Process chart --- Part A

Travel
Quantity Symbol Process
Feet
Storage in tube cradle

55 tubes Lifting using crane

20 Loading on to trailer

1500 Trailer pulled by truck to Deptt 97 stores

10 tubes Loading onto rack with crane

10 tubes In rack

11 tubes Unloaded from the rack onto trailer

1000 Transported to Deptt 91

Loading onto wheeled rack

11 tubes In wheeled rack

100 Transported to chamfering machine

Chamfering

Turning

Cutting

Unloading the stock

Loading the cut piece

Chamfering at cut off end

726
Cut pieces are loaded into the tub
pieces
In tub
Transportation by gasoline lift truck to the inspection
100
area
Inspection for count and visual quality
 726
Piece are loaded into tubs
pieces
In tub

Transported by Gasoline lift truck to Dept. 41

Loaded into washer

Washing
726
Ejection into container
pieces
In container
726
Pieces are loaded into tub by electric lift truck
pieces
In tub

85 Transported to sand blast room

Unloaded behind the sand blast machine

Sand blasting
726
Loaded into the tubs
pieces
In tub
726
Loaded into transportation tubs
pieces
In transportation tub
Transportation of tubs by electric lift truck to
1 tub 157
inspection area
Counting of pieces
725
Retubbing
pieces
In tub

Lifting by gasoline lift truck

587 Transported to welding area

 Process chart --- Part B

Travel
Quantity Symbol Process
Feet
Storage in Warehouse

58 strips 5 Loaded into a trailer

500 Transported by trailer truck combo to Dept. 56

Loading on to piercing machine

Piercing

Blanking

Unloading from machine

Checking for size and no. of holes

500
Unloading to pan
pieces
In pan

25 Transportation by lift truck to flattening machine

Loading on machine

Restriking

Flattening
3000
Loading into tub
pieces
In tub

Checking for quality

1 tub Lifting by electric hoist

12 Transported to washing machine

Unloaded to washing machine

Washing
 3000
Unloading into tubs
pieces
In tub

Weighing for verification of count

1265 Transported by gasoline lift truck to Dept. 41

Unloading beside sand blasting machine

Loading into sand blasting machine

Sand blasting

Extraction of grit
3000
Shoveling into tubs
pieces
In tub

1 tub Loading into electric lift truck

157 Transported to inspection area

Verification of counts

1 tub Loading onto gasoline lift truck

2250 Transported to Dept. 43 by gasoline lift truck

Unloading from truck

3000
Loading into box
pieces
In boxes

1 box Transportation by gasoline lift truck to Dept. 42

3000
Unloading into bins by hand
pieces
In bins

1 bin Transportation to welding assembly fixtures

Positioning on assembly fixtures

 Process chart --- Assembly

Travel
Quantity Symbol Process
Feet
Storage near welding machine

1 each Clamping of parts A and B

Gas welding

Inspection

Storage