Control

In-Process Quality Assurance

Customer Simulation Audit

Customer Feedback Vs. Preventive Action

12. MFG Quality Management Focal point

Process Design Vs. Quality Control- Critical Control Point

SMT 　 Line
Solder Paste
Oven Flow QA
DQA Printer SMT
(IPQC)

Assembly
QC QC
IQC P1 P2 Before After
Oven Oven
P3
P4
Solder Paste Change Line Before After
Printer & Material Oven Oven

IPQC

First Article
12. MFG Quality Management Focal point

Process Design Vs. Quality Control- Critical Control Point

Assembly

Attachment 　 Assembly

SMT Two-way Radio Assembly QA

P1 P2 P3 P4 P5
VCO Tuning RX Tuning TX Tuning Function Test QC

Material Technical Parameter according to WI Packaging

IPQC

First Article
12. MFG Quality Management Focal point

Process Design Vs. Quality Control

 Work closely with MFG Engineering team to design and define MFG
process and process control as well.
Look into the line fallout systems, specially focus on commodity high
fallout rate. Fix the parts related quality problem
Specially focus on Boxline induced failure analysis and work with PE and
MFG to define the right operation
12. MFG Quality Management Focal point

In-process Quality Assurance

 Database Driven Control System implemented, which made it possible to
ensure the traceability from beginning to the end in MFG and quality control.

ERP system will enhanced the systematic in-process control

Specially focus on closed loop analysis of commodity defects and work with
related team or vendor to final resolution

Set up New MFG line qualification process to ensure the certification of

new lines, a regular line audit process has been conducted to monitor the
stability of line operation

MFG also set up a control chart process in each line to track timely quality
performance and get support from related team to fix problems
13. Customer Quality Management Focal point

Customer Simulation Analysis -Critical Control Point

Information Feedback

OQC Product QA Customer Service

Center

Information
Feedback
Visual Function Visual Function
Inspection Inspection Inspection Inspection

Attachment Attachment PQA

CSA
13. Customer Quality Management Focal point

Customer Feedback Vs. Preventive Action

Customer Simulation Analysis to implement preventive

action plan in advance on the problem owner and keep
monitoring effectiveness of the action
On field feedback or customer complain to understand full
picture of quality issue
14. Quality Culture

Zero Defect Management.

Quality Policy:
We will provide Zero Defect Product and Service to our
customer on time.(whether internal or external
customer)
6 Sigma Introduce
14. Quality Culture ----6Sigma Organization

Found Project evaluation Next

Select GB/BB Project Achieveme
manager Select BB and effect Project
Project training implement nt Publish Start
team feedback

Management
committee

Champion Champion

MBB

BB BB

BB BB

BB
14. Quality Culture Progress----6Sigma Project

6 SIGMA Green Belt Project

DEPARTMENT CHAMPION GREEN BELT PROJECT STATUS

TC500/TC368 CHARGER
RD Wenyu.Yang IMPROVEMENT PROJECT ACHIEVED
TC500 RTY IMPROVEMENT RTY Increased to 88% from
Qingqing.Zhou
PROJECT 92.7% before.
TC600 RTY IMPROVEMENT RTY Increased to 83% from
SUPPLY CHAIN Qingqing.Zhou
PROJECT 75% before.
TC700 RTY IMPROVEMENT RTY Increased to 90% from
Qingqing.Zhou
PROJECT 84% before.

6 SIGMA Black Belt Project

DEPARTMENT CHAMPION BLACK BELT PROJECT STATUS

Zhongquan.Gou TC900 Design Project Detail design
TC510/TC520/TC530 Design
RD
Zhongquan.Gou Project Concept design
Xuejun.Zhang TS-9200 TETRA Repeater Project Define stage
 OEM/ODM Products:
1.Digital Radio 2.Analog Radio 3. Accessory
•Tetra terminal •HF radio •Battery
•P25 Terminal •Military Radio •Solar battery charger
•LTR terminal •IS radio •Belt
•Two way radio PDA •PM446 • Hand free Earphone
•RFS
•Trunking radio
Thank you!