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DG Spec Final Approval

DG Spec Final Approval

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Published by: api-3854942 on Oct 19, 2008
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03/18/2014

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EQUIPMENT DESIGN
ENGINEERS
CLIENT : RELIANCE INDUSTRIES LTD.
DOCUMENT NUMBER
MH-IDMHMUMB001-E-SP-002
PROJECT : IDC & UTILTIY BLCOK
SHEET NO.1OF41
TECHNICAL SPECIFICATIONS
FOR
DIESEL GENERATING SETS
FOR BID ENQUIRY
REVISION NO.
A
R0
R1
ISSUED FOR
REVIEW/
APPROVAL
ISSEUED
FOR
ENQUIRY
REVISED AS PER
RIL COMMENTS
PREPD.BY/DATE
ET : 30/08/07
ET: 11/09/07
ET: 18/09/07
CHKD. BY/DATE
PSL : 30/08/07
PSL : 12/09/07
PSL : 19/09/07
APPD. BY/ DATE
EQUIPMENT DESIGN
ENGINEERS
SPECIFICATIONS FOR
DIESEL GENERATING SETS
DOCUMENT NUMBER
MH-IDMHMUMB001-E-SP-002
Rev-R0
CLIENT : RELIANCE INDUSTRIES LTD.
SHEET NO.2OF 41

I.DIESEL GENERATING SETS: SCOPE...........................................................................................................................3 II.APPROVAL FROM STATUTORY AUTHORITIES......................................................................................................4 III.EXCLUSIONS........................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . .4 IV.DESIGN........................................................................................................................................................................ . . . . . .4 V.

SPARES...................................................................................................................................................... . . . . . . . . . . . . . . .4 V.CODES & STANDARDS....................................................................................................................................................5 VI.GENERAL..........................................................................................................................................................................6 VII.OPERATING CONDITIONS.........................................................................................................................................6 VIII.TECHNICAL PARTICULARS AND DATA SHEETS...............................................................................................7 IX.PERFORMANCE REQUIREMENT..............................................................................................................................8 X.ALTERNATOR................................................................................................................................................................ . . .9 XI.GENERATOR CONTROL PANEL...............................................................................................................................14 XII.11KV SWITCHGEAR FOR DG OUTPUT CONTROL........................................................................................ . . .21 XIII.DIESEL ENGINE........................................................................................................................................ . . . . . . . . . . . . . . .26 XIV.INDUCTION MOTORS FOR AUXILIARY DRIVES..............................................................................................31 XV.PLC SYSTEM FOR DG.................................................................................................................................................32 XVI.TESTS............................................................................................................................................................................37 XVII.MAINTENANCE TOOL AND TACKLES...............................................................................................................39 XVIII.SPARES.......................................................................................................................................................................39 XIX.DRAWINGS AND DOCUMENTS SCHEDULE........................................................................................... . . . . . . . . . . .40

EQUIPMENT DESIGN
ENGINEERS
SPECIFICATIONS FOR
DIESEL GENERATING SETS
DOCUMENT NUMBER
MH-IDMHMUMB001-E-SP-002
Rev-R0
CLIENT : RELIANCE INDUSTRIES LTD.
SHEET NO.3OF 41
I.
DIESEL GENERATING SETS: SCOPE

This specification covers the technical requirements of design, manufacture, inspection and testing at manufacturer's works, delivery to site, supervision of erection, testing and commissioning of Four(4) nos. diesel generator sets having generation voltage of11 k V, rated output of3750 K VA (continuous), 1500 rpm comprising the following:

1.
DG set complete with all ancillary equipment, accessories, instruments and associated controls.
2.
Fuel oil system complete with 990 L. day tank, feed pump, priming pump, necessary piping,
valves, filters and strainers, instruments, accessories, etc.
3.
Lubricating oil (L.O.) system complete with L.O. sump, L.O. Pump, necessary piping, valves and
fittings, filters and strainers, L.O. heat exchanger, instruments, accessories etc.
4.

Compressed air assisted starting system with all accessories like compressor, compressed air bottle, necessary piping, valves etc., electrical starter for the compressor, interconnecting LV power and control cables to make the system self-sufficient. In case the Supplier\u2019s standard design provides for battery starting, he may offer complete system related to battery starting.

5.
Air intake and exhaust system, complete with filters, silencers, ducts, pipe fittings & accessories
and supporting arrangement for exhaust system. The silencer shall be \u201cresidential\u201d type.
6.
Directly coupled A.C. machine (generator) with terminal box, rotating diode type brush-less
exciter, automatic voltage regulator, alarm initiating devices and other accessories.
7.

Independent control panel with controls and instruments for each engine & alternator complete with AMF facility for starting of the engine and with necessary controls, interlocks, protections, metering and indications as per functional requirement of AMF feature. 11 KV VCB panel to be installed local to the gensets, complete with all controls shall also be included under this facility.

8.
Motors for auxiliary drives.
9.
Automatic and Manual synchronizing equipment for 4 DG sets.
10.
Anti-vibration pads for mounting of the DG set.
11.
PLC control system with SCADA function for remote operation of the DG system with facilities for
event logging, trending, mimics alarm etc.
12.
LT power cables and control & signaling cables for DG installation along with the cable schedule
for the same.
13.
Supply of consumables/spares for testing and commissioning of the DG sets at site.

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