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Process Capability Study Template

Process Capability Study Template

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Published by: api-3852736 on Oct 19, 2008
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03/18/2014

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This spreadsheet is provided "as is" without warranties of any kind, either express or implied.When to use this spreadsheet
1) This spreadsheet performs a complete process capability analysis. The data is displayed using a Histogram and SPCcharts. The SPC charts are evaluated for 8 stability criteria. A capability analysis is performed providing a summary of theprocess data, values for Cpk, Ppk, and SPC limits for Individual Moving Range charts or X Bar R charts, X Median Charts, andPre-Control charts.2) This spreadsheet is intended to be used by individuals new to the quality sciences that are unsure how to perform acomplete capability study. A more thorough analysis can be performed manually or using a software package such as Minitab.
Instructions for Data Entry
1) Organize your data in a single column. If the data is sub-grouped, order the data by sub-group and sample. For example, if you have three subgroups of sample size equal to 5 you should order your data 1, 2, 3, 4, 5, 1, 2, 3, 4, 5, 1, 2, 3, 4, 5.2) Enter or paste your data into the column titled Data. A maximum of 100 data points can be entered. Only white cells willaccept data.3) Enter the sub-group size and the upper and lower spec limits. Spec limits are necessary to perform capability calculationsbut are not required.
Reading the Results
1) The Sub-group column will automatically reflect the sub-group number associated with the data value.2) The Point # and Data columns reflect the calculated average and range (or individual and moving range) displayed on thecharts.3) The SPC charts will automatically display the correct chart depending on the subgroup size. The major header will identifyIndividuals charts versus X Bar Charts.4) When a sub-group size of one is used, the spec limits will be shown on the Individuals chart and the spec range shown onthe Range Chart. X-Bar Charts will not do this.5) The charts will automatically size themselves to fully display data sets less than 100 pieces.6) The SPC rules will display Pass or Fail and should be used to determine if your data is stable and in control.7) The histogram will always draw a bell curve regardless of whether or not the data is normally distributed.8) A summary of the Process Data is displayed, most of which are self explanatory. The Upper and Lower Control Limits arecalculated using the mean of the data and should not be confused with the SPC limits discussed below. The normalityanalysis is performed using guidelines outlined by James Dean Brown, University of Hawaii at Manoa as found in the Shiken:JALT Testing & Evaluation SIG Newsletter (http://www.jalt.org/test/bro_1.htm). A statement will appear based on theseguidelines as to whether the data is normal. Skewness and Kurtosis are not displayed.9) The Xbar and R (or Individual and Moving Range) limits are provided for implementing SPC on the floor. The limits areautomatically centered around the nominal spec value.10) The X Median limits are also provided for implementing SPC on the floor. X Median limits will not display when the sub-group size is equal to one. The limits are automatically centered around the nominal spec value.11) Pre-control limits will not display if the data is not stable or if there is less than 100 pieces of data. The limits areautomatically centered around the nominal spec value.End
 
9369596.xls
Process Capability StudyControl ChartsProcess Capability
Individuals Chart
Histogram
Moving Range ChartProcess DataPotential (within) CapabilityUSL1.04Cp#VALUE!LSL0.99CpU#VALUE!# of Samples27CpL#VALUE!# of Sub Groups27Cpk#VALUE!Sub Group Size (n)1Max Value1.01Potential (overall) CapabilityMin Value1Pp3.43Range0.01PpU4.97X Bar1PpL1.90R Bar#VALUE!Ppk1.90St. Dev. (Within)#VALUE!St. Dev. (Overall)0I MR Chart LimitsOne or more points are outside the control limitsFailUCL X#VALUE!UCL X#VALUE!More than 9 points in a row on one side of the avgFailLCL X#VALUE!LCL X#VALUE!Six points in a row increasing or decreasing#VALUE!UCL R#VALUE!UCL R#VALUE!14 points in a row alternating up and down#VALUE!NormalityNormalMore than 2/3rd of pts outside 2 sigmaPassX Median Chart LimitsMore than 1/3rd of pts outside 1 sigmaPassPre-Control LimitsUCL XUse IMR15 pts in a row within 1 sigma of centerlinePassUpper PC line#VALUE!LCL XUse IMR8 pts in a row more than 1 sigma from centerlinePassLower PC line#VALUE!UCL RUse IMR
        1 1 1 1 1 1 1 1 1 1 1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1        1  .        0         1
00.511.522.533.5
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USLLSLLCLUCLDataAvg
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RangeUCLTolAvg

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